EP0585657B1 - Method and device for replacing soil, especially next to roads and buildings - Google Patents

Method and device for replacing soil, especially next to roads and buildings Download PDF

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Publication number
EP0585657B1
EP0585657B1 EP93112689A EP93112689A EP0585657B1 EP 0585657 B1 EP0585657 B1 EP 0585657B1 EP 93112689 A EP93112689 A EP 93112689A EP 93112689 A EP93112689 A EP 93112689A EP 0585657 B1 EP0585657 B1 EP 0585657B1
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EP
European Patent Office
Prior art keywords
shoring
walls
leading
area
soil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP93112689A
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German (de)
French (fr)
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EP0585657A1 (en
Inventor
Werner Dipl.-Ing. Möbius
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Josef Mobius Baugesellschaft (gmbh & Co)
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Josef Mobius Baugesellschaft (gmbh & Co)
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Publication of EP0585657A1 publication Critical patent/EP0585657A1/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D17/00Excavations; Bordering of excavations; Making embankments
    • E02D17/06Foundation trenches ditches or narrow shafts
    • E02D17/08Bordering or stiffening the sides of ditches trenches or narrow shafts for foundations
    • E02D17/086Travelling trench shores

Definitions

  • the invention relates to a method and a device for exchanging soil material, in particular in addition to traffic routes, buildings or the like according to claim 1 or 2.
  • the soil forces that occur are effectively absorbed by the containers, which support each other and form a formwork with a high level of support in relation to the adjacent, statically loaded floor.
  • An open excavation pit directly next to traffic routes and buildings is omitted, and a container that is only temporarily empty is adequately secured by the neighboring container, so that no compromises have to be made with regard to the static load-bearing capacity of the adjacent floor.
  • the use of at least three containers in the described mode of operation realizes a technological chain that allows continuous work.
  • the containers are usually rammed in and pulled out with the help of suitable vibrators, which vibrate the entire container and thus the surrounding soil.
  • suitable vibrators which vibrate the entire container and thus the surrounding soil.
  • neighboring structures such as buildings, bridges and the like, are endangered by vibrations.
  • a device of a similar type has become known from DE-A-24 61 254, in which a mobile scaffold can be moved on the formwork walls.
  • the invention is therefore based on the object of providing a method for exchanging soil material next to traffic routes without the need to move one using formwork structures or traffic routes at risk.
  • formwork walls are gradually driven horizontally, the upper edge of the formwork expediently projecting beyond the surface level of the floor.
  • the area between the walls is divided into two sections. Old flooring material is removed from the front section, after which the formwork walls are moved horizontally. As a result, there is now an empty space in the rear area of the formwork walls that can be filled with new floor material. At the same time or afterwards, the now front area between the formwork walls can be emptied.
  • a device according to the invention for carrying out the method according to the invention is specified in claim 2.
  • geotextiles and / or drainage pipes can be laid at the same time.
  • the walls in the upper area are connected by at least one crossbar.
  • the formwork walls can always be driven horizontally parallel to each other.
  • suitable measures must be taken to ensure that the tunneling is carried out in the horizontal plane and that the formwork walls do not dig in or move diagonally upwards. This can be achieved by appropriate adjustment cylinders and suitable guide means in the lower area of the formwork walls. The advance of the formwork walls is facilitated if they are shaped like blades on the front vertical edges.
  • the length of the traverse can be adjustable. In this way, the distance between the formwork walls can be set to the desired distance.
  • Traverse and / or pressure plate can be designed telescopically to change the length.
  • the pressure plate and / or the crossmember can be constructed from these vertically dividing units of predetermined length. For example, these parts have a standard minimum length, whereby the length can be increased by adding units in stages.
  • An embodiment of the invention provides that the formwork walls in the front area are supported by a sword-shaped section that can be extended downwards.
  • the sword-shaped section can be extended downwards or raised again, for example, by means of hydraulic adjusting cylinders.
  • the sword-shaped section is expediently only moved down during the exchange of the floor, while it is being pulled up when the circuit arrangement is propelled.
  • the formwork walls have a steering section at the front end which is mounted so as to be pivotable about an approximately vertical axis.
  • a change in direction can be given, so that it is ensured that the formwork arrangement moves along the predetermined distance during the advance.
  • the steering sections must be lockable in the angular position assumed so that no undesirable changes in direction occur.
  • an embodiment of the invention provides that the formwork walls are connected at the front upper end via a vertical skid which has an approximately triangular cross section in the front part with a forwardly pointing tip and obliquely downwardly directed sides which also face can be convexly curved at the bottom.
  • a vertical skid which has an approximately triangular cross section in the front part with a forwardly pointing tip and obliquely downwardly directed sides which also face can be convexly curved at the bottom.
  • Such a skid guarantees approximately the same height when propelling the formwork arrangement. Since this should also be movable at different heights, the formwork walls can have a plurality of vertically spaced fastening points for the height skids.
  • an embodiment of the invention provides that legs are pivotally mounted about a horizontal axis in the upper region at the front and rear ends of the formwork arrangement, which have plate-like feet at the free end or are connected to one another by such feet, and the legs are made from a hydraulic adjusting cylinder approximately horizontal position to a vertical position and vice versa.
  • the legs form stilts with which the formwork arrangement according to the invention can be raised.
  • the formwork arrangement can be moved forward by suitable traction means, the feet of the legs then expediently being designed as runners. It is also possible to achieve a forward movement by walking with the help of the legs and an additional height-adjustable skid attached to the pressure plate.
  • the legs and the runner of the pressure plate alternately engage with the ground, and when the runner engages the runner on the pressure plate, the formwork arrangement can be advanced in the manner described with the aid of the hydraulic cylinders articulated on the pressure plate.
  • a roadway for an excavator or the like is provided on the top of the formwork arrangement.
  • the excavator can be moved with the advance of the formwork arrangement. It can be used to carry out the appropriate excavation in the area of the formwork arrangement and to fill the excavated spaces again. It can also be used for compaction purposes, especially if a compaction tool is attached to the excavator bucket.
  • a conveyor belt can also be used the formwork arrangement to be arranged to transport material from the rear to the front end and vice versa.
  • a box-like container is arranged in the middle area of the formwork arrangement and can be tilted backwards about a horizontal axis.
  • the box-like container can serve as a storage container or buffer, for example in the described case that sword-like sections extend the excavation area downwards, the material stored in the box-like container then being used to fill up the lower region.
  • the box-like container is also raised or lowered using a hydraulic cylinder.
  • a built-in box or the like can be attached to the rear of the formwork arrangement, which box may be provided with leveling means.
  • the formation protection layer and the frost protection layer can be installed with the advance of the formwork arrangement.
  • a shoring box 10 has two side walls 12, 14 which run parallel and at a distance from one another.
  • the walls 12, 14 are in the front area double-walled. They can also be stiffened (not shown) to give them high stability.
  • the lower edge of the walls 12, 14 is formed by double-T profiles 16, 18, and on the top of the walls 12, 14 are arranged double T-profiles 20, 22, which are arranged over four crossbeams 24, 26, 28 and 30 are connected at a distance.
  • a plate-shaped abutment 32 is arranged in the form of a pressure plate, to which two adjusting cylinders 34, 36 and 36 are articulated near the walls 12, 14 via the piston rod.
  • the cylinders themselves are articulated at 42, 44 and 46, 48 on the inside of the walls 12, 14 by means of brackets. In this way, the side walls 12, 14, on the one hand, and the pressure plate, on the other hand, can assume different relative positions, as indicated by dashed lines in FIG. 3.
  • the maximum relative positions are predetermined by the maximum stroke of the adjusting cylinders 34 to 40.
  • the walls 12, 14 run to the right into a cutting edge 50, 52.
  • a shoring box 10 of the type described is inserted in a previously excavated excavation pit. This is shown at a in Fig. 1.
  • the walls 12, 14 can protrude slightly above the floor surface.
  • the Pressure plate 32 is located approximately in the middle between the walls 12, 14, ie the adjusting cylinders 34 to 40 are retracted to a minimum length. Accordingly, there is an empty space on both sides of the pressure plate 32.
  • the rear area behind the pressure plate 32 is then filled with new soil material (with regard to the direction of advance to be described according to arrow 70), which may also be compacted. This is shown in Fig. 1b.
  • the crossbeams 24 to 30 and / or the pressure plate 32 can be made adjustable in length in order to change the distance between the formwork walls 12, 14 to match the construction site.
  • the rear part of the formwork walls 12, 14 can form a shoulder with the front part, into which the pressure plate 32 can protrude, so that the pressure plate 32 can be made up after the formwork walls 12, 14 have been lifted (FIG. 1c and d) can be done without problems.
  • Laying means can be attached to the device 10 at a suitable point in order to lay a material at the same time as the box is being driven, for example a geotextile mat, drainage pipes or the like.
  • FIGS. 5 to 7 show a formwork arrangement 10a with the formwork walls 12a, 14a.
  • one is made up of three hydraulic cylinders on each side
  • Existing hydraulic unit 60 is in turn coupled to the formwork walls 12a, 14a, front sections 62, 64 being connected in an articulated manner to the rear sections of the formwork walls 12a, 14a via joints 66, 68, the joint axis running vertically.
  • the sections 62, 64 can be pivoted in order to change the direction of advance of the arrangement 10a.
  • the sections 62, 64 are firmly connected to one another at the rear via a continuous wall 70.
  • the sections 62, 64 are connected to one another at the front upper end via a transverse runner 72. It is triangular in cross-section at the front end with a convexly downwardly extending side 74. From FIG. 6 it can be seen that the runner 72 consists of two sections 76, 78. Section 76 defines the minimum width of the arrangement 10a, while section 78 corresponds to a grid length, over which the width can be increased in each case. As can be seen, the front edge of the sections 62, 64 is provided with a trapezoidal part 80 which has a sharpened edge which extends to the underside of the sections 62, 64.
  • a further cross runner 82 is provided which connects the formwork wall sections 62, 64 to one another.
  • the runners 72, 82 allow a relatively precise height control when propelling the formwork arrangement 10a.
  • various attachment points are provided for the upper runner 72 so that the arrangement 10a can be moved to different heights.
  • sword sections 86 shown in broken lines are provided, which can be extended downward in order to increase the depth of the formwork walls 12a, 14a in this area. This makes it possible to replace the soil at a greater depth.
  • the sword sections 68 are pulled up during the advance so that they do not impair the advance.
  • Two raceways 88, 90 which receive and guide the crawler tracks of an excavator 92, are arranged on the crossbars of the arrangement 10a connecting the formwork walls 12a, 14a.
  • the excavator can, for example, refill empty spaces during operation of the arrangement 10a, carry out excavation work or also carry out compaction work.
  • a vibrator 94 is attached to the arm of the excavator 92.
  • legs 100, 102 are pivotally mounted about the axis 96 between the formwork walls 12b, 14b, as indicated by dash-dotted lines in FIG. 8.
  • a skid-like foot 104 is articulated to the legs 100, 102, the width of which corresponds to the width between the formwork walls 12b, 14b. It is articulated on the free ends of the legs 100, 102 in such a way that it always lies in a horizontal plane, it having a cross section similar to that of the transverse runners 72 of the embodiment according to FIGS. 5 and 7.
  • an adjustment cylinder 106 in order to adjust the legs 100, 102 from the horizontal position drawn in solid lines to a vertical position (drawn in broken lines).
  • an arrangement of two legs 106, 108 is pivotally mounted about the axis 110 in the rear area, which pivotally supports a skid-like foot 112 between them at the free end, which is also always directed horizontally with a similar cross-sectional profile as the foot 104.
  • the legs as well 106, 108 can with the help of a not shown Adjusting cylinders from the horizontal position (indicated by solid lines in Fig. 8) to the vertical position (shown in dash-dotted lines) and vice versa.
  • the arrangement 10b can be raised, as shown in FIG. 8. In this position, for example, it can be slid forward using a suitable pulling device. However, it is also possible to provide a walking movement using the legs if a skid 116 is attached to the rear of the pressure plate 32b using an adjusting cylinder 114. By supporting the skid base 116, the legs 100, 102, 106, 108 can be pivoted into a middle position (also shown in dash-dotted lines) in order to then be pivoted into the vertical position with the help of the pressure plate 32 b.
  • the skid-like foot 104 like the cross skid 72 in the embodiment according to FIGS. 5 to 7, allows the formwork arrangement 10b to be adjusted in the horizontal position of the legs, which is further supported by the rear skid-like foot formation 112.
  • the formwork arrangement 10c is not dealt with in detail, since it is approximately that of the preceding figures equal. It should only be pointed out that the front section of the formwork walls are connected to one another via a continuous wall 116, on which the hydraulic arrangement 60 engages.
  • the special feature of the arrangement according to FIGS. 10 to 12 is that a tilting container 120 is arranged on the top of the arrangement 10c. As can be seen, it is articulated at 122 and loosely supported at 124. It serves to hold soil material, as shown at 126, which can be poured into the rear area of the formwork arrangement 10c by lifting the tilting container 120. It does not seem necessary to go into the details of the formation of the tilting container 120 in more detail.
  • the formwork arrangement 10d according to FIGS. 13 to 15 is similar to the formwork arrangement 10a according to FIGS. 5 to 7, so that these need not be discussed in more detail.
  • the formwork arrangement 10d is shown in the lowered operating position. It moves in the direction of arrow 70. As can be seen from FIG. 15, this takes place between two train tracks 130, 132, between which a floor exchange is to be carried out. For example, the floor is being renovated between the railway tracks 130, 132.
  • the track body for the tracks 130, 132 has a ballast bed 134, 136 and a double layer 138, 140 from a formation protection layer and a frost protection layer, which rest on a substructure 142.
  • an installation box 144 can be seen, which is attached to the formwork arrangement 10d at 146.
  • a formation and frost protection layer can be installed at the same time.
  • leveling means 148 are provided in the box 144 in order to produce a desired flat surface with the aid of the box 144 when this is advanced together with the formwork arrangement 10d.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Soil Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Agronomy & Crop Science (AREA)
  • Road Paving Structures (AREA)
  • Road Paving Machines (AREA)
  • Road Repair (AREA)
  • Supports Or Holders For Household Use (AREA)
  • Underground Structures, Protecting, Testing And Restoring Foundations (AREA)

