EP2148020B1 - Large format osb board with improved characteristics, in particular for the construction industry - Google Patents
Large format osb board with improved characteristics, in particular for the construction industry Download PDFInfo
- Publication number
- EP2148020B1 EP2148020B1 EP09172833.7A EP09172833A EP2148020B1 EP 2148020 B1 EP2148020 B1 EP 2148020B1 EP 09172833 A EP09172833 A EP 09172833A EP 2148020 B1 EP2148020 B1 EP 2148020B1
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- European Patent Office
- Prior art keywords
- panel
- osb
- plate
- layers
- thickness
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/16—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
- Y10T428/24066—Wood grain
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
- Y10T428/24074—Strand or strand-portions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
- Y10T428/24074—Strand or strand-portions
- Y10T428/24083—Nonlinear strands or strand-portions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
- Y10T428/24074—Strand or strand-portions
- Y10T428/24091—Strand or strand-portions with additional layer[s]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
- Y10T428/24074—Strand or strand-portions
- Y10T428/24091—Strand or strand-portions with additional layer[s]
- Y10T428/24099—On each side of strands or strand-portions
- Y10T428/24107—On each side of strands or strand-portions including mechanically interengaged strands, strand-portions or strand-like strips
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24132—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in different layers or components parallel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/24992—Density or compression of components
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
- Y10T428/249925—Fiber-containing wood product [e.g., hardboard, lumber, or wood board, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31971—Of carbohydrate
- Y10T428/31989—Of wood
Definitions
- the present invention relates to an OSB board according to the preamble of claim 1.
- a corresponding OSB board is known, for example, from US 5,156,074 DE 195 03 343 A1 ,
- the invention relates to a component according to the preamble of claim 12 and a use of an OSB panel according to claim 14.
- An OSB board in the sense of this invention consists of at least one layer which is constructed with flat wood chips, so-called strands.
- the above-described layer forms the lower and upper cover layer and between them is the middle layer (in a 3-layer design), which has no preferred orientation of the stands. This distribution is also called "random" in technical language.
- the middle layer is the innermost layer of the plate.
- a 3-layered plate thus consists of an upper and a lower cover layer and a middle layer, a 5 or more layered plate of an upper and lower cover layer, a central layer and layers between the upper and lower cover layer and the Central location.
- a preferred embodiment of the invention is a 3-layer plate, 5-layer or multi-layer plates (an odd number of layers being useful). Even numbers of layers are just as conceivable.
- the invention is based on the technical problem of providing an OSB board which is suitable for large-scale use and, for example, can also be used for the construction of buildings.
- the present invention describes a large-sized wood-based panel, a component produced therefrom and a method for producing a large-sized plate with high mechanical properties such as the characteristics of bending, tension and pressure, without raising the specific gravity of the plate above the usual level. Furthermore, technological features of an OSB board are described, from which one can derive these increased mechanical properties and possible uses of this OSB board.
- Influencing parameters for the preferred embodiments of the present invention are the beach geometry (length, width, thickness), the alignment of the beach plies, the orientation of the strands within a ply in a desired direction, the proportion and type of binder or the mixture of several binders, the proportion of additives such.
- the ratio between the thickness between the outermost layer and the middle layers or the middle layer, the density profile, which is influenced by the targeted control of process parameters and ultimately the total thickness of the plate and the plate format, which on the intended use are coordinated.
- the present invention as well as its preferred embodiments make it possible to achieve the following mechanical-technological properties. These are to be understood as minimum values and indicated as mean values.
- the dispersion of the parameters is low due to the production.
- the properties are determined according to EN 789: 1995 "Timber structures - Test method - Determination of the mechanical properties of wood-based materials”. This standard regulates the determination of characteristic properties of wood-based materials used for structural purposes in the construction sector.
- the term "longitudinal” means that the beach orientation of the top skin layer is parallel to the sample length as defined by EN 789, and "transverse” means beach alignment transverse to the sample length.
- the following information refers to plates with a minimum thickness of 25 mm. Of thinner plates are usually expected even higher characteristics.
