EP2213792B1 - Method for laying U-shaped channel elements beside the track of a rail section - Google Patents

Method for laying U-shaped channel elements beside the track of a rail section Download PDF

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Publication number
EP2213792B1
EP2213792B1 EP10001022.2A EP10001022A EP2213792B1 EP 2213792 B1 EP2213792 B1 EP 2213792B1 EP 10001022 A EP10001022 A EP 10001022A EP 2213792 B1 EP2213792 B1 EP 2213792B1
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EP
European Patent Office
Prior art keywords
trench
track
shaped channel
channel elements
milling
Prior art date
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Not-in-force
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EP10001022.2A
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German (de)
French (fr)
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EP2213792A3 (en
EP2213792A2 (en
Inventor
Ralf Zürcher
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Individual
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • E01B1/008Drainage of track
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/32Installing or removing track components, not covered by the preceding groups, e.g. sole-plates, rail anchors
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B37/00Making, maintaining, renewing, or taking-up the ballastway or the track, not provided for in a single one of groups E01B27/00 - E01B35/00
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/02Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
    • E02F5/06Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with digging elements mounted on an endless chain
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/02Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
    • E02F5/10Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with arrangements for reinforcing trenches or ditches; with arrangements for making or assembling conduits or for laying conduits or cables
    • E02F5/101Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with arrangements for reinforcing trenches or ditches; with arrangements for making or assembling conduits or for laying conduits or cables forming during digging, e.g. underground canalisations or conduits, by bending or twisting a strip of pliable material; by extrusion
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F7/00Equipment for conveying or separating excavated material
    • E02F7/02Conveying equipment mounted on a dredger

