EP2190603B1 - Interchangeable cartridge system for a straightening machine and method for operating said straightening machine - Google Patents

Interchangeable cartridge system for a straightening machine and method for operating said straightening machine Download PDF

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Publication number
EP2190603B1
EP2190603B1 EP08802651.3A EP08802651A EP2190603B1 EP 2190603 B1 EP2190603 B1 EP 2190603B1 EP 08802651 A EP08802651 A EP 08802651A EP 2190603 B1 EP2190603 B1 EP 2190603B1
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EP
European Patent Office
Prior art keywords
levelling
arrangement
machine
straightening
rolls
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
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EP08802651.3A
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German (de)
French (fr)
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EP2190603A2 (en
Inventor
Uwe Haag
Lothar Hug
Günter Keller
Wolfgang Leser
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kohler Maschinenbau GmbH
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Kohler Maschinenbau GmbH
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Priority claimed from DE200710046138 external-priority patent/DE102007046138B3/en
Application filed by Kohler Maschinenbau GmbH filed Critical Kohler Maschinenbau GmbH
Publication of EP2190603A2 publication Critical patent/EP2190603A2/en
Application granted granted Critical
Publication of EP2190603B1 publication Critical patent/EP2190603B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/02Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/14Particular arrangements for handling and holding in place complete dies

Definitions

  • the present invention relates to a straightening machine according to the preamble of claim 1 with upper straightening rollers and with lower straightening rollers, in which the straightening rollers are driven by coupling elements and in which the upper straightening rollers and the lower straightening rollers respectively with the associated coupling elements in an upper or a lower removable cassette are arranged, which can be removed from the straightening machine.
  • the present invention relates to an interchangeable cassette assembly according to the preamble of claim 12 for such a leveler having an upper straightening roller assembly and a lower straightening roller assembly, wherein the interchangeable drum assembly for the straightening rollers of the upper and / or lower straightening roller assembly comprises a coupling member assembly for optional connection to an optional strainer having external gear assembly for the leveler.
  • the present invention also relates to a method according to the preamble of claim 13 for operating a straightening machine having an exchangeable cassette arrangement according to the invention.
  • Straightening machines of the type mentioned are known and are used for straightening boards, tapes or the like, especially for the metalworking industry.
  • the straightening machines in the sense of the present description may either have their own gear arrangement, which may be arranged externally, so that it is actively driven straightening machines.
  • German Offenlegungsschrift describes DE 10 2004 017 558 A1 a straightening machine with a removable cassette, wherein between an main gear for driving the straightening rollers and the straightening rollers, an additional transfer case with one outlet for each straightening roller is arranged.
  • the transfer case can be integrated into a straightening roll change cassette, so that when straightening rolls are used with a different diameter, the range of usable straightening roll diameter and the corresponding straightening roll number can be increased.
  • a disadvantage is that the subject matter of the document in any case, the coupling elements, in particular in the form of propeller shafts, are replaced together with the straightening rollers, which means an increased effort and thus leads in cost-disadvantageous manner to a longer standstill of the straightening machine.
  • Such a state of the art is also in the WO 2005/080016 A2 disclosed.
  • either the lower roll mill or the upper roll mill may be without the respective coupling elements, e.g. Cardan shafts are pulled out to a stop largely from the straightening machine to easily maintain or replace about damaged straightening rollers or soiled straightening rollers can.
  • the invention has for its object to provide a removable cassette assembly for a straightening machine of the type mentioned, a straightening machine of the type mentioned above and a method for their operation, in Depend on the maintenance, repair or retooling work to create flexible change options for straightening rollers and their coupling elements.
  • a straightening machine with upper straightening rolls and with lower straightening rolls in which the straightening rolls can be driven by means of an optionally present transmission and propeller shaft arrangement via suitable coupling elements and in which the upper straightening rolls and the lower straightening rolls respectively with the associated coupling elements in an upper or lower Interchangeable cassette are arranged, which can be removed from the straightening machine, characterized in that at least one of the upper and lower removable cassettes is formed in the depth between the respective straightening rollers and the associated coupling elements separable, so that the respective straightening rollers either either together at least with the associated coupling elements by removing the entire upper and / or lower removable cassette or without the associated coupling elements by removing only a part of the respective removable cassette are interchangeable.
  • the straightening machine according to the invention can therefore be actively driven, d. H. have their own associated gear and cardan shaft assembly, or the straightening machine according to the invention is passively driven and has no such gear and cardan shaft assembly.
  • An exchangeable cassette arrangement for a straightening machine in particular for a straightening machine according to the invention, with an upper straightening rake arrangement and a lower straightening roller arrangement
  • the exchangeable cassette arrangement for The straightening rollers of the upper straightening roller arrangement and / or the straightening rollers of the lower straightening roller arrangement having a coupling element arrangement for optional connection with an optionally present external gear and cardan shaft arrangement of the straightening machine is inventively characterized in that the exchangeable cassette arrangement both in the height between the upper straightening roller assembly together with the associated coupling element assembly and the lower straightening roller assembly is formed together with the associated Kupptungselementan extract and in the depth between at least one of the upper and lower straightening roller assemblies and the respective associated coupling element assembly separable.
  • a method for operating a straightening machine according to the invention which has an exchangeable cassette arrangement according to the invention, characterized in that for a quick change, the upper and / or lower straightening rollers are removed independently of the respectively associated coupling elements; and that for a cassette change the upper and / or lower straightening rollers are removed together with the respectively associated coupling elements.
  • An essential component of the present invention is thus in the novel combination of conventional straightening machines in a disadvantageous manner so far only realized separately change options.
  • the coupling elements for example in the form of cardan shafts, in the leveler or remain in a working area within the straightening machine.
  • the interchangeable cassette assembly or at least one of the upper and lower interchangeable cassettes can be pulled out undivided from the leveler, so that the coupling elements are removed as usual together with the straightening rollers in the cassette from the leveler.
  • the coupling elements can either "quick change” remain in the leveler or "removable cassette” with the straightening rollers are removed from the leveler.
  • a more flexible operation of the leveler is possible, which is advantageous in particular to shortened downtime when cleaning or changing the straightening rollers of the leveler leads.
  • a first development of the straightening machine according to the invention provides that it has a gear and cardan shaft arrangement for actively driving the straightening rollers via the coupling elements.
  • a second, alternative development of the straightening machine according to the invention provides that the straightening machine is driven passively by a movement of the material to be straightened and / or directed.
  • At least one of the upper and lower exchangeable cassettes has separate bearing arrangements for the straightening rollers and for the coupling elements, in particular for connecting the straightening rollers to the transmission arrangement, which are separable, in particular mechanically coupled, via a coupling device.
  • the bearing assembly for the straightening rollers can be moved together with these independent of the bearing assembly of the coupling elements, so that the upper straightening rollers do not bend due to their own weight in only one-sided storage or even fall out.
  • the upper and lower removable cassettes can be provided in a further development of the invention that they are arranged on or on corresponding slide plates, which can be moved out of the work area within the leveler.
  • at least one of the upper and lower slide plates is designed in several parts, wherein the corresponding parting line extends approximately in the region of the connection of the coupling elements with the straightening rollers.
  • Alternative embodiments of the straightening machine according to the invention provide that in the region of the lower roller mill when realizing the quick-change variant, the straightening roller bearing arrangement either remains within the working range within the straightening machine or moves out with it.
  • the retraction of the lower straightening roller bearing assembly is particularly unnecessary because the lower straightening rollers can not bend or fall out due to the effect of gravity usually.
  • an upper straightening roller bearing assembly extends together with the straightening rollers from the work area within the straightening machine according to the invention, as already mentioned.
  • the individual parts of the exchangeable cassettes are held within the leveler by means of holding devices provided for this purpose, so that a secure connection of the entire roller arrangement is ensured.
  • holding devices provided for this purpose, so that a secure connection of the entire roller arrangement is ensured.
  • particularly specially designed coupling devices are provided which are intended to prevent tilting of the latter in a possible roll bending and correspondingly pivotally mounted roller bearing strip, especially if after a successful quick change the straightening rollers concerned are re-inserted into the machine.
  • FIG. 1 shows an overall view of a straightening machine according to the invention.
  • the straightening machine 1 has an inlet 2 for materials to be straightened, such as sheets, boards or the like, which is formed of a lower inlet 2.1 and a pivotable upper inlet 2.2.
  • the leveler 1 has an outlet 3 for the directional material. Between the inlet 2 and the outlet 3 is within a work area 4 of the leveler 1, that is in an area in which the leveler 1 performs the actual straightening work on the materials to be straightened, an upper straightening roller assembly 5 in the form of an upper roller mill and a lower Straightening roller assembly 6 provided in the form of a lower straightening roller chair.
  • the upper straightening roller 5 has successively arranged upper straightening rollers 5.1, 5.2, ..., and the lower straightening roller 6 also has successively arranged lower straightening rollers 6.1, 6.2, ... on.
  • the upper and lower straightening roller assemblies 5, 6 are part of an exchangeable cassette arrangement 7 in order to be able to remove the straightening roller arrangements 5, 6 from the working area 4 of the straightening machine 1 in a simple and flexible manner, for example for cleaning or maintenance work, which will be discussed in more detail below.
  • the upper straightening roller assembly 5 corresponds to an upper exchangeable cartridge
  • the lower straightening roller assembly 6 corresponds to a lower exchangeable cartridge
  • the upper and lower straightening roller assemblies 5, 6 and exchangeable cartridges forming the interchangeable cartridge assembly 7, respectively.
  • the interchangeable cassette assembly 7 is on the one hand to the lower roller frame 6 in operative connection with a lower slide plate 8, that is, it is arranged on the lower slide plate 8, wherein the slide plate 8 by means of suitable drive means (in FIG. 1 not explicitly designated) can be moved out of the working area 4 of the straightening machine 1 (perpendicular to the plane of the drawing in the direction of the observer).
  • the removable cassette assembly 7, in particular the upper roller mill 5 is in operative connection with a multi-part upper slide plate 9 which can also be moved out of the straightening machine 1 or the working area 4 perpendicularly to the plate plane via non-further-described drive means.
  • the lower slide plate 8 and the upper slide plate 9 respectively pairs of guide rails 10 and 11 are provided, which are fixed to a lower or upper platform 12, 13 of the leveler 1.
  • FIG. 2 shows a perspective detail view of an embodiment of the straightening machine according to FIG. 1 ,
  • the extension movement of the slide plates 8, 9 in contrast to FIG. 1 obliquely back into the plate plane and not forward, as above on the basis of FIG. 1 described.
  • FIG. 2 can only be seen for the lower roller mill 6, this has a purpose for the purpose of straightening straightening about the axis S pivotable roller bearing bar 6a, to which a parallel to the former extending coupling bearing bar 6b is fixed, in particular screwed.
  • a corresponding coupling bearing strip 5b can also be seen for the upper roller frame 5, while the upper roller bearing strip - in FIG. 2 Not recognizable - located behind it.
  • the coupling bearing strips 5b, 6b respectively coupling parts 5.1 ', 5.2', ...; 6.1 ', 6.2', ... which are used to connect the in FIG.
  • the lower slide plate 8 is recognizable in two parts 8.1, 8.2 formed, wherein the roller bearing strip is arranged and fixed on the one (second) slide plate part 8.2 which is movable relative to the other (first) slide plate part 8.1, provided no forced coupling between the two parts 8.1, 8.2 exists, which will be discussed in more detail below.
  • Clamping cylinders 8.2a, b are arranged below the second slide plate part 8.2, by means of which, in particular, this plate part 8.2 can be defined in the operation of the leveler 1 or for the purpose of realizing a quick change.
  • the coupling devices 6c, 6d each consist of a first coupling part 6c1, 6d1 which is fixed on the first slide plate part 8.1, and a second coupling or anti-tilt part 6c2, 6d2, which is arranged on the roller bearing strip 6a and by suitable biasing / spring means (not recognizable) can be pulled into this, in order to prevent deflection or tilting of the roller bearing strip 6a during insertion of the straightening rollers of the lower roller mill 6, which will be described further below with reference to FIG FIG.
  • the first coupling part 6c1, 6d1 is firmly connected to the rest of the lower roll mill, so that it is connected to a positive interaction between the first coupling part 6c1, 6d1 and the second coupling part 6c2, 6d2 accommodated in a recess in the first coupling part 6c1, 6d1 comes with a movement of the second coupling part 6c2, 6d2 in the direction or against the spring bias, when the two coupling parts 6c1, 6d1 and 6c2, 6d2 move relative to each other.
  • first and second coupling parts 6c1, 6c2; 6d1, 6d2 is in other embodiments of the straightening machine according to the invention, for example, the provision electromagnetic or other, alternative coupling means 6c, 6d for tilt protection of the pivotable lower roller bearing ledge 6a possible.
  • the first coupling part 6c1, 6d1 fulfills yet another function for coupling / decoupling the first and second slide plate parts 8.1, 8.2, ie for selectively realizing a cassette change or a quick change, which will also be discussed in more detail below.
  • FIG. 3 shows a further perspective detail of the embodiment of the straightening machine in FIG. 1 ,
  • the extension movement of the removable cassette assembly 7 takes place in the direction of the left image side.
  • FIG. 3 is the arrangement of the straightening rollers 5.1, 6.1 in the upper and lower straightening roller chairs 5, 6 clearly visible.
  • FIG. 3 Also in the area of the upper roller mill 5 now separated a roller bearing strip 5a and a previously set clutch bearing strip 5b (see roller bearing bar 6a and 6b clutch bearing strip of the lower roller mill 6 in FIG. 2 ), which are also on different parts (in FIG. 3 not visible) of the upper slide plate 9 are arranged.
  • At reference numeral 14 holding devices for the upper slide plate 9 are shown, which are formed as a clamping cylinder. These can be actuated pneumatically, hydraulically, (electro-) mechanically or in any other suitable manner.
  • upper or lower coupling means 5e, 6e can be seen, which also already in FIG. 2 are recognizable and have already been mentioned in this regard.
  • These are arranged on both sides of the upper roller frame 5 and the lower roller frame 6 and serve together with the already mentioned first coupling parts 6c1, 6d1 for coupling the roller bearing strip 5a and the coupling bearing strip 5b of the upper roller mill 5, ie the different components of the upper slide plate 9 (see , FIG. 5 ) or the slide plate parts 8.1 and 8.2 (with roller bearing strip 6a and coupling bearing strip 6b) of the lower roller mill 6.
  • the exact configuration of said additional holding devices in the region of the upper roller mill 5 is in particular those to be described below FIG. 5 refer to; for the lower roller mill 6 is in this regard on the FIG. 4 directed.
  • the removable cassette assembly 7 Due to the inventive division of the removable cassette assembly 7 both in height, that is between the upper roller mill 5 and lower roller mill 6 (in two separate removable cassettes) and in the depth, that is, within each removable cassette, for example between upper roller bearing strip 5a and upper coupling bearing strip 5b, is in a straightening machine 1 according to the invention for purposes of cleaning, maintenance, roller replacement or the like, a variety of flexible removal capabilities of the removable cassette assembly 7, in whole or in part, created on the below with reference to FIGS. 4 to 6 will be discussed in more detail. In this case, the same reference numerals in all figures designate the same or equivalent elements.
  • FIG. 4 shows a detailed view of a straightening machine 1 according to the invention approximately corresponding to the view in FIG. 2 , but in the course of a quick change of the lower straightening rollers 6.1, 6.2, ....
  • the entire upper roller frame 5 is first raised slightly.
  • the lower coupling devices 6c, 6d (cf. FIG. 2 ) are released from their operative connection with said further coupling means 6e, so that in the region of the lower roller mill 6, the roller bearing strip 6a and the coupling bearing strip 6b, on the one hand, and the remaining lower roller arrangement, on the other hand, are no longer mechanically coupled and thus separable.
  • FIG. 4 provides the embodiment shown that in a through bore of the first coupling part 6c1 a bolt 6f is movably arranged, which engages in the coupled state inwardly into a corresponding receptacle 6g on the coupling bearing strip 6b when the holding device 6e ( eg a hydraulic cylinder) acts on the bolt 6f from the outside (cf. FIG. 3 combined with FIG. 4 ).
  • the holding device 6e eg a hydraulic cylinder
  • the coupling device 6e can pull the pin 6f outwardly of the receptacle 6g to decouple or separate the lower part of the removable cassette 7 in depth, so that for a quick change only the straightening rollers 6.1, 6.2, ... from the Working area 4 can be removed (together with optionally existing roll bending devices or the like, as the skilled artisan recognizes).
  • the lower slide plate 8 is divided into the first part 8.1 and the second part 8.2, wherein the separation between the parts 8.1, 8.2 just in the connecting region between the roller bearing bar 6a and the rest of the lower roller mill 6 with the straightening rollers 6.1, 6.2 , ... is arranged or formed.
  • the second coupling part 6c2, 6d2 of the lower coupling means 6c, 6d is "released" from the recess in the first coupling part 6c1, 6d1, and automatically moves inwardly due to the above-mentioned spring action, thus the pivotal movement of the lower roller bearing ledge 6a to block.
  • This is important so when returning (re-entering) the lower straightening rollers 6.1, 6.2, ... an engagement with the coupling elements 6.1 ', 6.2', ... can be done easily, without these due to the pivoting of the roller bearing strip 6a (and thus also the coupling bearing strip 6b) can escape.
  • FIG. 5 The view of the representation in FIG. 5 is essentially the same as in FIG. 4 , except that in the present case a quick change of straightening rollers 5.1, 5.2, ... of the upper roller mill 5 is shown.
  • the upper slide plate is divided into a first part 9.1, on which in particular the roller bearing strip 5a is arranged, and a second part 9.2, on which the coupling bearing strip 5b is arranged.
  • FIG. 5 can be seen, are upper coupling means 5e for the upper removable cassette or a part thereof analogous to the lower Coupling 6e formed, the above with reference to FIG. 4 have been described in detail.
  • the upper roller frame 5 has corresponding bolt elements 5f on the roller bearing strip 5a and also receptacles 5g on the coupling strip 5b.
  • the upper roller bearing strip 5a together with the upper slide plate 9 and the first upper slide plate part 9.1 out so that the upper straightening rollers 5.1, 5.2, ... are constantly held on both sides and are not bent down by gravity or even fall down. That is, the separation of the upper interchangeable cassette in depth occurs between the roller bearing ledge 5a disposed on the first upper slide plate member 9.1 and the coupling bearing ledger 5b disposed on the second upper slide plate member 9.2.
  • the clamping cylinder 14 hold the first upper slide plate part 9.1 to an overlying, extendable quick-change structure 15 and drive out of the work area 4 within the leveler 1 out, as in FIG. 5 shown.
  • the upper coupling devices 5e (cf. FIG. 3 ), which in terms of structure and function of the already explained in detail coupling means 6e (see. FIG. 4 ), are solved, so that the roller bearing strip 5a can be extended separately from the coupling bearing strip 5b.
  • the bolt 5f on the roller bearing strip 5a is not inserted or received in the corresponding receptacle 5g on the coupling strip 5b by the coupling device 5e, a quick change can be made to the upper roller mill 5, since the upper straightening rollers 5.1, 5.2, .. without the coupling bearing strip 5b and correspondingly the coupling elements 5.1 ', 5.2', ... (as well as the cardan shafts, gear arrangement, etc.), can be removed, as in FIG. 5 shown.
  • the lower coupling bearing strip 6b not to be screwed tightly to the roller bearing strip 6a but to be detachable by releasing corresponding connections, which may be analogous to those on the upper roller frame 5. separable connected with the latter, so that in Deviation from the embodiment according to FIG. 4 at the lower quick change, the roller bearing strip 6a together with the other straightening rollers 6.1, 6.2, ... extends.
  • FIG. 6 shows by means of a representation which is essentially that in FIG. 5
  • the entire upper slide plate 9, so the first and second upper slide plate parts 9.1, 9.2 by driving the clamping cylinder 14, which remain within the working area 4 of the leveler 1, solved and with straightening rollers 5.1, 5.2,..., roller bearing strip 5a and coupling bearing strip 5b are placed on the lower straightening roller arrangement 6.
  • the removable cassette assembly 7 then moves on the lower slide plate 8 out of the work area 4 and can be easily replaced accordingly.
  • the secure connection between the components of the removable cassette 7 in the depth, in particular in the region of the lower roller mill 6 is ensured on the lower roller frame 6 via the coupling means 6e.
  • FIG. 6 removable, as by engaging the upper pin 5f in the corresponding receptacles 5g (see. FIG. 5 ) via the upper coupling means 5e, a mechanical connection of the upper removable cassette parts in depth can be achieved.
  • an exchangeable cassette arrangement 7 according to the invention that is to say both divisible in height and depth, can also be used or retrofitted in existing straightening machines.