- Shear modulus in plate plane longitudinal: ⁇ 200 N / mm 2 transverse: ⁇ 190 N / mm 2
- wet For the wet tests (labeled "wet"), the specimens were stored in water at room temperature for a period of 15 hours prior to testing, with the tests being performed on drained specimens.
- Print elasticity module in plate plane longitudinal: ⁇ 6000 N / mm 2
- the properties of the wood-based panels according to the invention are influenced by the beach geometry and the most uniform design of the strands of the cover layer, the ratio of thickness of the cover layers to total thickness or the basis weight of the cover layer to the total basis weight of the plate and the average specific gravity of the plate (density).
- the two outer layers should consist in the finished product of at least 30 percent by weight of the total scattered chip quantity, which in sum of upper and lower cover layer corresponds to a proportion of at least 60%.
- the remaining 40% account for the middle layer in a 3-layer plate.
- the specific weight of the plate should not exceed 700 kg / m 3 , a value equal to or less than 650 kg / m 3 is desirable. This information refers to dry plates.
- the production of the strands is usually made of round wood, which is preferably present in debarked condition.
- the log logs are fed to a flaker, which produces strands of the desired dimension in a single operation by means of rotating tools.
- a multi-stage production of the beaches is just as conceivable as z. B. from a rotary veneer, which is crushed into strands in a further step.
- Fines are strands that are significantly different from the dimensions of the strands described above. Primarily during the production of fines should be avoided such as. B. by a gentle debarking and by regular sharpening of the cutting tools of the flaker. After Strandher ein a separation of the fine material from the beach but also conceivable.
- the proportion of fines can only be reduced to a still tolerable minimum proportion, but can not be prevented.
- the proportion of fines can be quite 10 to 15 weight percent based on the weight of the finished plate.
- the wood of the beach is not relevant. In principle, all types of wood such. As poplar, birch, beech, oak, spruce, pine and the like possible.
- the jaw has been particularly suitable due to its good Chipping properties and exposed due to their relatively high resin content.
- paraffins and / or waxes are added.
- the application can take place in the form of a melt at the required elevated temperature (liquid wax application) or for emulsions at about room temperature.
- urea-formaldehyde glues UF
- melamine-formaldehyde glues MF
- phenol-formaldehyde glues PF
- binders based on isocyanate eg PMDI
- binders based on acrylates have proven successful.
- a mixture of at least two of these types of binder is used, but also mixtures of several types of glue is conceivable.
- the term "mixture” is understood to mean not only a mixture of different types of ready-to-use binders, but also a mixture of various of the cited types, which already results in the course of production as a mixture. So z.
- melamine-urea-formaldehyde glues (MUF) or melamine-urea-phenol-formaldehyde glues (MUPF) by co-cooking in the same reaction vessel (reactor) are produced.
- the individual layers of the plate may also contain different types of binders and mixtures thereof, wherein it is advantageous for multi-layer plates for stability reasons, those layers, which are each arranged - in relation to the plate surfaces - in the same position, with the same binder type or to provide the same mixture.
- PMDI isocyanate-based binder
- binder and the binder type are decisive for the desired mechanical and technological properties.
- the content of binder depends on the type of binder. Binder contents for UF, MF, PF and their mixtures are in the range between 10 and 15 wt.% (For mixtures as the sum of the components used) calculated as solid resin based on the dry matter wood strands. When using isocyanates, the binder content can be reduced to 5 to 10 wt.%.
- the gluing of the beaches takes place before the beach mat is formed.
- Beleimtrommeln are provided for this, which allow a continuous gluing in the run.
- the drums rotate around their own longitudinal axis and thus keep the introduced beach material constantly in motion.
- a fine glue mist is created by means of nozzles, which is reflected evenly on the beach.
- the drums have built-in components, in order to be able to constantly pick up the beach material and to transport the beach material from the inlet into the drum to the outlet.
- An oblique inclination of the drum in the longitudinal direction can assist the forward movement of the strands.