Definitions

  • the invention relates to a method for laying U-shaped channel elements next to the track of a railway line according to the preamble of claim 1.
  • U-shaped channel elements In which the cable should run.
  • the U-shaped channel elements to be laid are installed as standardized sizes. They are available in the materials concrete or plastic. Usually they have a length of 0.5 to 1.0 m. The installation of these U-shaped channel elements takes place at a distance to be determined laterally of the track.
  • the U-shaped channel elements are buried in the ground so that their upper edge is preferably flush with the soil or something protrudes from the ground.
  • a trench is first dug. Serve known excavation equipment such as excavators or the like., Which accomplish the excavation.
  • a split-sand mixture or einkornbeton is first installed before the insertion of the U-shaped channel elements. This is usually done with a thickness of 5 to 10 cm.
  • the U-shaped channel elements are moved to the installation location and installed on the previously installed pad.
  • the soil is re-installed in a further operation laterally on the U-shaped channel and planed and compacted.
  • EP 1 964 973 A2 discloses a method for fully or partially automatic laying of U-shaped channel elements next to the track of a railway line in which a trench is first excavated from the ground, then abandoned on the bottom of the trench split or the like, and finally the U-shaped channel elements be used in the trench, wherein at least one movable on the track work trolley is used, which seen in the direction of succession a digging device for the trench, a Splitaufgabe issued and a Kanalettieinsetz founded and which is continuously moved forward during the work.
  • the invention is therefore an object of the invention to provide a maximum automated method for laying U-shaped channel elements next to the track of a railway line for the subsequent laying of cables with a much higher performance compared to the previous installation methods, with all current U shaped channel elements can be laid equally.
  • a method for fully or partially automated laying of U-shaped channel elements next to the track of a railway line for the subsequent laying of cables created whose performance is much higher than the previous installation methods lies in a channel laying machine consisting of one or more work cars, which move forward continuously and perform all the work for laying the U-shaped channel elements fully or partially automatically. Through this continuous operation, the work performance is significantly increased compared to the known cyclic working techniques.
  • the basic idea lies in a rail-bound, independent machine, which has special work cars for special work sections. So first the excavation is carried out, then the split or the like is installed and finally the U-shaped channel elements are inserted into the trench.
  • the excavated material is milled by the excavating device, wherein a milling device with an endlessly circulating belt or chain with milling elements arranged thereon is used for milling.
  • the width of the milling device corresponds to the width of the trench to be excavated, so that the excavation of the U-shaped trench is carried out so accurately and continuously that no separate backfilling is required.
  • the excavating device which is arranged replaceably on the work car, at a transversely to the direction of movement of the work carriage arranged telescopic boom, wherein the telescopic boom and / or the excavating device is arranged vertically adjustable on the telescopic boom.
  • the excavating device is associated with a position measuring device for determining position with respect to the track, wherein the positioning of the excavating device, in particular the milling device is automatically automatically adjusted in terms of height and lateral position and in terms of inclination, the automatic tilt regulation of the milling device depending on the depth and width of the excavated Grabens can be done.
  • the machine is designed so that all standard standardized U-shaped channel elements can be installed. However, it is also conceivable in principle that special forms of U-shaped channel elements can be installed with larger individual lengths.
  • the method thus comprises the use of a corresponding trench lifting device in a track-guided, continuous method for digging a trench of a railway line parallel to a track.
  • a milling device By using a milling device, the width of the trench corresponds exactly to the channel to be excavated.
  • This excavation of the trench is carried out continuously during the course of the machine activity.
  • the advantage is a continuous operation with associated high power rates in a single operation.
  • the excavation takes place by means of a corresponding excavating both in layers of earth and optionally in rock layers, depending on the needs and requirements of local conditions.
  • the technical realization thus provides that it is a continuous excavation of the trench.
  • the excavated material is milled by the excavating device. It is thus a track-guided or track-bound trencher.
  • the milling has the advantage that this ensures a continuous flow of work in the sense of continuous forward movement of the work car.
  • the milling device used is an endlessly circulating belt or an endlessly circulating chain or the like, which is equipped with milling elements.
  • the advantage of such a milling device is that a continuous excavation up to great depths of several meters and with large lateral distances to the track of several meters is possible.
  • the milling device is preferably replaceable. By different width milling devices can thus be excavated in a simple way different width trenches.
  • the width of the milling device corresponds to the width of the trench to be excavated. This means that in a single operation with a single forward drive of the milling device of the trench according to the required dimensions can be excavated.
  • the excavating device is arranged on a telescoping boom which can be telescoped transversely to the direction of movement of the work cart has the advantage. that with this cantilever boom, at the end of the excavating device, in particular the milling device is located, large distances between the track and the digging trench can be bridged, and indeed distances of several meters.
  • the milling device can be pivotable in order to avoid obstacles in the form of masts, for example.
  • the stable guidance of the excavating device is achieved by the compact design of the work cart with the corresponding structure for the excavating device.
  • the weight of the unit described above serves to counteract the overturning moment of the projecting excavating device.
  • the weight can also optionally be chosen variable, for example, by the work car is equipped with additional weights.
  • the height-adjustable arrangement of the telescopic boom and / or the excavating device on the telescopic boom has the advantage that in a technically simple way very large depths of several meters can be excavated. In addition, a possibility for avoiding obstacles is created.
  • the telescopic arms can hold the milling device in its required position in terms of height and direction and in terms of inclination by a corresponding pivoting movement.
  • the interchangeability of the excavating device on the work car has the advantage that corresponding excavation devices can be used in accordance with the variable construction site requirement profiles.
  • the interchangeability but also has the advantage that tools other than excavation equipment can be grown as an optional additional solution, such as drills or compactors or other tools of any kind.
  • the position measuring device associated with the excavating device for determining the position relative to the track has the advantage that the positioning of the milling device is automatically regulated with regard to height and lateral position as well as inclination, without the trench dimensions being measured manually Need to become.
  • the automatic inclination regulation of the milling device can take place, for example, via laser control as a function of the depth and width of the trench to be excavated.
  • the entire device can control the work processes semi-automatic or fully automatic, in particular by means of a laser control.
  • the basic idea of the development according to claim 2 lies in the fact that the work car drives continuously on the track and that on this work car a corresponding excavating device is arranged, which synchronously digs out the trench during the forward movement of the work carriage and the excavated material immediately before the work car or a forward or downstream other work car or a work car on a parallel track feeding.
  • a rail-mounted excavator in the form of a separate, heavy machine on the work car created which ensures a continuous excavation in particular by means of a router in great depths of several meters and with long distances to the track axis of several meters.
  • the excavated material is loaded directly after the excavation in a continuous operation for disposal.
  • the excavated material can be transported by means of a conveyor belt to conventional upstream or downstream or located on a neighboring track railway cars.
  • the feeding of the excavated material to the work cart can be carried out according to the embodiment in claim 3 by means of a conveyor belt.
  • the track-bound or track-guided excavating device in particular in the form of a trench cutter, is combined with a conveyor belt technology in such a way that direct discharge of the excavated material takes place on a connected conveyor belt in a continuous operation, wherein preferably the conveyor belt is pivotable about a vertical axis.
  • the excavated material can be loaded both on railway wagon head or even on a neighboring track vehicle or a road truck.
  • the development according to claim 4 provides a bunker for the split material.
  • the trolleys deliver the conveying material from the bunker trolley to conveyor belts. If required, several bunker cars can be coupled in series in order to be able to transport enough split material.
  • These support boards are preferably made of sheet metal or steel.
  • the support means is preferably arranged on a telescopically projecting arm, which can position the support boards exactly in the excavated channel.
  • These side support boards are carried synchronously with the forward drive of the work car. This means that immediately after digging the trench, the support boards come into action and protect the trench from collapsing laterally. These support boards thus define a so-called ongoing shoring.
  • the lateral support boards can be defined by a U-shaped profile. The floor (or ceiling) thus forms the rigid structural connection between the two lateral support boards.
  • This floor or the ceiling does not need to extend over the entire length of this support means. It is sufficient that the soil is formed only over a partial length. Where there is no ground, then, for example, the split can be introduced. Are then the two lateral support boards still connected to each other by a horizontal, web-like scraper, the introduced split can be smoothed and possibly compacted.
  • the development according to claim 6 proposes the previously mentioned variant in that the split of the bottom of the trench is smoothed by a scraper and optionally compacted. This means that the bottom of the split or the like is first abandoned, the entrained scraper deducting the split and precompressed if necessary. This thus represents a possibility to feed the excavated trench the soil split without much effort. It is only necessary that from a corresponding storage container of the work cart the stockpiled there split, for example, by means of a conveyor belt is fed to the trench.
  • the scraper according to the embodiment in claim 7 is preferably formed on the support boards of the current Verbaus for supporting the lateral soil. This represents a technically simple measure on the one hand for supporting the lateral soil and on the other hand for stripping the discontinued split.
  • the storage of the U-shaped channel elements on the work car proposes according to claim 8, the storage of the U-shaped channel elements on the work car.
  • the stored U-shaped channel elements can be supplied to the trench by means of a corresponding feed device.
  • a feeder for example, serve a conveyor belt, which extends laterally next to the work car obliquely in the direction trench.
  • the U-shaped channel elements are supplied to a certain extent obliquely from behind the trench.
  • the corresponding installation device of the U-shaped channel elements can additionally serve as a running shoring for the lateral support of the soil.
  • the gantry crane moves here on its rail wheels on flank rails of train carriages coupled in series.
  • the gantry crane is equipped with a pallet fork or other lifting device, which are capable of transporting the palletized, U-shaped channel elements.
  • the Ablegewagen takes from the pallets a fractional unit of U-shaped channel elements and places them on a cross conveyor belt.
  • the cross conveyor transports the U-shaped channel elements to a transfer conveyor. Since the U-shaped channel elements store on standard pallets, after emptying this palette, a quick clearing must be possible. For this purpose, an additional cross conveyor the pallet can be driven immediately after emptying from the storage area for the new, filled pallet. This ensures that a continuous work progress is guaranteed.
  • U-shaped channel elements To ensure a continuous supply of U-shaped channel elements, several trolleys for the U-shaped channel elements without Ablegewagen can be strung additionally.
  • a gantry crane moves from one wagon to another to transport the pallets. He can transport both the old pallets and the new pallets to the intended workstation.
  • the development according to claim 9 proposes that the machine can independently perform all surveying relevant activities via a corresponding position control, in particular laser control. This concerns the distance to the track, the height of the U-shaped channel elements and the lateral position of the channel, as well as the displacement of the channel during the operation, namely the warping during the forward movement.
  • a device for fully or partially automated laying of U-shaped channel elements next to the track of a railway line according to one of the claims of the invention is provided and suitable, has the features of claim 11.
  • This device has at least one movable on the track work car, which seen in the direction of succession a digging device for digging a trench from the ground, a split loader for applying split or the like.
  • a digging device for digging a trench from the ground
  • a split loader for applying split or the like.
  • a Kanalettieinsetz On the bottom of the trench and a Kanalettieinsetz noticed for inserting the U-shaped Has channel elements in the trench. This or these work cars can / can be moved forward while working continuously.
  • the excavating device is a milling device with an endlessly circulating belt or chain with milling elements arranged thereon, which is arranged on a telescopic arm which can be telescoped transversely to the direction of movement of the working carriage.
  • the telescopic boom and / or the excavating device is arranged vertically adjustable on the telescopic boom.
  • the excavating device is interchangeably arranged on the work car and the excavating device associated with a position measuring device for determining position with respect to the track, the device having a control for automatically regulating the positioning of the excavating device, in particular the milling device in terms of height and lateral position and in terms of inclination, wherein the automatic tilt regulation the milling device can be made depending on the depth and width of the trench to be excavated.
  • a work car 2 with a superstructure 3 On a track 1 a railway track a work car 2 with a superstructure 3 is movable. The task of this work cart 2 with a corresponding tool is to excavate a trench 4 at a distance laterally next to the track 1.
  • a laterally projecting on the superstructure 3 of the work cart 2 telescopic boom 5 is provided.
  • an excavating device 6 At the outer end of this boom 5 there is an excavating device 6.
  • This excavating device 6 is designed as a milling device 7 in the form of an endlessly circulating belt 8 with cutting elements 9 located thereon.
  • a conveyor belt 10 is provided. This opens with its front end above a - not shown - another work car 2 on the same track 1 or on a neighboring track.
  • This conveyor belt 10 is pivotable about a vertical axis.
  • the operation of the trenching apparatus is as follows:
  • the telescopic boom 5 brings the milling device 7 of the excavating device 6 in the correct lateral distance with respect to the track 1. However, it is exactly the point where the trench 4 is to be excavated.
  • the milling device 7 is pivoted by means of a corresponding drive downwards, with an inclination angle, as in Fig. 1 is recognizable.
  • the endless circulating belt 8 Through the endless circulating belt 8, the soil is milled off by means of the cutting elements 9, so that the trench 4 is formed. It is essential that during this milling process the work cart 2 moves continuously forward. This means that during this forward drive of the work cart 2, the soil is continuously milled by means of the milling device 7 and thus according to the forward drive of the work cart 2 of the trench 4 is created.
  • the control is preferably carried out automatically by means of a laser positioning.
  • the excavated from the milling device 7 excavated material 11 is the conveyor belt 10 abandoned.
  • This conveyor belt 10 is pivoted about its vertical axis such that the front end of this conveyor belt 10 throws the excavated material 11 in a corresponding reservoir.
  • This can be the work car 2, a work car 2 located behind or in front of it, a work car 2 on a neighboring track or a lorry.
  • a support device 13 for the side walls of the trench 4 is provided following the excavating device 6. This is on a telescoping cantilever arm 15 is arranged such that the U-profile projects into the trench 4 such that the lateral support boards 14 rest laterally on the trench 4 and support the soil 12 , It is essential that this is formed synchronously by the support boards 14 Verbau. This means that immediately behind the excavating device 6, the support boards 14 are tracked. Another peculiarity of the U-profile defining the support boards 14 is that it only has a floor in the front area (which rigidly spaces the support boards 14), while the floor is omitted in the rear area.
  • This bottomless area of the U-profile Split 16 is supplied. This is stored in a storage container 17. This defines, together with a transport device 18 in the form of a conveyor belt, a split-feed device 19.
  • the stockpiled in the storage container 17 split 16 is fed via the obliquely forward transport device 18 in the form of the conveyor belt the trench 4, in the region of the U-profile, which defines the lateral support boards 14. Specifically, the split 16 is supplied to that region of the U-profile, which has no bottom. This means that the split 16 is fed directly to the subsurface of the excavated trench 4.
  • a transversely extending scraper 20 located at the rear end of the two support boards 14, a transversely extending scraper 20. This sweeps smoothing underneath the split 16 smooth and possibly compressed.
  • a channel element insertion device 21 is provided. This has the purpose of supplying U-shaped channel elements 22 via a feed device 23 to the trench 4, which in the meantime is provided with a split 16 in the bottom region.
  • the Kanalierieinsetz Stanford 21 initially has U-shaped channel elements 22 which are palletized on the work car 2 (in Fig. 5 far left).
  • the palletized U-shaped channel elements 22 are transported to a storage unit 25.
  • the gantry crane 24 moves here on rail wheels on flank rails of train carriages coupled in series.
  • the gantry crane 24 is equipped with a pallet fork or other lifting device which serves to transport the palletized U-shaped channel elements 22.
  • the laying unit 25 takes from the pallets a fractional unit of U-shaped channel elements 22 and places them on a cross conveyor belt 26 from.
  • the cross conveyor belt 26 transports the U-shaped channel elements 22 to a transfer conveyor belt which defines the feeder 23.
  • U-shaped channel elements 22 From there, the supply of the removed U-shaped channel elements 22 to a mounting device 27.
  • This is essentially designed as a U-profile and serves equally for lateral support of the soil 12 in the trench 4. In this way, the U-shaped channel elements 22 after their installation in series one behind the other.
  • Fig. 6b Yet another function of the trolley for the U-shaped channel elements is shown. Since the U-shaped channel elements store on standard pallets, a fast clearing must be possible after emptying the respective pallet. For this purpose, an additional cross conveyor belt 28 is provided, which drives the empty pallet immediately after emptying from the storage area for the newly filled pallet. This ensures that a continuous work progress is guaranteed. It can thus be lined up several cars for the U-shaped channel elements 22, so as to ensure a continuous supply of the U-shaped channel elements 22.
  • the gantry crane 24 moves to transport the pallets on the rails from car to car. Thus, the gantry crane 24 can transport both the old pallets but also the new pallets to the intended settling place.

Description

Die Erfindung betrifft ein Verfahren zum Verlegen von U-förmigen Kanalelementen neben dem Gleis einer Bahnstrecke nach dem Oberbegriff des Anspruchs 1.The invention relates to a method for laying U-shaped channel elements next to the track of a railway line according to the preamble of claim 1.

Neben den Gleisen von Bahnstrecken ist oftmals eine Verlegung von Kabeln notwendig. Diese dienen der Elektrifizierung der Strecke. Denn durch diese Kabelleitungen werden Weichen, Bahnübergänge, signaltechnische Anlagen oder aber auch andere Einrichtungen jeglicher Art elektrisch betrieben.In addition to the tracks of railway lines is often a laying of cables necessary. These serve to electrify the track. Because of these cable lines turnouts, railroad crossings, signaling equipment or other devices of any kind are electrically operated.

