EP2248722A1 - Procédé et dispositif de fabrication d'une unité d'emballage sans palette et unité d'emballage sans palette - Google Patents
Procédé et dispositif de fabrication d'une unité d'emballage sans palette et unité d'emballage sans palette Download PDFInfo
- Publication number
- EP2248722A1 EP2248722A1 EP10004752A EP10004752A EP2248722A1 EP 2248722 A1 EP2248722 A1 EP 2248722A1 EP 10004752 A EP10004752 A EP 10004752A EP 10004752 A EP10004752 A EP 10004752A EP 2248722 A1 EP2248722 A1 EP 2248722A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stack
- holding position
- film
- packaging
- goods
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004806 packaging method and process Methods 0.000 title claims description 70
- 238000000034 method Methods 0.000 title claims description 15
- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 239000000463 material Substances 0.000 claims description 35
- 239000002985 plastic film Substances 0.000 abstract description 2
- 238000012856 packing Methods 0.000 abstract 1
- 238000007373 indentation Methods 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000007665 sagging Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/13—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the preformed tubular webs being supplied in a flattened state
- B65B9/135—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the preformed tubular webs being supplied in a flattened state for palletised loads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
- B65D71/0088—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/58—Applying two or more wrappers, e.g. in succession
- B65B11/585—Applying two or more wrappers, e.g. in succession to stacked articles, e.g. pallettised loads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00006—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
- B65D2571/00012—Bundles surrounded by a film
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00006—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
- B65D2571/00061—Special configuration of the stack
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00006—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
- B65D2571/0008—Load supporting elements
- B65D2571/00092—Load supporting elements formed by specially placed articles or parts thereof
Definitions
- the present invention relates to a method and an apparatus for producing a palletless packaging unit comprising a plurality of packaging items stacked in a stack of four side panels, wherein packaging items are stacked such that at least two engagement portions for fork legs of a lift truck are formed in at least one stacking plane and two each extending opposite side surfaces of the stack of goods approximately parallel, wherein a first holding position, the engaging portions and adjacent thereto provided packaging items overlapping on the stack is placed, the stack is wrapped with the interposition of the holding layers in any case with its engagement areas with a first film, and turned over the unilaterally stacked good is, so that the engagement portions having portion of the stack comes down and the stack with a reaching to the first slide second film u is shrouded.
- the present invention also relates to such a palletless packaging unit.
- a generic method is from the date of the present applicant EP 2 036 818 A1 known.
- at least one holding position, the engaging portions and adjacent thereto provided packaging items overlapping placed on the stack and then wrapped the stack with the interposition of the holding position with the first film.
- the first film and the second film are each formed from a tube whose circumference is initially smaller than the circumference of the stack and which is stretched before wrapping the stack on a circumference greater than the circumference of the stack and applied with elastic hoop stress to the stack ,
- the EP 2 036 818 A1 proposes to provide the first film on the outside and / or the second film on the inside with an adhesion promoter and / or with a friction-increasing surface, so that the sections provided in the overlap region and the first and second film of both films against each other and / or stick together.
- the so wrapped packaging unit is reinforced after completion by the holding position, in particular adjacent to and over the engagement areas, whereby a sagging of layers of the stack between the fork legs or laterally past individual fork legs are effectively prevented when lifting the stack by the lift truck should.
- This approach basically results in a sufficient result, only when packaging articles filled with a high bulk density material are handled, problems can occur by setting amounts.
- EP 2 036 818 A1 serves the holding position mainly or even exclusively the mechanical reinforcement of the underside of the packaging unit and can accordingly be formed from a fabric-reinforced film web or consist of cardboard, wood or metal.
- the EP 2 036 818 A1 suggests that the holding position in the process of the stacked stack of goods and introduction into a first workstation, where the stack is wrapped with the first film, is placed on the top of the engaging areas top by a hanging down holding position of the horizontally moving stack of goods is and after subtracting a desired length of a continuous strand fed, the film web is cut from this strand.
- the generic method has proven especially for the formation of packaging units of stacked bags.
