CN106180614B - A kind of single chassis withdrawal straightening machine multifunctional detecting device and method - Google Patents
A kind of single chassis withdrawal straightening machine multifunctional detecting device and method Download PDFInfo
- Publication number
- CN106180614B CN106180614B CN201610779304.1A CN201610779304A CN106180614B CN 106180614 B CN106180614 B CN 106180614B CN 201610779304 A CN201610779304 A CN 201610779304A CN 106180614 B CN106180614 B CN 106180614B
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- CN
- China
- Prior art keywords
- straightening machine
- withdrawal straightening
- hydraulic
- single chassis
- pedestal
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/1226—Accessories for subsequent treating or working cast stock in situ for straightening strands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/20—Controlling or regulating processes or operations for removing cast stock
- B22D11/208—Controlling or regulating processes or operations for removing cast stock for aligning the guide rolls
Abstract
The invention discloses a kind of single chassis withdrawal straightening machine multifunctional detecting device and method, including monitor station, withdrawal straightening machine hydraulic drive mechanism and hydraulic control unit；The monitor station includes the pedestal of H-type beam, and base upper surface is provided with support base, and backing plate is installed on support base；Column is additionally provided on pedestal simultaneously, column is equipped with guide rail, and the height of guide rail is adjusted by gasket, makes difference in height between guide rail and backing plate consistent with the difference in height of roller surface to withdrawal straightening machine base of frame under single chassis withdrawal straightening machine；On pedestal also there are with the corresponding interface of withdrawal straightening machine；The present invention concentrates in together the multinomial maintenance of single chassis withdrawal straightening machine, can carry out tension leveler roller seam adjusting control and gap preset Zero calibration；The advantage concentrated with place, save the time, saved cost, the maintenance off-line for single chassis withdrawal straightening machine provide conveniently.
Description
Technical field
The invention belongs to Casting Equipment technical fields, are related to having an area of the detection of base continuous casting equipment, and in particular to Yi Zhongdan
Rack withdrawal straightening machine multifunctional detecting device and method.
Background technology
The maintenance of circumference base withdrawal straightening machine is online at present or all there are certain difficulties offline.On-line maintenance needs basis
Field condition builds maintenance platform；Off-line maintenance can only be placed on different places according to the project of repair.
Invention content
Present invention solves the problem in that a kind of single chassis withdrawal straightening machine multifunctional detecting device and method are provided, it can be by list
The multinomial maintenance of rack withdrawal straightening machine concentrates in together, and saves the time, saves cost, and the maintenance off-line for single chassis withdrawal straightening machine provides
It is convenient.
The present invention is to be achieved through the following technical solutions：
A kind of single chassis withdrawal straightening machine multifunctional detecting device, including monitor station, withdrawal straightening machine hydraulic drive mechanism and hydraulic pressure control
Unit processed；
The monitor station includes the pedestal of H-type beam, and base upper surface is provided with support base, and backing plate is installed on support base
On；Column is additionally provided on pedestal simultaneously, column is equipped with guide rail, and the height of guide rail is adjusted by gasket, makes guide rail and backing plate
Between difference in height it is consistent with the difference in height of roller surface to withdrawal straightening machine base of frame under single chassis withdrawal straightening machine；On pedestal also there are
With the corresponding interface of withdrawal straightening machine；
The withdrawal straightening machine hydraulic drive mechanism includes hydraulic power station, the hydraulic station and hydraulic pressure that act on withdrawal straightening machine
Pipeline；
The hydraulic control unit includes PLC control stations, local communication equipment and hydraulic station control box, PLC control stations
It is connect by Industrial Ethernet with local communication equipment, receives operational order and setting value, control the action of hydraulic station, and will
Status display comes out.
The backing plate is installed on bolt and washer on support base after the adjustment of the first gasket.
Survey tool is also placed on the guide rail, for detecting under single chassis withdrawal straightening machine roller surface to straightening motor spindle
The levelness of absolute altitude and lower roll.
It is connected between the H-type beam of the pedestal by round steel.
After withdrawal straightening machine and interface align and are positioned on pedestal, fixed with fastener；Pedestal foundation bolt is consolidated again
It is fixed.
The PLC control stations are by fieldbus and hydraulic station control box telecommunication, and real-time diagnosis communication state；
PLC control stations receive the sensor signal and operational order of hydraulic station, and control hydraulic station performs corresponding action.