Zum Verlegen der Kabel dienen U-förmige Kanalelemente, in welchen die Kabel verlaufen sollen. Die zu verlegenden U-förmigen Kanalelemente werden hierbei im Regelfall als standartisierte Baugrößen verbaut. Sie sind in den Materialien Beton oder Kunststoff erhältlich. Üblicherweise haben sie eine Länge von 0,5 bis 1,0 m. Der Einbau dieser U-förmigen Kanalelemente erfolgt dabei in einem festzulegenden Abstand seitlich des Gleises. Die U-förmigen Kanalelemente werden hierbei im Erdreich so eingegraben, dass deren Oberkante vorzugsweise bündig mit dem Erdreich abschließt oder aber etwas aus dem Erdreich herausragt.To lay the cables are U-shaped channel elements in which the cable should run. As a rule, the U-shaped channel elements to be laid are installed as standardized sizes. They are available in the materials concrete or plastic. Usually they have a length of 0.5 to 1.0 m. The installation of these U-shaped channel elements takes place at a distance to be determined laterally of the track. The U-shaped channel elements are buried in the ground so that their upper edge is preferably flush with the soil or something protrudes from the ground.

Zum Verlegen der U-förmigen Kanalelemente wird zunächst ein Graben ausgehoben. Hierzu dienen bekannte Aushubgeräte wie Bagger oder dgl., welche den Aushub bewerkstelligen. Nach dem Aushub wird zunächst vor dem Einsetzen der U-förmigen Kanalelemente ein Split-Sand-Gemisch oder ein Einkornbeton eingebaut. Dies erfolgt in der Regel mit einer Stärke von 5 bis 10 cm. Anschließend werden dann in einem weiteren Arbeitsgang die U-förmigen Kanalelemente zum Einbauort verfahren und auf der zuvor eingebauten Auflage eingebaut. Zum Schluß wird das Erdreich in einem weiteren Arbeitsgang wieder seitlich am U-förmigen Kanal eingebaut und planiert und verdichtet.For laying the U-shaped channel elements, a trench is first dug. Serve known excavation equipment such as excavators or the like., Which accomplish the excavation. After excavation, a split-sand mixture or einkornbeton is first installed before the insertion of the U-shaped channel elements. This is usually done with a thickness of 5 to 10 cm. Then, in a further operation, the U-shaped channel elements are moved to the installation location and installed on the previously installed pad. Finally, the soil is re-installed in a further operation laterally on the U-shaped channel and planed and compacted.

Es ist somit eine Mehrzahl von einzelnen Arbeitsschritten erforderlich, um die U-förmigen Kanalelemente zu verlegen. Dies bedeutet, dass das Verlegen der U-förmigen Kanalelemente taktweise erfolgt und demgemäß entsprechend langsam ist.It is thus a plurality of individual steps required to lay the U-shaped channel elements. This means that the laying of the U-shaped channel elements takes place cyclically and is therefore correspondingly slow.

EP 1 964 973 A2 offenbart ein Verfahren zum voll- oder teilautomatischen Verlegen von U-förmigen Kanalelementen neben dem Gleis einer Bahnstrecke, bei dem zunächst aus dem Erdreich ein Graben ausgehoben wird, anschließend auf dem Boden des Grabens Split oder dgl. aufgegeben wird und schließlich die U-förmigen Kanalelemente in den Graben eingesetzt werden, wobei zumindest ein auf dem Gleis verfahrbarer Arbeitswagen verwendet wird, der in Fahrtrichtung gesehen hintereinander eine Aushubeinrichtung für den Graben, eine Splitaufgabeeinrichtung sowie eine Kanalelementeeinsetzeinrichtung aufweist und der während der Arbeiten kontinuierlich vorwärtsbewegt wird. EP 1 964 973 A2 discloses a method for fully or partially automatic laying of U-shaped channel elements next to the track of a railway line in which a trench is first excavated from the ground, then abandoned on the bottom of the trench split or the like, and finally the U-shaped channel elements be used in the trench, wherein at least one movable on the track work trolley is used, which seen in the direction of succession a digging device for the trench, a Splitaufgabeeinrichtung and a Kanalelementeeinsetzeinrichtung and which is continuously moved forward during the work.

Davon ausgehend liegt der Erfindung daher die Aufgabe zugrunde, ein maximal automatisiertes Verfahren zum Verlegen von U-förmigen Kanalelementen neben dem Gleis einer Bahnstrecke zum anschließenden Verlegen von Kabeln mit einer wesentlich höheren Leistung im Vergleich zu den bisherigen Einbauweisen zu schaffen, wobei sämtliche gängigen U-förmigen Kanalelemente gleichermaßen verlegt werden können.On this basis, the invention is therefore an object of the invention to provide a maximum automated method for laying U-shaped channel elements next to the track of a railway line for the subsequent laying of cables with a much higher performance compared to the previous installation methods, with all current U shaped channel elements can be laid equally.

Die technische Lösung ist gekennzeichnet durch die Merkmale im Kennzeichen des Anspruchs 1.The technical solution is characterized by the features in the characterizing part of claim 1.

Dadurch ist ein Verfahren zum voll- oder teilautomatisierten Verlegen von U-förmigen Kanalelementen neben dem Gleis einer Bahnstrecke zum anschließenden Verlegen von Kabeln geschaffen, dessen Leistung wesentlich höher ist als die bisherigen Einbauweisen. Die Grundidee des erfindungsgemäßen Verfahrens liegt in einer Kanalverlegemaschine bestehend aus einem oder mehreren Arbeitswagen, welche sich kontinuierlich vorwärtsbewegen und welche alle Arbeiten zum Verlegen der U-förmigen Kanalelemente voll- oder teilautomatisch durchführen. Durch diese kontinuierliche Arbeitsweise wird die Arbeitsleistung im Vergleich zu den bekannten taktweisen Arbeitstechniken erheblich erhöht. Die Grundidee liegt somit in einer schienengebundenen, eigenständigen Maschine, die spezielle Arbeitswagen für spezielle Arbeitsabschnitte besitzt. So wird zunächst der Aushub durchgeführt, anschließend wird der Split oder dgl. eingebaut und schließlich werden die U-förmigen Kanalelemente in den Graben eingesetzt. Dabei wird das Aushubmaterial durch die Aushubeinrichtung abgefräst, wobei zum Abfräsen eine Fräseinrichtung mit einem endlos umlaufenden Band oder Kette mit darauf angeordneten Fräselementen verwendet wird. Die Breite der Fräseinrichtung entspricht der Breite des auszuhebenden Grabens, so dass der Aushub des U-förmigen Grabens so genau und kontinuierlich durchgeführt wird, dass keine separaten Verfüllarbeiten mehr erforderlich sind. Ferner ist die Aushubeinrichtung, die auswechselbar am Arbeitswagen angeordnet ist, an einem quer zur Bewegungsrichtung des Arbeitswagens teleskopierbaren Ausleger angeordnet, wobei der teleskopierbare Ausleger und/oder die Aushubeinrichtung an dem teleskopierbaren Ausleger höhenverstellbar angeordnet ist. Zudem ist der Aushubeinrichtung eine Positionsmesseinrichtung zur Positionsbestimmung bezüglich des Gleises zugeordnet, wobei die Positionierung der Aushubeinrichtung, insbesondere der Fräseinrichtung automatisch hinsichtlich Höhe und Seitenlage sowie hinsichtlich der Neigung automatisch reguliert wird, wobei die automatische Neigungsregulierung der Fräseinrichtung in Abhängigkeit von der Tiefe sowie Breite des auszuhebenden Grabens erfolgen kann. Dies bedeutet ein Maximum an automatischer Ausführung aller Arbeitsschritte. Die Maschine ist dabei derart ausgelegt, dass sämtliche gängigen standardisierten U-förmigen Kanalelemente eingebaut werden können. Es ist aber auch grundsätzlich denkbar, dass Sonderformen von U-förmigen Kanalelementen mit größeren Einzellängen eingebaut werden können.As a result, a method for fully or partially automated laying of U-shaped channel elements next to the track of a railway line for the subsequent laying of cables created whose performance is much higher than the previous installation methods. The basic idea of the method according to the invention lies in a channel laying machine consisting of one or more work cars, which move forward continuously and perform all the work for laying the U-shaped channel elements fully or partially automatically. Through this continuous operation, the work performance is significantly increased compared to the known cyclic working techniques. The basic idea lies in a rail-bound, independent machine, which has special work cars for special work sections. So first the excavation is carried out, then the split or the like is installed and finally the U-shaped channel elements are inserted into the trench. In this case, the excavated material is milled by the excavating device, wherein a milling device with an endlessly circulating belt or chain with milling elements arranged thereon is used for milling. The width of the milling device corresponds to the width of the trench to be excavated, so that the excavation of the U-shaped trench is carried out so accurately and continuously that no separate backfilling is required. Furthermore, the excavating device, which is arranged replaceably on the work car, at a transversely to the direction of movement of the work carriage arranged telescopic boom, wherein the telescopic boom and / or the excavating device is arranged vertically adjustable on the telescopic boom. In addition, the excavating device is associated with a position measuring device for determining position with respect to the track, wherein the positioning of the excavating device, in particular the milling device is automatically automatically adjusted in terms of height and lateral position and in terms of inclination, the automatic tilt regulation of the milling device depending on the depth and width of the excavated Grabens can be done. This means a maximum of automatic execution of all work steps. The machine is designed so that all standard standardized U-shaped channel elements can be installed. However, it is also conceivable in principle that special forms of U-shaped channel elements can be installed with larger individual lengths.