Description

Die vorliegende Erfindung betrifft eine Richtmaschine nach dem Oberbegriff des Patentanspruchs 1 mit oberen Richtwalzen und mit unteren Richtwalzen, bei der die Richtwalzen über Kupplungselemente antreibbar sind und bei der die oberen Richtwalzen und die unteren Richtwalzen jeweils mit-den zugehörigen Kupplungselementen in einer oberen bzw. einer unteren Wechselkassette angeordnet sind, die aus der Richtmaschine entnehmbar ist.The present invention relates to a straightening machine according to the preamble of claim 1 with upper straightening rollers and with lower straightening rollers, in which the straightening rollers are driven by coupling elements and in which the upper straightening rollers and the lower straightening rollers respectively with the associated coupling elements in an upper or a lower removable cassette are arranged, which can be removed from the straightening machine.

Weiterhin betrifft die vorliegende Erfindung eine Wechselkassettenanordnung nach dem Oberbegriff des Patentanspruchs 12 für eine derartige Richtmaschine, die eine obere Richtwalzenanordnung und eine untere Richtwalzenanordnung aufweist, wobei die Wechselkassettenanordnung für die Richtwalzen deroberen und/oder der unteren Richtwalzenanordnung eine Kupplungselementeanordnung zum optionalen Verbinden mit einer gegebenenfalls vorhandenen externen Getriebeanordnung für die Richtmaschine aufweist.Furthermore, the present invention relates to an interchangeable cassette assembly according to the preamble of claim 12 for such a leveler having an upper straightening roller assembly and a lower straightening roller assembly, wherein the interchangeable drum assembly for the straightening rollers of the upper and / or lower straightening roller assembly comprises a coupling member assembly for optional connection to an optional strainer having external gear assembly for the leveler.

Schließlich betrifft die vorliegende Erfindung auch ein Verfahren nach dem Oberbegriff des Patentanspruchs 13 zum Betreiben einer Richtmaschine, die eine erfindungsgemäße Wechselkassettenanordnung aufweist.Finally, the present invention also relates to a method according to the preamble of claim 13 for operating a straightening machine having an exchangeable cassette arrangement according to the invention.

Richtmaschinen der eingangs genannten Art sind bekannt und werden zum Richten von Platinen, Bändern oder dergleichen eingesetzt, insbesondere für die metallverarbeitende Industrie. Dabei können die Richtmaschinen im Sinne der vorliegenden Beschreibung entweder eine eigene Getriebeanordnung aufweisen, die extern angeordnet sein kann, so dass es sich um aktiv angetriebene Richtmaschinen handelt. Alternativ kann auf eine eigene Getriebeanordnung für die Richtmaschinen verzichtet werden, so dass diese durch eine Förderbewegung des Richtguts angetrieben oder geschleppt sind, was vorliegend auch als "passiver Antrieb" bezeichnet wird.Straightening machines of the type mentioned are known and are used for straightening boards, tapes or the like, especially for the metalworking industry. In this case, the straightening machines in the sense of the present description may either have their own gear arrangement, which may be arranged externally, so that it is actively driven straightening machines. Alternatively, it is possible to dispense with a separate gear arrangement for the leveling machines, so that they are driven or towed by a conveying movement of the Richtguts, which is referred to herein as "passive drive".

Zum Umrüsten von Richtmaschinen auf andere zu richtende Materialien, das heißt also zum Austausch von Richtwalzen gegen solche anderen Durchmessers sind Richtmaschinen mit Wechselkassetten oder Wechselkassettenanordnung der ebenfalls eingangs genannten Art bekannt.For converting straightening machines to other materials to be straightened, that is to say for exchanging straightening rollers for such other diameters straightening machines with exchangeable cassettes or exchangeable cassettes of the type also mentioned in the introduction are known.