Abstract

Device (10) for replacing soil, especially next to roads and buildings, characterised by a sheeting arrangement of two parallel, vertical sheeting walls (12, 14) which are held at a distance apart and can be put into the ground by driving and/or into an excavated receiving pit; and a plate-shaped abutment (32) which is arranged transversely between the walls (12, 14) and is coupled to the sheeting walls (12, 14) via adjusting cylinders (34, 40). <IMAGE>

Description

Die Erfindung bezieht sich auf ein Verfahren und eine Vorrichtung zum Austausch von Bodenmaterial, insbesondere neben Verkehrswegen Bauwerken oder dergleichen nach Anspruch 1 oder 2.The invention relates to a method and a device for exchanging soil material, in particular in addition to traffic routes, buildings or the like according to claim 1 or 2.

Aus der EP-A-0 470 297 ist ein Verfahren zum Bodenaustausch bekanntgeworden, bei dem mindestens drei im Querschnitt rechteckige, rohrartige Behälter so verwendet werden, daß jeweils nur der mittlere- oder mehrere mittlere von den nebeneinander eingerammten Behältern entleert werden und daß neues Bodenmaterial in den leeren Behälter bzw. die leeren Behälter eingebracht wird, wobei die Behälter entlang einer Arbeitsrichtung so eingesetzt werden, daß der jeweils hintere mit neuem Bodenmaterial gefüllte Behälter herausgezogen wird und vor dem jeweils vorderen, eingerammten, noch ursprünglich im Boden enthaltenen Behälter eingerammt wird. Mit Hilfe eines derartigen Verfahrens entfallen die sonst bei Bodenaustauscharbeiten in der Nähe von Bauwerken oder im Betrieb befindlichen Verkehrswegen aufwendigen Abstützmaßnahmen oder Bodenaufschüttungen. Die auftretenden Bodenkräfte werden wirksam von den Behältern aufgenommen, die sich gegenseitig stützen und im Hinblick auf den benachbarten statisch belasteten Boden eine Schalung hoher Abstützwirkung bilden. Eine offene Baugrube unmittelbar neben Verkehrswegen und Gebäuden entfällt, und ein nur kurzzeitig leerer Behälter erfährt durch die benachbarten Behälter eine ausreichende Absicherung, so daß im Hinblick auf die statische Belastbarkeit des benachbarten Bodens keine Abstriche gemacht werden müssen. Die Verwendung von mindestens drei Behältern in der beschriebenen Arbeitsweise realisiert eine technologische Kette, die ein kontinuierliches Arbeiten erlaubt.From EP-A-0 470 297 a method for soil exchange has become known, in which at least three tube-like containers with a rectangular cross-section are used in such a way that only the middle one or more middle ones are emptied from the jammed rams and that new soil material is introduced into the empty container or the empty container, the container be used along a working direction so that the rear container filled with new soil material is pulled out and is rammed in front of the front, rammed, container originally still contained in the ground. With the aid of such a method, the support measures or landfills that are otherwise involved in soil replacement work in the vicinity of structures or in operation are eliminated. The soil forces that occur are effectively absorbed by the containers, which support each other and form a formwork with a high level of support in relation to the adjacent, statically loaded floor. An open excavation pit directly next to traffic routes and buildings is omitted, and a container that is only temporarily empty is adequately secured by the neighboring container, so that no compromises have to be made with regard to the static load-bearing capacity of the adjacent floor. The use of at least three containers in the described mode of operation realizes a technological chain that allows continuous work.