Das Verfahren umfasst also die Verwendung einer entsprechenden Grabenaushebeinrichtung in einem gleisgebundenen bzw. gleisgeführten, kontinuierlichen Verfahren zum Ausheben eines zu einem Gleis parallelen Grabens einer Bahnstrecke. Durch die Verwendung einer Fräseinrichtung entspricht dabei die Breite des Grabens exakt dem auszuhebenden Kanal. Dieses Ausheben des Grabens erfolgt während des Ablaufs der Maschinentätigkeit kontinuierlich. Der Vorteil liegt in einer kontinuierlichen Arbeitsweise mit dadurch verbundenen hohen Leistungsansätzen in einem einzigen Arbeitsgang. Der Aushub erfolgt dabei mittels einer entsprechenden Aushubeinrichtung sowohl in Erdschichten als auch optional in Gesteinsschichten, je nach Bedarf und Anforderung der örtlichen Gegebenheiten. Somit ist ein kontinuierliches Ausführen aller Arbeitsschritte in einem Durchgang und auch bei großen Entfernungen zum Gleis außerhalb des Gleisbereiches gewährleistet. Die technische Realisierung sieht somit vor, dass es sich um ein kontinuierliches Aushubverfahren des Grabens handelt.The method thus comprises the use of a corresponding trench lifting device in a track-guided, continuous method for digging a trench of a railway line parallel to a track. By using a milling device, the width of the trench corresponds exactly to the channel to be excavated. This excavation of the trench is carried out continuously during the course of the machine activity. The advantage is a continuous operation with associated high power rates in a single operation. The excavation takes place by means of a corresponding excavating both in layers of earth and optionally in rock layers, depending on the needs and requirements of local conditions. Thus, a continuous execution of all steps in a single pass and even at long distances to the track outside the track area is guaranteed. The technical realization thus provides that it is a continuous excavation of the trench.

Erfindungsgemäß wird also das Aushubmaterial durch die Aushubeinrichtung abgefräst. Es handelt sich somit um eine gleisgeführte bzw. gleisgebundene Grabenfräse. Das Abfräsen hat den Vorteil, dass dadurch ein kontinuierlicher Arbeitsfluss im Sinne der kontinuierlichen Vorwärtsbewegung des Arbeitswagens gewährleistet ist.According to the invention, therefore, the excavated material is milled by the excavating device. It is thus a track-guided or track-bound trencher. The milling has the advantage that this ensures a continuous flow of work in the sense of continuous forward movement of the work car.

Die technische Realisierung der Grabenfräse sieht vor, dass als Fräseinrichtung ein endlos umlaufendes Band oder eine endlos umlaufende Kette oder dgl. verwendet wird, welche mit Fräselementen bestückt ist. Der Vorteil einer derartigen Fräseinrichtung besteht darin, dass ein kontinuierlicher Aushub bis in großen Tiefen von mehreren Metern sowie mit großen seitlichen Entfernungen zum Gleis von mehreren Metern möglich ist. Dabei ist die Fräseinrichtung vorzugsweise auswechselbar. Durch unterschiedlich breite Fräseinrichtungen können somit auf einfache Weise unterschiedlich breite Gräben ausgehoben werden.The technical realization of the trencher provides that the milling device used is an endlessly circulating belt or an endlessly circulating chain or the like, which is equipped with milling elements. The advantage of such a milling device is that a continuous excavation up to great depths of several meters and with large lateral distances to the track of several meters is possible. In this case, the milling device is preferably replaceable. By different width milling devices can thus be excavated in a simple way different width trenches.

Dabei entspricht die Breite der Fräseinrichtung der Breite des auszuhebenden Grabens. Dies bedeutet, dass in einem einzigen Arbeitsgang mit einem einzigen Vorwärtstrieb der Fräseinrichtung der Graben entsprechend den geforderten Dimensionierungen ausgehoben werden kann.The width of the milling device corresponds to the width of the trench to be excavated. This means that in a single operation with a single forward drive of the milling device of the trench according to the required dimensions can be excavated.

Dass die Aushubeinrichtung an einem quer zur Bewegungsrichtung des Arbeitswagens teleskopierbaren Ausleger angeordnet ist, hat den Vorteil. dass mit diesem auskragenden Ausleger, an dessen Ende sich die Aushubeinrichtung, insbesondere die Fräseinrichtung befindet, große Entfernungen zwischen dem Gleis und dem auszuhebenden Graben überbrückt werden können, und zwar Entfernungen von mehreren Metern. Die Fräseinrichtung kann dabei schwenkbar sein, um dadurch Hindernisse beispielsweise in Form von Masten umfahren zu können. Die stabile Führung der Aushubeinrichtung wird durch die Kompaktbauweise des Arbeitswagens mit dem entsprechenden Aufbau für die Aushubeinrichtung erreicht. Das Gewicht der vorbeschriebenen Einheit dient dabei dazu, dem Kippmoment der auskragenden Aushubeinrichtung entgegenzuwirken. Das Gewicht kann hierbei auch optional variabel gewählt werden, indem beispielsweise der Arbeitswagen mit Zusatzgewichten ausgerüstet wird. Somit ist ein kontinuierliches Ausführen sämtlicher Arbeitsschritte in einem Durchgang auch bei großer zeitlicher Entfernung zum Gleis gewährleistet.The fact that the excavating device is arranged on a telescoping boom which can be telescoped transversely to the direction of movement of the work cart has the advantage. that with this cantilever boom, at the end of the excavating device, in particular the milling device is located, large distances between the track and the digging trench can be bridged, and indeed distances of several meters. The milling device can be pivotable in order to avoid obstacles in the form of masts, for example. The stable guidance of the excavating device is achieved by the compact design of the work cart with the corresponding structure for the excavating device. The weight of the unit described above serves to counteract the overturning moment of the projecting excavating device. The weight can also optionally be chosen variable, for example, by the work car is equipped with additional weights. Thus, a continuous execution of all operations in one pass is guaranteed even at a long time distance to the track.

Die höhenverstellbare Anordnung des teleskopierbaren Auslegers und/oder der Aushubeinrichtung an dem teleskopierbaren Ausleger hat den Vorteil, dass auf technisch einfache Weise sehr große Tiefen von mehreren Metern ausgehoben werden können. Außerdem ist eine Möglichkeit zum Umfahren von Hindernissen geschaffen. Somit können die Teleskoparme die Fräseinrichtung in ihrer geforderten Lage hinsichtlich Höhe und Richtung sowie hinsichtlich der Neigung durch eine entsprechende Verschwenkbewegung halten.The height-adjustable arrangement of the telescopic boom and / or the excavating device on the telescopic boom has the advantage that in a technically simple way very large depths of several meters can be excavated. In addition, a possibility for avoiding obstacles is created. Thus, the telescopic arms can hold the milling device in its required position in terms of height and direction and in terms of inclination by a corresponding pivoting movement.

Die Auswechselbarkeit der Aushubeinrichtung am Arbeitswagen hat den Vorteil, dass entsprechend den variablen Baustellenanforderungsprofilen entsprechende Aushubeinrichtungen eingesetzt werden können. Die Auswechselbarkeit hat aber auch den Vorteil, dass andere Werkzeuge als Aushubeinrichtungen als optionale Zusatzlösung angebaut werden können, beispielsweise Bohrgeräte oder Verdichtgeräte oder sonstige Werkzeuge jeglicher Art.The interchangeability of the excavating device on the work car has the advantage that corresponding excavation devices can be used in accordance with the variable construction site requirement profiles. The interchangeability but also has the advantage that tools other than excavation equipment can be grown as an optional additional solution, such as drills or compactors or other tools of any kind.

Die der Aushubeinrichtung zugeordnete Positionsmesseinrichtung zur Positionsbestimmung bezüglich des Gleises hat den Vorteil, dass die Positionierung der Fräseinrichtung hinsichtlich Höhe und Seitenlage sowie hinsichtlich Neigung automatisch reguliert wird, ohne dass die Grabenmaße von Hand vermessen werden müssen. So kann die automatische Neigungsregulierung der Fräseinrichtung beispielsweise über Lasersteuerung in Abhängigkeit von der Tiefe sowie Breite des auszuhebenden Grabens erfolgen. Somit kann die komplette Vorrichtung die Arbeitsabläufe teilautomatisch oder vollautomatisch insbesondere mittels einer Lasersteuerung steuern.The position measuring device associated with the excavating device for determining the position relative to the track has the advantage that the positioning of the milling device is automatically regulated with regard to height and lateral position as well as inclination, without the trench dimensions being measured manually Need to become. Thus, the automatic inclination regulation of the milling device can take place, for example, via laser control as a function of the depth and width of the trench to be excavated. Thus, the entire device can control the work processes semi-automatic or fully automatic, in particular by means of a laser control.

Die Grundidee der Weiterbildung gemäß Anspruch 2 liegt darin, dass der Arbeitswagen auf dem Gleis kontinuierlich fährt und dass auf diesem Arbeitswagen eine entsprechende Aushubeinrichtung angeordnet ist, welche während der Vorwärtsbewegung des Arbeitswagens synchron den Graben aushebt und das Aushubmaterial sofort dem Arbeitswagen oder einem vor- oder nachgeschalteten anderen Arbeitswagen oder einem Arbeitswagen auf einem Parallelgleis zuführt. Somit ist eine schienengebundene Aushubeinrichtung in Form einer eigenständigen, schweren Maschine auf dem Arbeitswagen geschaffen, welche einen kontinuierlichen Aushub insbesondere mittels einer Fräse in große Tiefen von mehreren Metern sowie mit großen Entfernungen zur Gleisachse von mehreren Metern gewährleistet. Das Aushubmaterial wird dabei direkt im Anschluss an den Aushub in einem kontinuierlichen Arbeitsgang für die Entsorgung verladen. Das Aushubmaterial kann dabei mittels eines Förderbands zu herkömmlichen vorgeschalteten oder nachgeschalteten oder auf einem Nachbargleis befindlichen Bahnwagen transportiert werden.The basic idea of the development according to claim 2 lies in the fact that the work car drives continuously on the track and that on this work car a corresponding excavating device is arranged, which synchronously digs out the trench during the forward movement of the work carriage and the excavated material immediately before the work car or a forward or downstream other work car or a work car on a parallel track feeding. Thus, a rail-mounted excavator in the form of a separate, heavy machine on the work car created which ensures a continuous excavation in particular by means of a router in great depths of several meters and with long distances to the track axis of several meters. The excavated material is loaded directly after the excavation in a continuous operation for disposal. The excavated material can be transported by means of a conveyor belt to conventional upstream or downstream or located on a neighboring track railway cars.