Based on the detection method of the single chassis withdrawal straightening machine multifunctional detecting device, including following operation：
1) withdrawal straightening machine alignment interface is positioned over workbench and be fixed；
2) withdrawal straightening machine lower roll absolute altitude and levelness are detected by the survey tool being placed on guide rail；In levelness
And absolute altitude by the electric part wiring of withdrawal straightening machine and is powered again when meeting the requirements, and hydraulic part is connected with hydraulic drive mechanism
It connects；
3) PLC control stations receive the various sensors of hydraulic station by fieldbus and hydraulic station control box telecommunication
Signal and operational order control the action of hydraulic station so that withdrawal straightening machine at various pressures lift and pressure action, with to electricity
Gas system and hydraulic system are detected；If it is detected that when abnormal, electrical system is connected with wiring detection electric-control system, hydraulic pressure
System is connected to complete to detect with signal detecting electric-control system；
4) to tension leveler roller seam adjusting control and gap preset Zero calibration is completed, then withdrawal straightening machine is offline, completes detection.
Compared with prior art, the present invention has technique effect beneficial below：
Single chassis withdrawal straightening machine multifunctional detecting device provided by the invention places withdrawal straightening machine by pedestal, and makes guide rail
It is highly consistent to withdrawal straightening machine base of frame for roller surface under single chassis withdrawal straightening machine with the difference in height of backing plate, convenient for being placed on guide rail
Survey tool, detect single chassis withdrawal straightening machine under roller surface to withdrawal straightening machine elevation of bottom and lower roll levelness；Further pass through
It is electrical and hydraulic system integrated, the multinomial maintenance of single chassis withdrawal straightening machine can be concentrated in together, withdrawal straightening machine roller can be carried out
Stitch adjusting control and gap preset Zero calibration；The advantage concentrated with place, save the time, saved cost, draws for single chassis
The maintenance off-line for the machine of rectifying provides convenient.
Description of the drawings
Fig. 1 is the structure diagram of the maintenance platform of the present invention；
Fig. 2 be place withdrawal straightening machine after maintenance platform structure diagram；
Fig. 3 is the workflow schematic diagram of the present invention.
Wherein, 1 is pedestal, and 2 be support base, and 3 be the first gasket, and 4 be backing plate, and 5 be column, and 6 be the second gasket, and 7 is lead
Rail, 8 be round steel, and 9 be bolt, and 10 be the first washer, and 11 be foundation bolt, and 12 be second packing ring, and 13 be withdrawal straightening machine.
Specific embodiment
With reference to specific embodiment, the present invention is described in further detail, it is described be explanation of the invention and
It is not to limit.
Referring to Fig. 1, Fig. 2, a kind of single chassis withdrawal straightening machine multifunctional detecting device, including monitor station, withdrawal straightening machine hydraulic-driven
Mechanism and hydraulic control unit；
The monitor station includes the pedestal 1 of H-type beam, and 1 upper surface of pedestal is provided with support base 2, and backing plate 4 is installed on support
On seat 2；Column 5 is additionally provided on pedestal 1 simultaneously, column 5 is equipped with guide rail 7, and the height of guide rail 7 is adjusted by gasket, makes to lead
Difference in height is consistent with the difference in height of roller surface to withdrawal straightening machine base of frame under single chassis withdrawal straightening machine between rail 7 and backing plate 4；Bottom
Seat 1 on also there are with the corresponding interface of withdrawal straightening machine；
The withdrawal straightening machine hydraulic drive mechanism includes hydraulic power station, the hydraulic station and hydraulic pressure that act on withdrawal straightening machine
Pipeline；
The hydraulic control unit includes PLC control stations, local communication equipment and hydraulic station control box, PLC control stations
It is connect by Industrial Ethernet with local communication equipment, receives operational order and setting value, control the action of hydraulic station, and will
Status display comes out.
Specifically, the backing plate 4 is installed on bolt 9 and washer 10 on support base 2 after the adjustment of the first gasket 3.
Survey tool is also placed on the guide rail 7, for detecting under single chassis withdrawal straightening machine roller surface to withdrawal straightening machine bottom
The levelness of portion's absolute altitude and lower roll.
It is connected between the H-type beam of the pedestal 1 by round steel 8.