Beispielsweise beschreibt die deutsche Offenlegungsschrift DE 10 2004 017 558 A1 eine Richtmaschine mit Wechselkassette, wobei zwischen einem Hauptgetriebe zum Antreiben der Richtwalzen und den Richtwalzen ein zusätzliches Verteilergetriebe mit je einem Abgang für jede Richtwalze angeordnet ist.For example, the German Offenlegungsschrift describes DE 10 2004 017 558 A1 a straightening machine with a removable cassette, wherein between an main gear for driving the straightening rollers and the straightening rollers, an additional transfer case with one outlet for each straightening roller is arranged.

Dabei kann das Verteilergetriebe in eine Richtwalzen-Wechselkassette integriert sein, so dass dann, wenn Richtwalzen mit einem veränderten Durchmesser eingesetzt werden, der Bereich verwendbarer Richtwalzendurchmesser und die damit korrespondierende Richtwalzenanzahl vergrößert werden kann. Nachteilig ist dabei, dass beim Gegenstand der Druckschrift in jedem Fall die Kupplungselemente, insbesondere in Form von Gelenkwellen, zusammen mit den Richtwalzen ausgetauscht werden, was einen erhöhten Aufwand bedeutet und damit in kostennachteiliger Weise zu einem längeren Stillstand der Richtmaschine führt. Ein solcher Stand der Technik ist auch in der WO 2005/080016 A2 offenbart.In this case, the transfer case can be integrated into a straightening roll change cassette, so that when straightening rolls are used with a different diameter, the range of usable straightening roll diameter and the corresponding straightening roll number can be increased. A disadvantage is that the subject matter of the document in any case, the coupling elements, in particular in the form of propeller shafts, are replaced together with the straightening rollers, which means an increased effort and thus leads in cost-disadvantageous manner to a longer standstill of the straightening machine. Such a state of the art is also in the WO 2005/080016 A2 disclosed.

Richtmaschinen mit Wechselkassetten sind auch aus der DDR-Patentschrift 30 929, der bundesdeutschen Patentschrift 1 250 237 sowie aus der US 6,789,279 und der US 6,792,783 bekannt.Straightening machines with exchangeable cassettes are also from the DDR patent specification 30 929, the German patent 1 250 237 as well as from the US 6,789,279 and the US 6,792,783 known.

Demnach ist aus dem Stand der Technik auch bekannt, Richtmaschinen mit einer Schnellwechsel-Möglichkeit zum Austausch von Richtwalzen gegen solche gleichen Durchmessers und gleicher Bauart auszustatten. Hierbei können entweder der untere Walzenstuhl oder der obere Walzenstuhl ohne die jeweiligen Kupplungselemente, z.B. Gelenkwellen, bis zu einem Anschlag größtenteils aus der Richtmaschine herausgezogen werden, um etwa beschädigte Richtwalzen oder auch verschmutzte Richtwalzen leicht warten oder ersetzen zu können.Accordingly, it is also known from the prior art to equip straightening machines with a quick-change option for exchanging straightening rollers for such same diameter and the same design. Hereby, either the lower roll mill or the upper roll mill may be without the respective coupling elements, e.g. Cardan shafts are pulled out to a stop largely from the straightening machine to easily maintain or replace about damaged straightening rollers or soiled straightening rollers can.

Der Erfindung liegt die Aufgabe zugrunde, eine Wechselkassettenanordnung für eine Richtmaschine der eingangs genannten Art, eine Richtmaschine der eingangs genannten Art sowie ein Verfahren zu deren Betreiben anzugeben, die in Abhängigkeit von den durchzuführenden Wartungs-, Reparatur- oder Umrüstarbeiten flexible Wechselmöglichkeiten für die Richtwalzen und deren Kupplungselemente schaffen.The invention has for its object to provide a removable cassette assembly for a straightening machine of the type mentioned, a straightening machine of the type mentioned above and a method for their operation, in Depend on the maintenance, repair or retooling work to create flexible change options for straightening rollers and their coupling elements.

Die Aufgabe wird gelöst durch eine Richtmaschine mit den Merkmalen des Patentanspruchs 1, durch eine Wechselkassettenanordnung für eine Richtmaschine mit den Merkmalen des Patentanspruchs 12 sowie durch ein Verfahren zum Betreiben einer Richtmaschine mit den Merkmalen des Patentanspruchs 13.The object is achieved by a straightening machine having the features of patent claim 1, by an exchangeable cassette arrangement for a straightening machine having the features of patent claim 12 and by a method for operating a straightening machine having the features of patent claim 13.

Vorteilhafte Ausgestaltungen der vorliegenden Erfindung sind Gegenstand von Unteransprüchen, deren Wortlaut hiermit durch ausdrückliche Bezugnahme in die Beschreibung aufgenommen wird, um unnötige Textwiederholungen zu vermeiden.Advantageous embodiments of the present invention are the subject of subclaims, the wording of which is hereby incorporated by express reference into the description in order to avoid unnecessary text repetitions.

Erfindungsgemäß ist eine Richtmaschine mit oberen Richtwalzen und mit unteren Richtwalzen, bei der die Richtwalzen mittels einer gegebenenfalls vorhandenen Getriebe- und Gelenkwellenanordnung über geeignete Kupplungselemente antreibbar sind und bei der die oberen Richtwalzen und die unteren Richtwalzen jeweils mit den zugehörigen Kupplungselementen in einer oberen bzw. unteren Wechselkassette angeordnet sind, die aus der Richtmaschine entnehmbar ist, dadurch gekennzeichnet, dass zumindest eine der oberen und unteren Wechselkassetten in der Tiefe zwischen den betreffenden Richtwalzen und den zugehörigen Kupplungselementen trennbar ausgebildet ist, so dass die betreffenden Richtwalzen wahlweise entweder gemeinsam zumindest mit den zugehörigen Kupplungselementen durch Entnahme der gesamten oberen und/oder unteren Wechselkassette oder ohne die zugehörigen Kupplungselemente durch Entnahme nur eines Teils der betreffenden Wechselkassette austauschbar sind.According to the invention, a straightening machine with upper straightening rolls and with lower straightening rolls, in which the straightening rolls can be driven by means of an optionally present transmission and propeller shaft arrangement via suitable coupling elements and in which the upper straightening rolls and the lower straightening rolls respectively with the associated coupling elements in an upper or lower Interchangeable cassette are arranged, which can be removed from the straightening machine, characterized in that at least one of the upper and lower removable cassettes is formed in the depth between the respective straightening rollers and the associated coupling elements separable, so that the respective straightening rollers either either together at least with the associated coupling elements by removing the entire upper and / or lower removable cassette or without the associated coupling elements by removing only a part of the respective removable cassette are interchangeable.

Wie eingangs bereits erwähnt, kann die erfindungsgemäße Richtmaschine demnach aktiv angetrieben sein, d. h. eine eigene zugeordnete Getriebe- und Gelenkwellenanordnung aufweisen, oder die erfindungsgemäße Richtmaschine ist passiv angetrieben und besitzt keine derartige Getriebe- und Gelenkwellenanordnung.As already mentioned, the straightening machine according to the invention can therefore be actively driven, d. H. have their own associated gear and cardan shaft assembly, or the straightening machine according to the invention is passively driven and has no such gear and cardan shaft assembly.

Eine Wechselkassettenanordnung für eine Richtmaschine, insbesondere für eine erfindungsgemäße Richtmaschine, mit einer oberen Richtwatzenanordnung und einer unteren Richtwalzenanordnung, wobei die Wechselkassetteanordnung für die Richtwalzen der oberen Richtwalzenanordnung und/oder die Richtwalzen der unteren Richtwalzenanordnung eine Kupplungselementanordnung zum optionalen Verbinden mit einer gegebenenfalls vorhandenen externen Getriebe-, und Gelenkwellenanordnung der Richtmaschine aufweist, ist erfindungsgemäß dadurch gekennzeichnet, dass die Wechselkassettenanordnung sowohl in der Höhe zwischen der oberen Richtwalzenanordnung mitsamt der zugehörigen Kupplungselementanordnung und der unteren Richtwalzenanordnung mitsamt der zugehörigen Kupptungselementanordnung als auch in der Tiefe zwischen wenigstens einer der oberen und unteren Richtwalzenanordnungen und der jeweils zugehörigen Kupplungselementanordnung trennbar ausgebildet ist.An exchangeable cassette arrangement for a straightening machine, in particular for a straightening machine according to the invention, with an upper straightening rake arrangement and a lower straightening roller arrangement, wherein the exchangeable cassette arrangement for The straightening rollers of the upper straightening roller arrangement and / or the straightening rollers of the lower straightening roller arrangement having a coupling element arrangement for optional connection with an optionally present external gear and cardan shaft arrangement of the straightening machine is inventively characterized in that the exchangeable cassette arrangement both in the height between the upper straightening roller assembly together with the associated coupling element assembly and the lower straightening roller assembly is formed together with the associated Kupptungselementanordnung and in the depth between at least one of the upper and lower straightening roller assemblies and the respective associated coupling element assembly separable.

Außerdem ist erfindungsgemäß ein Verfahren zum Betreiben einer erfindunggemäßen Richtmaschine, die eine erfindungsgemäße Wechselkassettenanordnung aufweist, dadurch gekennzeichnet, dass für einen Schnellwechsel die oberen und/oder unteren Richtwalzen unabhängig von den jeweils zugehörigen Kupplungselementen entnommen werden; und dass für einen Kassettenwechsel die oberen und/oder unteren Richtwalzen zusammen mit den jeweils zugehörigen Kupplungselementen entnommen werden.In addition, according to the invention, a method for operating a straightening machine according to the invention, which has an exchangeable cassette arrangement according to the invention, characterized in that for a quick change, the upper and / or lower straightening rollers are removed independently of the respectively associated coupling elements; and that for a cassette change the upper and / or lower straightening rollers are removed together with the respectively associated coupling elements.

Ein wesentlicher Bestandteil der vorliegenden Erfindung liegt also in der neuartigen Kombination der bei herkömmlichen Richtmaschinen in nachteiliger Weise bislang nur getrennt realisierten Wechselmöglichkeiten. Durch eine Teilung zumindest einer der oberen und unteren Hälften der Wechselkassettenanordnung kann wahlweise entweder ein Teil einer oberen bzw. unteren Wechselkassette aus der Richtmaschine herausgezogen werden, um die Schnellwecfisel-Variante zu realisieren, wobei die Kupplungselemente, beispielsweise in Form von Gelenkwellen, in der Richtmaschine bzw. in einem Arbeitsbereich innerhalb der Richtmaschine verbleiben. Alternativ kann die Wechselkassettenanordnung oder zumindest eine der oberen bzw. unteren Wechselkassetten ungeteilt aus der Richtmaschine herausgezogen werden, so dass die Kupplungselemente wie üblich zusammen mit den Richtwalzen in der Kassette aus der Richtmaschine entnommen werden. Erfindungsgemäß können also die Kupplungselemente wahlweise "schnellwechselartig" in der Richtmaschine verbleiben oder "wechselkassettenartig" mit den Richtwalzen aus der Richtmaschine entnommen werden. Somit ist ein flexiblerer Betrieb der Richtmaschine möglich, was vorteilhafterweise insbesondere zu verkürzten Stillstandzeiten beim Reinigen oder Wechseln der Richtwalzen der Richtmaschine führt.An essential component of the present invention is thus in the novel combination of conventional straightening machines in a disadvantageous manner so far only realized separately change options. By dividing at least one of the upper and lower halves of the interchangeable cassette assembly, either a part of an upper or lower interchangeable cassette can be pulled out of the leveler to realize the Schnellwecfisel variant, the coupling elements, for example in the form of cardan shafts, in the leveler or remain in a working area within the straightening machine. Alternatively, the interchangeable cassette assembly or at least one of the upper and lower interchangeable cassettes can be pulled out undivided from the leveler, so that the coupling elements are removed as usual together with the straightening rollers in the cassette from the leveler. According to the invention, therefore, the coupling elements can either "quick change" remain in the leveler or "removable cassette" with the straightening rollers are removed from the leveler. Thus, a more flexible operation of the leveler is possible, which is advantageous in particular to shortened downtime when cleaning or changing the straightening rollers of the leveler leads.