- the achievement of the desired mechanical and technological properties is influenced by the targeted orientation of the strands.
- The% set of chips, which may deviate more than +/- 15 ° from the selected direction of orientation is small. Nevertheless, in the "transverse" direction of the plate, there are still sufficient strengths and stiffnesses, since the scattering process always gives a deviation from the desired orientation.
- the target orientation of the strands will depend on the position of the beach ply within the panel.
- the two outermost layers, the cover layers, should be aligned parallel to the plate length as previously described for a single-layer plate.
- the strands of the single center layer are oriented without a preferred direction (random).
- a plate structure of more than 3 layers is also conceivable.
- the number of layers will be odd
- the beach orientation of the cover layers and the middle layer as described above and the orientation of the other layers may be arbitrary.
- the preferred beach orientation of these other layers is crosswise to the beach orientation of each outer adjacent location.
- a random orientation of individual layers is also possible.
- the shaping of the beach mat from the various superimposed layers is accomplished by a spreader. For each layer is usually a scattering head available. This The task is to arrange the glued strands in the desired direction or randomly orient them. After spreading the mat, the pressing takes place to a stable plate-shaped product under the action of pressure and temperature. This can be done either in cycle presses (single or multi-day presses) or in continuous presses. The latter make it possible to produce an endless plate belt which can be cut into the desired formats.
- the plates can be ground after production. This achieves a homogeneous plate thickness with small thickness tolerances and improved conditions for gluing two or more plates to components as described below. However, with sufficient board surface quality and sufficient thickness tolerance of the boards, gluing without prior sanding is also possible.
- FIG. 1 shows a wooden material plate 1 as described above, which is composed of three beach layers.
- the upper strand layer 2 shows a preferred orientation of the strands 5 in the longitudinal direction of the plate. It can be seen that the strands 5 of the cover layer 2 are not aligned strictly parallel to the plate length, but nevertheless given a high degree of orientation.
- the middle layer 3 consists of strands 6, which are somewhat smaller in their dimensions than the strands of the cover layers 2 and 4. The orientation of the strands 6 of the middle layer 3 is randomly oriented.
- the lower cover layer 4 is constructed in mirror image to the upper cover layer 2.
- FIG. 1 shown plate 1 are selected as reference only as an example of a section of a large-sized plate and do not match the real dimensions plate length and plate width.
- FIG. 1 also shows that the thickness s1 of the two cover layers (both the lower cover layer 4 and the upper cover layer 2 constructed in mirror image) is each about 30% of the total thickness s of the plate and the thickness s2 of the middle layer 3 is about 40%.
- the individual plates 1 produced by the method described above can have a thickness s up to about 50 mm and formats of 2.8 x 15 m and can be used in a variety of applications in the construction sector.
- the plate length of 15 m should not be understood as an upper limit. However, it has been shown that both for the production and subsequent plate manipulation in the course of further processing here is a reasonable order of magnitude at 10 to 15 m.
- FIG. 2 schematically shows such a component 10 which is made of 3 individual plates 1.
- the individual plates 1 with an adhesive such. B. isocyanate at least partially bonded over a large area.
- This component can, for. B. be used in house construction for exterior and interior walls, with the advantages that elements corresponding to the wall length without joints over a full storey height (up to 2.8 m) can be produced.
- the common house-building practice eg single-family house, multi-family house shows that wall elements with a length between 10 and 15 m are quite sufficient to be able to produce entire wall, ceiling and roof elements.
- FIG. 3 shows 2 different embodiments.
- Figure 3 a consists of the ceiling, wall or roof element 20 of a support 22, an upper plate 21 and a lower plate 23.
- the plate 21 consists in itself again of 2 individual plates 1
- the carrier 22 consists in itself again of 3 individual plates. 1
- the plates 21 and 22 are connected to the carrier 22 positively or positively. If the component 21 is a ceiling element, then the plate 21 assumes the function of the floor of the upper floor and the plate 23 the function of the ceiling of the lower floor.