Das Zuführen des Aushubmaterials zum Arbeitswagen kann gemäß der Weiterbildung in Anspruch 3 mittels eines Förderbandes erfolgen. Somit ist die gleisgebundene bzw. gleisgeführte Aushubeinrichtung insbesondere in Form einer Grabenfräse mit einer Förderbandtechnik dahingehend kombiniert, dass eine direkte Abförderung des Aushubmaterials auf ein angeschlossenes Förderband im kontinuierlichen Arbeitsgang erfolgt, wobei vorzugsweise das Förderband um eine vertikale Achse verschwenkbar ist. Auf diese Weise kann das Aushubmaterial sowohl auf Bahnwagen vor Kopf oder aber auch auf ein Nachbargleisfahrzeug oder einen Straßenlastkraftwagen verladen werden.The feeding of the excavated material to the work cart can be carried out according to the embodiment in claim 3 by means of a conveyor belt. Thus, the track-bound or track-guided excavating device, in particular in the form of a trench cutter, is combined with a conveyor belt technology in such a way that direct discharge of the excavated material takes place on a connected conveyor belt in a continuous operation, wherein preferably the conveyor belt is pivotable about a vertical axis. In this way, the excavated material can be loaded both on railway wagon head or even on a neighboring track vehicle or a road truck.

Die Weiterbildung gemäß Anspruch 4 sieht einen Bunkerwagen für das Splitmaterial vor. Die Förderwagen geben dabei das Fördermaterial aus dem Bunkerwagen auf Förderbänder ab. Dabei können bei Bedarf mehrere Bunkerwagen in Reihe gekoppelt werden, um genügend Splitmaterial transportieren zu können.The development according to claim 4 provides a bunker for the split material. The trolleys deliver the conveying material from the bunker trolley to conveyor belts. If required, several bunker cars can be coupled in series in order to be able to transport enough split material.

Eine bevorzugte Weiterbildung schlägt Anspruch 5 dahingehend vor, dass nach dem Aushub des Grabens das seitliche Erdreich des Grabens durch seitliche Stützbretter gestützt wird. Diese Stützbretter bestehen vorzugsweise aus Blech oder Stahl. Zu diesem Zweck ist die Stützeinrichtung vorzugsweise an einem teleskopierbar auskragenden Arm angeordnet, welcher die Stützbretter exakt in dem ausgegrabenen Kanal positionieren kann. Ein wesentlicher Aspekt ist dabei, dass diese seitlichen Stützbretter synchron mit dem Vorwärtstrieb der Arbeitswagen mitgeführt werden. Dies bedeutet, dass sofort nach dem Ausheben des Grabens die Stützbretter zur Wirkung gelangen und den Graben gegen seitliches Zusammenfallen schützen. Diese Stützbretter definieren somit einen sogenannten laufenden Verbau. Die seitlichen Stützbretter können dabei durch ein U-förmiges Profil definiert sein. Der Boden (oder die Decke) bildet somit die starre bauliche Verbindung zwischen den beiden seitlichen Stützbrettern. Dieser Boden bzw. die Decke braucht sich dabei nicht über die gesamte Länge dieser Stützeinrichtung zu erstrecken. Es reicht aus, dass der Boden nur über eine Teillänge ausgebildet ist. Dort, wo sich kein Boden befindet, kann dann beispielsweise der Split eingebracht werden. Sind dann die beiden seitlichen Stützbretter noch durch einen horizontalen, stegartigen Abstreifer miteinander verbunden, kann der eingebrachte Split geglättet und ggf. verdichtet werden.A preferred development proposes claim 5 to the effect that after the excavation of the trench, the lateral soil of the trench is supported by lateral support boards. These support boards are preferably made of sheet metal or steel. For this purpose, the support means is preferably arranged on a telescopically projecting arm, which can position the support boards exactly in the excavated channel. An essential Aspect is that these side support boards are carried synchronously with the forward drive of the work car. This means that immediately after digging the trench, the support boards come into action and protect the trench from collapsing laterally. These support boards thus define a so-called ongoing shoring. The lateral support boards can be defined by a U-shaped profile. The floor (or ceiling) thus forms the rigid structural connection between the two lateral support boards. This floor or the ceiling does not need to extend over the entire length of this support means. It is sufficient that the soil is formed only over a partial length. Where there is no ground, then, for example, the split can be introduced. Are then the two lateral support boards still connected to each other by a horizontal, web-like scraper, the introduced split can be smoothed and possibly compacted.

Die Weiterbildung gemäß Anspruch 6 schlägt die zuvor bereits erwähnte Variante vor, dass der dem Boden des Grabens aufgegebene Split von einem Abstreifer geglättet und ggf. verdichtet wird. Dies bedeutet, dass zunächst dem Boden der Split oder dgl. aufgegeben wird, wobei der mitgeführte Abstreifer den Split abzieht und erforderlichenfalls vorverdichtet. Dies stellt somit eine Möglichkeit dar, um ohne großen Aufwand dem ausgehobenen Graben den Bodensplit zuzuführen. Es ist lediglich erforderlich, dass von einem entsprechenden Vorratsbehälter des Arbeitswagens der dort bevorratete Split beispielsweise mittels eines Transportbandes dem Graben zugeführt wird.The development according to claim 6 proposes the previously mentioned variant in that the split of the bottom of the trench is smoothed by a scraper and optionally compacted. This means that the bottom of the split or the like is first abandoned, the entrained scraper deducting the split and precompressed if necessary. This thus represents a possibility to feed the excavated trench the soil split without much effort. It is only necessary that from a corresponding storage container of the work cart the stockpiled there split, for example, by means of a conveyor belt is fed to the trench.

Wie zuvor bereits ebenfalls ausgeführt, ist der Abstreifer gemäß der Weiterbildung in Anspruch 7 vorzugsweise an den Stützbrettern des laufenden Verbaus zur Abstützung des seitlichen Erdreichs ausgebildet. Dies stellt eine technisch einfache Maßnahme einerseits zum Abstützen des seitlichen Erdreichs und andererseits zum Abstreifen des aufgegebenen Splits dar.As already stated above, the scraper according to the embodiment in claim 7 is preferably formed on the support boards of the current Verbaus for supporting the lateral soil. This represents a technically simple measure on the one hand for supporting the lateral soil and on the other hand for stripping the discontinued split.

Eine weitere Weiterbildung schlägt gemäß Anspruch 8 die Bevorratung der U-förmigen Kanalelemente auf dem Arbeitswagen vor. Dabei können die bevorrateten U-förmigen Kanalelemente mittels einer entsprechenden Zuführeinrichtung dem Graben zugeführt werden. Als Zuführeinrichtung kann beispielsweise ein Förderband dienen, welches seitlich neben dem Arbeitswagen schräg in Richtung Graben verläuft. Dadurch werden die U-förmigen Kanalelemente gewissermaßen schräg von hinten dem Graben zugeführt. Die entsprechende Einbauvorrichtung der U-förmigen Kanalelemente kann zusätzlich als laufender Verbau zur seitlichen Abstützung des Erdreichs dienen. Es ist aber auch grundsätzlich denkbar, dass die Einbauvorrichtung mit den zuvor beschriebenen Seitenbrettern gleich im Anschluß an die Aushubeinrichtung miteinander kombiniert werden, dass also bereits dort der Einbau der U-förmigen Kanalelemente erfolgt, nachdem zuvor im Bereich dieser Seitenbretter der Bodensplit aufgegeben worden ist. Hierdurch kann im optimalen Fall ein Oberwagen weniger erforderlich sein. Die Funktionen und Prinzipien der beiden vorbeschriebenen Einheiten bleiben jedoch gleich. Sie sind lediglich in einer Einrichtung im Bereich des Grabens miteinander vereinigt. Grundsätzlich kann für die U-förmigen Kanalelemente ein spezieller Transportwagen vorgesehen sein. Hier können die vom Werk ab palettierten oder speziell nachpalettierten U-förmigen Kanalelemente mittels eines Portalkrans zu einem Ablegewagen transportiert werden. Dieser Ablegewagen ist somit mit der vorbeschriebenen Zuführeinrichtung ausgestattet. Der Portalkran fährt hierbei auf seinen Schienenrädern auf Flankenschienen der in Reihe gekoppelten Bahnwagen. Der Portalkran ist dabei mit einer Palettengabel oder einer anderweitigen Hubeinrichtung ausgestattet, welche zum Transport der palettierten, U-förmigen Kanalelemente in der Lage sind. Der Ablegewagen nimmt sich aus den Paletten eine fraktionierte Einheit an U-förmigen Kanalelementen und legt diese auf einem Querförderband ab. Das Querförderband transportiert die U-förmigen Kanalelemente zu einem Übergabeförderband. Da die U-förmigen Kanalelemente auf Standardpaletten lagern, muß nach Leerung dieser Palette ein schnelles Wegräumen möglich sein. Hierzu kann ein zusätzliches Querförderband die Palette sofort nach Leerung aus dem Ablagebereich für die neue, gefüllte Palette gefahren werden. Damit ist sichergestellt, dass ein kontinuierlicher Arbeitsfortschritt gewährleistet ist. Um eine kontinuierliche Versorgung mit U-förmigen Kanalelementen zu gewährleisten, können mehrere Transportwagen für die U-förmigen Kanalelemente ohne Ablegewagen zusätzlich aufgereiht werden. Ein Portalkran fährt zum Transport der Paletten jeweils über eine Schiene von Wagen zu Wagen. Er kann sowohl die alten Paletten aber auch die neuen Paletten zum vorgesehenen Arbeitsplatz transportieren.A further development proposes according to claim 8, the storage of the U-shaped channel elements on the work car. In this case, the stored U-shaped channel elements can be supplied to the trench by means of a corresponding feed device. As a feeder, for example, serve a conveyor belt, which extends laterally next to the work car obliquely in the direction trench. As a result, the U-shaped channel elements are supplied to a certain extent obliquely from behind the trench. The corresponding installation device of the U-shaped channel elements can additionally serve as a running shoring for the lateral support of the soil. But it is also conceivable in principle that the mounting device with the side boards described above are immediately after the excavation combined with each other, so that already there the installation of the U-shaped Channel elements takes place after the soil split has previously been abandoned in the area of these side boards. As a result, an upper carriage may be less necessary in the optimal case. However, the functions and principles of the two units described above remain the same. They are only united in a facility in the ditch area. In principle, a special transport vehicle can be provided for the U-shaped channel elements. Here the factory-palletized or specially nachpalettierten from the factory U-shaped channel elements can be transported by means of a gantry crane to a depositing trolley. This Ablegewagen is thus equipped with the above-described feeder. The gantry crane moves here on its rail wheels on flank rails of train carriages coupled in series. The gantry crane is equipped with a pallet fork or other lifting device, which are capable of transporting the palletized, U-shaped channel elements. The Ablegewagen takes from the pallets a fractional unit of U-shaped channel elements and places them on a cross conveyor belt. The cross conveyor transports the U-shaped channel elements to a transfer conveyor. Since the U-shaped channel elements store on standard pallets, after emptying this palette, a quick clearing must be possible. For this purpose, an additional cross conveyor the pallet can be driven immediately after emptying from the storage area for the new, filled pallet. This ensures that a continuous work progress is guaranteed. To ensure a continuous supply of U-shaped channel elements, several trolleys for the U-shaped channel elements without Ablegewagen can be strung additionally. A gantry crane moves from one wagon to another to transport the pallets. He can transport both the old pallets and the new pallets to the intended workstation.