- Such a packaging unit of stacked bags is repeatedly handled during the formation and transport, wherein between adjacent stacked bags Setzbeträge occur. These set amounts are the higher, the more bags are arranged on one level and / or the higher the weight of a single bag.
- Setzbeträge occur between adjacent stacked bags.
- the present invention is based on the problem of specifying a method for producing a palletless packaging unit and such a palletless packaging unit, in which setting amounts are largely avoided.
- the present invention is further based on the problem of specifying an apparatus for producing a palletless packaging unit according to the invention and for carrying out the method according to the invention.
- the present invention proposes a method having the features of claim 1.
- This method differs from the generic prior art in that a second holding position transversely to the first Garlage at least partially forming the side surfaces packaging items of special situation and adjacent packaging objects overlapping is placed and then the stack is wrapped with the interposition of the first and second holding layers with the first film.
- this second holding position is after wrapping the stack with the first film with elastic hoop stress on the stack in that the second retaining layer for the region covering the side surface adheres to it and counteracts any settling movement of the bags relative to each other during handling, so that when the stack of goods is lifted by a lift truck, a sagging of layers of the material stack between the fork legs or laterally past is effectively prevented at the individual fork legs.
- the first and / or second holding layer can be unwound from a supply of film and cut to size.
- at least one of the holding layers is formed as a contoured holding position and placed on stack.
- a contoured holding layer has an adapted to the stack to be wrapped configuration.
- the contoured holding position on opposite side surfaces preferably has a sidecut or indentation. Particular preference is given to corresponding waistings on all longitudinal sides of the holding position, which correspond to the side surfaces of the stack to be wrapped provided.
- the retaining layer preferably has a rectangular envelope surface within which said indentations are located. The indentations are preferably chosen such that their bottom, i. the innermost point lies on a rectangular envelope, which corresponds to the base of the stack of goods.
- the identity between the inner envelope and the base of the stack is given even if a 3 to 10% ige deviation between the base of the stack and the inner envelope surface shows.
- a contoured holding layer improves the strength of the wrapped product stack, since in such an embodiment preferably provided at the respective corners Garlagenzipfel come to rest on the vertical edges of the stack after it has been covered with a stretch hood. At these edges may be due the higher elastic elongation of the stretch hoods against the stack good anchoring of the holding position can be effected.
- the previously discussed special holding position in the form of a contoured holding position can also be essential to the invention. Their advantages also arise when only one holding position is provided. Preferably, both of the mutually perpendicular to the stack of goods stored holding layers corresponding contouring.
- the above-mentioned criterion, according to which the innermost points of the respective recesses lie on an envelope surface which approximately corresponds to the base area of the stack, must only be satisfied for one of the orientations of the two mutually perpendicular holding layers in the case of a rectangular base surface of the stack.
- the stack is first rotated by placing the first holding position at 90 ° about the longitudinal axis and then placed the second holding position.
- a single workstation with a roll of material for the first and second holding layers is sufficient to perform the method.
- the material forming the retaining layers may be a polymer such as polypropylene or polyethylene.
- the first and the second holding layer comprise the same material as the first and the second film, so that after dissolving the palletless packaging unit, the spent casing of the stack can be recycled identical to the material due to the material identity of the material.
- a particular high stability of the packaging unit is achieved if the material for the first and the second holding layer and / or for the first and the second film has a woven structure and / or a lattice structure.
- a weaving structure in this sense is a product made of warp and weft threads crossed at right angles from materials such as wool, cotton, synthetic fibers or non-textile materials such as coal, metal, glass fibers.
- a lattice structure is in this sense an arrangement of elongated parts, preferably at regular intervals, which regularly intersect at right angles.
- the elongated parts of the one orientation may rest on the elongated parts of the other orientation.
- the elongate members may be joined together at the nodes to increase the tensile strength of the grid structure in the longitudinal and transverse directions.
- the tensile strength of the Grid structure can be increased by the arrangement of elongated parts in a layer, for example, in a plastic film, is embedded.
- the first and the second holding layer are web-shaped and extend the respective webs in the height direction respectively at the beginning and end over one to five layers of the stack, preferably two to four layers of the stack.
- the first and the second retaining layer, overlapping the engagement regions, are placed on the stack of goods.