- the component 20 consists of an upper plate 31, which is constructed only of a single plate 1, further from the carrier 32 and from the lower plate 33.
- the carrier 32 is arranged in contrast to the carrier 22 lying.
- the FIG. 4 shows the structure of a large-area component 20 which is composed of a plurality of individual plates 1.
- the length L can be up to 15 m and the width B up to 2.8 m.
- the carriers 23, 33 are firmly connected to the plates 21, 31 and 22, 32. As a result, the component in combination with the high mechanical and technological properties of the individual plates 1 itself has a high degree of wearability.
- the 3-layer OSB board of the following example was manufactured on an industrial plant.
- Stranded logs are made from decorticated pine logs with a length of approx. 150 mm, a width of between 10 and 25 mm and a thickness of between 0.5 and 0.8 mm. Fines are, as far as possible, already separated. Subsequent drying reduces the moisture content of the strands of both layers to between 3 and 5%. Before gluing, the proportion of fines is minimized by means of screening devices.
- the gluing is carried out in Beleimtrommeln, wherein the top layer with about 13 wt.% Melamine-urea-phenol-formaldehyde glue (solid resin based on dry wood mass) and the middle layer with 8 wt.% Of a PMDI binder were mixed.
- the 3-layer OSB board of the following example was manufactured on an industrial plant.
- the production of the strands for the middle and top layer takes place until the mat formation on separate processing lines.
- Strands with a length of approx. 140 mm, a width of between 10 and 30 mm and a thickness of approx. 0.6 mm are produced from debarked pine trunks. Fines are, as far as possible, already separated. Subsequent drying reduces the moisture content of the strands of both layers to between 3 and 5%. Before gluing, the proportion of fines is minimized by means of screening devices. The gluing is done in Beleimtrommeln, wherein the top layer with about 7.0 wt.% PMDI (solid resin based on dry wood mass) and the middle layer with 5.5 wt.% Of a PMDI binder were mixed.
- PMDI solid resin based on dry wood mass
- the 1-layer OSB board of the following example was manufactured on an industrial plant.
- Strands with a length of approx. 140 mm, a width of between 10 and 30 mm and a thickness between 0.5 and 0.6 mm are produced from debarked pine trunks. Fines are, as far as possible, already separated. Subsequent drying reduces the moisture content of the strands to between 3 and 5%. Before gluing, the proportion of fines is minimized by means of screening devices. The gluing is done in Beleimtrommeln, with about 7,0Gew. % PMDI (solid resin based on wood dry matter) were mixed.
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- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Panels For Use In Building Construction (AREA)
- Laminated Bodies (AREA)
- Joining Of Building Structures In Genera (AREA)
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Abstract
Description
Die vorliegende Erfindung betrifft eine OSB-Platte gemäß Oberbegriff von Anspruch 1. Eine entsprechende OSB-Platte ist beispielsweise bekannt aus der
Ferner betrifft die Erfindung ein Bauteil gemäß Oberbegriff von Anspruch 12 sowie eine Verwendung einer OSB-Platte gemäß Anspruch 14.Furthermore, the invention relates to a component according to the preamble of claim 12 and a use of an OSB panel according to claim 14.
Eine OSB-Platte im Sinne dieser Erfindung besteht aus zumindest einer Schicht, die mit flachen Holzspänen, sogenannten Strands aufgebaut ist. Die Strands dieser Lage sind in eine bevorzugte Richtung orientiert (hier in Produktionsrichtung = Plattenlängsrichtung). Auch wenn man hier nur von einer einschichtigen Platte spricht, so wird im Zuge der Herstellung dieser Platte üblicher weise eine untere und eine spiegelgleiche obere Decklage zu einer in sich homogenen Lage vereint.An OSB board in the sense of this invention consists of at least one layer which is constructed with flat wood chips, so-called strands. The strands of this layer are oriented in a preferred direction (here in the production direction = plate longitudinal direction). Even if one speaks here only of a single-layer plate, it is common in the course of the production of this plate, a lower and a mirror-like upper cover layer combined into a homogeneous in itself position.