Das Entfernen von Bodenmaterial aus den eingerammten Behältern, das Wiederauffüllen leerer Behälter mit neuem Bodenmaterial und auch das Verdichten des Bodenmaterials in den Behältern erfordert den Einsatz entsprechender Arbeitsgeräte. Hinzu kommt ein entsprechendes Gerät für das Einrammen und Herausziehen der Behälter. Vielfach ist der hierfür erforderliche Platz nicht vorhanden, zum Beispiel wenn ein Bodenaustausch zwischen nur in geringem Abstand verlaufenden Bahngleisen durchgeführt werden soll, ohne daß der Verkehr auf den Gleisen eine Beschränkung erleidet.The removal of soil material from the rammed containers, the refilling of empty containers with new soil material and also the compaction of the soil material appropriate tools must be used in the containers. There is also a corresponding device for ramming and pulling out the containers. In many cases, the space required for this is not available, for example if a floor exchange is to be carried out between railway tracks running at a short distance without the traffic on the tracks being restricted.

Das Einrammen und Wiederherausziehen der Behälter erfolgt normalerweise mit Hilfe geeigneter Vibratoren, die den gesamten Behälter und auch damit das umgebende Erdreich in Schwingungen versetzen. Zuweilen besteht die Gefahr, daß benachbarte Bauwerke, wie Gebäude, Brücken und dergleichen durch Schwingungen gefährdet werden.The containers are usually rammed in and pulled out with the help of suitable vibrators, which vibrate the entire container and thus the surrounding soil. Sometimes there is a risk that neighboring structures, such as buildings, bridges and the like, are endangered by vibrations.

Aus CH-A-582 282 ist ein Verfahren zum Verlegen von Gegenständen im Erdreich und einer Vorrichtung zur Durchführung des Verfahrens bekanntgeworden, die als wandernde Schalung oder Baugrube bezeichnet werden kann. Zwei miteinander gekoppelte Schalungswände werden mittels einer Druckplatte im hinteren Bereich zwischen den Schalungswänden schrittweise vorgetrieben. Die Schalung dient dazu, Arbeitspersonen einen sicheren Aufenthalt zwischen den Schalungswänden zu sichern. Gleichzeitig findet eine Abstützung des Grabens, in dem die Schalung angeordnet ist, statt. Beim Vortrieb der Schalung mit Hilfe der Druckplatte wird zunächst ein Graben ausgehoben, in den hinein die Vorrichtung bewegt wird. Mit dem Aushub aus dem vorderen Grabenabschnitt kann der Raum hinter der Druckplatte aufgefüllt werden.From CH-A-582 282 a method for laying objects in the ground and a device for carrying out the method have become known, which can be referred to as moving formwork or excavation pit. Two formwork walls that are coupled to each other are driven forward step by step using a pressure plate in the rear area between the formwork walls. The formwork is used to ensure that workers have a safe stay between the formwork walls. At the same time, the trench in which the formwork is arranged is supported. When driving the formwork with the help of the pressure plate, first of all dug a trench into which the device is moved. With the excavation from the front trench section, the space behind the pressure plate can be filled.

Eine Vorrichtung ähnlicher Art ist aus DE-A-24 61 254 bekanntgeworden, bei der auf den Schalungswänden ein Fahrgerüst verfahrbar ist.A device of a similar type has become known from DE-A-24 61 254, in which a mobile scaffold can be moved on the formwork walls.

Aus US-A-3 969 904 ist eine wandernde Schalung oder Baugrube zum Verlegen von Rohren oder dergleichen bekanntgeworden, bei der die Schalungswände durch geeignete Vorkehrungen nach unten verlängerbar sind.From US-A-3 969 904 a moving formwork or construction pit for laying pipes or the like has become known, in which the formwork walls can be extended downwards by suitable measures.

Aus EP-A-0 111 289 ist bekanntgeworden, eine Verbauplatte für den Grabenbau mit einer schneidenartigen vorderen Kante zu versehen. Eine ähnliche schneidenartige Ausbildung findet sich auch in einer wandernden Baugrube gemäß US-A-35 43 522. Die schneidenartigen Vorderkanten der Schalungswände sind außerdem um eine horizontale Achse an den Schalungswänden angelenkt und können in ihrem Winkel verstellt werden.From EP-A-0 111 289 it has become known to provide a shoring plate for trench construction with a cutting-like front edge. A similar cutting-like design can also be found in a moving construction pit according to US-A-35 43 522. The cutting-like front edges of the formwork walls are also articulated about a horizontal axis on the formwork walls and their angle can be adjusted.

Der Erfindung liegt daher die Aufgabe zugrunde, ein Verfahren zum Austausch von Bodenmaterial neben Verkehrswegen vorzusehen, ohne daß das erforderliche Versetzen einer zu verwendenden Schalung Bauwerke oder Verkehrswege gefährdet.The invention is therefore based on the object of providing a method for exchanging soil material next to traffic routes without the need to move one using formwork structures or traffic routes at risk.

Diese Aufgabe wird erfindungsgemäß gelöst durch die Merkmale des Patentanspruchs 1.This object is achieved according to the invention by the features of patent claim 1.

Beim erfindungsgemäßen Verfahren erfolgt schrittweise ein horizontaler Vortrieb von Schalungswänden, die dabei zweckmäßigerweise mit der oberen Kante über das Oberflächenniveau des Bodens hinausstehen. Der Bereich zwischen den Wänden wird in zwei Abschnitte unterteilt. Im jeweils vorderen Abschnitt wird altes Bodenmaterial herausgeholt, wonach ein horizontaler Arbeitshub der Schalungswände erfolgt. Dadurch befindet sich im hinteren Bereich der Schalungswände nunmehr ein leerer Raum, der mit neuem Bodenmaterial gefüllt werden kann. Gleichzeitig oder danach kann wiederum der nunmehr vordere Bereich zwischen den Schalungswänden geleert werden.In the method according to the invention, formwork walls are gradually driven horizontally, the upper edge of the formwork expediently projecting beyond the surface level of the floor. The area between the walls is divided into two sections. Old flooring material is removed from the front section, after which the formwork walls are moved horizontally. As a result, there is now an empty space in the rear area of the formwork walls that can be filled with new floor material. At the same time or afterwards, the now front area between the formwork walls can be emptied.

Der Vortrieb der Schalung erfordert kein Einrammen in den Erdboden und damit den Einsatz von Vibratoren. Vielmehr wird der Vortrieb durch geeignete hydraulische Verstellzylinder durchgeführt. Das plattenförmige Widerlager stützt sich an dem verdichteten neuen Bodenmaterial ab, um die Schalungswände um einen bestimmten Hubweg horizontal vorzuschieben. Dazu ist notwendig, daß nach dem Vorschub der Schalungswände das plattenförmige Widerlager, z. B. in Form einer Druckplatte, in eine etwa mittige Position zwischen den Schalungswänden gebracht wird, bevor in den leeren Bereich der hinteren Schalungswandabschnitte neues Bodenmaterial eingebracht wird.Driving the formwork does not require ramming into the ground and therefore the use of vibrators. Rather, the propulsion is carried out by means of suitable hydraulic adjusting cylinders. The plate-shaped abutment is supported on the compacted new floor material in order to horizontally advance the formwork walls by a certain stroke. For this it is necessary that after the formwork walls have been advanced, the plate-shaped abutment, e.g. B. in the form of a pressure plate, is brought into an approximately central position between the formwork walls before new floor material is introduced into the empty area of the rear formwork wall sections.

Eine erfindungsgemäße Vorrichtung zur Durchführung des erfindungsgemäßen Verfahrens ist in Anspruch 2 angegeben. Bei der Verbesserung des Bodens können gleichzeitig Geotextilien und/oder Dränagerohre verlegt werden.A device according to the invention for carrying out the method according to the invention is specified in claim 2. When improving the soil, geotextiles and / or drainage pipes can be laid at the same time.

Damit die Schalungswände beim Vortrieb geführt sind, sind die Wände im oberen Bereich durch mindestens eine Traverse verbunden. Dadurch können die Schalungswände stets parallel zueinander horizontal vorgetrieben werden. Außerdem ist durch geeignete Maßnahmen Sorge dafür zu tragen, daß der Vortrieb in der horizontalen Ebene erfolgt und die Schalungswände sich nicht weiter eingraben oder schräg nach oben fahren. Dies kann durch eine entsprechende Anbringung von Verstellzylindern und geeignete Führungsmittel im unteren Bereich der Schalungswände erzielt werden. Der Vortrieb der Schalungswände wird erleichtert, wenn sie an den vorderen vertikalen Kanten schneidenartig geformt sind.So that the formwork walls are guided during the tunneling, the walls in the upper area are connected by at least one crossbar. As a result, the formwork walls can always be driven horizontally parallel to each other. In addition, suitable measures must be taken to ensure that the tunneling is carried out in the horizontal plane and that the formwork walls do not dig in or move diagonally upwards. This can be achieved by appropriate adjustment cylinders and suitable guide means in the lower area of the formwork walls. The advance of the formwork walls is facilitated if they are shaped like blades on the front vertical edges.