- the width of the second retaining layer is dimensioned such that a flat web forming the second retaining layer extends over the engagement regions and partially rests along the adjacent side surfaces.
- the width of the web amount can be greater than the length.
- the length of the web is measured in the direction of the longitudinal direction of the flat web provided on a roll. This is particularly important if the material of the flat web has an anisotropy. Anisotropy in this sense means that different mechanical properties result depending on whether the film is drawn in the longitudinal or in the transverse direction.
- both retaining layers overlap in the corner regions of the uppermost normal position.
- the overlapping areas at all four corners of the uppermost normal position which can be achieved solely by the areal extension of the holding layers or else by targeted folding of the holding layers are pressed together by the elastic hoop stress of the hood. It creates an all-round protection that includes at least the upper normal position partially, as well as includes the special situation.
- the packaging unit thus produced has a particularly high stability, since the fork legs of the lift truck or the chains of a crane press both the first and the second holding position in the region of the engaging portion of the packaging objects and thus held on voltage portions of the first and second holding position prevent seating or other movement of the cargo.
- the present invention further proposes a packaging unit having the features of claim 4.
- This differs from the generic state of the art in that a second holding layer is arranged between the first holding layer and the first film and at least partially is applied to packaging items of special situation, each forming a side surface of the packaging unit.
- the stability of the packaging unit according to the invention is increased by the fact that on all four side surfaces of the packaging unit, the first and second holding layers and after covering the first film by the elastic hoop stress at least a frictional sometimes by hooking the holding layers against each other and / or with the surface the stacking objects and / or the first film also forms a positive connection, which counteracts the setting amounts occurring when the stack is turned over.
- the first and / or second retaining layer comprises a lattice-structure-reinforced film web in order to increase the stability of the packaging unit as a whole.
- the first and / or second holding layer comprises a film web with a woven structure in order to increase the stability of the packaging unit.
- the film web is multi-layered and may comprise a water-repellent layer and a layer with reinforcing agents.
- the adhesion between the first and the second holding layer or between the first holding position and the packaging objects or the second holding position and the first holding position and the first film can be increased by providing between two such layers adhesive.
- the first and / or second retaining layer may have at least one rough upper side in order to increase the adhesive behavior between two layers.
- the path of the first retaining layer is wider than the engagement region deep, and is therefore folded over at both longitudinal edges to the extent once or several times and deposited on the surface, that the remaining base of the web neither the top of the special situation nor the engagement areas on the Edges covered to the transverse side surfaces.
- the longitudinal edges of the second holding position can be folded once or several times to fit between the engaging portions.
- the first and the second holding layer are web-shaped in approximately the width of the stack of goods and arranged at right angles to each other on the stack. This results in the amount of the highest normal and special situation of the aforementioned all-round protection. Due to the fact that the film webs overlap in the corner areas and are pressed against the stack of goods by the hood material, a pan is virtually formed.
- the first and the second retaining layer may be formed from the same film material, thereby eliminating a sorting when disposing.
- the present invention further proposes an apparatus for producing a palletless packaging unit having the features of claim 14.
- This differs from the generic prior art by a means for placing the first holding position on the stack and for placing the second holding position transversely to the first holding position. With this means, the first and the second holding layer can be placed cost and space saving on the stack.
- the stack is transported in a horizontal passageway through the apparatus, and the means for placing the first and second retention ply adjacent to the passageway, and the material for the first and second retention ply is provided on a roll, the axis of rotation thereof extends parallel to the passage path of the stack.
- a holding position can be placed on the stack immediately after unrolling and severing, and the other holding position at 90 ° thereto twisted.
- the means for placing the first holding position on the stack and laying the second holding position transversely to the first holding position on a device for separating a flat web of a roll material and offset by 90 ° to each other placing two flat sheets on a stack of goods includes a device for rolling the flat web material from a roll, a device for separating the web and a device for placing each of a flat web on the stack, the means for hanging up the flat track comprises: preferably four clamping elements for clamping the flat track; a lifting frame on which the at least four clamping elements are arranged such that in each case two clamping elements engage with each other at a distance from each other the separated flat web on each longitudinal edge; a lifting device for lifting and lowering the lifting frame, wherein after lowering the stack of goods lies within the at least four clamping elements and after lifting the frame
- the device for unrolling at least two gripping elements for gripping the free end of the flat web and are the at least two gripping elements together horizontally and transversely to a direction of passage of the stack over the stack of goods away movable.