Bei mehrlagigem Aufbau bildet die zuvor beschriebene Lage die untere und obere Decklage und dazwischen befindet sich die Mittellage (bei 3-lagiger Ausführung), welche keine bevorzugte Ausrichtung der Stands aufweist. Diese Streuung bezeichnet man in der Fachsprache auch als "random". Als Mittellage wird die innerste Lage der Platte bezeichnet. Eine 3-schichtige Platte besteht also aus einer oberen und einer unteren Decklage und einer Mittellage, eine 5 oder mehrlagige Platte aus einer oberen und unteren Decklage, aus einer Mittellage und aus Lagen zwischen der oberen bzw. unteren Decklage und der Mittellage. Eine bevorzugte Ausführungsform der Erfindung ist eine 3-schichtige Platte, 5-schichtige oder noch mehrschichtige Platten (wobei eine ungerade Anzahl von Lagen sinnvoll ist). Gerade Anzahlen von Lagen sind aber genauso denkbar.In multilayer construction, the above-described layer forms the lower and upper cover layer and between them is the middle layer (in a 3-layer design), which has no preferred orientation of the stands. This distribution is also called "random" in technical language. The middle layer is the innermost layer of the plate. A 3-layered plate thus consists of an upper and a lower cover layer and a middle layer, a 5 or more layered plate of an upper and lower cover layer, a central layer and layers between the upper and lower cover layer and the Central location. A preferred embodiment of the invention is a 3-layer plate, 5-layer or multi-layer plates (an odd number of layers being useful). Even numbers of layers are just as conceivable.
Der Erfindung liegt das technische Problem zugrunde, eine OSB-Platte anzugeben, die für einen großflächigen Einsatz geeignet ist und beispielsweise auch für den Aufbau von Gebäuden verwendet werden kann.The invention is based on the technical problem of providing an OSB board which is suitable for large-scale use and, for example, can also be used for the construction of buildings.
Das zuvor aufgezeigte technische Problem wird erfindungsgemäß durch eine OSB-Platte mit den Merkmalen des Anspruches 1 gelöst. Weitere Ausgestaltungen sind in den Unteransprüchen angegeben und im folgenden ausführlich beschrieben.The above-indicated technical problem is solved by an OSB board with the features of
Die vorliegende Erfindung beschreibt eine grossformatige Holzwerkstoffplatte, ein daraus hergestelltes Bauteil sowie ein Verfahren zur Herstellung einer großformatigen Platte mit hohen mechanischen Eigenschaften wie beispielsweise den Kenngrößen für Biegung, Zug und Druck, ohne das spezifische Gewicht der Platte deswegen über das übliche Maß anzuheben. Weiters werden technologische Merkmale einer OSB-Platte beschrieben, aus denen man diese erhöhten mechanischen Eigenschaften ableiten kann und mögliche Verwendungen dieser OSB-Platte.The present invention describes a large-sized wood-based panel, a component produced therefrom and a method for producing a large-sized plate with high mechanical properties such as the characteristics of bending, tension and pressure, without raising the specific gravity of the plate above the usual level. Furthermore, technological features of an OSB board are described, from which one can derive these increased mechanical properties and possible uses of this OSB board.
Einflussparameter für die bevorzugten Ausgestaltungen der vorliegenden Erfindung sind die Strandgeometrie (Länge, Breite, Dicke), die Ausrichtung der Strandlagen zueinander, die Ausrichtung der Strands innerhalb einer Lage in einer gewollten Richtung, der Anteil und die Art des Bindemittels bzw. des Gemisches aus mehreren Bindemitteln, der Anteil von Additiven wie z. B. Härter und Paraffinen, das Verhältnis hinsichtlich der Dicke zwischen der äußersten Lage und den mittleren Lagen bzw. der mittleren Lage, dem Dichteprofil, das durch die gezielte Steuerung von Prozessparametern beeinflusst wird und letztlich die Plattengesamtdicke und das Plattenformat, welche auf den angedachten Einsatzzweck abgestimmt sind.Influencing parameters for the preferred embodiments of the present invention are the beach geometry (length, width, thickness), the alignment of the beach plies, the orientation of the strands within a ply in a desired direction, the proportion and type of binder or the mixture of several binders, the proportion of additives such. As hardeners and paraffins, the ratio between the thickness between the outermost layer and the middle layers or the middle layer, the density profile, which is influenced by the targeted control of process parameters and ultimately the total thickness of the plate and the plate format, which on the intended use are coordinated.
