EP2239024A2 - Revêtement de sol absorbant les chocs, notamment pour terrains de jeu ou installations de sport - Google Patents

Revêtement de sol absorbant les chocs, notamment pour terrains de jeu ou installations de sport Download PDF

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Publication number
EP2239024A2
EP2239024A2 EP10155756A EP10155756A EP2239024A2 EP 2239024 A2 EP2239024 A2 EP 2239024A2 EP 10155756 A EP10155756 A EP 10155756A EP 10155756 A EP10155756 A EP 10155756A EP 2239024 A2 EP2239024 A2 EP 2239024A2
Authority
EP
European Patent Office
Prior art keywords
floor covering
filament
layer
covering according
fiber material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10155756A
Other languages
German (de)
English (en)
Other versions
EP2239024A3 (fr
EP2239024B1 (fr
Inventor
Georg Stockhammer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kraiburg Relastec GmbH and Co KG
Original Assignee
Gummiwerk Kraiburg Relastec GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gummiwerk Kraiburg Relastec GmbH filed Critical Gummiwerk Kraiburg Relastec GmbH
Priority to EP20100155756 priority Critical patent/EP2239024B1/fr
Publication of EP2239024A2 publication Critical patent/EP2239024A2/fr
Publication of EP2239024A3 publication Critical patent/EP2239024A3/fr
Application granted granted Critical
Publication of EP2239024B1 publication Critical patent/EP2239024B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63CSKATES; SKIS; ROLLER SKATES; DESIGN OR LAYOUT OF COURTS, RINKS OR THE LIKE
    • A63C19/00Design or layout of playing courts, rinks, bowling greens or areas for water-skiing; Covers therefor
    • A63C19/04Mats or carpets for courts
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/04Pavings made of prefabricated single units
    • E01C13/045Pavings made of prefabricated single units the prefabricated single units consisting of or including bitumen, rubber or plastics
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials

Definitions

  • the present invention relates to a shock-absorbing floor covering, as it can be used for example in playgrounds or sports facilities in order to minimize the risk of injury, in particular falling persons.
  • the floor coverings used in the area of playgrounds, but possibly also sports facilities, must be constructed in such a way that they can provide a sufficient shock-absorbing effect for, for example, children who fall down from a play equipment or who fall while running and hit the floor covering.
  • a suitable floor covering for example, a structure has been found, the two layers, so a top layer and a base has.
  • Each of these, for example, constructed with a plurality of lining plates layers is constructed with recycled by recycling of waste rubber granules, which may be bound to produce a solid composite, for example polyurethane.
  • the structure with two such layers has proven to be required on the one hand, since only with two such layers can provide a shock-absorbing property ensuring the necessary fall protection, and on the other hand has proven to be advantageous because such cover plates are relatively heavy and therefore also heavy are handled and the use of thinner, but then layered layers facilitates handling the structure.
  • a shock-absorbing floor covering in particular for playgrounds or sports facilities, comprising an upper surface made of elastic material providing an upper surface for being entered and a lower surface arranged on a lower surface of the upper layer, wherein the substrate comprises a core area with a filament hollow body, wherein Filamentabête of the filament-hollow body are fused together at points of intersection.
  • the flooring according to the invention is constructed with two superimposed building areas.
  • this is the upper layer also accessible by children or athletes, which is already constructed of elastic material and thus has a certain damping property.
  • the base is provided which on the basis of providing its core region with a Filamenthohlraumève with at least partially by fusion materially connected filament sections on the one hand a solid and thus under sustained pressure substantially retaining its structure composite, on the other hand, however, due to the elasticity of the Filamenthohlraum stressess the cushioning property of the topsheet contributes to a significantly improved overall cushioning property.
  • filament cavity body a structure is addressed in which filaments or filament sections extend in a regular or / and irregular structure in all three spatial directions and between them the cavity form the cavity body and not, as is the case for example with a scrim or a surface fabric, form a substantially planar arrangement, which of course also have a three-dimensional extent, taking into account the respective color or filament thickness.
  • Such a filament hollow body that is to say a structure with filament sections extending in various spatial directions, can be used essentially be provided by at least one Filamentwirrlage.
  • the individual filament sections are arranged in a confused manner, for example they have no substantially regular pattern. This can be achieved, for example, by extruding the filament-hollow body with monofilaments.
  • the filaments emerging from an extruder head in the flowable state in the extrusion process are arranged, for example, by corresponding movement of the extruder head and / or corresponding movement of a filament-receiving support with the essentially confused extension on the support receiving the filaments.
  • filament sections contact each other, which can lead to the fusion, so material-locking connection at intersections of the filament sections. This can of course also be achieved by subsequent temperature treatment.
  • the filament hollow body is provided essentially by at least one Gewirklage.
  • a three-dimensional structure can also be created in the knitting process, which, however, has a comparatively high degree of regularity due to the production process.
  • the filament cavity body have a void content of more than 90%, preferably about 95%.
  • the filament hollow body of the core region polymer filaments preferably of polyethylene material and / or polyamide material and / or polyester material and / or polyolefin material comprises.
  • At least one fiber material layer may be provided on an upper side or / and an underside of the core region.
  • so-called filter fleece or geotextile can be used, wherein it can furthermore be provided that at least one layer of the fiber material is firmly connected to the core region.
  • the fiber material can be embodied for example with polycondensation fibers.
  • Polyamide-coated polyester fibers have proved to be particularly advantageous.
  • the substrate be formed as a web or mat material, with fiber mat layers of mutually immediately adjacent webs / mats preferably overlapping one another. This can ensure that contamination particles, especially from the ground out, can not penetrate into the core area and affect its elasticity.
  • the upper layer is constructed in a volume area providing the top with a layer of EPDM material.
  • the top layer has a thickness in the range of 10 mm to 90 mm, or / and that the base has a thickness in the range of 5 mm to 25 mm or / and that a ratio of the thickness the top layer to the thickness of the pad in the range of 1 to 10, preferably 3 to 8, is located.
  • the present invention further relates to a shock absorbing floor structure, in particular for playgrounds or sports facilities, comprising a floor covering constructed according to the invention on a substrate.
  • the present invention relates to the use of a pad material comprising a core portion having a filament hollow body, wherein filament portions of the filament hollow body are fused together at crossing points, and at least one side of the core portion at least one fiber material layer, as a pad for a shock absorbing flooring, in particular for playgrounds or Sports facilities and at least one side of the core area at least one fiber material layer, as a pad for a shock absorbing flooring, especially for playgrounds or sports facilities.