Eine erste Weiterbildung der erfindungsgemäßen Richtmaschine sieht vor, diese eine Getriebe- und Gelenkwellenanordnung zum aktiven Antreiben der Richtwalzen über die Kopplungselemente aufweist.A first development of the straightening machine according to the invention provides that it has a gear and cardan shaft arrangement for actively driving the straightening rollers via the coupling elements.

Eine zweite, alternative Weiterbildung der erfindungsgemäßen Richtmaschine sieht dagegen vor, dass die Richtmaschine passiv durch eine Bewegung des zu richtenden und/oder des gerichteten Materials angetrieben ist.A second, alternative development of the straightening machine according to the invention, on the other hand, provides that the straightening machine is driven passively by a movement of the material to be straightened and / or directed.

Eine andere Weiterbildung der erfindungsgemäßen Richtmaschine sieht vor, dass zumindest eine der oberen und unteren Wechselkassetten voneinander getrennte Lageranordnungen für die Richtwalzen und für die Kupplungselemente, insbesondere zum Verbinden der Richtwalzen mit der Getriebeanordnung aufweist, die über eine Kopplungseinrichtung trennbar, insbesondere mechanisch gekoppelt sind.Another refinement of the straightening machine according to the invention provides that at least one of the upper and lower exchangeable cassettes has separate bearing arrangements for the straightening rollers and for the coupling elements, in particular for connecting the straightening rollers to the transmission arrangement, which are separable, in particular mechanically coupled, via a coupling device.

Alternativ kann die Kopplung zwischen den Lageranordnungen auch auf andere Weise, z. B. elektromagnetisch, realisiert sein.Alternatively, the coupling between the bearing assemblies in other ways, for. B. electromagnetically be realized.

Insbesondere für die Schnellwechsel-Variante der oberen Richtwalzen ist es vorteilhaft, wenn die Lageranordnung für die Richtwalzen zusammen mit diesen unabhängig von der Lageranordnung der Kupplungselemente herausfahrbar ist, damit die oberen Richtwalzen nicht aufgrund ihres Eigengewichts bei nur einseitiger Lagerung verbiegen oder gar herausfallen.In particular, for the quick-change variant of the upper straightening rollers, it is advantageous if the bearing assembly for the straightening rollers can be moved together with these independent of the bearing assembly of the coupling elements, so that the upper straightening rollers do not bend due to their own weight in only one-sided storage or even fall out.

Zur einfachen Beweg- bzw. Ausfahrbarkeit der oberen und unteren Wechselkassetten kann in Weiterbildung der Erfindung vorgesehen sein, dass diese an bzw. auf entsprechenden Schieberplatten angeordnet sind, die aus dem Arbeitsbereich innerhalb der Richtmaschine herausfahrbar sind. Dabei ist wenigstens eine der oberen und unteren Schieberplatten mehrteilig ausgebildet, wobei die entsprechende Trennlinie etwa im Bereich der Verbindung der Kupplungselemente mit den Richtwalzen verläuft.For easy movement or extendability of the upper and lower removable cassettes can be provided in a further development of the invention that they are arranged on or on corresponding slide plates, which can be moved out of the work area within the leveler. In this case, at least one of the upper and lower slide plates is designed in several parts, wherein the corresponding parting line extends approximately in the region of the connection of the coupling elements with the straightening rollers.

Alternative Ausgestaltungen der erfindungsgemäßen Richtmaschine sehen vor, dass im Bereich des unteren Walzenstuhls bei Realisierung der Schnellwechsel-Variante die Richtwalzenlageranordnung entweder im Arbeitsbereich innerhalb der Richtmaschine verbleibt oder mit herausfährt. Das Herausfahren der unteren Richtwalzenlageranordnung ist insbesondere deshalb verzichtbar, weil die unteren Richtwalzen sich in der Regel nicht aufgrund Schwerkrafteinwirkung verbiegen oder herausfallen können. Dagegen ist im Bereich des oberen Walzenstuhls im Rahmen der vorliegenden Erfindung regelmäßig erforderlich, dass insbesondere bei Realisierung der Schnellwechsel-Variante eine obere Richtwalzenlageranordnung zusammen mit den Richtwalzen aus dem Arbeitsbereich innerhalb der erfindungsgemäßen Richtmaschine ausfährt, wie bereits erwähnt.Alternative embodiments of the straightening machine according to the invention provide that in the region of the lower roller mill when realizing the quick-change variant, the straightening roller bearing arrangement either remains within the working range within the straightening machine or moves out with it. The retraction of the lower straightening roller bearing assembly is particularly unnecessary because the lower straightening rollers can not bend or fall out due to the effect of gravity usually. In contrast, in the area of the upper roller frame in the context of the present invention is regularly required that, in particular when realizing the quick-change variant, an upper straightening roller bearing assembly extends together with the straightening rollers from the work area within the straightening machine according to the invention, as already mentioned.

Im Betrieb der Richtmaschine werden die einzelnen Teile der Wechselkassetten mittels hierfür vorgesehener Halteeinrichtungen innerhalb der Richtmaschine gehalten, so dass ein sicherer Verbund der gesamten Walzenanordnung sichergestellt ist. Dabei sind in Weiterbildung der vorliegenden Erfindung insbesondere auch besonders ausgebildete Kopplungseinrichtungen vorgesehen, die bei einer möglichen Walzenbiegung und entsprechend schwenkbar gelagerter Walzenlagerleiste ein Verkippen Letzterer verhindern sollen, insbesondere wenn nach einem erfolgten Schnellwechsel die betreffenden Richtwalzen wieder in die Maschine eingesetzt werden.During operation of the straightening machine, the individual parts of the exchangeable cassettes are held within the leveler by means of holding devices provided for this purpose, so that a secure connection of the entire roller arrangement is ensured. In this case, in particular embodiments of the present invention, particularly specially designed coupling devices are provided which are intended to prevent tilting of the latter in a possible roll bending and correspondingly pivotally mounted roller bearing strip, especially if after a successful quick change the straightening rollers concerned are re-inserted into the machine.

Bei einer anderen Weiterbildung der erfindungsgemäßen Richtmaschine ist weiter vorgesehen, dass bei erfolgendem Schnellwechsel durch eine entsprechend ausgebildete Kopplungseinrichtung automatisch dafür gesorgt ist, dass die Schwenkbarkeit der genannten Walzenlagerleiste blockiert wird. Umgekehrt wird dann beim erneuten Einsetzen der betreffenden Richtwalzen die Schwenkbarkeit ebenso automatisch wieder freigegeben.In another embodiment of the straightening machine according to the invention is further provided that is automatically ensured for successful quick change by a correspondingly formed coupling device, that the pivotability of the said roller bearing block is blocked. Conversely, then the pivoting is also released automatically when re-inserting the straightening rollers concerned.

Zur möglichst einfachen Realisierung eines vollständigen Kassettenwechsels ist in Weiterbildung der erfindungsgemäßen Richtmaschine vorgesehen, dass die obere Schieberplatte zusammen mit der oberen Wechselkassette auf der unteren Schieberplatte bzw. der unteren Wechselkassette ablegbar und gemeinsam auf und mit der unteren Schieberplatte bzw. der unteren Wechselkassette aus dem Arbeitsbereich in der Richtmaschine herausfahrbar ist.For the simplest possible realization of a complete cassette change is provided in a further development of the straightening machine according to the invention that the upper slide plate stored together with the upper removable cassette on the lower slide plate and the lower removable cassette and together on and with the lower slide plate or the lower removable cassette from the work area can be moved out in the straightening machine.

Weitere Eigenschaften und Vorteile der vorliegenden Erfindung ergeben sich aus der nachfolgenden Beschreibung von Ausführungsbeispielen anhand der Zeichnung. Es zeigt:

Figur 1
eine Gesamtansicht einer erfindungsgemäßen Richtmaschine;
Figur 2
eine perspektivische Detailansicht einer Ausgestaltung der Richtmaschine gemäß Figur 1;
Figur 3
eine weitere perspektivische Detaildarstellung der Ausgestaltung der Richtmaschine in Figur 1;
Figur 4
eine perspektivische Detaildarstellung der Richtmaschine in Figur 2 und Figur 3 im Zuge eines Schnellwechsels im Bereich der unteren Wechselkassette;
Figur 5
eine perspektivische Detailansicht der Richtmaschine gemäß Figur 2 und Figur 3 im Zuge eines Schnellwechsels im Bereich der oberen Wechselkassette; und
Figur 6
eine perspektivische Detailansicht der Lichtmaschine gemäß Figur 2 und Figur 3 im Zuge eines Wechsels der kompletten Wechselkassettenanordnung aus oberer und unterer Wechselkassette (Kassettenwechsel).
Further features and advantages of the present invention will become apparent from the following description of exemplary embodiments with reference to the drawing. It shows:
FIG. 1
an overall view of a straightening machine according to the invention;
FIG. 2
a perspective detailed view of an embodiment of the straightening machine according to FIG. 1 ;
FIG. 3
a further perspective detail of the embodiment of the straightening machine in FIG. 1 ;
FIG. 4
a detailed perspective view of the leveler in FIG. 2 and FIG. 3 in the course of a quick change in the area of the lower removable cassette;
FIG. 5
a detailed perspective view of the leveler according to FIG. 2 and FIG. 3 in the course of a quick change in the area of the upper exchangeable cassette; and
FIG. 6
a detailed perspective view of the alternator according to FIG. 2 and FIG. 3 in the course of a change of the complete removable cassette assembly from upper and lower removable cassette (cassette change).

Im Folgenden wird wiederholt auf eine aktiv angetriebene Richtmaschine Bezug genommen, ohne dass die vorliegende Erfindung hierauf beschränkt wäre.In the following, reference will be repeatedly made to an actively driven leveler without the present invention being limited thereto.

Figur 1 zeigt eine Gesamtansicht einer erfindungsgemäßen Richtmaschine. Die Richtmaschine 1 weist einen Einlauf 2 für zu richtende Materialien, wie Bleche, Platinen oder dergleichen auf, der aus einem unteren Einlauf 2.1 und einem schwenkbaren oberen Einlauf 2.2 gebildet ist. Weiterhin besitzt die Richtmaschine 1 einen Auslauf 3 für das gerichtete Material. Zwischen dem Einlauf 2 und dem Auslauf 3 ist innerhalb eines Arbeitsbereichs 4 der Richtmaschine 1, das heißt in einem Bereich, in dem die Richtmaschine 1 die eigentliche Richtarbeit an den zu richtenden Materialien durchführt, eine obere Richtwalzenanordnung 5 in Form eines oberen Walzenstuhls und eine untere Richtwalzenanordnung 6 in Form eines unteren Richtwalzenstuhls vorgesehen. Der obere Richtwalzenstuhl 5 weist hintereinander angeordnete obere Richtwalzen 5.1, 5.2, ... auf, und der untere Richtwalzenstuhl 6 weist ebenfalls hintereinander angeordnete untere Richtwalzen 6.1, 6.2, ... auf. Die oberen und unteren Richtwalzenanordnungen 5, 6 sind Teil einer Wechselkassettenanordnung 7, um die Richtwalzenanordnungen 5, 6 in einfacher und flexibler Weise aus dem Arbeitsbereich 4 der Richtmaschine 1 herausnehmen zu können, beispielsweise zu Reinigungs- oder Wartungsarbeiten, worauf weiter unten noch genauer eingegangen wird. Insofern entspricht die obere Richtwalzenanordnung 5 einer oberen Wechselkassette, und die untere Richtwalzenanordnung 6 entspricht einer unteren Wechselkassette, wobei die oberen und unteren Richtwalzenanordnungen 5, 6 bzw. Wechselkassetten die Wechselkassettenanordnung 7 bilden. FIG. 1 shows an overall view of a straightening machine according to the invention. The straightening machine 1 has an inlet 2 for materials to be straightened, such as sheets, boards or the like, which is formed of a lower inlet 2.1 and a pivotable upper inlet 2.2. Furthermore, the leveler 1 has an outlet 3 for the directional material. Between the inlet 2 and the outlet 3 is within a work area 4 of the leveler 1, that is in an area in which the leveler 1 performs the actual straightening work on the materials to be straightened, an upper straightening roller assembly 5 in the form of an upper roller mill and a lower Straightening roller assembly 6 provided in the form of a lower straightening roller chair. The upper straightening roller 5 has successively arranged upper straightening rollers 5.1, 5.2, ..., and the lower straightening roller 6 also has successively arranged lower straightening rollers 6.1, 6.2, ... on. The upper and lower straightening roller assemblies 5, 6 are part of an exchangeable cassette arrangement 7 in order to be able to remove the straightening roller arrangements 5, 6 from the working area 4 of the straightening machine 1 in a simple and flexible manner, for example for cleaning or maintenance work, which will be discussed in more detail below. As such, the upper straightening roller assembly 5 corresponds to an upper exchangeable cartridge, and the lower straightening roller assembly 6 corresponds to a lower exchangeable cartridge, with the upper and lower straightening roller assemblies 5, 6 and exchangeable cartridges forming the interchangeable cartridge assembly 7, respectively.