Die Weiterbildung gemäß Anspruch 9 schlägt vor, dass die Maschine sämtliche vermessungstechnisch relevanten Tätigkeiten über eine entsprechende Positionssteuerung, insbesondere Lasersteuerung selbständig ausführen kann. Dies betrifft den Abstand zum Gleis, die Höhenlage der U-förmigen Kanalelemente sowie die Seitenlage des Kanals, ebenso die Verrückung des Kanals während des Arbeitsvorganges, nämlich das Verziehen während der Vorwärtsbewegung.The development according to claim 9 proposes that the machine can independently perform all surveying relevant activities via a corresponding position control, in particular laser control. This concerns the distance to the track, the height of the U-shaped channel elements and the lateral position of the channel, as well as the displacement of the channel during the operation, namely the warping during the forward movement.

Schließlich schlägt die Weiterbildung gemäß Anspruch 10 vor, dass nach dem Einbau der U-förmigen Kanalelemente das seitliche Erdreich nachverdichtet und/oder geglättet wird. Dies kann mittels eines Flankenverdichters erfolgen, welcher das seitlich neben dem Kanal befindliche Erdmaterial nachverdichtet und glättet.Finally, the development proposes according to claim 10, that after the installation of the U-shaped channel elements, the lateral soil is recompressed and / or smoothed. This can be done by means of a flank compressor, which densifies and smoothes the soil material located laterally next to the channel.

Eine Vorrichtung, die zum voll- oder teilautomatisierten Verlegen von U-förmigen Kanalelementen neben dem Gleis einer Bahnstrecke gemäß einem der erfindungsgemäßen Ansprüche vorgesehen und geeignet ist, weist die Merkmale des Anspruchs 11 auf. Diese Vorrichtung weist wenigstens einen auf dem Gleis verfahrbaren Arbeitswagen auf, welcher in Fahrtrichtung gesehen hintereinander eine Aushubeinrichtung zum Ausheben eines Grabens aus dem Erdreich, eine Splitaufgabeeinrichtung zum Aufgeben von Split oder dgl. auf dem Boden des Grabens sowie eine Kanalelementeeinsetzeinrichtung zum Einsetzen der U-förmigen Kanalelemente in den Graben aufweist. Dieser oder diese Arbeitswagen kann/können während der Arbeiten kontinuierlich vorwärtsbewegt werden. Bei der Aushubeinrichtung handelt es sich um eine Fräseinrichtung mit einem endlos umlaufenden Band oder Kette mit darauf angeordneten Fräselementen, die an einem quer zur Bewegungsrichtung des Arbeitswagens teleskopierbaren Ausleger angeordnet ist. Dabei ist der teleskopierbare Ausleger und/oder die Aushubeinrichtung an dem teleskopierbaren Ausleger höhenverstellbar angeordnet. Ferner ist die Aushubeinrichtung auswechselbar am Arbeitswagen angeordnet und der Aushubeinrichtung eine Positionsmesseinrichtung zur Positionsbestimmung bezüglich des Gleises zugeordnet, wobei die Vorrichtung eine Steuerung zur automatischen Regulierung der Positionierung der Aushubeinrichtung, insbesondere der Fräseinrichtung hinsichtlich Höhe und Seitenlage sowie hinsichtlich der Neigung aufweist, wobei die automatische Neigungsregulierung der Fräseinrichtung in Abhängigkeit von der Tiefe sowie Breite des auszuhebenden Grabens erfolgen kann.A device for fully or partially automated laying of U-shaped channel elements next to the track of a railway line according to one of the claims of the invention is provided and suitable, has the features of claim 11. This device has at least one movable on the track work car, which seen in the direction of succession a digging device for digging a trench from the ground, a split loader for applying split or the like. On the bottom of the trench and a Kanalelementeeinsetzeinrichtung for inserting the U-shaped Has channel elements in the trench. This or these work cars can / can be moved forward while working continuously. The excavating device is a milling device with an endlessly circulating belt or chain with milling elements arranged thereon, which is arranged on a telescopic arm which can be telescoped transversely to the direction of movement of the working carriage. In this case, the telescopic boom and / or the excavating device is arranged vertically adjustable on the telescopic boom. Furthermore, the excavating device is interchangeably arranged on the work car and the excavating device associated with a position measuring device for determining position with respect to the track, the device having a control for automatically regulating the positioning of the excavating device, in particular the milling device in terms of height and lateral position and in terms of inclination, wherein the automatic tilt regulation the milling device can be made depending on the depth and width of the trench to be excavated.

Ein Ausführungsbeispiel einer Vorrichtung zum erfindungsgemäßen Verfahren zum Verlegen von U-förmigen Kanalelementen neben dem Gleis einer Bahnstrecke zum anschließenden Verlegen von Kabeln wird nachfolgend anhand der Zeichnungen beschrieben. In diesen zeigt:

Fig. 1
eine Einzelansicht der Vorrichtung zum Ausheben eines Grabens;
Fig. 2
einen Schnitt entlang der Linie A-A in Fig. 1;
Fig. 3
eine Seitenansicht zunächst mit der in Fig. 1 und 2 beschriebenen Aushubeinrichtung, anschließend einer Zuführeinheit von Split in den Graben sowie schließlich einer Einheit zum Zuführen von U-förmigen Kanalelementen;
Fig. 4a
einen Schnitt entlang der Linie B-B in Fig. 3;
Fig. 4b
einen Schnitt entlang der Linie C-C in Fig. 3;
Fig. 5
eine Seitenansicht des Wagens zur Bevorratung der U-förmigen Kanalelemente;
Fig. 6a
einen Schnitt entlang der Linie D-D in Fig. 5;
Fig. 6b
einen Schnitt entlang der Linie E-E in Fig. 5;
Fig. 7
eine Ansicht der Zuführung der U-förmigen Kanalelemente zu dem Graben.
An embodiment of an apparatus for the method according to the invention for laying U-shaped channel elements next to the track of a railway line for the subsequent laying of cables is described below with reference to the drawings. In these shows:
Fig. 1
a single view of the device for digging a trench;
Fig. 2
a section along the line AA in Fig. 1 ;
Fig. 3
a side view first with the in Fig. 1 and 2 described excavating device, then a feed unit of split in the trench and finally a unit for supplying U-shaped channel elements;
Fig. 4a
a section along the line BB in Fig. 3 ;
Fig. 4b
a section along the line CC in Fig. 3 ;
Fig. 5
a side view of the carriage for storing the U-shaped channel elements;
Fig. 6a
a section along the line DD in Fig. 5 ;
Fig. 6b
a section along the line EE in Fig. 5 ;
Fig. 7
a view of the supply of the U-shaped channel elements to the trench.

Zunächst ist in den Fig. 1 und 2 die Vorrichtung zum Ausheben eines Grabens in einer Einzelansicht dargestellt.First, in the Fig. 1 and 2 the device for digging a trench shown in a single view.

Auf einem Gleis 1 einer Bahnstrecke ist ein Arbeitswagen 2 mit einem Oberbau 3 verfahrbar. Aufgabe dieses Arbeitswagens 2 mit einem entsprechenden Werkzeug ist es, mit Abstand seitlich neben dem Gleis 1 einen Graben 4 auszuheben.On a track 1 a railway track a work car 2 with a superstructure 3 is movable. The task of this work cart 2 with a corresponding tool is to excavate a trench 4 at a distance laterally next to the track 1.