After withdrawal straightening machine and interface align and are positioned on pedestal 1, fixed with fastener；Pedestal 1 is used into foundation bolt again
It is fixed.
The PLC control stations are by fieldbus and hydraulic station control box telecommunication, and real-time diagnosis communication state；
PLC control stations receive the sensor signal and operational order of hydraulic station, and control hydraulic station performs corresponding action.
Referring to Fig. 3, based on the detection method of the single chassis withdrawal straightening machine multifunctional detecting device, including following operation：
1) withdrawal straightening machine alignment interface is positioned over workbench and be fixed；
2) withdrawal straightening machine lower roll absolute altitude and levelness are detected by the survey tool being placed on guide rail；In levelness
And absolute altitude is when meeting the requirements, then by the electric part wiring of withdrawal straightening machine and is powered, and hydraulic part is connected with hydraulic drive mechanism
It connects；
3) PLC control stations receive the various sensors of hydraulic station by fieldbus and hydraulic station control box telecommunication
Signal and operational order control the action of hydraulic station so that withdrawal straightening machine at various pressures lift and pressure action, with to electricity
Gas system and hydraulic system are detected；If it is detected that when abnormal, electrical system is connected with wiring detection electric-control system, hydraulic pressure
System is connected to complete to detect with signal detecting electric-control system；
4) to tension leveler roller seam adjusting control and gap preset Zero calibration is completed, then withdrawal straightening machine is offline, completes detection.
The present invention concentrates in together the multinomial maintenance of single chassis withdrawal straightening machine, and place is concentrated, and saves the time, saves cost,
Maintenance off-line for single chassis withdrawal straightening machine provides conveniently.Example given above is to realize the present invention preferably example, this hair
It is bright to be not limited to the above embodiments.Those skilled in the art is made any non-according to the technical characteristic of technical solution of the present invention
The addition of essence is replaced, and is all belonged to the scope of protection of the present invention.
Claims (7)
1. a kind of single chassis withdrawal straightening machine multifunctional detecting device, which is characterized in that including monitor station, withdrawal straightening machine hydraulic drive mechanism
And hydraulic control unit；
The monitor station includes the pedestal (1) of H-type beam, and pedestal (1) upper surface is provided with support base (2), and backing plate (4) is installed on
On support base (2)；Column (5) is additionally provided on pedestal (1) simultaneously, column (5) is equipped with guide rail (7), is led by gasket adjusting
The height of rail (7) makes difference in height and roller surface under single chassis withdrawal straightening machine to straightening machine frame between guide rail (7) and backing plate (4)
The difference in height of bottom is consistent；On pedestal (1) also there are with the corresponding interface of withdrawal straightening machine；
The withdrawal straightening machine hydraulic drive mechanism includes hydraulic power station, the hydraulic station and hydraulic tube that act on withdrawal straightening machine
Road；
The hydraulic control unit includes PLC control stations, local communication equipment and hydraulic station control box, and PLC control stations pass through
Industrial Ethernet is connect with local communication equipment, receives operational order and setting value, controls the action of hydraulic station, and by state
It shows.
2. single chassis withdrawal straightening machine multifunctional detecting device as described in claim 1, which is characterized in that backing plate (4) warp
After crossing the first gasket (3) adjustment, it is installed on support base (2) with bolt (9) and washer (10).
3. single chassis withdrawal straightening machine multifunctional detecting device as described in claim 1, which is characterized in that on the guide rail (7)
Survey tool is also placed with, for detecting under single chassis withdrawal straightening machine roller surface to the level of withdrawal straightening machine elevation of bottom and lower roll
Degree.
4. single chassis withdrawal straightening machine multifunctional detecting device as described in claim 1, which is characterized in that the H of the pedestal (1)
It is connected between type beam by round steel (8).
5. single chassis withdrawal straightening machine multifunctional detecting device as described in claim 1, which is characterized in that in withdrawal straightening machine and interface pair
Position and after being positioned on pedestal (1), is fixed with fastener；Pedestal (1) is fixed with foundation bolt again.
6. single chassis withdrawal straightening machine multifunctional detecting device as described in claim 1, which is characterized in that the PLC control stations
By fieldbus and hydraulic station control box telecommunication, and real-time diagnosis communication state；PLC control stations receive the biography of hydraulic station
Sensor signal and operational order, control hydraulic station perform corresponding action.