- the gripping elements pull the flat web to a position above the stack of goods.
- the device for separating the film web has two clamping jaws arranged parallel to one another and transversely to the longitudinal direction of the film web, and the film web is severed in the region between the two clamping jaws.
- the two jaws can keep the track section between them on tension to facilitate the severing.
- the rear in the unwinding jaw remains closed and holding the flat track until the clamping elements of the lifting frame have taken the flat path.
- the device comprises a film roll drive for transporting the films from the roll to the device for separating the film web, which after separating a flat web drives the film in the direction of the second clamping element, so that the next free end is ready for the Grasping with the unwinding device.
- the apparatus for stacking the packaging articles forms stacks of several normal plies and at least one special ply with intermeshing areas for fork legs and the stacks are transported on the passageway such that the engagement areas alternatively extend parallel or transverse to the direction of travel and lay the means for placing the first holding position, the first Garlage transversely to the longitudinal extent of the engaging portions and the engaging portions overlapping on the top of the stack and sets the means for placing the second holding position offset by 90 ° to the first holding position.
- the first separated from the roll material holding position is placed directly on the stack and the second separated from the roll material holding position offset by laying 90 ° .
- the first support layer is first rotated by 90 ° after separation from the roll material before it is placed on the stack.
- the second separated holding position is then placed directly on the first holding position without being rotated and is then still offset by 90 °.
- the device according to the invention may further comprise a turning device for turning the stack of goods by forming the engaging portions, as for the thermal shrinking of film hoods on the stack from the EP 0 250 697 B1 are known.
- the engaging portions are preferably formed by feeding sheet material into the engaging portions. Because when feeding in film material of the second film, the underlying is possibly even under tension secant the engagement areas overlapping material of the first film to the contour of the stack of goods also created in the engagement area. This deformation of the first film is determined by the EP 0 250 697 B1 promoted known form elements.
- the Fig. 1 shows an embodiment of a stack of goods 1 with several summarized in each stack level packaging objects 2, which should be formed by cement bags in the present case.
- each stack level On top of each other several levels of packaging items 2 are stacked.
- Each stack level has in the normal layers 3, the same number of packaging items 2, so that there is a substantially cuboid stack 1.
- Only the upper layer is formed as a special layer 4 and has less packaging items 2, so that at the edge of the stack 1 between an upper side 5 and opposite longitudinal side surfaces 6 engaging portions 7 are formed, which extend at right angles to the plane of the drawing parallel to the side surfaces 6 , over the entire depth of the stack of goods 1.
- the width of the engaging portions 7, that is, the distance between the side surface 6 and the parallel thereto extending side surface of the upper packaging items 2.1; 2.2 is chosen so that the fork legs of a lift truck can be driven almost or completely under the normal layers 3 of the stack 1 and thus in the engaging portions 7.
- the laying of the two holding layers can be achieved in that the stack including the first holding position is rotated by 90 ° about its longitudinal axis and for the second holding position the same role as it is used for the first holding position.
- the stacked stack 1 is driven, for example via a conveyor line, such as a conveyor belt in the direction of a hood stretcher (see. EP 1 013 549 ).
- Fig. 2 shows the in Fig. 1 shown good pile 1 after placing a first holding position 8 and a second holding position 9.
- a first holding position 8 is placed on the top 5.
- the length of the first retaining layer 8 is dimensioned such that a flat web forming the retaining layer 8 lies both on the upper side 5 and partially along the longitudinal side surfaces 6.
- the first retaining layer 8 is located at Fig. 2 in a loosely placed on the stack 1 state.
- the engagement regions 7 are covered by the first retaining layer 8, which essentially follows its contour. For better representation, however, a tangential covering the engagement portions 7 is shown by this holding position 8.