Die Wechselkassettenanordnung 7 steht zum einen mit dem unteren Walzenstuhl 6 in Wirkverbindung mit einer unteren Schieberplatte 8, das heißt sie ist auf der unteren Schieberplatte 8 angeordnet, wobei die Schieberplatte 8 mittels geeigneter Antriebsmittel (in Figur 1 nicht explizit bezeichnet) aus dem Arbeitsbereich 4 der Richtmaschine 1 herausfahrbar ist (senkrecht zur Zeichenebene in Richtung auf den Betrachter). Weiterhin steht die Wechselkassettenanordnung 7, insbesondere der obere Walzenstuhl 5, in Wirkverbindung mit einer mehrteiligen oberen Schieberplatte 9, die ebenfalls über nicht weiter bezeichnete Antriebsmittel senkrecht zur Plattebene aus der Richtmaschine 1 bzw. dem Arbeitsbereich 4 herausfahrbar ist. Für die untere Schieberplatte 8 und die obere Schieberplatte 9 sind jeweils Paare von Führungsschienen 10 bzw. 11 vorgesehen, die an einer unteren bzw. oberen Plattform 12, 13 der Richtmaschine 1 befestigt sind.The interchangeable cassette assembly 7 is on the one hand to the lower roller frame 6 in operative connection with a lower slide plate 8, that is, it is arranged on the lower slide plate 8, wherein the slide plate 8 by means of suitable drive means (in FIG. 1 not explicitly designated) can be moved out of the working area 4 of the straightening machine 1 (perpendicular to the plane of the drawing in the direction of the observer). Furthermore, the removable cassette assembly 7, in particular the upper roller mill 5, is in operative connection with a multi-part upper slide plate 9 which can also be moved out of the straightening machine 1 or the working area 4 perpendicularly to the plate plane via non-further-described drive means. For the lower slide plate 8 and the upper slide plate 9 respectively pairs of guide rails 10 and 11 are provided, which are fixed to a lower or upper platform 12, 13 of the leveler 1.

Figur 2 zeigt eine perspektivische Detailansicht einer Ausgestaltung der Richtmaschine gemäß Figur 1. Bei der Darstellung gemäß Figur 2 erfolgt die Ausfahrbewegung der Schieberplatten 8, 9 im Gegensatz zur Figur 1 schräg nach hinten in die Plattebene hinein und nicht nach vorne, wie weiter oben anhand der Figur 1 beschrieben. FIG. 2 shows a perspective detail view of an embodiment of the straightening machine according to FIG. 1 , In the presentation according to FIG. 2 the extension movement of the slide plates 8, 9 in contrast to FIG. 1 obliquely back into the plate plane and not forward, as above on the basis of FIG. 1 described.

Vorliegend wird nur auf die Besonderheiten der Darstellung gemäß Figur 2 näher eingegangen: Wie in Figur 2 nur für den unteren Walzenstuhl 6 zu erkennen ist, weist dieser eine zwecks möglicher Richtwalzenbiegung um die Achse S schwenkbare Walzenlagerleiste 6a auf, an der eine sich parallel zu ersterer erstreckende Kupplungslagerleiste 6b befestigt, insbesondere angeschraubt ist. Eine entsprechende Kupplungslagerleiste 5b ist auch für den oberen Walzenstuhl 5 zu erkennen, während sich die obere Walzenlagerleiste - in Figur 2 nicht erkennbar - dahinter befindet. In den Kupplungslagerleisten 5b, 6b sind jeweils Kupplungsteile 5.1', 5.2', ...; 6.1', 6.2', ... gelagert, die zum Verbinden der in Figur 2 nicht erkennbaren Richtwalzen mit einer (aus Gründen der Übersichtlichkeit nicht gezeigten) Getriebeanordnung zum Antreiben der Richtwalzen dienen. Die untere Schieberplatte 8 ist erkennbar zweigeteilt 8.1, 8.2 ausgebildet, wobei die Walzenlagerleiste auf dem einen (zweiten) Schieberplattenteil 8.2 angeordnet und befestigt ist, der relativ zu dem anderen (ersten) Schieberplattenteil 8.1 beweglich ist, sofern keine Zwangskopplung zwischen den beiden Teilen 8.1, 8.2 existiert, worauf weiter unten noch genauer eingegangen wird. Unterhalb des zweiten Schieberplattenteils 8.2 sind Klemmzylinder 8.2a, b angeordnet, mittels derer insbesondere dieser Plattenteil 8.2 im Betrieb der Richtmaschine 1 oder zur Realisierung eines Schnellwechsels definiert festlegbar ist.The present is based only on the specifics of the presentation FIG. 2 in detail: as in FIG. 2 can only be seen for the lower roller mill 6, this has a purpose for the purpose of straightening straightening about the axis S pivotable roller bearing bar 6a, to which a parallel to the former extending coupling bearing bar 6b is fixed, in particular screwed. A corresponding coupling bearing strip 5b can also be seen for the upper roller frame 5, while the upper roller bearing strip - in FIG. 2 Not recognizable - located behind it. In the coupling bearing strips 5b, 6b respectively coupling parts 5.1 ', 5.2', ...; 6.1 ', 6.2', ... which are used to connect the in FIG. 2 unrecognizable straightening rollers with a (not shown for reasons of clarity) gear arrangement for driving the straightening rollers serve. The lower slide plate 8 is recognizable in two parts 8.1, 8.2 formed, wherein the roller bearing strip is arranged and fixed on the one (second) slide plate part 8.2 which is movable relative to the other (first) slide plate part 8.1, provided no forced coupling between the two parts 8.1, 8.2 exists, which will be discussed in more detail below. Clamping cylinders 8.2a, b are arranged below the second slide plate part 8.2, by means of which, in particular, this plate part 8.2 can be defined in the operation of the leveler 1 or for the purpose of realizing a quick change.

Die auf dem zweiten Schieberplattenteil 8.2 angeordnete Walzenlagerleiste 6a und Kupplungslagerleiste 6b einerseits sowie die restliche untere Richtwalzenanordnung andererseits, d. h. der erste Schieberplattenteil 8.1 sind beidseitig mittels Kopplungseinrichtungen 6c, 6d, 6e mit dem Rest des unteren Walzenstuhls 6 zu der unteren Wechselkassette mechanisch verbind- oder koppelbar. Die Kopplungseinrichtungen 6c, 6d bestehen jeweils aus einem ersten Kopplungsteil 6c1, 6d1, das auf dem ersten Schieberplattenteil 8.1 befestigt ist, und einem zweiten Kopplungs- oder Kippsicherungsteil 6c2, 6d2, das an der Walzenlagerleiste 6a angeordnet und durch geeignete Vorspann-/Federmittel (nicht erkennbar) in diese hineinziehbar ist, um ein Ausweichen oder Verkippen der Walzenlagerleiste 6a beim Einführen der Richtwalzen des unteren Walzenstuhls 6 zu verhindern, worauf weiter unten anhand von Figur 4 noch genauer eingegangen wird. Dazu ist das erste Kopplungsteil 6c1, 6d1 fest mit dem Rest des unteren Walzenstuhls verbunden, so dass es zu einer formschlüssigen Wechselwirkung zwischen dem ersten Kopplungsteil 6c1, 6d1 und dem in einer Ausnehmung in dem ersten Kopplungsteil 6c1, 6d1 aufgenommenen zweiten Kopplungsteil 6c2, 6d2 verbunden mit einer Bewegung des zweiten Kopplungsteils 6c2, 6d2 in Richtung oder entgegen der Federvorspannung kommt, wenn sich die beiden Kopplungsteile 6c1, 6d1 bzw. 6c2, 6d2 relativ zueinander bewegen.The arranged on the second slide plate part 8.2 roller bearing strip 6a and 6b Kupplungslagerleiste on the one hand and the rest of the lower straightening roller assembly on the other hand, ie the first slide plate part 8.1 are on both sides by means of coupling devices 6c, 6d, 6e with the rest of the lower roll mill 6 to the lower removable cassette mechanically coupled or coupled , The coupling devices 6c, 6d each consist of a first coupling part 6c1, 6d1 which is fixed on the first slide plate part 8.1, and a second coupling or anti-tilt part 6c2, 6d2, which is arranged on the roller bearing strip 6a and by suitable biasing / spring means (not recognizable) can be pulled into this, in order to prevent deflection or tilting of the roller bearing strip 6a during insertion of the straightening rollers of the lower roller mill 6, which will be described further below with reference to FIG FIG. 4 will be discussed in more detail. For this purpose, the first coupling part 6c1, 6d1 is firmly connected to the rest of the lower roll mill, so that it is connected to a positive interaction between the first coupling part 6c1, 6d1 and the second coupling part 6c2, 6d2 accommodated in a recess in the first coupling part 6c1, 6d1 comes with a movement of the second coupling part 6c2, 6d2 in the direction or against the spring bias, when the two coupling parts 6c1, 6d1 and 6c2, 6d2 move relative to each other.

Alternativ zu den vorstehend beschriebenen, rein mechanisch wirksamen ersten und zweiten Kopplungsteilen 6c1, 6c2; 6d1, 6d2 ist bei anderen Ausgestaltungen der erfindungsgemäßen Richtmaschine beispielsweise auch das Vorsehen elektromagnetischer oder anderer, alternativer Kopplungseinrichtungen 6c, 6d zur Kippsicherung der schwenkbaren, unteren Walzenlagerleiste 6a möglich. Weiterhin erfüllt das, erste Kopplungsteil 6c1, 6d1 noch eine weitere Funktion zum Koppeln/Entkoppeln der ersten und zweiten Schieberplattenteile 8.1, 8.2, d. h. zum wahlweisen Realisieren eines Kassettenwechsel bzw. eines Schnellwechsels, worauf ebenfalls weiter unten noch genauer eingegangen wird.Alternatively to the above-described, purely mechanically effective first and second coupling parts 6c1, 6c2; 6d1, 6d2 is in other embodiments of the straightening machine according to the invention, for example, the provision electromagnetic or other, alternative coupling means 6c, 6d for tilt protection of the pivotable lower roller bearing ledge 6a possible. Furthermore, the first coupling part 6c1, 6d1 fulfills yet another function for coupling / decoupling the first and second slide plate parts 8.1, 8.2, ie for selectively realizing a cassette change or a quick change, which will also be discussed in more detail below.