Insbesondere für den vorderen Bereich der Schalungswände ist es vorteilhaft, wenn sie doppelwandig ausgebildet sind mit innerer Versteifung. Dadurch wird verhindert, daß die Schalungswände während des Vortriebs eine unerwünschte Verformung erleiden.In particular for the front area of the formwork walls, it is advantageous if they are double-walled with internal stiffening. This prevents the formwork walls from undergoing undesirable deformation during the advance.

Um eine Anpassung an die Breite der Baustelle zu erhalten, entlang der ein Bodenaustausch vorgenommen werden soll, kann die Traverse in der Länge verstellbar sein. Auf diese Weise kann der Abstand der Schalungswände auf den gewünschten Abstand eingestellt werden. Zur Längenänderung können Traverse und/oder Druckplatte teleskopisch ausgebildet sein. In einer alternativen Ausgestaltung kann die Druckplatte und/oder die Traverse aus diese vertikal unterteilenden Einheiten vorgegebener Länge aufgebaut sein. Beispielsweise haben diese Teile eine Standard-Mindestlänge, wobei durch Anbau von Einheiten in Stufen eine Längenvergrößerung möglich ist.In order to obtain an adjustment to the width of the construction site along which a floor replacement is to be carried out, the length of the traverse can be adjustable. In this way, the distance between the formwork walls can be set to the desired distance. Traverse and / or pressure plate can be designed telescopically to change the length. In an alternative embodiment, the pressure plate and / or the crossmember can be constructed from these vertically dividing units of predetermined length. For example, these parts have a standard minimum length, whereby the length can be increased by adding units in stages.

Es kann sich die Notwendigkeit ergeben, in einem Bereich vorübergehend in größerer Tiefe einen Bodenaustausch vorzunehmen, als mit der entsprechenden Höhe der Schalungswände möglich ist. Dies kann zum Beispiel beim Durchqueren eines mehr oder weniger sumpfigen Gebietes der Fall sein. Eine Ausgestaltung der Erfindung sieht hierzu vor, daß an den Schalungswänden im vorderen Bereich ein schwertförmiger Abschnitt lagert, der nach unten ausfahrbar ist. Der schwertförmige Abschnitt kann zum Beispiel mittels hydraulischer Verstellzylinder nach unten ausgefahren bzw. wieder hochgefahren werden. Es ist jedoch auch möglich, den schwertförmigen Abschnitt mit Hilfe eines Baggers nach unten zu drücken. Zweckmäßigerweise wird der schwertförmige Abschnitt nur während des Bodenaustausches nach unten gefahren, während er bei Vortrieb der Schaltungsanordnung hochgezogen wird.It may be necessary to temporarily replace the floor in an area at a greater depth than is possible with the appropriate height of the formwork walls. This can be the case, for example, when crossing a more or less swampy area. An embodiment of the invention provides that the formwork walls in the front area are supported by a sword-shaped section that can be extended downwards. The sword-shaped section can be extended downwards or raised again, for example, by means of hydraulic adjusting cylinders. However, it is also possible to press the sword-shaped section down with the help of an excavator. The sword-shaped section is expediently only moved down during the exchange of the floor, while it is being pulled up when the circuit arrangement is propelled.

Nach einer weiteren Ausgestaltung der Erfindung weisen die Schalungswände am vorderen Ende einen Lenkabschnitt auf, der um eine annähernd vertikale Achse verschwenkbar gelagert ist. Beim Vortrieb der erfindungsgemäßen Schalungsanordnung kann dieser eine Richtungsänderung erteilt werden, so daß sichergestellt ist, daß sich die Schalungsanordnung beim Vortrieb entlang der vorgegebenen Strecke bewegt. Es versteht sich, daß die Lenkabschnitte in der eingenommenen Winkelstellung feststellbar sein müssen, damit keine unerwünschten Richtungsänderungen eintreten.According to a further embodiment of the invention, the formwork walls have a steering section at the front end which is mounted so as to be pivotable about an approximately vertical axis. When advancing the formwork arrangement according to the invention, a change in direction can be given, so that it is ensured that the formwork arrangement moves along the predetermined distance during the advance. It is understood that the steering sections must be lockable in the angular position assumed so that no undesirable changes in direction occur.

Falls keine Vorkehrungen getroffen werden, besteht die Gefahr, daß die Schalungsanordnung beim Vortrieb ihre Tiefe ändert, d.h. unter Umständen auf eine größere Tiefe fährt oder auch eine geringere. Um diesem Nachteil abzuhelfen, sieht eine Ausgestaltung der Erfindung vor, daß die Schalungswände am vorderen oberen Ende über eine Höhenkufe verbunden sind, die im vorderen Teil einen annähernd dreieckförmigen Querschnitt aufweist mit einer nach vorn gerichteten Spitze und schräg nach unten gerichteten Seiten, die auch nach unten konvex gekrümmt sein kann. Eine derartige Höhenkufe garantiert annähernd gleiche Höhe beim Vortrieb der Schalungsanordnung. Da diese auch in unterschiedlichen Höhen verfahrbar sein soll, können die Schalungswände mehrere vertikal beabstandete Befestigungsstellen für die Höhenkufe aufweisen.If no precautions are taken, there is a risk that the formwork arrangement during its advance Depth changes, which means that it may move to a greater depth or a smaller depth. In order to remedy this disadvantage, an embodiment of the invention provides that the formwork walls are connected at the front upper end via a vertical skid which has an approximately triangular cross section in the front part with a forwardly pointing tip and obliquely downwardly directed sides which also face can be convexly curved at the bottom. Such a skid guarantees approximately the same height when propelling the formwork arrangement. Since this should also be movable at different heights, the formwork walls can have a plurality of vertically spaced fastening points for the height skids.

Es kann die Notwendigkeit bestehen, die Schalungsanordnung vorübergehend anzuheben und im angehobenen Zustand zu bewegen. Daher sieht eine Ausgestaltung der Erfindung vor, daß am vorderen und hinteren Ende der Schalungsanordnung im oberen Bereich Beine um eine horizontale Achse schwenkbar gelagert sind, die am freien Ende plattenartige Füße aufweisen oder durch derartige Füße miteinander verbunden sind und die Beine mittels hydraulischer Verstellzylinder aus einer annähernd horizontalen Position in eine vertikale Position und umgekehrt verschwenkbar sind. Die Beine bilden Stelzen, mit denen die erfindungsgemäße Schalungsanordnung angehoben werden kann. Im angehobenen Zustand kann die Schalungsanordnung durch geeignete Zugmittel vorbewegt werden, wobei die Füße der Beine dann zweckmäßigerweise als Kufen ausgebildet sind. Es ist auch möglich, mit Hilfe der Beine und einer zusätzlich an der Druckplatte angebrachten höhenverstellbaren Kufe eine Vorwärtsbewegung durch ein Schreiten zu erzielen. Bei dem Schreiten treten abwechselnd die Beine und die Kufe der Druckplatte mit dem Untergrund in Eingriff, wobei bei dem Eingriff der Kufe an der Druckplatte im Untergrund die Schalungsanordnung in der beschriebenen Weise mit Hilfe der an der Druckplatte angelenkten Hydraulikzylinder vorbewegt werden kann.There may be a need to temporarily lift the formwork assembly and move it in the raised state. Therefore, an embodiment of the invention provides that legs are pivotally mounted about a horizontal axis in the upper region at the front and rear ends of the formwork arrangement, which have plate-like feet at the free end or are connected to one another by such feet, and the legs are made from a hydraulic adjusting cylinder approximately horizontal position to a vertical position and vice versa. The legs form stilts with which the formwork arrangement according to the invention can be raised. In the raised state, the formwork arrangement can be moved forward by suitable traction means, the feet of the legs then expediently being designed as runners. It is also possible to achieve a forward movement by walking with the help of the legs and an additional height-adjustable skid attached to the pressure plate. When walking, the legs and the runner of the pressure plate alternately engage with the ground, and when the runner engages the runner on the pressure plate, the formwork arrangement can be advanced in the manner described with the aid of the hydraulic cylinders articulated on the pressure plate.

In einer weiteren Ausgestaltung der Erfindung ist an der Oberseite der Schalungsanordnung eine Fahrbahn für einen Bagger oder dergleichen vorgesehen. Der Bagger kann mit dem Vortrieb der Schalungsanordnung mitbewegt werden. Er kann dazu verwendet werden, den entsprechenden Aushub im Bereich der Schalungsanordnung vorzunehmen und die ausgehobenen Räume wieder zu verfüllen. Er kann auch zu Verdichtungszwecken verwendet werden, insbesondere wenn an der Baggerschaufel ein Verdichtungswerkzeug angebracht ist.In a further embodiment of the invention, a roadway for an excavator or the like is provided on the top of the formwork arrangement. The excavator can be moved with the advance of the formwork arrangement. It can be used to carry out the appropriate excavation in the area of the formwork arrangement and to fill the excavated spaces again. It can also be used for compaction purposes, especially if a compaction tool is attached to the excavator bucket.