- the second retaining layer 9 is placed transversely on the first retaining layer 8, such that it rests on the first retaining layer in the region of the upper side 5.
- the length of the second retaining layer 9 is dimensioned such that a flat web forming the second retaining layer lies partially along transverse lateral surfaces 10.
- the width of the second retaining layer 9 is dimensioned such that a flat web forming the second retaining layer 9 does not extend into the region of the engagement regions 7.
- the second retaining layer 9 is located at Fig. 2 in a loose on the first holding position 8 state. All the areas in which the first and the second retaining layer 8, 9 cover the side surfaces, by adhering to contribute that they can not be moved relative to each other. Thus, both holding layers remain on tension, do not sag and do not give the weight of the bags when turning over.
- the first and the second retaining layer are in the present case formed from the same flat web.
- Fig. 3 shows the detail III according to Fig. 2 after the orthogonal laying of the second holding position on the first holding position. It can be seen that the width of the second retaining layer 10 is selected such that the engagement region is freely accessible from the front for a fork leg of a lift truck, without the material must be pierced.
- Fig. 4 shows in part figure 4a) is a plan view of the stack of goods 1.
- the longitudinal direction when driving the fork legs in the engaging portions 7 is marked with an arrow 11.
- the side surfaces adjacent thereto are the longitudinal side surfaces 6.
- the direction which is transverse to the longitudinal direction 11 of the fork legs is indicated by an arrow 12.
- the transverse side surfaces 10 adjoin.
- Part Figure 4b) shows a plan view of the stack 1 after placing the first holding layer 8.
- the first holding position is placed in the transverse direction 12 on the top 5, covers the engaging portions 7 and is located on the longitudinal side surfaces 6 at.
- the width of the film web of the first holding layer 8 is dimensioned such that it leaves free the two transverse edges 13 adjoining the two side surfaces 10.
- Part Figure 4c shows a plan view of the stack 1 after placing the second holding layer 9 on the first holding position 8.
- the two holding layers are arranged at an angle ⁇ of approximately 90 ° to each other.
- Part 5a shows for a second embodiment, a plan view of the stacked stack 1 after placing the first holding layer 8.
- the width of the film web of the first holding position is dimensioned such that the film web on the two on the two side surfaces 10, the adjacent transverse edges 13 overlapping rests. This ensures that the first retaining layer 8 covers the four corner regions of the upper normal layer 3.
- Part 5b shows a plan view of the stack 3 after placing the second holding layer 9.
- the width of the second holding layer 9 is dimensioned according to this embodiment such that the web rests the engaging portions 7 overlapping the longitudinal side surfaces 6.
- the four corner regions of the upper normal position 3 are covered by both holding layers.
- Fig. 6 shows a side view of one with the first and the second hood completely enveloped packaging unit 17 for the second embodiment.
- the first film 14 is formed by forming a hose cap in a hood stretcher by cutting an endlessly-to-be-conveyed tubing, welding on one side, and cutting off a length of the tubing.
- the first film 14 is first reeftened and elastically stretched, ie stretched, by moving apart of the reefers in the circumferential direction, specifically to a circumference which is greater than the base area of the product stack 1.
- This transversely stretched tubular hood is now applied by subtracting from the refiners first on the top 5 and then on the longitudinal and transverse side surfaces 6, 10 of the stack 1, with relative movement between the refusers and the stack 1 in the height direction of the stack 1. Thereafter, the Gutstapel 1 unilaterally wrapped by the first sheet 14 and covered on the top. The cover takes place with intermediate layers of the first holding position 8 and the second holding position 9.
- the first film 14 lays against the peripheral walls of the stack 1, ie the longitudinal side surfaces 6 and the transverse side surfaces 10, and thus pushes the webs of the first and second holding position against the Good stack 1, so that in particular roughened surface of the webs of the first and the second holding position these enter into a non-positive connection with the top of the packaging items 2, which counteract the folding of the stack of a setting movement of the packaging items 2.
- the two holding layers are superimposed in the region of the corners of the last possibly the penultimate normal position, thereby forming a well surrounding the stack and forming an all-round pan.