Figur 3 zeigt eine weitere perspektivische Detaildarstellung der Ausgestaltung der Richtmaschine in Figur 1. Bei der Darstellung gemäß Figur 3 erfolgt die Ausfahrbewegung der Wechselkassettenanordnung 7 in Richtung der linken Bildseite. In Figur 3 ist die Anordnung der Richtwalzen 5.1, 6.1 in dem oberen bzw. unteren Richtwalzenstühlen 5, 6 gut zu erkennen. Weiterhin zeigt Figur 3 auch im Bereich des oberen Walzenstuhls 5 nunmehr getrennt eine Walzenlagerleiste 5a und eine davor gesetzte Kupplungslagerleiste 5b (vgl. Walzenlagerleiste 6a und Kupplungslagerleiste 6b des unteren Walzenstuhls 6 in Figur 2), die zudem auf unterschiedlichen Teilen (in Figur 3 nicht erkennbar) der oberen Schieberplatte 9 angeordnet sind. Bei Bezugszeichen 14 sind Halteeinrichtungen für die oberen Schieberplatte 9 gezeigt, die als Klemmzylinder ausgebildet sind. Diese können pneumatisch, hydraulisch, (elektro-)mechanisch oder auch auf sonstige geeignete Weise betätigbar sein. FIG. 3 shows a further perspective detail of the embodiment of the straightening machine in FIG. 1 , In the presentation according to FIG. 3 the extension movement of the removable cassette assembly 7 takes place in the direction of the left image side. In FIG. 3 is the arrangement of the straightening rollers 5.1, 6.1 in the upper and lower straightening roller chairs 5, 6 clearly visible. Further shows FIG. 3 Also in the area of the upper roller mill 5 now separated a roller bearing strip 5a and a previously set clutch bearing strip 5b (see roller bearing bar 6a and 6b clutch bearing strip of the lower roller mill 6 in FIG. 2 ), which are also on different parts (in FIG. 3 not visible) of the upper slide plate 9 are arranged. At reference numeral 14 holding devices for the upper slide plate 9 are shown, which are formed as a clamping cylinder. These can be actuated pneumatically, hydraulically, (electro-) mechanically or in any other suitable manner.

Weiterhin sind in der Darstellung in Figur 3 noch weitere obere bzw. untere Kopplungseinrichtungen 5e, 6e zu entnehmen, die auch bereits in Figur 2 erkennbar sind und diesbezüglich bereits erwähnt wurden. Diese sind beiderseits des oberen Walzenstuhls 5 bzw. des unteren Walzenstuhls 6 angeordnet und dienen zusammen mit den bereits erwähnten ersten Kopplungsteilen 6c1, 6d1 zur Kopplung der Walzenlagerleiste 5a und der Kupplungslagerleiste 5b des oberen Walzenstuhls 5, d. h. der unterschiedlichen Bestandteile der oberen Schieberplatte 9 (vgl. Figur 5) bzw. der Schieberplattenteile 8.1 und 8.2 (mit Walzenlagerleiste 6a und Kupplungslagerleiste 6b) des unteren Walzenstuhls 6. Die genaue Ausgestaltung der genannten zusätzlichen Halteeinrichtungen im Bereich des oberen Walzenstuhls 5 ist insbesondere der weiter unten noch zu beschreibenden Figur 5 zu entnehmen; für den unteren Walzenstuhl 6 sei diesbezüglich auf die Figur 4 verwiesen.Furthermore, in the illustration in FIG. 3 Still further upper or lower coupling means 5e, 6e can be seen, which also already in FIG. 2 are recognizable and have already been mentioned in this regard. These are arranged on both sides of the upper roller frame 5 and the lower roller frame 6 and serve together with the already mentioned first coupling parts 6c1, 6d1 for coupling the roller bearing strip 5a and the coupling bearing strip 5b of the upper roller mill 5, ie the different components of the upper slide plate 9 (see , FIG. 5 ) or the slide plate parts 8.1 and 8.2 (with roller bearing strip 6a and coupling bearing strip 6b) of the lower roller mill 6. The exact configuration of said additional holding devices in the region of the upper roller mill 5 is in particular those to be described below FIG. 5 refer to; for the lower roller mill 6 is in this regard on the FIG. 4 directed.

Aufgrund der erfindungsgemäßen Zweiteilung der Wechselkassettenanordnung 7 sowohl in der Höhe, das heißt zwischen oberem Walzenstuhl 5 und unterem Walzenstuhl 6 (in zwei getrennte Wechselkassetten) als auch in der Tiefe, das heißt innerhalb jeder Wechselkassette, beispielsweise zwischen oberer Walzenlagerleiste 5a und oberer Kupplungslagerleiste 5b, ist bei einer erfindungsgemäßen Richtmaschine 1 zu Zwecken der Reinigung, Wartung, des Walzentausches oder dergleichen eine Vielzahl flexibler Entnahmemöglichkeiten der Wechselkassettenanordnung 7, ganz oder in Teilen, geschaffen, auf die weiter unten anhand der Figuren 4 bis 6 näher eingegangen werden soll. Dabei bezeichnen in allen Figuren gleiche Bezugszeichen gleiche oder gleichwirkende Elemente.Due to the inventive division of the removable cassette assembly 7 both in height, that is between the upper roller mill 5 and lower roller mill 6 (in two separate removable cassettes) and in the depth, that is, within each removable cassette, for example between upper roller bearing strip 5a and upper coupling bearing strip 5b, is in a straightening machine 1 according to the invention for purposes of cleaning, maintenance, roller replacement or the like, a variety of flexible removal capabilities of the removable cassette assembly 7, in whole or in part, created on the below with reference to FIGS. 4 to 6 will be discussed in more detail. In this case, the same reference numerals in all figures designate the same or equivalent elements.

Figur 4 zeigt eine Detailansicht einer erfindungsgemäßen Richtmaschine 1 in etwa entsprechend der Ansicht in Figur 2, jedoch im Zuge eines Schnellwechsels der unteren Richtwalzen 6.1, 6.2, .... Zu diesem Zweck wird der gesamte obere Walzenstuhl 5 zunächst leicht angehoben. Die unteren Kopplungseinrichtungen 6c, 6d (vgl. Figur 2) werden aus Ihrer Wirkverbindung mit den genannten weiteren Kopplungseinrichtungen 6e gelöst, so dass im Bereich des unteren Walzenstuhls 6 die Walzenlagerleiste 6a und die Kupplungslagerleiste 6b einerseits sowie die restliche untere Walzenanordnung andererseits nicht länger mechanisch gekoppelt und somit trennbar sind. FIG. 4 shows a detailed view of a straightening machine 1 according to the invention approximately corresponding to the view in FIG. 2 , but in the course of a quick change of the lower straightening rollers 6.1, 6.2, .... For this purpose, the entire upper roller frame 5 is first raised slightly. The lower coupling devices 6c, 6d (cf. FIG. 2 ) are released from their operative connection with said further coupling means 6e, so that in the region of the lower roller mill 6, the roller bearing strip 6a and the coupling bearing strip 6b, on the one hand, and the remaining lower roller arrangement, on the other hand, are no longer mechanically coupled and thus separable.

Wie in der Figur 4 besonders gut zu erkennen ist, sieht das gezeigte Ausführungsbeispiel vor, dass in einer durchgehenden Bohrung des ersten Kupplungsteils 6c1 ein Bolzen 6f beweglich angeordnet ist, der im gekoppelten Zustand nach innen in eine entsprechende Aufnahme 6g an der Kupplungslagerleiste 6b eingreift, wenn die Halteeinrichtung 6e (z. B. ein Hydraulikzylinder) von außen auf dem Bolzen 6f einwirkt (vgl. insbesondere Figur 3 in Verbindung mit Figur 4). Um die Bestandteile des unteren Walzenstuhls 6 zu verkoppeln, wie z. 8. in den Figuren 2 und 3 gezeigt, fährt bei entsprechender Bewegung des Schieberplattenteils 8.1 in Richtung auf das zweite Schieberplattenteil 8.2 der Bolzen 6f in eine entsprechende Aufnahme in dem bezogen auf die Richtmaschine 1 nach innen gewandten Ende der Kopplungseinrichtungen 6e ein. Letztere sind bezogen auf die Richtmaschine 1 stationär und können durch entsprechende Ansteuerung eines Hydraulikzylinders 6h oder dergleichen den Bolzen 6f nach innen, d. h. zumindest teilweise durch das Teil 6c1, 6d1 hindurch in die Aufnahme 6g an die Walzenlagerleiste 6a drücken, um auf diese Weise alle Bestandteile des unteren Teils der Wechselkassette 7 einschließlich der Schieberplattenteite 8.1, 8.2 hinsichtlich der Ein- und Ausfahrbewegung in bzw. aus dem Arbeitsbereich 4 der Richtmaschine 1 zu koppeln.Like in the FIG. 4 can be seen particularly well, provides the embodiment shown that in a through bore of the first coupling part 6c1 a bolt 6f is movably arranged, which engages in the coupled state inwardly into a corresponding receptacle 6g on the coupling bearing strip 6b when the holding device 6e ( eg a hydraulic cylinder) acts on the bolt 6f from the outside (cf. FIG. 3 combined with FIG. 4 ). To couple the components of the lower roll mill 6, such. 8th in the Figures 2 and 3 shown moves with a corresponding movement of the slide plate part 8.1 in the direction of the second slide plate part 8.2 of the bolt 6f in a corresponding receptacle in the relative to the leveler 1 inwardly facing end of the coupling means 6e. The latter are stationary with respect to the straightening machine 1 and can, by appropriate control of a hydraulic cylinder 6h or the like, the bolt 6f inwards, ie at least partially through the part 6c1, 6d1 into the receptacle Press 6g to the roller bearing bar 6a to couple in this way all the components of the lower part of the removable cassette 7 including the slide plate side 8.1, 8.2 with respect to the entry and exit movement in or out of the working area 4 of the leveler 1.

Umgekehrt kann die Kopplungseinrichtung 6e den Bolzen 6f aus der Aufnahme 6g hinaus nach außen ziehen, um den unteren Teil der Wechselkassette 7 in der Tiefe zu entkoppeln oder zu trennen, so dass fiür einen Schnellwechsel nur die Richtwalzen 6.1, 6.2, ... aus dem Arbeitsbereich 4 entnehmbar sind (zusammen mit gegebenenfalls vorhandenen Walzenbiegeeinrichtungen oder dergleichen, wie der Fachmann erkennt).Conversely, the coupling device 6e can pull the pin 6f outwardly of the receptacle 6g to decouple or separate the lower part of the removable cassette 7 in depth, so that for a quick change only the straightening rollers 6.1, 6.2, ... from the Working area 4 can be removed (together with optionally existing roll bending devices or the like, as the skilled artisan recognizes).

Dann werden die unteren Richtwalzen 6.1, 6.2, ... mittels der unteren Schieberplatte 8, d. h. dem ersten Schieberplattenieil 8.1 aus dem Arbeitsbereich 4 im Inneren der Richtmaschine 1 ausgefahren, wie bereits oben anhand der Figur 1 erläutert. Die (in Figur 4 nicht gezeigten) weiteren Bestandteilen der Antriebsvorrichtung zum Antreiben der Richtwalzen 6.1, 6.2, ..., die - wie gesagt - auf dem Schieberplattenteil 8.2 angeordnet sind, können mit den Kupplungsteilen 6.1', 6.2', ... verbunden bleiben, so dass ein schneller Richtwalzenwechsel ermöglicht ist.Then the lower straightening rollers 6.1, 6.2, ... are extended by means of the lower slide plate 8, ie the first slide plate 8.1 from the working area 4 inside the leveler 1, as already above with reference to FIG. 1 explained. In the FIG. 4 not shown) further components of the drive device for driving the straightening rollers 6.1, 6.2, ..., which - as stated - are arranged on the slide plate part 8.2, with the coupling parts 6.1 ', 6.2', ... remain connected, so that a faster straightening roller change is possible.