Zu diesem Zweck ist ein am Oberbau 3 des Arbeitswagens 2 seitlich auskragender, teleskopierbarer Ausleger 5 vorgesehen. Am äußeren Ende dieses Auslegers 5 befindet sich eine Aushubeinrichtung 6. Diese Aushubeinrichtung 6 ist als Fräseinrichtung 7 in Form eines endlos umlaufendes Bandes 8 mit darauf befindlichen Fräselementen 9 ausgebildet.For this purpose, a laterally projecting on the superstructure 3 of the work cart 2, telescopic boom 5 is provided. At the outer end of this boom 5 there is an excavating device 6. This excavating device 6 is designed as a milling device 7 in the form of an endlessly circulating belt 8 with cutting elements 9 located thereon.

Weiterhin ist ein Förderband 10 vorgesehen. Dieses mündet mit seinem vorderen Ende oberhalb eines - nicht dargestellten - weiteren Arbeitswagens 2 auf dem gleichen Gleis 1 oder auf einem Nachbargleis. Dieses Förderband 10 ist um eine vertikale Achse verschwenkbar.Furthermore, a conveyor belt 10 is provided. This opens with its front end above a - not shown - another work car 2 on the same track 1 or on a neighboring track. This conveyor belt 10 is pivotable about a vertical axis.

Die Funktionsweise der Grabenaushubvorrichtung ist wie folgt:The operation of the trenching apparatus is as follows:

Zunächst bringt der teleskopierbare Ausleger 5 die Fräseinrichtung 7 der Aushubeinrichtung 6 in den richtigen seitlichen Abstand bezüglich des Gleises 1. Es ist aber genau die Stelle, wo der Graben 4 ausgehoben werden soll.First, the telescopic boom 5 brings the milling device 7 of the excavating device 6 in the correct lateral distance with respect to the track 1. However, it is exactly the point where the trench 4 is to be excavated.

Anschließend wird die Fräseinrichtung 7 mittels eines entsprechenden Antriebs nach unten verschwenkt, und zwar mit einem Neigungswinkel, wie er in Fig. 1 erkennbar ist. Durch das endlos umlaufende Band 8 wird mittels der Fräselemente 9 das Erdreich abgefräst, so dass der Graben 4 entsteht. Wesentlich dabei ist, dass sich während dieses Fräsvorganges der Arbeitswagen 2 kontinuierlich vorwärts bewegt. Dies bedeutet, dass während dieses Vorwärtstriebs des Arbeitswagens 2 das Erdreich kontinuierlich mittels der Fräseinrichtung 7 abgefräst wird und somit entsprechend dem Vorwärtstrieb des Arbeitswagens 2 der Graben 4 geschaffen wird. Durch eine Höhenverstellung des Auslegers 5 an seinem Oberbau 3 des Arbeitswagens 2 und/oder durch die Neigung der Fräseinrichtung 7 kann die Tiefe des Grabens 4 vorherbestimmt werden. Die Steuerung erfolgt dabei vorzugsweise automatisch mittels einer Laserpositioniereinrichtung.Subsequently, the milling device 7 is pivoted by means of a corresponding drive downwards, with an inclination angle, as in Fig. 1 is recognizable. Through the endless circulating belt 8, the soil is milled off by means of the cutting elements 9, so that the trench 4 is formed. It is essential that during this milling process the work cart 2 moves continuously forward. This means that during this forward drive of the work cart 2, the soil is continuously milled by means of the milling device 7 and thus according to the forward drive of the work cart 2 of the trench 4 is created. By a height adjustment of the boom 5 at its superstructure 3 of the work cart 2 and / or by the inclination of the milling device 7, the depth of the trench 4 can be predetermined. The control is preferably carried out automatically by means of a laser positioning.

Das von der Fräseinrichtung 7 abgefräste Aushubmaterial 11 wird dem Förderband 10 aufgegeben. Dieses Förderband 10 wird um seine vertikale Achse derart verschwenkt, dass das vordere Ende dieses Förderbands 10 das Aushubmaterial 11 in einen entsprechenden Vorratsbehälter abwirft. Es kann sich dabei um den Arbeitswagen 2, um einen dahinter oder davor befindlichen Arbeitswagen 2, um einen Arbeitswagen 2 auf einem Nachbargleis oder um einen Lastkraftwagen handeln.The excavated from the milling device 7 excavated material 11 is the conveyor belt 10 abandoned. This conveyor belt 10 is pivoted about its vertical axis such that the front end of this conveyor belt 10 throws the excavated material 11 in a corresponding reservoir. This can be the work car 2, a work car 2 located behind or in front of it, a work car 2 on a neighboring track or a lorry.

Nachdem in das Erdreich 12 der Graben 4 eingebracht worden ist, besteht die Gefahr, dass das seitliche Erdreich 12 in den Graben 4 einbricht. Aus diesem Grunde ist im Anschluß an die Aushubeinrichtung 6 eine Abstützeinrichtung 13 für die Seitenwände des Grabens 4 vorgesehen. Zu diesem Zweck dient ein U-Profil mit seitlichen Stützbrettern 4. Dieses ist an einem teleskopierbaren Kragarm 15 derart angeordnet, dass das U-Profil derart in den Graben 4 ragt, dass die seitlichen Stützbretter 14 seitlich am Graben 4 anliegen und das Erdreich 12 stützen. Wesentlich dabei ist, dass dieser durch die Stützbretter 14 gebildete Verbau synchron mitfährt. Dies bedeutet, dass sofort hinter der Aushubeinrichtung 6 die Stützbretter 14 nachgeführt werden. Eine weitere Besonderheit des die Stützbretter 14 definierenden U-Profils ist, dass dieses nur im vorderen Bereich einen Boden aufweist (welcher die Stützbretter 14 starr beabstandet), während im hinteren Bereich der Boden weggelassen ist.After having been introduced into the soil 12 of the trench 4, there is a risk that the lateral soil 12 breaks into the trench 4. For this reason, a support device 13 for the side walls of the trench 4 is provided following the excavating device 6. This is on a telescoping cantilever arm 15 is arranged such that the U-profile projects into the trench 4 such that the lateral support boards 14 rest laterally on the trench 4 and support the soil 12 , It is essential that this is formed synchronously by the support boards 14 Verbau. This means that immediately behind the excavating device 6, the support boards 14 are tracked. Another peculiarity of the U-profile defining the support boards 14 is that it only has a floor in the front area (which rigidly spaces the support boards 14), while the floor is omitted in the rear area.

Denn diesem bodenlosen Bereich des U-Profils wird Split 16 zugeführt. Dieser ist in einem Bevorratungsbehälter 17 bevorratet. Dieser definiert zusammen mit einer Transporteinrichtung 18 in Form eines Förderbandes eine Splitaufgabeeinrichtung 19.Because this bottomless area of the U-profile Split 16 is supplied. This is stored in a storage container 17. This defines, together with a transport device 18 in the form of a conveyor belt, a split-feed device 19.

Die Funktionsweise ist dabei wie folgt:The functionality is as follows:

Der in dem Bevorratungsbehälter 17 bevorratete Split 16 wird über die schräg nach vorne gerichtete Transporteinrichtung 18 in Form des Förderbandes dem Graben 4 zugeführt, und zwar im Bereich des U-Profils, welches die seitlichen Stützbretter 14 definiert. Konkret wird der Split 16 demjenigen Bereich des U-Profils zugeführt, welcher keinen Boden aufweist. Dies bedeutet, dass der Split 16 direkt dem Untergrund des ausgehobenen Grabens 4 zugeführt wird.The stockpiled in the storage container 17 split 16 is fed via the obliquely forward transport device 18 in the form of the conveyor belt the trench 4, in the region of the U-profile, which defines the lateral support boards 14. Specifically, the split 16 is supplied to that region of the U-profile, which has no bottom. This means that the split 16 is fed directly to the subsurface of the excavated trench 4.

Allerdings befindet sich am hinteren Ende der beiden Stützbretter 14 ein quer verlaufender Abstreifer 20. Dieser streicht den darunter durchziehenden Split 16 glatt und verdichtet ihn gegebenenfalls.However, located at the rear end of the two support boards 14, a transversely extending scraper 20. This sweeps smoothing underneath the split 16 smooth and possibly compressed.

Schließlich ist eine Kanalelementeeinsetzeinrichtung 21 vorgesehen. Diese hat den Zweck, U-förmige Kanalelemente 22 über eine Zuführeinrichtung 23 dem Graben 4, welcher zwischenzeitlich im Bodenbereich mit Split 16 versehen ist, zuzuführen.Finally, a channel element insertion device 21 is provided. This has the purpose of supplying U-shaped channel elements 22 via a feed device 23 to the trench 4, which in the meantime is provided with a split 16 in the bottom region.

Die Kanalelementeeinsetzeinrichtung 21 weist zunächst U-förmige Kanalelemente 22 auf, welche auf dem Arbeitswagen 2 palettiert sind (in Fig. 5 ganz links). Mittels eines Portalkranes 24 werden die palettierten U-förmigen Kanalelemente 22 zu einer Ablegeeinheit 25 transportiert. Der Portalkran 24 fährt hierbei auf Schienenrädern auf Flankenschienen der in Reihe gekoppelten Bahnwagen. Der Portalkran 24 ist dabei mit einer Palettengabel oder einer anderweitigen Hubeinrichtung ausgestattet, welche zum Transport der palettierten U-förmigen Kanalelemente 22 dient.The Kanalelementeeinsetzeinrichtung 21 initially has U-shaped channel elements 22 which are palletized on the work car 2 (in Fig. 5 far left). By means of a gantry crane 24, the palletized U-shaped channel elements 22 are transported to a storage unit 25. The gantry crane 24 moves here on rail wheels on flank rails of train carriages coupled in series. The gantry crane 24 is equipped with a pallet fork or other lifting device which serves to transport the palletized U-shaped channel elements 22.