- the one-sided wrapped good stack After coating the first film 14, the one-sided wrapped good stack is turned or turned over, so that when placing the first and the second holding layer 8, 9 and the coating of the first film 14, the top 5 forming surface now forms the bottom 15 of the stack and is located below. In this position, the one-sided wrapped good stack is usually fed via a transport route a hood stretcher. This can be the hood stretcher, the hood has pulled the first sheet 14 as a hose over the stack 1.
- a second film 16 is also pulled as a hose cover over the one-sided wrapped stack, in such a way that the second film 16 rests on the first envelope forming a bottom surface of the stack 1 and also to the circumferential walls 6, 10 of the stack 1 at least under horizontal bias is applied, with intermediate layers of the first film 14, so that the finished packaging unit 17 results.
- the first sheet 14 the first retaining layer 8 against the longitudinal surfaces 6 and the second retaining layer 10 against the transverse side surfaces 10 of the stack 1.
- the second film 16 and its circumferential elastic strain when applied to the stack 1 the first Film 14 fixed relative to the stack 1.
- the second film 16 in this embodiment extends to the lowest normal position 3.
- Fig. 7 shows in detail a section VII-VII according to FIG. 6 and illustrates the overlapping of the first and the second retaining layer 8, 9 in a corner region of the upper normal layer 3, which is formed by a packaging article 2.
- Fig. 8 shows a schematic section through the packaging unit according to Fig. 7 and fork legs 18 of a lift truck.
- the first and the second retaining layer 8, 9 and the first film 14 are approximately to the contour of the engagement area following at the stack 1.
- the height of the engagement region 7 is dimensioned such that it is higher than the height of the fork legs 18 by an amount sufficient for the fork legs 18 not to pierce the tubular film and the film webs when entering in a direction transverse to the plane of representation.
- Fig. 9 shows a schematic side view of an apparatus for separating a flat web 20 and for laying flat sheets 20 as first and second holding position on a provided stack of goods.
- the flat sheet material is provided on a roll 21.
- the trained as a film flat web is transported by means of a film roll drive 22 in a transfer position.
- the film 20 is clamped in two clamps 23a and 23b, which extend parallel to one another and transverse to the longitudinal direction of the film web 20, whereby the free end protrudes beyond the second clamping jaw 23b and by a gripping device with at least two gripping elements 24a and 24b is seized.
- the gripping device can be moved over the stack of goods on a path perpendicular to the travel path of the stack, in order to pull the film above the stack of goods provided when the clamping jaws 23a, 23b are open. In this position, when the jaws 23a, 23b are closed, a knife 25 cuts through the material between the two jaws 23a and 23b.
- a lifting frame 27 carrying at least four clamping elements 26a-d is provided above the separated flat track.
- the lifting frame 27 is lowered so far that the clamping elements 26a-d take over the holding of the film by each two clamping elements in the region of the respective front and rear ends of the flat track each hold a side edge.
- the means for separating a lifting device 28 After releasing the separated film web from the means for unrolling and the means for separating a lifting device 28 lowers the lifting frame 27 so far that the film web 20 is placed on the stack, whereupon the Clamping elements 26a-d of the lifting frame 27 are opened and release the flat track, which then lays on the stack.
- the lifting frame 27 is rotatable by 90 ° about the Leksache of the stack 1 by means of a rotating device to hang up a second flat web transversely to the first flat web.
- Fig. 10 shows a plan view of the schematic device according to Fig. 9 ,
- the lifting frame 27 is H-shaped.
- a rotation axis 29 lies in the center of gravity of the lifting frame 27.
- the clamping elements 26a to 26d are respectively arranged at the distal ends of the free legs of the frame.
- the knife 25 is arranged on a device for moving, such that it is guided in the display plane from top to bottom between the jaws 23 a, 23 b along.
- the gripping members 24a, 24b are shown in the left position in receiving the free end of the sheet material. After the process in the illustration to the right and transverse to the direction of passage of the stack of goods, the gripping elements 24a, 24b are located on the opposite side of the stack of goods.
- the passage direction of the stack is in this illustration from top to bottom or from bottom to top.
- the lowering of the lifting frame 27 takes place in this view in the plane.