Die vorliegende Erfindung sowie ihre bevorzugten Ausgestaltungen ermöglichen die Erreichung folgender mechanisch-technologischer Eigenschaften. Diese sind als Mindestwerte zu verstehen und angegeben als Mittelwerte. Die Streuung der Kenngrößen ist herstellungsbedingt gering. Die Ermittlung der Eigenschaften erfolgt nach EN 789:1995 "Holzbauwerke- Prüfverfahren - Bestimmung der mechanischen Eigenschaften von Holzwerkstoffen". Diese Norm regelt die Bestimmung von charakteristischen Eigenschaften für Holzwerkstoffe, die für tragende Zwecke im Baubereich eingesetzt werden. Die Bezeichnung "längs" bedeutet, dass die Strandausrichtung der oberen Decklage parallel zur Probenlänge im Sinne der EN 789 ist, und "quer" bedeutet eine Strandausrichtung quer zur Probenlänge. Die nachstehenden Angaben beziehen sich beispielhaft auf Platten mit einer Mindestdicke von 25 mm. Von dünneren Platten sind in der Regel noch höhere Kenngrößen zu erwarten.The present invention as well as its preferred embodiments make it possible to achieve the following mechanical-technological properties. These are to be understood as minimum values and indicated as mean values. The dispersion of the parameters is low due to the production. The properties are determined according to EN 789: 1995 "Timber structures - Test method - Determination of the mechanical properties of wood-based materials". This standard regulates the determination of characteristic properties of wood-based materials used for structural purposes in the construction sector. The term "longitudinal" means that the beach orientation of the top skin layer is parallel to the sample length as defined by EN 789, and "transverse" means beach alignment transverse to the sample length. The following information refers to plates with a minimum thickness of 25 mm. Of thinner plates are usually expected even higher characteristics.
Biegefestigkeit senkrecht zur Plattenebene:
Biegeelastizitätsmodul senkrecht zur Plattenebene:
Scherfestigkeit in Plattenebene:
Schermodul in Plattenebene:
Druckfestigkeit "feucht" in Plattenebene:
Druckelastizitätsmodul "feucht" in Plattenebene:
Für die Feuchtprüfungen (Bezeichnung "feucht") wurden die Probekörper vor der Prüfung über einen Zeitraum von 15 Stunden in Wasser bei Raumtemperatur gelagert, wobei die Prüfungen an abgetropften Proben vorgenommen wurden.For the wet tests (labeled "wet"), the specimens were stored in water at room temperature for a period of 15 hours prior to testing, with the tests being performed on drained specimens.