  • a shock-absorbing floor covering that can be used in the area of a playground or a sports facility is generally designated by 10.
  • the floor covering 10 is basically formed with two layers, namely a top layer 12 and a base 14.
  • the top layer 12 is constructed in the example shown with a plurality of top plates 16 and provides a provided for entering top 18 ready. With its underside 22 structured in the form of cuboidal or dome-shaped elevations 20, for example, the top layer 12 is in contact with the base 14, so it rests on it, for example.
  • a solid composite of the lining plates 16 of the top layer 12 can be achieved by insertable into openings 24 in the adjacent end faces of the lining plates 16 connecting dowels.
  • the base 14 arranged on the underside 22 of the top layer 12 is essentially constructed with three layers. It comprises a core region 26, which is fixedly connected to a fiber material layer 28, 30 on its upper side facing the upper layer 12 and on its underside remote from the upper layer 12 and intended to rest on a substrate.
  • FIG Fig. 2 The structure of the floor covering 10 or of a floor structure 30 realized thereby is shown in FIG Fig. 2 more clearly recognizable.
  • the top layer 12 which occupies the essential volume range of the floor covering 10 and the top 18 provides.
  • the top layer 12 has a body 32 occupying their substantial volume range of preferably polyurethane bound rubber granules, this preferably obtained by recycling old rubber material having.
  • the upper layer 12 may be constructed with a layer 34 of EPDM (ethylene-propylene-diene-terpolymer) material.
  • EPDM ethylene-propylene-diene-terpolymer
  • This non-reprocessed EPDM material which is virgin material during manufacture, can also be used in granular form, which granules are bonded by a polyurethane, epoxy or latex based elastic binder.
  • the covering plates 16 can be produced with the body 32 and the layer 34 in a multi-layered manner. In principle, however, it is also possible that the layer 34 takes place in situ, ie after laying the covering plates 16 on the base 14.
  • the pad 14 is on a prepared for receiving the flooring 10 substrate 36. This can, depending on the requirements, as a solid, bound subsurface, so for example in the form of a concrete covering, be formed, but can of course also be provided in the form of compacted sand, gravel or soil material.
  • the pad 14 lies with its lower fiber material layer 30.
  • the top layer 12 is located, in which in the Fig. 2 As shown, the structuring formed on the underside 22 of the top layer 12 is shaped and dimensioned so that it substantially completely presses into the base 14, so that there is a corresponding full-surface contact contact between the top layer 12 and the base 14.
  • the structuring 20 are selected so that it only partially presses into the pad 14 so that partially between the pad 14 and the top layer 12 cavities 38 remain.
  • the core portion 26 of the pad 14 is constructed with a filament hollow body whose filament portions at intersections, ie at areas where they abut each other and thus touch each other, are connected materially by fusion or welding.
  • a filament hollow body can be manufactured in various ways. For example, it is possible to further process filaments produced in the extrusion process, for example monofilaments, in a knitting process in order to obtain a knitted fabric in which, by subsequent thermal treatment, ie heating, the filament sections in their adjoining areas, which here substantially abut Gewirkschlingen are formed to connect to each other by fusion materially.
  • the core portion 26 is formed as Filamentwirrlage.
  • Such a random orientation can be produced, for example, in the extrusion process, in which the filaments preferably emerge from a plurality of extruder heads in the flowable state and are applied to a base receiving the filaments.
  • a material connection is formed by fusion on deposition on the substrate where filament sections contact one another. Again, it is of course possible to achieve by subsequent thermal treatment, this fusion or welding.
  • Monofilaments of polymer material are preferably used to construct the filament hollow body.
  • polyethylene material, polyamide material, polyester material or polyolefin material have proved to be particularly advantageous.
  • These flowable polymer materials can be used individually or in a mixture be used to build the polymer filaments.
  • This structure of the core region 26 has a corresponding elasticity and the density of the filaments 40 in the core region 26 adjusting elasticity, which also exists over the service life of the pad 14 due to the bond produced by the material bond between the individual filaments. A gradual setting of the three-dimensional filament structure by prolonged pressure load does not occur.
  • the fiber material 28, 30, which is preferably provided both on the upper side and on the underside of the core region 26, is provided, for example, as nonwoven material and fabric material.
  • nonwoven material and fabric material so-called geotextiles or filter nonwoven materials can be used, which have a very fine-pored structure and thus prevent the penetration of even smaller impurity particles into the core region 26.
  • the fibrous material 26 and 28 may be constructed with polyamide-covered polyester yarns which are thermally solidified.
  • a bond between the core region 26 and the fiber material layers 28, 30 can be generated by thermally induced fusion, so material closure, in the respective contacting areas.
  • one of the fiber material layers can be used as the surface receiving the filaments emerging during the extrusion process.
  • a connection of the filaments or filament matrix to this fiber material layer can also be produced by fusion or welding. This can be further strengthened by the fact that, for example, in a regular pattern by applying pressure, a pressing of the filament sections to the fiber material layer receiving the filament structure is intensified.