- FIG. 11 shows an embodiment of a preferably to be used holding layer 8, which is cut from an initially rectangular sheet material.
- dashed line illustration shows FIG. 11 the contour of the stack 1 in plan view, ie the base of the stack 1.
- the retaining layer 8 has four recesses designated by the reference numerals 30 and 31.
- the larger indentations 30 are recessed on the larger longitudinal sides of the retaining layer 8.
- the smaller indentations 31 at the right angles to this extending longitudinal sides.
- the larger indentations 30 each have a depth A, which corresponds to central stack of the retaining layer 8 on the stack 1 at a distance of the imaginary extension of the longitudinal side of the stack 8 of the associated side surface of the stack 1.
- the depth D of the smaller indentation 31 corresponds to the distance of the imaginary extension of the respective longitudinal side of the holding layer 8 from the longitudinal side of the product stack 1 extending parallel thereto.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
- Packages (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009020454A DE102009020454B3 (de) | 2009-05-08 | 2009-05-08 | Verfahren und Vorrichtung zum Herstellen einer palettenlosen Verpackungseinheit und palettenlose Verpackungseinheit |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2248722A1 true EP2248722A1 (fr) | 2010-11-10 |
EP2248722B1 EP2248722B1 (fr) | 2013-01-23 |
Family
ID=41051909
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10004752A Not-in-force EP2248722B1 (fr) | 2009-05-08 | 2010-05-05 | Unité d'emballage sans palette |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2248722B1 (fr) |
DE (2) | DE102009020454B3 (fr) |
DK (1) | DK2248722T3 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3312099A1 (fr) | 2016-10-18 | 2018-04-25 | Maschinenfabrik Möllers GmbH | Procédé de fabrication d'une unité d'emballage sans palette et unité d'emballage fabriquée selon le procédé |
WO2021081158A1 (fr) * | 2019-10-23 | 2021-04-29 | Signode Industrial Group Llc | Systèmes et procédés pour emballer des charges de marchandises avec un film étirable tubulaire |
US11345496B2 (en) | 2018-06-14 | 2022-05-31 | Corelex Shin-Ei Co., Ltd. | Packed body production method |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010035802B4 (de) | 2010-08-30 | 2013-09-12 | Beumer Gmbh & Co. Kg | Verfahren und Vorrichtung zum Herstellen einer palettenlosen Verpackungseinheit |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3788462A (en) * | 1971-02-25 | 1974-01-29 | Owens Illinois Inc | Unitized palletless load |
EP0250697B1 (fr) | 1986-06-25 | 1989-04-26 | Möllers Maschinenfabrik GmbH | Installation pour former une unité d'empaquetage sans palette, enveloppée entièrement dans une feuille de rétraction |
DE3834535A1 (de) * | 1988-09-22 | 1990-03-29 | Beumer Maschf Bernhard | Verfahren und vorrichtung zum umhuellen von stueckgutstapeln mit kunststoffolie |
EP1013549A1 (fr) | 1998-12-23 | 2000-06-28 | Maschinenfabrik Möllers GmbH u. Co. | Procédé et dispositif pour envelopper une pile d'objets |
EP1818262A2 (fr) * | 2006-02-13 | 2007-08-15 | AETNA GROUP S.p.A. | Unité de positionnement d'un couche de film pour couvrir le dessus de groupes de produits |
EP2036818A1 (fr) | 2007-11-30 | 2009-03-18 | Maschinenfabrik Möllers GmbH | Procédé de fabrication d'une unité d'emballage sans palette |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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DE2702613C2 (de) * | 1977-01-22 | 1985-04-11 | Birkenfeld, Richard | Verfahren zur Herstellung palettenloser Verpackungseinheiten |