7. the detection method based on single chassis withdrawal straightening machine multifunctional detecting device described in claim 1, which is characterized in that including
It operates below：
1) withdrawal straightening machine alignment interface is positioned over workbench and be fixed；
2) withdrawal straightening machine lower roll absolute altitude and levelness are detected by the survey tool being placed on guide rail；In levelness and mark
It when height meets the requirements, then by the electric part wiring of withdrawal straightening machine and is powered, hydraulic part is connected with hydraulic drive mechanism；
3) PLC control stations receive the various sensor signals of hydraulic station by fieldbus and hydraulic station control box telecommunication
And operational order, control the action of hydraulic station so that withdrawal straightening machine at various pressures lift and pressure action, with to being electrically
System and hydraulic system are detected；If it is detected that when abnormal, electrical system is connected with wiring detection electric-control system, hydraulic system
It is connected to complete to detect with signal detecting electric-control system；
4) to tension leveler roller seam adjusting control and gap preset Zero calibration is completed, then withdrawal straightening machine is offline, completes detection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610779304.1A CN106180614B (en) | 2016-08-30 | 2016-08-30 | A kind of single chassis withdrawal straightening machine multifunctional detecting device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610779304.1A CN106180614B (en) | 2016-08-30 | 2016-08-30 | A kind of single chassis withdrawal straightening machine multifunctional detecting device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106180614A CN106180614A (en) | 2016-12-07 |
| CN106180614B true CN106180614B (en) | 2018-06-29 |
Family
ID=58087169
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610779304.1A Active CN106180614B (en) | 2016-08-30 | 2016-08-30 | A kind of single chassis withdrawal straightening machine multifunctional detecting device and method |
Country Status (1)
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| CN (1) | CN106180614B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107282904B (en) * | 2017-05-09 | 2019-03-05 | 江阴兴澄特种钢铁有限公司 | A kind of setting of Continuous Casting Soft Reduction thickness measuring roller and control method |
| CN109654972A (en) * | 2018-12-27 | 2019-04-19 | 江苏永钢集团有限公司 | A kind of offline withdrawal straightening machine lower roll absolute altitude detection device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2002028714A (en) * | 2000-07-10 | 2002-01-29 | Daido Steel Co Ltd | Wire drawing device |
| CN202780393U (en) * | 2012-08-16 | 2013-03-13 | 山西太钢不锈钢股份有限公司 | On-line pulling-straightening roller assembly and disassembly device of pulling-straightening machine |
| CN104001891A (en) * | 2014-06-17 | 2014-08-27 | 中冶连铸技术工程有限责任公司 | Online control method for continuous casting of small square billet through dynamic soft press and heavy press |
| CN104972086A (en) * | 2015-06-25 | 2015-10-14 | 中冶连铸技术工程有限责任公司 | Detecting method and device for withdrawal and straightening machine |
| CN205996144U (en) * | 2016-08-30 | 2017-03-08 | 中国重型机械研究院股份公司 | A kind of single chassis withdrawal straightening machine multifunctional detecting device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202007015406U1 (en) * | 2007-09-27 | 2008-02-14 | Kohler Maschinenbau Gmbh | Removable cassette arrangement for a straightening machine and straightening machine |
-
2016
- 2016-08-30 CN CN201610779304.1A patent/CN106180614B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002028714A (en) * | 2000-07-10 | 2002-01-29 | Daido Steel Co Ltd | Wire drawing device |
| CN202780393U (en) * | 2012-08-16 | 2013-03-13 | 山西太钢不锈钢股份有限公司 | On-line pulling-straightening roller assembly and disassembly device of pulling-straightening machine |
| CN104001891A (en) * | 2014-06-17 | 2014-08-27 | 中冶连铸技术工程有限责任公司 | Online control method for continuous casting of small square billet through dynamic soft press and heavy press |
| CN104972086A (en) * | 2015-06-25 | 2015-10-14 | 中冶连铸技术工程有限责任公司 | Detecting method and device for withdrawal and straightening machine |
| CN205996144U (en) * | 2016-08-30 | 2017-03-08 | 中国重型机械研究院股份公司 | A kind of single chassis withdrawal straightening machine multifunctional detecting device |
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| CN106180614A (en) | 2016-12-07 |
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