Zusätzlich zu den Fahrspuren kann auch ein Förderband auf der Schalungsanordnung angeordnet sein, um Material vom hinteren zum vorderen Ende und umgekehrt zu transportieren.In addition to the lanes, a conveyor belt can also be used the formwork arrangement to be arranged to transport material from the rear to the front end and vice versa.

In einer anderen Ausgestaltung der Erfindung ist im mittleren Bereich der Schalungsanordnung auf dieser ein kastenartiger Behälter angeordnet, der um eine horizontale Achse nach hinten kippbar ist. Der kastenartige Behälter kann als Vorratsbehälter oder Puffer dienen, zum Beispiel in dem beschriebenen Fall, daß schwertartige Abschnitte den Aushubbereich nach unten verlängern, wobei das im kastenartige Behälter gespeicherte Material dann anschließend dazu verwendet wird, den unteren Bereich aufzufüllen. Der kastenartige Behälter wird ebenfalls mit Hilfe eines Hydraulikzylinders angehoben bzw. abgesenkt.In another embodiment of the invention, a box-like container is arranged in the middle area of the formwork arrangement and can be tilted backwards about a horizontal axis. The box-like container can serve as a storage container or buffer, for example in the described case that sword-like sections extend the excavation area downwards, the material stored in the box-like container then being used to fill up the lower region. The box-like container is also raised or lowered using a hydraulic cylinder.

Schließlich kann nach einer weiteren Ausgestaltung der Erfindung an der Rückseite der Schalungsanordnung ein Einbaukasten oder dergleichen angehängt werden, der ggf. mit Planiermitteln versehen ist. So kann beispielsweise bei einer Arbeit der erfindungsgemäßen Schalungsanordnung im Eisenbahnbau mit Hilfe des Einbaukastens die Planumsschutzschicht und die Frostschutzschicht mit dem Vortrieb der Schalungsanordnung eingebaut werden.Finally, according to a further embodiment of the invention, a built-in box or the like can be attached to the rear of the formwork arrangement, which box may be provided with leveling means. For example, when working on the formwork arrangement according to the invention in railway construction with the aid of the installation box, the formation protection layer and the frost protection layer can be installed with the advance of the formwork arrangement.

Die Erfindung wird nachfolgend anhand von Zeichnungen näher erläutert.

Fig. 1
zeigt schematische eine Vorrichtung in Draufsicht in vier Arbeitsstadien zur Erläuterung des Verfahrens nach der Erfindung.
Fig. 2
zeigt eine Draufsicht auf eine detaillierter dargestellte Vorrichtung zur Durchführung des Verfahrens nach der Erfindung.
Fig. 3
zeigt eine Seitenansicht der Vorrichtung nach Fig. 2.
Fig. 4
zeigt einen Schnitt durch die Darstellung nach Fig. 2 entlang der Linie 4-4.
Fig. 5
zeigt die Seitenansicht einer weiteren Ausführungsform einer Vorrichtung zur Durchführung des Verfahrens nach der Erfindung.
Fig. 6
zeigt die Draufsicht auf die Vorrichtung nach Fig. 5.
Fig. 7
zeigt die Seitenansicht der Vorrichtung nach Fig. 5 in Richtung Pfeil 7.
Fig. 8
zeigt die Seitenansicht einer dritten Ausführungsform einer Vorrichtung zur Durchführung des Verfahrens nach der Erfindung.
Fig. 9
zeigt die Draufsicht auf die Vorrichtung nach Fig. 8.
Fig. 10
zeigt die Seitenansicht einer vierten Ausführungsform einer Vorrichtung zur Durchführung des Verfahrens nach der Erfindung.
Fig. 11
zeigt die Draufsicht auf die Vorrichtung nach Fig. 10.
Fig. 12
zeigt die Rückansicht der Vorrichtung nach Fig. 10 in Richtung Pfeil i2.
Fig. 13
zeigt die Seitenansicht einer fünften Ausführungsform einer Vorrichtung zur Durchführung des Verfahrens nach der Erfindung im Betriebszustand.
Fig. 14
zeigt die Draufsicht auf die Vorrichtung nach Fig. 13.
Fig. 15
zeigt die Rückansicht der Vorrichtung nach Fig. 13 zwischen zwei Eisenbahnstrecken.
The invention is described below with reference to drawings explained in more detail.
Fig. 1
shows schematically a device in plan view in four working stages to explain the method according to the invention.
Fig. 2
shows a plan view of a device shown in more detail for performing the method according to the invention.
Fig. 3
shows a side view of the device of FIG. 2nd
Fig. 4
shows a section through the representation of FIG. 2 along the line 4-4.
Fig. 5
shows the side view of another embodiment of an apparatus for performing the method according to the invention.
Fig. 6
shows the top view of the device according to FIG. 5.
Fig. 7
shows the side view of the device of FIG. 5 in the direction of arrow 7.
Fig. 8
shows the side view of a third embodiment of an apparatus for performing the method according to the invention.
Fig. 9
shows the top view of the device according to FIG. 8.
Fig. 10
shows the side view of a fourth embodiment of an apparatus for performing the method according to the invention.
Fig. 11
shows the top view of the device according to FIG. 10.
Fig. 12
shows the rear view of the device of FIG. 10 in the direction of arrow i2.
Fig. 13
shows the side view of a fifth embodiment of an apparatus for performing the method according to the invention in the operating state.
Fig. 14
shows the top view of the device according to FIG. 13.
Fig. 15
shows the rear view of the device of FIG. 13 between two railway lines.

Ein Verbaukasten 10 weist zwei Seitenwände 12, 14 auf, die parallel und im Abstand voneinander verlaufen. Wie aus Fig. 4 zu erkennen, sind die Wände 12, 14 im vorderen Bereich doppelwandig. Sie können außerdem versteift werden (nicht gezeigt), um ihnen eine hohe Stabilität zu verleihen. Die untere Kante der Wände 12, 14 wird von Doppel-T-Profilen 16, 18 gebildet, und an der Oberseite der Wände 12, 14 sind liegend angeordnete Doppel-T-Profile 20, 22 angebracht, die über vier Traversen 24, 26, 28 und 30 im Abstand verbunden sind. Zwischen den Wänden 12, 14 senkrecht zu diesen ist ein plattenförmiges Widerlager 32 in Form einer Druckplatte angeordnet, an die nahe den Wänden 12, 14 jeweils zwei Verstellzylinder 34, 36 und 36 über die Kolbenstange angelenkt sind. Die Zylinder selbst sind bei 42, 44 bzw. 46, 48 an der Innenseite der Wände 12, 14 mittels Konsolen angelenkt. Auf diese Weise können die Seitenwände 12, 14 einerseits und die Druckplatte andererseits unterschiedliche Relativpositionen einnehmen, wie in Fig. 3 links gestrichelt angedeutet. Die maximalen Relativpositionen sind durch den maximalen Hub der Verstellzylinder 34 bis 40 vorgegeben.A shoring box 10 has two side walls 12, 14 which run parallel and at a distance from one another. As can be seen from FIG. 4, the walls 12, 14 are in the front area double-walled. They can also be stiffened (not shown) to give them high stability. The lower edge of the walls 12, 14 is formed by double-T profiles 16, 18, and on the top of the walls 12, 14 are arranged double T-profiles 20, 22, which are arranged over four crossbeams 24, 26, 28 and 30 are connected at a distance. Between the walls 12, 14 perpendicular to these, a plate-shaped abutment 32 is arranged in the form of a pressure plate, to which two adjusting cylinders 34, 36 and 36 are articulated near the walls 12, 14 via the piston rod. The cylinders themselves are articulated at 42, 44 and 46, 48 on the inside of the walls 12, 14 by means of brackets. In this way, the side walls 12, 14, on the one hand, and the pressure plate, on the other hand, can assume different relative positions, as indicated by dashed lines in FIG. 3. The maximum relative positions are predetermined by the maximum stroke of the adjusting cylinders 34 to 40.