DE2914138A1 (de) * | 1979-04-07 | 1980-10-09 | Basf Ag | Palettenlose ladeeinheit |
DE8007724U1 (de) * | 1980-03-21 | 1980-12-11 | Birkenfeld Richard | Verpackung aus Kunststoffolie fuer eine aus Einzelstuecken Gebildete quaderfoermige ladeeinheit |
DE3918311C3 (de) | 1988-06-03 | 1997-10-09 | Beumer Maschf Bernhard | Verfahren und Vorrichtung zum Umhüllen von Stückgut, insbesondere Stückgutstapeln, mit einer Stretchfolienhaube |
DE3832557A1 (de) * | 1988-09-24 | 1990-04-05 | Beumer Maschf Bernhard | Verfahren und vorrichtung zum bilden von mit kunststoffolie umhuellten verpackungseinheiten sowie hiermit hergestellte verpackungseinheit |
DE3917110A1 (de) | 1989-05-26 | 1990-11-29 | Beumer Maschf Bernhard | Verfahren und vorrichtung zum umhuellen von stueckgut mit einer stretchfolienhaube und hiermit zu bildende verpackungseinheit |
DE3941139A1 (de) * | 1989-12-13 | 1991-06-20 | Moellers Maschf Gmbh | Verfahren zur herstellung einer palettenlosen verpackungseinheit |
DE4042550C2 (de) | 1990-06-15 | 2002-08-01 | Beumer Maschf Gmbh & Co Kg | Verfahren und Verwendung einer Vorrichtung zum Umhüllen von Stückgut |
-
2009
- 2009-05-08 DE DE102009020454A patent/DE102009020454B3/de active Active
- 2009-06-18 DE DE202009008434U patent/DE202009008434U1/de not_active Expired - Lifetime
-
2010
- 2010-05-05 DK DK10004752.1T patent/DK2248722T3/da active
- 2010-05-05 EP EP10004752A patent/EP2248722B1/fr not_active Not-in-force
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3788462A (en) * | 1971-02-25 | 1974-01-29 | Owens Illinois Inc | Unitized palletless load |
EP0250697B1 (fr) | 1986-06-25 | 1989-04-26 | Möllers Maschinenfabrik GmbH | Installation pour former une unité d'empaquetage sans palette, enveloppée entièrement dans une feuille de rétraction |
DE3834535A1 (de) * | 1988-09-22 | 1990-03-29 | Beumer Maschf Bernhard | Verfahren und vorrichtung zum umhuellen von stueckgutstapeln mit kunststoffolie |
EP1013549A1 (fr) | 1998-12-23 | 2000-06-28 | Maschinenfabrik Möllers GmbH u. Co. | Procédé et dispositif pour envelopper une pile d'objets |
EP1818262A2 (fr) * | 2006-02-13 | 2007-08-15 | AETNA GROUP S.p.A. | Unité de positionnement d'un couche de film pour couvrir le dessus de groupes de produits |
EP2036818A1 (fr) | 2007-11-30 | 2009-03-18 | Maschinenfabrik Möllers GmbH | Procédé de fabrication d'une unité d'emballage sans palette |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3312099A1 (fr) | 2016-10-18 | 2018-04-25 | Maschinenfabrik Möllers GmbH | Procédé de fabrication d'une unité d'emballage sans palette et unité d'emballage fabriquée selon le procédé |
US11345496B2 (en) | 2018-06-14 | 2022-05-31 | Corelex Shin-Ei Co., Ltd. | Packed body production method |
WO2021081158A1 (fr) * | 2019-10-23 | 2021-04-29 | Signode Industrial Group Llc | Systèmes et procédés pour emballer des charges de marchandises avec un film étirable tubulaire |
CN114585564A (zh) * | 2019-10-23 | 2022-06-03 | 信诺工业集团有限责任公司 | 用于利用管状拉伸膜对货物负载进行包裹的系统和方法 |
CN114585564B (zh) * | 2019-10-23 | 2023-09-15 | 信诺工业集团有限责任公司 | 用于利用管状拉伸膜对货物负载进行包裹的系统和方法 |
US12060192B2 (en) | 2019-10-23 | 2024-08-13 | Signode Industrial Group Llc | Systems and methods for wrapping loads of goods with tubular stretch film |
Also Published As
Publication number | Publication date |
---|---|
DK2248722T3 (da) | 2013-04-15 |
DE102009020454B3 (de) | 2010-10-28 |
EP2248722B1 (fr) | 2013-01-23 |
DE202009008434U1 (de) | 2009-09-03 |
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