Die Ablegeeinheit 25 nimmt sich aus den Paletten eine fraktionierte Einheit von U-förmigen Kanalelementen 22 und legt diese auf ein Querförderband 26 ab. Das Querförderband 26 transportiert die U-förmigen Kanalelemente 22 zu einem Übergabeförderband, welches die Zuführeinrichtung 23 definiert.The laying unit 25 takes from the pallets a fractional unit of U-shaped channel elements 22 and places them on a cross conveyor belt 26 from. The cross conveyor belt 26 transports the U-shaped channel elements 22 to a transfer conveyor belt which defines the feeder 23.

Von dort aus erfolgt die Zuführung der entnommenen U-förmigen Kanalelemente 22 zu einer Einbaueinrichtung 27. Diese ist im Wesentlichen als U-Profil ausgebildet und dient gleichermaßen zum seitlichen Abstützen des Erdreichs 12 im Graben 4. Auf diese Weise reihen sich die U-förmigen Kanalelemente 22 nach ihrem Einbau in Reihe hintereinander.From there, the supply of the removed U-shaped channel elements 22 to a mounting device 27. This is essentially designed as a U-profile and serves equally for lateral support of the soil 12 in the trench 4. In this way, the U-shaped channel elements 22 after their installation in series one behind the other.

In Fig. 6b ist noch eine weitere Funktion des Transportwagens für die U-förmigen Kanalelemente dargestellt. Da die U-förmigen Kanalelemente auf Standard-Paletten lagern, muß nach Leerung der jeweiligen Palette ein schnelles Wegräumen möglich sein. Hierzu ist ein zusätzliches Querförderband 28 vorgesehen, welches die leere Palette sofort nach Leerung aus dem Ablagebereich für die neu gefüllte Palette fährt. Dadurch ist sichergestellt, dass ein kontinuierlicher Arbeitsfortschritt gewährleistet ist. Es können somit mehrere Wagen für die U-förmigen Kanalelemente 22 aufgereiht werden, um so eine kontinuierliche Versorgung mit den U-förmigen Kanalelementen 22 zu gewährleisten. Der Portalkran 24 fährt zum Transport der Paletten jeweils über die Schienen von Wagen zu Wagen. Somit kann der Portalkran 24 sowohl die alten Paletten aber auch die neuen Paletten zum vorgesehenen Absetzplatz transportieren.In Fig. 6b Yet another function of the trolley for the U-shaped channel elements is shown. Since the U-shaped channel elements store on standard pallets, a fast clearing must be possible after emptying the respective pallet. For this purpose, an additional cross conveyor belt 28 is provided, which drives the empty pallet immediately after emptying from the storage area for the newly filled pallet. This ensures that a continuous work progress is guaranteed. It can thus be lined up several cars for the U-shaped channel elements 22, so as to ensure a continuous supply of the U-shaped channel elements 22. The gantry crane 24 moves to transport the pallets on the rails from car to car. Thus, the gantry crane 24 can transport both the old pallets but also the new pallets to the intended settling place.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Gleistrack
22
Arbeitswagentrolley
33
Oberbausuperstructure
44
Grabendig
55
Auslegerboom
66
Aushubeinrichtungexcavator
77
Fräseinrichtungmilling device
88th
Bandtape
99
Fräselementmilling element
1010
Förderbandconveyor belt
1111
Aushubmaterialexcavated material
1212
Erdreichsoil
1313
Abstützeinrichtungsupport means
1414
Stützbrettsupport board
1515
Kragarmcantilever
1616
SplitSplit
1717
Bevorratungsbehälterstorage container
1818
Transporteinrichtungtransport means
1919
SplitaufgabeeinrichtungSplit feeder
2020
Abstreiferscraper
2121
KanalelementeeinsetzeinrichtungKanalelementeeinsetzeinrichtung
2222
U-förmige KanalelementeU-shaped channel elements
2323
Zuführeinrichtungfeeding
2424
Portalkrangantry crane
2525
Ablegeeinheitplace unit
2626
QuerförderbandCross conveyor belt
2727
Einbaueinrichtunginstalling means
2828
QuerförderbandCross conveyor belt

Claims (11)

  1. A method for the fully- or semi-automatic laying of U-shaped channel elements (22) beside the track (1) of a rail section,
    in which a trench (4) is initially excavated from the ground (12),
    in which split (16) or the like is subsequently applied to the bottom of the trench (4),
    in which the U-shaped channel elements (22) are finally inserted into the trench (4),
    in which one or a plurality of work carriages (2), which can be moved on the track (1), are used,
    which, downstream from one another viewed in the direction of travel, have/has an excavating device (6) for the trench (4), a split application device (19) as well as a channel element insertion device (21) and which are/is moved forwards continuously during the operations, characterized in
    that the excavation material (11) is milled by means of the excavating device (6) and that a milling device (7) comprising an endlessly circulating belt (8) or chain comprising milling elements (9) arranged thereon is used for milling,
    that the width of the milling device (7) corresponds to the width of the trench (4) to be excavated, so that the excavation of the U-shaped trench (4) is carried out so accurately and continuously that separate filling operations are no longer required,
    that the excavating device (6) is arranged on a beam (5), which can be telescoped at right angles to the direction of travel of the work carriage (2),
    that the telescopic beam (5) and/or the excavating device (6) is arranged on the telescopic beam (5) so as to be adjustable in height,
    that the excavating device (6) is arranged on the work carriage (2) so as to be capable of being replaced, and
    that a position measuring device for determining the position with respect to the track (1) is assigned to the excavating device (6), wherein the positioning of the milling device (7) is regulated automatically with respect to the height and lateral position as well as with respect to the inclination, whereby the automatic inclination regulation of the milling device (7) can take place as a function of the depth as well as width of the trench (4) to be excavated.
  2. The method according to the preceding claim,
    characterized in
    that, after the excavation, the excavation material (11) is supplied continuously to the work carriage (2) or to another work carriage (2), which can be moved on the track (2) or an adjacent track.
  3. The method according to any one of the preceding claims, characterized in
    that, for supplying the excavation material (11) to the work carriage (2), provision is made for a conveyor belt (10), onto which the excavation material (11) is applied by the excavating device (6), wherein the conveyor belt (10) can be pivoted about a vertical axis.
  4. The method according to any one of the preceding claims, characterized in
    that the split application device (19) has a storage container (17) for the split (16) on the work carriage (2), as well as a transport device (18), which starts at the storage container (17) and ends in the trench (4).
  5. The method according to any one of the preceding claims, characterized in
    that the side walls of the trench (4) are supported by lateral support boards (14), which are arranged on a cantilever arm (15) of the work carriage (2) and which are taken along synchronously, in the area between the excavation location of the trench (4) and the supply of the U-shaped channel elements (22)
  6. The method according to any one of the preceding claims, characterized in
    that the split (16), which is applied to the bottom of the trench (4), is smoothed and compacted, if applicable, by a scraper (20),
    wherein the scraper (20) is fixedly connected to the work carriage (2) and is brought along synchronously.
  7. The method according to claims 5 and 6, characterized in
    that the scraper (20) is arranged on the support boards (14).
  8. The method according to any one of the preceding claims, characterized in
    that the U-shaped channel elements (22) are stored on the work carriage (2) and are supplied to the trench (4) from there by means of a supply device (23).
  9. The method according to any one of the preceding claims, characterized in
    that operations, which are relevant from a measuring aspect, relating to the distance to the track, the height position of the U-shaped channel elements as well as the lateral position of the channel, as well as the displacement of the channel during the operating process, namely the distortion during the forwards movement, are carried out by means of a position recognition device comprising an assigned control.
  10. The method according to any one of the preceding claims, characterized on
    that the lateral ground (12) is redensified and/or smoothed after the installation of the U-shaped channel elements (22).
  11. A device for the fully- or semi-automatic laying of U-shaped channel elements (22) beside the track (1) of a rail section according to any one of claims 1 to 10, wherein the device has at least one work carriage (2), which can be moved on the track (1),
    which has in succession, viewed in the direction of travel, an excavating device (6) for excavating a trench (4) from the ground (12), a split application device (19) for applying split (18) or the like to the bottom of the trench (4) as well as a channel element insertion device (21) for inserting the U-shaped channel elements (22) into the trench (4), and
    which can be moved forwards continuously during the operations, characterized in
    that the excavating device (6) is a milling device (7) comprising an endlessly circulating belt (8) or chain comprising milling elements (9) arranged thereon, which is arranged on a beam (5), which can be telescoped at right angles to the direction of travel of the work carriage (2),
    wherein the telescopic beam (5) and/or the excavating device (6) is arranged on the telescopic beam (5) so as to be adjustable in height,
    wherein the excavating device (6) is arranged on the work carriage (2) so as to be capable of being replaced, and a position measuring device for determining the position with respect to the track (1) is assigned to the excavating device (6), and
    wherein the device has a control for the automatic regulation of the positing of the milling device (7) with respect to height and lateral position as well as with respect to inclination, whereby
    the automatic inclination regulation of the milling device (7) can take place as a function of the depth as well as width of the trench (4) to be excavated.
EP10001022.2A 2009-02-03 2010-02-02 Method for laying U-shaped channel elements beside the track of a rail section Not-in-force EP2213792B1 (en)

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EP2213792A3 EP2213792A3 (en) 2014-01-01
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Publication number Publication date
EP2213792A3 (en) 2014-01-01
DE102009007224A1 (en) 2010-08-05
EP2213792A2 (en) 2010-08-04

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