Wie aus Fig. 2 zu erkennen, laufen die Wände 12, 14 nach rechts in eine schneidenartige Kante 50, 52 aus. in Fig. 1 ist unterstellt, daß ein Verbaukasten 10 der beschriebenen Art in eine vorher ausgehobene Baugrube eingesetzt ist. Dies ist bei a in Fig. 1 dargestellt. Die Wände 12, 14 können etwas über die Bodenoberfläche überstehen. Die Druckplatte 32 befindet sich etwa in der Mitte zwischen den Wänden 12, 14, d.h. die Verstellzylinder 34 bis 40 sind auf minimale Länge eingefahren. Demnach befindet sich auf beiden Seiten der Druckplatte 32 ein leerer Raum. Anschließend wird der hintere Bereich hinter der Druckplatte 32 (im Hinblick auf die noch zu beschreibende Vortriebsrichtung gemäß Pfeil 70) mit neuem Bodenmaterial aufgefüllt, das ggf. auch verdichtet wird. Dies ist in Fig. 1b dargestellt. Anschließend werden die Verstellzylinder ausgefahren. Da sich die Druckplatte 32 an dem hinter ihr liegenden Boden abstützt, bewegen sich die Wände 12, 14 in Pfeilrichtung 70 vor, so daß nunmehr der vordere Bereich zwischen den Schalungswänden 12, 14 mit Boden gefüllt ist und der dahinterliegende Bereich leer. Dies ist in Fig. 1c zu erkennen. Anschließend wird die Druckplatte 32 wieder in die Ausgangsposition zurückgestellt, wie in Fig. 1d zu erkennen. Dadurch ergibt sich hinter der Druckplatte 32 ein leerer Raum, der wiederum mit neuem Bodenmaterial aufgefüllt werden kann. Der vor der Druckplatte 32 liegende Bereich ist voll und kann daher geleert werden (Fig. 1d). Bevor nun in der Arbeitsposition Fig. 1d ein weiterer Vortrieb der Wände 12, 14 stattfindet, wird zunächst der Bereich hinter der Druckplatte 32 wieder mit frischem Bodenmaterial aufgefüllt. Das Auffüllen mit und das Entfernen von Bodenmaterial kann gleichzeitig oder nacheinander erfolgen, je nach den gegebenen Möglichkeiten und rationaler Arbeitsweise.As can be seen from FIG. 2, the walls 12, 14 run to the right into a cutting edge 50, 52. in Fig. 1 it is assumed that a shoring box 10 of the type described is inserted in a previously excavated excavation pit. This is shown at a in Fig. 1. The walls 12, 14 can protrude slightly above the floor surface. The Pressure plate 32 is located approximately in the middle between the walls 12, 14, ie the adjusting cylinders 34 to 40 are retracted to a minimum length. Accordingly, there is an empty space on both sides of the pressure plate 32. The rear area behind the pressure plate 32 is then filled with new soil material (with regard to the direction of advance to be described according to arrow 70), which may also be compacted. This is shown in Fig. 1b. Then the adjustment cylinders are extended. Since the pressure plate 32 is supported on the floor behind it, the walls 12, 14 move forward in the direction of arrow 70, so that now the front area between the formwork walls 12, 14 is filled with floor and the area behind it is empty. This can be seen in Fig. 1c. The printing plate 32 is then returned to the starting position, as can be seen in FIG. 1d. This results in an empty space behind the pressure plate 32, which in turn can be filled with new floor material. The area in front of the pressure plate 32 is full and can therefore be emptied (FIG. 1d). Before a further advance of the walls 12, 14 takes place in the working position FIG. 1d, the area behind the pressure plate 32 is first refilled with fresh soil material. Filling with and removing Soil material can be made simultaneously or one after the other, depending on the possibilities and the rational way of working.

Die Traversen 24 bis 30 und/oder die Druckplatte 32 können in der Länge verstellbar gemacht werden, um den Abstand zwischen den Schalungswänden 12, 14 in Anpassung an die Baustelle zu verändern.The crossbeams 24 to 30 and / or the pressure plate 32 can be made adjustable in length in order to change the distance between the formwork walls 12, 14 to match the construction site.

Wie aus Fig. 1 hervorgeht, kann der hintere Teil der Schalungswände 12, 14 mit dem vorderen Teil einen Absatz bilden, in den die Druckplatte 32 hineinstehen kann, damit das Nachholen der Druckplatte 32 nach einem Hub der Schalungswände 12, 14 (Fig. 1c und d) ohne Probleme vorgenommen werden kann.As can be seen from FIG. 1, the rear part of the formwork walls 12, 14 can form a shoulder with the front part, into which the pressure plate 32 can protrude, so that the pressure plate 32 can be made up after the formwork walls 12, 14 have been lifted (FIG. 1c and d) can be done without problems.

An der Vorrichtung 10 können an geeigneter Stelle Verlegemittel angebracht werden, um mit dem Vortrieb des Kastens gleichzeitig ein Material zu verlegen, zum Beispiel eine Geotextilmatte, Dränrohre oder dergleichen.Laying means can be attached to the device 10 at a suitable point in order to lay a material at the same time as the box is being driven, for example a geotextile mat, drainage pipes or the like.

In den Figuren 5 bis 7 ist eine Schalungsanordnung 10a dargestellt mit den Schalungswänden 12a, 14a. Wie erkennbar, ist ein auf jeder Seite aus drei Hydraulikzylindern bestehendes Hydraulikaggregat 60 wiederum mit den Schalungswänden 12a, 14a gekoppelt, wobei vordere Abschnitte 62, 64 mit den hinteren Abschnitten der Schalungswände 12a, 14a über Gelenke 66, 68 gelenkig verbunden sind, wobei die Gelenkachse vertikal verläuft. Dadurch können die Abschnitte 62, 64 verschwenkt werden, um die Vortriebsrichtung der Anordnung 10a zu verändern. Zur Erzielung einer besseren Stabilität sind die Abschnitte 62, 64 an der Rückseite über eine durchgehende Wand 70 fest miteinander verbunden.FIGS. 5 to 7 show a formwork arrangement 10a with the formwork walls 12a, 14a. As can be seen, one is made up of three hydraulic cylinders on each side Existing hydraulic unit 60 is in turn coupled to the formwork walls 12a, 14a, front sections 62, 64 being connected in an articulated manner to the rear sections of the formwork walls 12a, 14a via joints 66, 68, the joint axis running vertically. As a result, the sections 62, 64 can be pivoted in order to change the direction of advance of the arrangement 10a. To achieve better stability, the sections 62, 64 are firmly connected to one another at the rear via a continuous wall 70.

Wie aus den Figuren 5 und 6 hervorgeht, sind die Abschnitte 62, 64 am vorderen oberen Ende über eine Querkufe 72 miteinander verbunden. Sie ist im Querschnitt am vorderen Ende dreieckförmig mit einer konvex nach hinten unten verlaufenden Seite 74. Aus Fig. 6 geht hervor, daß die Kufe 72 aus zwei Abschnitten 76, 78 besteht. Der Abschnitt 76 legt die Mindestbreite der Anordnung 10a fest, während der Abschnitt 78 einer Rasterlänge entspricht, über die jeweils die Breite vergrößert werden kann. Wie erkennbar, ist die vordere Kante der Abschnitte 62, 64 mit einem trapezförmigen Teil 80 versehen, der eine geschärfte Kante besitzt, die sich bis zur Unterseite der Abschnitte 62, 64 erstreckt. Im unteren Bereich unterhalb der Kufe 72 ist eine weitere Querkufe 82 vorgesehen, die die Schalungswandabschnitte 62, 64 miteinander verbindet. Die Kufen 72, 82 ermöglichen eine relativ präzise Höhenführung beim Vortrieb der Schalungsanordnung 10a. Wie bei 84 eingezeichnet, sind verschiedene Befestigungsstellen für die obere Kufe 72 vorgesehen, damit die Anordnung 10a in verschiedenen Höhen gefahren werden kann.As can be seen from FIGS. 5 and 6, the sections 62, 64 are connected to one another at the front upper end via a transverse runner 72. It is triangular in cross-section at the front end with a convexly downwardly extending side 74. From FIG. 6 it can be seen that the runner 72 consists of two sections 76, 78. Section 76 defines the minimum width of the arrangement 10a, while section 78 corresponds to a grid length, over which the width can be increased in each case. As can be seen, the front edge of the sections 62, 64 is provided with a trapezoidal part 80 which has a sharpened edge which extends to the underside of the sections 62, 64. In the lower area below the runner 72 is a further cross runner 82 is provided which connects the formwork wall sections 62, 64 to one another. The runners 72, 82 allow a relatively precise height control when propelling the formwork arrangement 10a. As shown at 84, various attachment points are provided for the upper runner 72 so that the arrangement 10a can be moved to different heights.

Wie ferner aus Fig. 5 hervorgeht, sind gestrichelt gezeichnete Schwertabschnitte 86 vorgesehen, die nach unten ausgefahren werden können, um die Tiefe der Schalungswände 12a, 14a in diesem Bereich zu erhöhen. Dadurch ist es dann möglich, den Bodenaustausch in größerer Tiefe vorzunehmen. Während des Vortriebs sind die Schwertabschnitte 68 jedoch hochgezogen, damit sie den Vortrieb nicht beeinträchtigen. Auf den die Schalungswände 12a, 14a verbindenden Traversen der Anordnung 10a sind zwei Laufbahnen 88, 90 angeordnet, die die Raupenketten eines Baggers 92 aufnehmen und führen. Der Bagger kann zum Beispiel beim Betrieb der Anordnung 10a geleerte Räume wieder verfüllen, einen Aushub vornehmen oder auch Verdichtungsarbeiten durchführen. Im gezeichneten Ausführungsbeispiel ist am Stiel des Baggers 92 ein Vibrator 94 angebracht.As is also apparent from FIG. 5, sword sections 86 shown in broken lines are provided, which can be extended downward in order to increase the depth of the formwork walls 12a, 14a in this area. This makes it possible to replace the soil at a greater depth. However, the sword sections 68 are pulled up during the advance so that they do not impair the advance. Two raceways 88, 90, which receive and guide the crawler tracks of an excavator 92, are arranged on the crossbars of the arrangement 10a connecting the formwork walls 12a, 14a. The excavator can, for example, refill empty spaces during operation of the arrangement 10a, carry out excavation work or also carry out compaction work. In the illustrated embodiment, a vibrator 94 is attached to the arm of the excavator 92.