  • the fiber material layer provided on the other side of the three-dimensional filament structure can also be provided by material-bonding connection, So, for example, fusion, be connected to the Filamenthohlraum stresses.
  • the still flowable consistency of the filaments in the extrusion process can be used if this other fiber material layer is applied immediately after the production of the filament hollow body.
  • this other fiber material layer is applied immediately after the production of the filament hollow body.
  • a section of an example of such a pad 14 is shown.
  • a multiplicity of points of intersection in which the filament sections come into contact and are formed by material-locking connection by fusion or welding contribute to a structural stiffening of the core region 26.
  • the cavity of filamentary cavity body 27 traversed by the filaments provides a proportion of preferably greater than 80%, most preferably greater than 90%, of the total volume of the filament cavity body.
  • underlay materials as can be used for the underlay 14 are marketed, for example, under the registered trade name Enkadrain and are generally also used as underlays because of their excellent drainage properties in the area of green flat roofs. These drainage properties are also when used in Area shock absorbing floor coverings of particular advantage, since they are generally outdoors and thus weathering, especially rainfall are exposed.
  • the pad 14 may have a thickness in the range of 5mm to 25mm, where, like the Fig. 2 This already makes clear that a substantial area of this thickness is occupied by the core area 26, which essentially determines the elastic properties of the base 14.
  • the top layer 12 may have a thickness in the range of 10mm to 90mm, again where the body 32 will occupy the substantial thickness range and the layer 34, if present, may have a thickness in the range 0.5mm to 1.5mm, for example.
  • the pad 14 is advantageously constructed with mat or sheet material, which is first rolled out on the substrate 36 and then receives the top layer 12, it is advantageous if in the adjoining region immediately adjacent tracks or possibly also mats the pad 14 at least partially overlap the fiber material layers 28 and / or 30 is realized.
  • the Fig. 2 shows two alternative options.
  • Fig. 2 On the left is shown a variant in which essentially only the lower fiber material layer 30 projects with an edge region 42 over the core region 26 and with this edge region 42 an adjacent web of the backing 14 can overlap.
  • two such edge regions 42 ', 44' are present, namely both in the lower fiber material layer 30 and in the upper fiber material layer 28, so that an adjacent web of the substrate 14 is then sandwiched between these two edge regions 42 ', 44' can.
  • the penetration from above is also prevented.
  • the top layer 12, as in Fig. 1 shown is constructed with a plurality of lining plates 16 which, although they abut each other in their edge regions, but can not ensure a hermetic conclusion against the migration of particles down into the region of the base 14.
  • edge regions must each be provided only on one of the longitudinal edges and possibly also on a transverse edge, in order to be able to overlap all occurring impact regions of the substrate 14.
  • the floor covering 10 according to the invention or the floor structure 30 constructed therewith can be varied in various aspects.
  • the base 14 can be designed with only one fiber material layer, which then preferably lies in the bottom structure 30 on the underside, that is to say the ground 36.
  • the base 14 in such a way that the two or, if appropriate, only one fiber material layer 28 or 30 is not firmly connected to the core region 36, but is introduced as an independent layer of the base 14.
  • the pad 14 only with the core region 26, so without the fiber material layers to design. This can be particularly useful when the risk of contamination from entering the substrate, for example due to the use of a hard surface, such as concrete, practically does not exist.
  • a separate layer 14 from the ground such as an additional Geoxtextillage provide, which ensures a more detailed demarcation to the underlying area of the substrate.
  • the top layer 12 can be made alternatively as a Ortmateriallage alternatively to the embodiment with a plurality of lining plates 16.
  • the pad 14 is laid out on the substrate 36, for example in the form of a plurality of adjacent webs.
  • the flowable material for the top layer is then applied with the desired thickness and cured.
  • the layer 34 can be made.
  • the top layer 12 and the base 14 may be produced as a solid composite. This is particularly useful when the top layer 12 is constructed with a plurality of top plates 16.
  • the pad 14 may first be inserted into the mold used for the production of the lining plates 16, wherein then preferably at least on the serving for receiving the top layer 12 side of the pad 14, a fiber material layer 28 is present to prevent the penetration of the particles To prevent the formation of the top layer 12 granules used in the core region 26 to prevent.
  • the material of the top layer 12 can then be cured or baked, at the same time the solid bond with the pad 14 is formed.
  • the fiber material layer 28 develops an adhesion-promoting property between the top layer 12 and the core region 26 of the base 14.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)
  • Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)
  • Road Paving Structures (AREA)
EP20100155756 2009-04-08 2010-03-08 Revêtement de sol absorbant les chocs, notamment pour terrains de jeu ou installations de sport Not-in-force EP2239024B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP20100155756 EP2239024B1 (fr) 2009-04-08 2010-03-08 Revêtement de sol absorbant les chocs, notamment pour terrains de jeu ou installations de sport