Wie insbesondere der Figur 4 und - wie oben beschrieben - auch bereits den Figuren 2 und 3 zu entnehmen ist, unterteilt sich die untere Schieberplatte 8 in den ersten Teil 8.1 und den zweiten Teil 8.2, wobei die Trennung zwischen den Teilen 8.1, 8.2 gerade im Verbindungsbereich zwischen der Walzenlagerleiste 6a und dem Rest des unteren Walzenstuhls 6 mit den Richtwalzen 6.1, 6.2, ... angeordnet bzw. ausgebildet ist. Nach dem vorstehend detailliert erläuterten Lösen der unteren Kopplungseinrichtungen 6e (Zurückziehen des Bolzens 6f aus der Aufnahme 6g) ist es demnach möglich, nur den ersten Teil 8.1 der unteren Schieberplatte 8 aus dem Arbeitsbereich 4 der Richtmaschine 1 auszufahren, wie in Figur 4 dargestellt. Dabei wird das zweite Kopplungsteil 6c2, 6d2 der unteren Kopplungseinrichtungen 6c, 6d aus der Ausnehmung in dem ersten Kopplungsteil 6c1, 6d1 "befreit" und bewegt sich aufgrund der weiter oben erwähnten Federwirkung automatisch nach innen, um auf diese Weise die Schwenkbewegung der unteren Walzenlagerleiste 6a zu blockieren. Dies ist wichtig, damit beim Zurückfahren (Wiedereinfahren) der unteren Richtwalzen 6.1, 6.2, ... ein Ineingriffbringen mit den Kupplungselementen 6.1', 6.2', ... problemlos erfolgen kann, ohne dass diese aufgrund der Schwenkbarkeit der Walzenlagerleiste 6a (und damit auch der Kupplungslagerleiste 6b) ausweichen können.How the particular FIG. 4 and - as described above - already the Figures 2 and 3 can be seen, the lower slide plate 8 is divided into the first part 8.1 and the second part 8.2, wherein the separation between the parts 8.1, 8.2 just in the connecting region between the roller bearing bar 6a and the rest of the lower roller mill 6 with the straightening rollers 6.1, 6.2 , ... is arranged or formed. After the above-detailed release of the lower coupling means 6e (retraction of the bolt 6f from the receptacle 6g), it is therefore possible to extend only the first part 8.1 of the lower slide plate 8 from the working area 4 of the leveler 1, as in FIG. 4 shown. At this time, the second coupling part 6c2, 6d2 of the lower coupling means 6c, 6d is "released" from the recess in the first coupling part 6c1, 6d1, and automatically moves inwardly due to the above-mentioned spring action, thus the pivotal movement of the lower roller bearing ledge 6a to block. This is important so when returning (re-entering) the lower straightening rollers 6.1, 6.2, ... an engagement with the coupling elements 6.1 ', 6.2', ... can be done easily, without these due to the pivoting of the roller bearing strip 6a (and thus also the coupling bearing strip 6b) can escape.

Beim Zurückfahren des ersten Teils 8.1 der Schieberplatte 8 greift dann umgekehrt das zweite Kopplungsteil 6c2, 6d2 der unteren Kopplungseinrichtungen 6c, 6d wieder in die erwähnte Ausnehmung in dem zugehörigen ersten Kopplungsteil 6c1, 6d1 ein, so dass über eine Abschrägung oder Fase an dem ersten Kopplungsteil 6c1, 6d1 (vgl. Figur 2) das zweite Kopplungsteil 6c2, 6d2 nach und nach wieder aus der Kopplungslagerleiste 6a heraus gezogen wird, wodurch die Arretierung der Schwenkbarkeit aufgehoben wird. Die Walzenlagerleiste 6a und die Kupplungslagerleiste 6b einerseits sowie der restliche untere Walzenstuhl 6 andererseits und auf diese Weise die ersten und zweiten Teile 8.1, 8.2 der unteren Schieberplatte 8 können dann mittels der weiteren Kopplungseinrichtungen 6e im Zusammenwirken mit Bolzen 6f und Aufnahme 6g mechanisch fest gekoppelt oder verbunden werden, wie oben detailliert beschrieben.When returning the first part 8.1 of the slide plate 8 then vice versa engages the second coupling part 6c2, 6d2 of the lower coupling means 6c, 6d again in the mentioned recess in the associated first coupling part 6c1, 6d1, so that via a chamfer or chamfer on the first coupling part 6c1, 6d1 (cf. FIG. 2 ) the second coupling part 6c2, 6d2 is gradually pulled out of the coupling bearing strip 6a, whereby the locking of the pivoting is canceled. The roller bearing strip 6a and the coupling bearing strip 6b on the one hand and the remaining lower roller mill 6 on the other hand and in this way the first and second parts 8.1, 8.2 of the lower slide plate 8 can then be mechanically fixed or coupled by means of the further coupling means 6e in cooperation with pin 6f and recording 6g connected as described in detail above.

Gemäß der Darstellung in Figur 4 sind jedoch sämtliche Verbindungen zwischen der Walzenlagerleiste 6a und der Kupplungslagerleiste 6b einerseits sowie dem Rest der unteren Richtwalzenanordnung andererseits gelöst, so dass die Wechselkassettenanordnung 7 bzw. deren aus dem unteren Walzenstuhl 6 gebildetes Unterteil (untere Wechselkassette) in der Tiefe getrennt ist, um einen Schnellwechsel allein der Richtwalzen 6.1, 6.2, ... des unteren Walzenstuhls 6 zu ermöglichen.As shown in FIG. 4 However, all the connections between the roller bearing bar 6a and the coupling bearing strip 6b on the one hand and the rest of the lower straightening roller assembly on the other hand solved so that the removable cassette assembly 7 and their lower roller frame 6 formed lower part (lower cassette) is separated in depth to a quick change only the straightening rollers 6.1, 6.2, ... to enable the lower roller mill 6.

Die Ansicht der Darstellung in Figur 5 entspricht im Wesentlichen derjenigen in Figur 4, nur dass vorliegend ein Schnellwechsel der Richtwalzen 5.1, 5.2, ... des oberen Walzenstuhls 5 gezeigt ist. Wie Figur 5 in diesem Zusammenhang auch zeigt, unterteilt sich auch die obere Schieberplatte in einen ersten Teil 9.1, an dem insbesondere die Walzenlagerleiste 5a angeordnet ist, und einen zweiten Teil 9.2, an dem die Kupplungslagerleiste 5b angeordnet ist.The view of the representation in FIG. 5 is essentially the same as in FIG. 4 , except that in the present case a quick change of straightening rollers 5.1, 5.2, ... of the upper roller mill 5 is shown. As FIG. 5 also shows in this context, the upper slide plate is divided into a first part 9.1, on which in particular the roller bearing strip 5a is arranged, and a second part 9.2, on which the coupling bearing strip 5b is arranged.

Wie der Figur 5 noch zu entnehmen ist, sind obere Kopplungseinrichtungen 5e für die obere Wechselkassette bzw. eines Teils derselben analog zu den unteren Kopplungseinrichtungen 6e ausgebildet, die weiter oben anhand der Figur 4 ausführlich beschrieben wurden. Insbesondere weist in diesem Zusammenhang auch der obere Walzenstuhl 5 entsprechende Bolzenelemente 5f an der Walzenlagerleiste 5a sowie Aufnahmen 5g an der Kupplungsteiste 5b auf.Again FIG. 5 can be seen, are upper coupling means 5e for the upper removable cassette or a part thereof analogous to the lower Coupling 6e formed, the above with reference to FIG. 4 have been described in detail. In particular, in this context, the upper roller frame 5 has corresponding bolt elements 5f on the roller bearing strip 5a and also receptacles 5g on the coupling strip 5b.

Im Gegensatz zu der weiter oben gegebenen Beschreibung der Figur 4 fährt beim oberen Schnellwechsel gemäß Figur 5 die obere Walzenlagerleiste 5a zusammen mit der oberen Schieberplatte 9 bzw. des ersten oberen Schieberplattenteils 9.1 heraus, damit die oberen Richtwalzen 5.1, 5.2, ... ständig beidseitig gehalten sind und nicht durch die Schwerkraft heruntergebogen werden oder sogar herunterfallen. Das heißt die Trennung der oberen Wechselkassette in der Tiefe erfolgt zwischen der Walzenlagerleiste 5a, die auf dem ersten oberen Schieberplattenteil 9.1 angeordnet ist, und der Kupplungslagerleiste 5b, die auf dem zweiten oberen Schieberplattenteil 9.2 angeordnet ist. Die Klemmzylinder 14 halten den ersten oberen Schieberplattenteil 9.1 an einer darüberliegenden, ausfahrbaren Schnellwechselstruktur 15 fest und fahren mit aus dem Arbeitsbereich 4 innerhalb der Richtmaschine 1 heraus, wie in Figur 5 dargestellt.In contrast to the above description of the FIG. 4 moves according to the upper quick change FIG. 5 the upper roller bearing strip 5a together with the upper slide plate 9 and the first upper slide plate part 9.1 out so that the upper straightening rollers 5.1, 5.2, ... are constantly held on both sides and are not bent down by gravity or even fall down. That is, the separation of the upper interchangeable cassette in depth occurs between the roller bearing ledge 5a disposed on the first upper slide plate member 9.1 and the coupling bearing ledger 5b disposed on the second upper slide plate member 9.2. The clamping cylinder 14 hold the first upper slide plate part 9.1 to an overlying, extendable quick-change structure 15 and drive out of the work area 4 within the leveler 1 out, as in FIG. 5 shown.

Die oberen Kopplungseinrichtungen 5e (vgl. Figur 3), die hinsichtlich Aufbau und Funktion den bereits ausführlich erläuterten Kopplungseinrichtungen 6e (vgl. Figur 4) entsprechen, sind gelöst, so dass die Walzenlagerleiste 5a getrennt von der Kupplungslagerleiste 5b ausfahrbar ist. Anders ausgedrückt: aufgrund der Tatsache, dass in Figur 5 der Bolzen 5f an der Walzenlagerleiste 5a nicht durch Einwirkung der Kopplungseinrichtung 5e in die entsprechende Aufnahme 5g an der Kupplungsleiste 5b eingeschoben bzw. darin aufgenommen ist, kann ein Schnellwechsel an dem oberen Walzenstuhl 5 vorgenommen werden, da die oberen Richtwalzen 5.1, 5.2, ... ohne die Kupplungslagerleiste 5b und entsprechend die Kupplungselemente 5.1', 5.2', ... (sowie die nicht gezeigten Gelenkwellen, Getriebeanordnung, ...) entnommen werden können, wie in Figur 5 gezeigt.The upper coupling devices 5e (cf. FIG. 3 ), which in terms of structure and function of the already explained in detail coupling means 6e (see. FIG. 4 ), are solved, so that the roller bearing strip 5a can be extended separately from the coupling bearing strip 5b. In other words, due to the fact that in FIG. 5 the bolt 5f on the roller bearing strip 5a is not inserted or received in the corresponding receptacle 5g on the coupling strip 5b by the coupling device 5e, a quick change can be made to the upper roller mill 5, since the upper straightening rollers 5.1, 5.2, .. without the coupling bearing strip 5b and correspondingly the coupling elements 5.1 ', 5.2', ... (as well as the cardan shafts, gear arrangement, etc.), can be removed, as in FIG. 5 shown.

Alternativ zu den gezeigten Ausgestaltungen ist es im Rahmen der vorliegenden Erfindung auch möglich, dass die untere Kupplungslagerleiste 6b nicht fest an der Walzenlagerleiste 6a angeschraubt, sondern durch Lösen entsprechender Verbindungen, die analog zu denjenigen an dem oberen Walzenstuhl 5 ausgebildet sein können, lösbar bzw. trennbar mit Letzterer verbunden ist, so dass in Abweichung von der Ausgestaltung gemäß Figur 4 beim unteren Schnellwechsel die Walzenlagerleiste 6a zusammen mit den anderen Richtwalzen 6.1, 6.2, ... ausfährt.As an alternative to the embodiments shown, it is also possible within the scope of the present invention for the lower coupling bearing strip 6b not to be screwed tightly to the roller bearing strip 6a but to be detachable by releasing corresponding connections, which may be analogous to those on the upper roller frame 5. separable connected with the latter, so that in Deviation from the embodiment according to FIG. 4 at the lower quick change, the roller bearing strip 6a together with the other straightening rollers 6.1, 6.2, ... extends.