Wie erkennbar, ist zwischen den Fahrbahnen 88, 90 ausreichend Platz, um ein Förderband (nicht gezeigt) anzuordnen und es unterhalb des Baggers laufen zu lassen, um Material von vorn nach hinten bzw. von hinten nach vorn auf der Schalungsanordnung 10a zu transportieren.As can be seen, it is sufficient between the lanes 88, 90 Space to place a conveyor belt (not shown) and run it below the excavator to transport material from front to back or from back to front on formwork assembly 10a.

Bei der Schalungsanordnung 10b nach den Figuren 8 und 9 sind zwischen den Schalungswänden 12b, 14b Beine 100, 102 um die Achse 96 schwenkbar gelagert, wie in Fig. 8 strichpunktiert angedeutet. An die Beine 100, 102 ist ein kufenartiger Fuß 104 angelenkt, dessen Breite der Breite zwischen den Schalungswänden 12b, 14b entspricht. Er ist so an den freien Enden der Beine 100, 102 angelenkt, daß er stets in einer horizontalen ebene liegt, wobei er einen ähnlichen Querschnitt hat wie die Querkufe 72 der Ausführungsform nach den Figuren 5 und 7. An das überstehende Ende der Beine 100, 102 greift ein Verstellzylinder 106 an, um die Beine 100, 102 von der in durchgezogenen Linien gezeichneten horizontalen Position bis zu einer vertikalen Position zu verstellen (strichpunktiert gezeichnet). Analog ist im hinteren Bereich eine Anordnung von zwei Beinen 106, 108 um die Achse 110 schwenkbar gelagert, die am freien Ende zwischen sich einen kufenartigen Fuß 112 schwenkbar lagern, der ebenfalls stets waagerecht gerichtet ist mit ähnlichem Querschnittsprofil wie der Fuß 104. Auch die Beine 106, 108 können mit Hilfe eines nicht dargestellten Verstellzylinders aus der horizontalen Position (mit durchgezogenen Linien in Fig. 8 angedeutet) in die vertikale Position (strichpunktiert gezeichnet) und umgekehrt verstellt werden. Mit Hilfe der Beine 100, 102, 106, 108 kann die Anordnung 10b angehoben werden, wie in Fig. 8 gezeigt. In dieser Position kann sie zum Beispiel mit Hilfe einer geeigneten Zugvorrichtung gleitend vorbewegt werden. Es ist jedoch auch möglich, mit Hilfe der Beine eine Schreitbewegung vorzusehen, wenn an der Rückseite der Druckplatte 32b mit Hilfe eines Verstellzylinders 114 ein Kufenfuß 116 angebracht wird. Durch Abstützung am Kufenfuß 116 können die Beine 100, 102, 106, 108 in eine mittlere Position verschwenkt werden (ebenfalls strichpunktiert gezeichnet), um dann nach einem Vortrieb mit Hilfe der Druckplatte 32 b in die vertikale Position verschwenkt zu werden.In the formwork arrangement 10b according to FIGS. 8 and 9, legs 100, 102 are pivotally mounted about the axis 96 between the formwork walls 12b, 14b, as indicated by dash-dotted lines in FIG. 8. A skid-like foot 104 is articulated to the legs 100, 102, the width of which corresponds to the width between the formwork walls 12b, 14b. It is articulated on the free ends of the legs 100, 102 in such a way that it always lies in a horizontal plane, it having a cross section similar to that of the transverse runners 72 of the embodiment according to FIGS. 5 and 7. At the projecting end of the legs 100, 102 engages an adjustment cylinder 106 in order to adjust the legs 100, 102 from the horizontal position drawn in solid lines to a vertical position (drawn in broken lines). Analogously, an arrangement of two legs 106, 108 is pivotally mounted about the axis 110 in the rear area, which pivotally supports a skid-like foot 112 between them at the free end, which is also always directed horizontally with a similar cross-sectional profile as the foot 104. The legs as well 106, 108 can with the help of a not shown Adjusting cylinders from the horizontal position (indicated by solid lines in Fig. 8) to the vertical position (shown in dash-dotted lines) and vice versa. With the aid of the legs 100, 102, 106, 108, the arrangement 10b can be raised, as shown in FIG. 8. In this position, for example, it can be slid forward using a suitable pulling device. However, it is also possible to provide a walking movement using the legs if a skid 116 is attached to the rear of the pressure plate 32b using an adjusting cylinder 114. By supporting the skid base 116, the legs 100, 102, 106, 108 can be pivoted into a middle position (also shown in dash-dotted lines) in order to then be pivoted into the vertical position with the help of the pressure plate 32 b.

Der kufenartige Fuß 104 ermöglicht ebenso wie die Querkufe 72 bei der Ausführungsform nach den Figuren 5 bis 7 in der horizontalen Lage der Beine eine Höheneinstellung der Schalungsanordnung 10b, welche noch durch die hintere kufenartige Fußausbildung 112 unterstützt wird.The skid-like foot 104, like the cross skid 72 in the embodiment according to FIGS. 5 to 7, allows the formwork arrangement 10b to be adjusted in the horizontal position of the legs, which is further supported by the rear skid-like foot formation 112.

Auf die Schalungsanordnung 10c wird nicht im einzelnen eingegangen, da sie etwa der nach den vorangehenden Figuren gleicht. Es sei lediglich darauf hingewiesen, daß der vordere Abschnitt der Schalungswände über eine durchgehende Wand 116 miteinander verbunden sind, an der die Hydraulikanordnung 60 angreift. Das Besondere bei der Anordnung nach den Figuren 10 bis 12 besteht darin, daß auf der Oberseite der Anordnung 10c ein Kippbehälter 120 angeordnet ist. Wie erkennbar, ist er bei 122 angelenkt und bei 124 lose abgestützt. Er dient zur Aufnahme von Bodenmaterial, wie bei 126 dargestellt, das durch Anheben des Kippbehälters 120 in den hinteren Bereich der Schalungsanordnung 10c geschüttet werden kann. Es scheint nicht erforderlich, auf die Details der Ausbildung des Kippbehälters 120 näher einzugehen.The formwork arrangement 10c is not dealt with in detail, since it is approximately that of the preceding figures equal. It should only be pointed out that the front section of the formwork walls are connected to one another via a continuous wall 116, on which the hydraulic arrangement 60 engages. The special feature of the arrangement according to FIGS. 10 to 12 is that a tilting container 120 is arranged on the top of the arrangement 10c. As can be seen, it is articulated at 122 and loosely supported at 124. It serves to hold soil material, as shown at 126, which can be poured into the rear area of the formwork arrangement 10c by lifting the tilting container 120. It does not seem necessary to go into the details of the formation of the tilting container 120 in more detail.

Die Schalungsanordnung 10d nach den Figuren 13 bis 15 gleicht der Schalungsanordnung 10a nach den Figuren 5 bis 7, so daß auf diese nicht näher eingegangen zu werden braucht. Wie erkennbar, ist die Schalungsanordnung 10d in abgesenkter Betriebsstellung gezeigt. Sie bewegt sich in Richtung Pfeil 70 vorwärts. Wie aus Fig. 15 zu erkennen, geschieht dies zwischen zwei Bahngleisen 130, 132, zwischen denen ein Bodenaustausch vorgenommen werden soll. Zwischen den Eisenbahngleisen 130, 132 wird z.B. der Boden saniert. Wie zu erkennen, weist der Bahnkörper für die Gleise 130, 132 ein Schotterbett 134, 136 sowie eine Doppelschicht 138, 140 aus einer Planumsschutzschicht und einer Frostschutzschicht auf, die auf einem Unterbau 142 aufliegen. An der Hinterseite der Schalungsanordnung 10d ist ein Einbaukasten 144 zu erkennen, der bei 146 an die Schalungsanordnung 10d angehängt ist. Mit Hilfe des Einbaukastens 144 kann mit dem Vortrieb der Schalungsanordnung 10d, die einen Bodenaustausch für den Unterbau 142 vornimmt, gleichzeitig eine Planums- und Frostschutzschicht eingebaut werden.The formwork arrangement 10d according to FIGS. 13 to 15 is similar to the formwork arrangement 10a according to FIGS. 5 to 7, so that these need not be discussed in more detail. As can be seen, the formwork arrangement 10d is shown in the lowered operating position. It moves in the direction of arrow 70. As can be seen from FIG. 15, this takes place between two train tracks 130, 132, between which a floor exchange is to be carried out. For example, the floor is being renovated between the railway tracks 130, 132. As can be seen, the track body for the tracks 130, 132 has a ballast bed 134, 136 and a double layer 138, 140 from a formation protection layer and a frost protection layer, which rest on a substructure 142. On the rear side of the formwork arrangement 10d, an installation box 144 can be seen, which is attached to the formwork arrangement 10d at 146. With the aid of the installation box 144, with the advance of the formwork arrangement 10d, which carries out a soil exchange for the substructure 142, a formation and frost protection layer can be installed at the same time.