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP09157632A EP2239025A1 (fr) 2009-04-08 2009-04-08 Revêtement de sol absorbant les chocs, notamment pour terrains de jeu ou installations de sport
EP20100155756 EP2239024B1 (fr) 2009-04-08 2010-03-08 Revêtement de sol absorbant les chocs, notamment pour terrains de jeu ou installations de sport

Publications (3)

Publication Number Publication Date
EP2239024A2 true EP2239024A2 (fr) 2010-10-13
EP2239024A3 EP2239024A3 (fr) 2012-11-14
EP2239024B1 EP2239024B1 (fr) 2014-06-25

Family

ID=40933806

Family Applications (2)

Application Number Title Priority Date Filing Date
EP09157632A Withdrawn EP2239025A1 (fr) 2009-04-08 2009-04-08 Revêtement de sol absorbant les chocs, notamment pour terrains de jeu ou installations de sport
EP20100155756 Not-in-force EP2239024B1 (fr) 2009-04-08 2010-03-08 Revêtement de sol absorbant les chocs, notamment pour terrains de jeu ou installations de sport

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP09157632A Withdrawn EP2239025A1 (fr) 2009-04-08 2009-04-08 Revêtement de sol absorbant les chocs, notamment pour terrains de jeu ou installations de sport

Country Status (2)

Country Link
EP (2) EP2239025A1 (fr)
DK (1) DK2239024T3 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013100051A1 (de) 2012-02-16 2013-08-22 Hamberger Industriewerke Gmbh Demontierbarer Outdoor-Bodenbelag
DE102014115605A1 (de) 2014-02-20 2015-08-20 Hamberger Industriewerke Gmbh Bodenbelag
DE202015009811U1 (de) 2014-02-20 2020-04-02 Hamberger Industriewerke Gmbh Bodenbelag
DE102020102274A1 (de) * 2019-11-04 2021-05-06 Hamberger Industriewerke Gmbh Demontierbarer Sportbodenbelag

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202019104567U1 (de) 2019-08-20 2019-09-30 Kraiburg Relastec Gmbh & Co. Kg Bodenaufbau
DE202022105954U1 (de) * 2022-10-21 2022-11-18 Bänfer GmbH Sportmatte, insbesondere ausgeführt als Fallschutzmatte oder als Gymnastikmatte

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2039506A1 (de) * 1970-08-08 1972-02-10 Bayer Ag Sportbelagsbahn oder -fliese fuer Freiluftsportstaetten
US3937861A (en) * 1974-05-06 1976-02-10 J. P. Stevens & Co., Inc. Floor covering for athletic facility
DE4435588C1 (de) * 1994-10-05 1996-02-01 Rudolf Bermueller Mehrschichtiger Bodenbelag und Verfahren zu seiner Herstellung
GB2308569A (en) * 1995-12-23 1997-07-02 Rawson Carpets Ltd Sporting surface
DE20203290U1 (de) * 2002-03-03 2003-07-17 P V P Polymer Verarbeitung Und Tritt-, schall- und wärmedämmende Matte
US20070224896A1 (en) * 2006-03-22 2007-09-27 Su-Tuan Hsu Tang Natural polymer mat and method for manufacturing the same

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013100051A1 (de) 2012-02-16 2013-08-22 Hamberger Industriewerke Gmbh Demontierbarer Outdoor-Bodenbelag
WO2013120993A1 (fr) 2012-02-16 2013-08-22 Hamberger Industriewerke Gmbh Revêtement de sol extérieur démontable
US9376773B2 (en) 2012-02-16 2016-06-28 Hamberger Industriewerke Gmbh Outdoor floor covering that can be disassembled
DE102013100051B4 (de) * 2012-02-16 2018-02-08 Hamberger Industriewerke Gmbh Demontierbarer Outdoor-Bodenbelag
DE102014115605A1 (de) 2014-02-20 2015-08-20 Hamberger Industriewerke Gmbh Bodenbelag
WO2015124513A1 (fr) 2014-02-20 2015-08-27 Hamberger Industriewerke Gmbh Revêtement de sol
DE202015009811U1 (de) 2014-02-20 2020-04-02 Hamberger Industriewerke Gmbh Bodenbelag
DE102020102274A1 (de) * 2019-11-04 2021-05-06 Hamberger Industriewerke Gmbh Demontierbarer Sportbodenbelag

Also Published As

Publication number Publication date
EP2239024A3 (fr) 2012-11-14
EP2239024B1 (fr) 2014-06-25
EP2239025A1 (fr) 2010-10-13
DK2239024T3 (da) 2014-09-29

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