Die Figur 6 zeigt anhand einer Darstellung, die im Wesentlichen derjenigen in Figur 5 entspricht, einen vollständigen Kassettenwechsel, das heißt ein Austauschen der gesamten Wechselkassettenanordnung 7. Dazu wird die gesamte obere Schieberplatte 9, also die ersten und zweiten oberen Schieberplattenteile 9.1, 9.2 durch Ansteuern der Klemmzylinder 14, die innerhalb des Arbeitsbereiches 4 der Richtmaschine 1 verbleiben, gelöst und mitsamt Richtwalzen 5.1, 5.2, ..., Walzenlagerleiste 5a und Kupplungslagerleiste 5b auf die untere Richtwalzenanordnung 6 abgelegt. Die Wechselkassettenanordnung 7 fährt dann auf der unteren Schieberplatte 8 aus dem Arbeitsbereich 4 heraus und kann entsprechend einfach ausgetauscht werden. Dabei ist über die Kopplungseinrichtungen 6e am unteren Walzenstuhl 6 die sichere Verbindung zwischen den Bestandteilen der Wechselkassette 7 in der Tiefe, insbesondere im Bereich des unteren Walzenstuhls 6 sichergestellt.The FIG. 6 shows by means of a representation which is essentially that in FIG. 5 For this purpose, the entire upper slide plate 9, so the first and second upper slide plate parts 9.1, 9.2 by driving the clamping cylinder 14, which remain within the working area 4 of the leveler 1, solved and with straightening rollers 5.1, 5.2,..., roller bearing strip 5a and coupling bearing strip 5b are placed on the lower straightening roller arrangement 6. The removable cassette assembly 7 then moves on the lower slide plate 8 out of the work area 4 and can be easily replaced accordingly. In this case, the secure connection between the components of the removable cassette 7 in the depth, in particular in the region of the lower roller mill 6 is ensured on the lower roller frame 6 via the coupling means 6e.

Weiterhin ist der Figur 6 entnehmbar, wie durch Eingreifen der oberen Bolzen 5f in die entsprechenden Aufnahmen 5g (vgl. Figur 5) über die oberen Kopplungseinrichtungen 5e ein mechanisches Verbinden der oberen Wechselkassettenteile in der Tiefe erreichbar ist.Furthermore, the FIG. 6 removable, as by engaging the upper pin 5f in the corresponding receptacles 5g (see. FIG. 5 ) via the upper coupling means 5e, a mechanical connection of the upper removable cassette parts in depth can be achieved.

Wie der Fachmann erkennt, lässt sich eine erfindungsgemäße, das heißt sowohl in der Höhe als auch in der Tiefe teilbare Wechselkassettenanordnung 7 auch bei bestehenden Richtmaschinen einsetzen bzw. nachrüsten.As the person skilled in the art recognizes, an exchangeable cassette arrangement 7 according to the invention, that is to say both divisible in height and depth, can also be used or retrofitted in existing straightening machines.

Claims (13)

  1. Levelling machine (1) having upper levelling rolls (5.1, 5.2, ...) and having lower levelling rolls (6.1, 6.2, ...), wherein the levelling rolls (5.1, 5.2, ...; 6.1, 6.2, ...) are driveable via coupling elements (5.1', 5.2', ...; 6.1', 6.2', ...) and wherein the upper levelling rolls (5.1, 5.2, ...) are arranged with the associated coupling elements (5.1', 5.2', ...) in an upper interchangeable cassette and the lower levelling rolls (6.1, 6.2, ...) are arranged with the associated coupling elements (6.1', 6.2', ...) in a lower interchangeable cassette, each of the cassettes being removable from the levelling machine (1),
    characterised in that
    at least one of the upper and lower interchangeable cassettes is arranged to be divisible in the direction of depth between the levelling rolls (5.1, 5.2, ...; 6.1, 6.2, ...) in question and the associated coupling elements (5.1', 5.2', ...; 6.1', 6.2', ...) so that the levelling rolls (5.1, 5.2, ...; 6.1, 6.2, ...) in question are, as desired, either exchangeable together with at least the associated coupling elements (5.1', 5.2', ...; 6.1', 6.2', ...) by removal of the entire upper and/or lower interchangeable cassette(s) or are exchangeable without the associated coupling elements (5.1', 5.2', ...; 6.1', 6.2', ...) by removal of only part of the interchangeable cassette in question.
  2. Levelling machine (1) according to claim 1, characterised by a transmission and articulated shaft arrangement for actively driving the levelling rolls (5.1, 5.2, ...; 6.1, 6.2, ...) via the coupling elements (5.1', 5.2', ...; 6.1', 6.2', ...).
  3. Levelling machine (1) according to claim 1,
    characterised in that
    the levelling machine (1) is driven passively by movement of the material that is to be levelled and/or that has been levelled.
  4. Levelling machine (1) according to at least one of claims 1 to 3,
    characterised in that
    at least one of the upper and lower interchangeable cassettes has separate bearing arrangements (5a, 5b) for the levelling rolls (5.1, 5.2, ...) and for the coupling elements (5.1', 5.2', ...), especially for connecting the levelling rolls (5.1, 5.2, ...) to the transmission and articulated shaft arrangement, which are separably coupled, especially mechanically coupled, via a coupling device (5e).
  5. Levelling machine (1) according to at least one of claims 1 to 4,
    characterised in that
    the levelling roll and coupling bearing arrangements (5a, 6a; 5b, 6b) are movable together or separately out of a working region (4) in the levelling machine (1).
  6. Levelling machine (1) according to at least one of claims 1 to 5,
    characterised in that
    the upper and lower interchangeable cassettes are arranged on upper and lower slide plates (9, 8), respectively, which are movable out of the working region (4) in the levelling machine (1), and at least one of the upper and lower slide plates (9, 8) is of multi-part construction (9.1, 9.2; 8.1, 8.2), the division between the slide plate parts (9.1, 9.2; 8.1, 8.2) running into a region of the connection between the coupling elements (5.1', 5.2', ...; 6.1', 6.2', ...) and the levelling rolls (5.1, 5.2, ...; 6.1, 6.2, ...), especially between the levelling roll bearing arrangement (5a, 6a) and the coupling element bearing arrangement (5b, 6b).
  7. Levelling machine (1) according to claim 6,
    characterised in that
    a holding device (14), especially in the form of an arrangement of clamping cylinders, is arranged to act on at least one slide plate part (9.1) of the upper interchangeable cassettes in order to be able to fix the latter on a structure (15) which can be moved out of the working region (4) of the levelling machine (1).
  8. Levelling machine (1) according to claim 7,
    characterised in that
    a part of the holding device (14) with the relevant slide plate (9) or the relevant slide plate part (9.1) is movable out of the working region (4) in the levelling machine (1).
  9. Levelling machine (1) according to at least one of claims 6 to 8,
    characterised in that
    the upper slide plate (9) together with the upper interchangeable cassette can be placed on the lower slide plate (8) or the lower interchangeable cassette and can be moved out of the working region (4) in the levelling machine (1) together with the lower slide plate (8) or with the lower interchangeable cassette.
  10. Levelling machine (1) according to at least one of claims 1 to 9,
    characterised in that
    there is provided on the levelling machine (1) at least one coupling device (5e; 6e) for coupling the interchangeable cassette parts of the upper and/or lower interchangeable cassette(s).
  11. Levelling machine (1) according to at least one of the preceding claims and at least according to claim 4,
    characterised in that
    at least one (6a) of the upper and lower levelling roll bearing arrangements (5a, 6a) is pivotally mounted to allow levelling roll bending, and a corresponding device (6c1, 6d1; 6c2, 6d2) is provided for blocking pivotability especially when the interchangeable cassette part in question is in the outwardly moved state.
  12. Interchangeable cassette arrangement (7) for a levelling machine (1), especially a levelling machine (1) according to at least one of the preceding claims, having an upper levelling roll arrangement (5) and a lower levelling roll arrangement (6), wherein the interchangeable cassette arrangement (7) for the levelling rolls (5.1, 5.2, ...) of the upper levelling roll arrangement (5) and/or the levelling rolls (6.1, 6.2) of the lower levelling roll arrangement (6) has a coupling element arrangement (5.1', 5.2', ...; 6.1', 6.2', ...) for optional connection to an external transmission and articulated shaft arrangement of the levelling machine (1) which may be present,
    characterised in that
    the interchangeable cassette arrangement (7) is arranged to be divisible both in the direction of height between the upper levelling roll arrangement (5), including the associated coupling element arrangement (5.1', 5.2', ...), and the lower levelling roll arrangement (6), including the associated coupling element arrangement (6.1', 6.2', ...), and in the direction of depth between at least one of the upper and lower levelling roll arrangements (5, 6) and the respectively associated coupling element arrangement (5.1', 5.2', ...; 6.1', 6.2', ...).
  13. Method of operating a levelling machine (1) according to at least one of claims 1 to 11 having an interchangeable cassette arrangement (7) according to claim 12,
    characterised in that
    - for a quick change, the upper and/or lower levelling rolls (5.1, 5.2, ...; 6.1, 6.2, ...) are removed independently of the respectively associated coupling elements (5.1', 5.2', ...; 6.1', 6.2', ...); and
    - for a cassette change, the upper and/or lower levelling rolls (5.1, 5.2, ...; 6.1, 6.2, ...) are removed together with the respectively associated coupling elements (5.1', 5.2', ...; 6.1', 6.2', ...).
EP08802651.3A 2007-09-27 2008-09-27 Interchangeable cartridge system for a straightening machine and method for operating said straightening machine Active EP2190603B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE200710046138 DE102007046138B3 (en) 2007-09-27 2007-09-27 Straightening machine comprises upper and lower straightening rollers that are drivable via coupling elements, interchangeable caskets, and transmission and drive shaft arrangements for active propelling of the straightening rollers
DE202007015406U DE202007015406U1 (en) 2007-09-27 2007-11-07 Removable cassette arrangement for a straightening machine and straightening machine
PCT/EP2008/008199 WO2009043543A2 (en) 2007-09-27 2008-09-27 Interchangeable cartridge system for a straightening machine and method for operating said straightening machine

Publications (2)

Publication Number Publication Date
EP2190603A2 EP2190603A2 (en) 2010-06-02
EP2190603B1 true EP2190603B1 (en) 2015-07-29

Family

ID=39079212

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08802651.3A Active EP2190603B1 (en) 2007-09-27 2008-09-27 Interchangeable cartridge system for a straightening machine and method for operating said straightening machine

Country Status (4)

Country Link
US (1) US8336354B2 (en)
EP (1) EP2190603B1 (en)
DE (1) DE202007015406U1 (en)
WO (1) WO2009043543A2 (en)

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EP3782745A1 (en) 2019-08-23 2021-02-24 Kohler Maschinenbau GmbH Straightening machine, maintenance device and method for making straightening rolls accessible for the maintenance of a straightening machine
DE102020133203A1 (en) 2020-12-11 2022-06-15 Kohler Maschinenbau Gmbh Leveler and method of inspecting, servicing or replacing back-up rolls in a leveler

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CN102716941A (en) * 2012-06-06 2012-10-10 芜湖鑫泰铜业有限公司 Vertical flattening straightening device for copper belt
EP2774696A1 (en) * 2013-03-08 2014-09-10 Siemens S.p.A. Apparatus for changing rolls of a straightening machine
PL2881187T3 (en) * 2013-12-05 2016-10-31 Roller levelling machine and method for inspecting, servicing and maintaining a roller levelling machine
DE102015102271C9 (en) * 2014-02-26 2023-05-25 Arku Maschinenbau Gmbh Method and device for straightening metal parts with pinch point reduction
DE102015216387A1 (en) * 2015-08-27 2017-03-02 Sms Group Gmbh Straightening machine with modular exchangeable cassette system
CN106180614B (en) * 2016-08-30 2018-06-29 中国重型机械研究院股份公司 A kind of single chassis withdrawal straightening machine multifunctional detecting device and method

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EP3782745A1 (en) 2019-08-23 2021-02-24 Kohler Maschinenbau GmbH Straightening machine, maintenance device and method for making straightening rolls accessible for the maintenance of a straightening machine
DE102019122749A1 (en) * 2019-08-23 2021-02-25 Kohler Maschinenbau Gmbh Straightening machine and method for making straightening rolls accessible for maintenance of a straightening machine
DE102020133203A1 (en) 2020-12-11 2022-06-15 Kohler Maschinenbau Gmbh Leveler and method of inspecting, servicing or replacing back-up rolls in a leveler

Also Published As

Publication number Publication date
DE202007015406U1 (en) 2008-02-14
WO2009043543A3 (en) 2009-10-15
US8336354B2 (en) 2012-12-25
EP2190603A2 (en) 2010-06-02
WO2009043543A2 (en) 2009-04-09
US20110005289A1 (en) 2011-01-13

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