Wie aus den Figuren 13 und 14 zu erkennen, sind im Kasten 144 Planiermittel 148 vorgesehen, um eine gewünschte ebene Oberfläche mit Hilfe des Kastens 144 zu erzeugen, wenn dieser zusammen mit der Schalungsanordnung 10d vorbewegt wird.As can be seen from FIGS. 13 and 14, leveling means 148 are provided in the box 144 in order to produce a desired flat surface with the aid of the box 144 when this is advanced together with the formwork arrangement 10d.

Claims (22)

  1. A method for replacing soil, especially next to roads and buildings, characterized by the following method steps:
    a) inserting a shoring assembly consisting of a pair of parallel vertical shoring walls spaced by at least one cross-member into the earth by raming and/or in an excavated pitch next the road, the space between the shoring walls which is open rearwards and forwards with respect to the working direction being divided into leading and trailing areas by a thrust plate displaceable between the shoring walls by jacks;
    b) removing the soil in the leading area;
    c) horizontally advancing the shoring walls in the earth in the working direction next to the road by supporting the thrust plate against the soil therebehind;
    d) advancing the thrust plate to the soil in the leading area, with the thrust plate being approximately in the central area with respect to the longitudinal direction;
    e) filling the now empty trailing area between the shoring walls with fresh soil and removing the soil in the leading area between the advanced shoring walls simultaneously or thereafter; and
    f) repeating the steps b) to e).
  2. A device for replacing soil, especially next to roads and buildings for performing the method of claim 1, comprising
    a shoring assembly consisting only of a pair of parallel, spaced, vertical shoring walls (12,14) and
    a plate-like abutment member (32) extending transversely between the shoring walls (12,14) and limiting a channel-like area between the shoring walls (12,14) which is open in forward and rearward directions, whereby those portions of the channel-like area which are ahead and behind of the plate-like abutment member between the shoring walls (12,14) may be cleared off or filled by soil,
    at least one jack (34,36,38,40) being disposed only on the leading side of the plate-like abutment member (32) in this marginal area and the latter being connected to the leading internal area of the associated shoring wall,
    at least one cross-member (24,26,28,30) fixedly connecting the shoring walls (12,14) in their upper areas to each other and means being provided at the device for mounting a device for laying geotextile mats, drainage pipes or the like.
  3. The device according to claim 2 for performing the method of claim 1, characterized in that the shoring walls (12,14) in their leading areas are double-walled and provided with internal stiffening means.
  4. The device according to claim 2 for performing the method of claim 1, characterized in that the upper edges of the shoring walls (12,14) are comprised of profiled beams (20,22).
  5. The device according to claim 2 for performing the method of claim 1, characterized in that the leading vertical edges (50,52) of the shoring walls (12,14) are formed as cutting edges.
  6. The device according to claim 2 for performing the method of claim 1, characterized in that the cross-member (24,26,28,30) and, respectively, the plate-like abutment member (32) are adjustable in length.
  7. The device according to claim 6, characterized in that the thrust plate and/or the cross-member are comprised of vertically divided units of predetermined length.
  8. The device according to claim 2 for performing the method of claim 1, characterized in that a sword-shaped portion (86) engages the shoring walls (12a,14a) in the leading areas so as to be downwardly extensible.
  9. The device according to claim 8, characterized in that at least one hydraulic jack engages the sword-shaped portions (86) for adjusting the height thereof.
  10. The device according to claim 2 for performing the method of claim 1, characterized in that top portions for the shoring walls and, if desired, for the thrust plate are provided so as to extend the shoring assembly upwards.
  11. The device according to claim 2 for performing the method of claim 1, characterized in that a leading portion (82,84) of the shoring walls (12a, 14a) is mounted so as to be pivotal about a vertical axis and a steering device for said portions is provided.
  12. The device according to claim 2 for performing the method of claim 1, characterized in that the shoring walls (12a, 14a) are connected at their leading upper ends via a height-rail (72) which is of approximately triangular cross-section at its leading portion and has a forwardly directed tip and downwards tapering side (74).
  13. The device according to claim 12, characterized in that the downwards tapering side (74) is of downwards convex arcuate shape.
  14. The device of claim 12 or claim 13, characterized in that the shoring walls (12a, 14a) include a plurality if vertically spaced mounting points (75) for said height-rail (72).
  15. The device according to claim 2 for performing the method of claim 1, characterized in that legs (100,102,106,108) are mounted to the leading and trailing ends of the shoring assembly (10b) in the upper area so as to be pivotal about a horizontal axis (96,110), the legs having at their free ends plate-like shoes (104,112) and being pivotal by means of hydraulic jacks from a substantially horizontal position into a vertical position, and vice versa.
  16. The device according to claim 15, characterized in that the shoes (104,112) are mounted to the legs (100,102,106,108) so as to be pivotal about a horizontal axis.
  17. The device according to claim 15 or claim 16, characterized in that at least one rail (116) adjustable in height by a hydraulic jack (114) is mounted to the thrust plate (32b).
  18. The device according to claim 2 for performing the method of claim 1, characterized in that the upper side of the shoring assembly (10a, 10d) has a road way (88,90) for an excavator (92) or the like.
  19. The device according to claim 18, characterized in that a conveyor band is positioned on the top of the shoring assembly between the road ways (88,90) or laterally thereof.
  20. The device according to claim 2 for performing the method of claim 1, characterized in that a box-like container (120) is disposed in the central area of the shoring assembly (10c) thereupon, which container is arranged to be pivoted rearwards about a horizontal axis (112).
  21. The device according to claim 20, characterized in that the container (120) is arranged to be raised by at least one lifting jack on the side opposite to the mounting point.
  22. The device according to claim 2 for performing the method of claim 1, characterized in that an assembly box (144) is arranged to be suspended from the trailing side of the shoring assembly (10d) and is provided with levelling means (148).
EP93112689A 1992-09-02 1993-08-07 Method and device for replacing soil, especially next to roads and buildings Expired - Lifetime EP0585657B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE9211801U DE9211801U1 (en) 1992-09-02 1992-09-02 Device for replacing soil material, especially next to traffic routes and buildings
DE9211801U 1992-09-02

Publications (2)

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EP0585657A1 EP0585657A1 (en) 1994-03-09
EP0585657B1 true EP0585657B1 (en) 1997-09-03

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EP93112689A Expired - Lifetime EP0585657B1 (en) 1992-09-02 1993-08-07 Method and device for replacing soil, especially next to roads and buildings

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EP (1) EP0585657B1 (en)
AT (1) ATE157722T1 (en)
DE (3) DE9211801U1 (en)
DK (1) DK0585657T3 (en)
ES (1) ES2106929T3 (en)

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CN109958121A (en) * 2019-04-24 2019-07-02 中建七局第四建筑有限公司 A kind of compacted device of collapsible loess

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DE4317553C2 (en) * 1993-05-26 1997-02-13 Moebius Josef Bau Soil exchange device next to a traffic route
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DE4341418A1 (en) * 1993-12-04 1995-06-08 Westfalia Becorit Ind Tech Process and device for the rehabilitation of railway track systems
DE4408173C5 (en) * 1994-03-10 2006-04-27 Josef Möbius Bau-Gesellschaft (GmbH & Co.) Method of stabilizing the substrate and removing structural and traffic loads
DE19502450C1 (en) * 1995-01-26 1996-07-11 Wiebe Hermann Grundstueck Construction machine for railway tracks
DE19523679C1 (en) * 1995-07-04 1997-01-23 Wiebe Hermann Grundstueck Rail-borne track repair machine with shuttering and excavating devices
DE19733664A1 (en) * 1997-08-04 1999-02-11 Weiss Gmbh & Co Leonhard Use of a trench excavation and treatment facility for the renovation and / or structural improvement of water protection dams
DE19833522A1 (en) * 1998-07-25 2000-01-27 Weiss Gmbh & Co Leonhard Process for the renovation and / or structural improvement of a floor area

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Publication number Priority date Publication date Assignee Title
CN109958121A (en) * 2019-04-24 2019-07-02 中建七局第四建筑有限公司 A kind of compacted device of collapsible loess
CN109958121B (en) * 2019-04-24 2020-10-16 中建七局第四建筑有限公司 Collapsible loess compaction device

Also Published As

Publication number Publication date
DE59307247D1 (en) 1997-10-09
DE9211801U1 (en) 1992-11-05
ES2106929T3 (en) 1997-11-16
DE4230533C2 (en) 1996-04-18
ATE157722T1 (en) 1997-09-15
EP0585657A1 (en) 1994-03-09
DE4230533A1 (en) 1994-03-10
DK0585657T3 (en) 1998-04-27

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