Zugfestigkeit in Plattenebene:
längs: ≥ 20,0 N/mm2 Tensile strength in plate plane:
longitudinal: ≥ 20.0 N / mm 2
Zugelastizitätsmodul in Plattenebene:
längs: ≥ 6000 N/mm2 Tensile modulus at plate level:
longitudinal: ≥ 6000 N / mm 2
Druckfestigkeit in Plattenebene:
längs: ≥ 20,0 N/mm2 Pressure resistance in plate plane:
longitudinal: ≥ 20.0 N / mm 2
Druckelastizitätsmodul in Plattenebene:
längs: ≥ 6000 N/mm2 Print elasticity module in plate plane:
longitudinal: ≥ 6000 N / mm 2
Bei einem weiteren Ausgestaltung der Erfindung sind folgende Eigenschaften gegeben:
Biegefestigkeit senkrecht zur Plattenebene:
Biegeelastizitätsmodul senkrecht zur Plattenebene:
Bending strength perpendicular to the plate plane:
Bending elastic modulus perpendicular to the plate plane:
Die Eigenschaften der erfindungsgemäßen Holzwerkstoffplatten werden durch die Strandgeometrie und die möglichst uniforme Ausgestaltung der Strands der Decklage, das Verhältnis von Dicke der Decklagen zur Gesamtdicke bzw. das Flächengewicht der Decklage zum gesamten Flächengewicht der Platte und das mittlere spezifische Gewicht der Platte (Dichte) beeinflusst.The properties of the wood-based panels according to the invention are influenced by the beach geometry and the most uniform design of the strands of the cover layer, the ratio of thickness of the cover layers to total thickness or the basis weight of the cover layer to the total basis weight of the plate and the average specific gravity of the plate (density).
Es hat sich gezeigt, dass folgende Parameter hinsichtlich der Stranddimensionen für die Erreichung der angestrebten mechanisch-technologischen Eigenschaften vorteilhaft sind:
- Strands für die äußeren Lagen (Decklage):
- Länge: 130 - 180 mm
- Breite: 10 - 30 mm
- Dicke: 0,4 - 1,0 mm
- Strands für die Mittellage:
- Länge: 90 - 180 mm
- Breite: 10 - 30 mm
- Dicke: 0,4 - 1,0 mm
- Strands for the outer layers (cover layer):
- Length: 130 - 180 mm
- Width: 10 - 30 mm
- Thickness: 0.4 - 1.0 mm
- Strands for the middle layer:
- Length: 90 - 180 mm
- Width: 10 - 30 mm
- Thickness: 0.4 - 1.0 mm
Die beiden Decklagen (Außenschichten) sollen beim fertigen Produkt aus je mindestens 30 Gewichtsprozent der insgesamt abgestreuten Spanmenge bestehen, was in Summe aus oberer und untere Decklage einem Anteil von zumindest 60% entspricht. Die restlichen 40% entfallen auf die Mittellage bei einer 3-schichtigen Platte. Das spezifische Gewicht der Platte soll höchstens 700 kg/m3 betragen, ein Wert kleiner gleich 650 kg/m3 ist anzustreben. Diese Angaben beziehen sich auf trockene Platten.The two outer layers (outer layers) should consist in the finished product of at least 30 percent by weight of the total scattered chip quantity, which in sum of upper and lower cover layer corresponds to a proportion of at least 60%. The remaining 40% account for the middle layer in a 3-layer plate. The specific weight of the plate should not exceed 700 kg / m 3 , a value equal to or less than 650 kg / m 3 is desirable. This information refers to dry plates.
Die Herstellung der Strands erfolgt in der Regel aus Rundholz, welches vorzugsweise in entrindetem Zustand vorliegt. Die Rundholzstämme werden einer Zerspanungsmaschine (Flaker) zugeführt, welche in einem einzigen Arbeitsgang durch rotierende Werkzeuge Strands der gewünschten Dimension herstellen. Eine mehrstufige Fertigung der Strands ist aber ebenso denkbar wie z. B. aus einem Schälfurnier, welches in einem weiteren Arbeitsschritt zu Strands zerkleinert wird.The production of the strands is usually made of round wood, which is preferably present in debarked condition. The log logs are fed to a flaker, which produces strands of the desired dimension in a single operation by means of rotating tools. A multi-stage production of the beaches is just as conceivable as z. B. from a rotary veneer, which is crushed into strands in a further step.
Vorteilhaft für die Erreichung der angestrebten Eigenschaften ist, dass der Anteil von Feingut in den einzelnen Lagen auf ein Minimum reduziert wird. Unter Feingut versteht man Strands, die sich signifikant von den zuvor beschriebenen Dimensionen der Strands unterscheiden. Primär soll während der Fertigung der Anfall von Feingut vermieden werden wie z. B. durch eine schonende Entrindung und durch regelmäßiges Schärfen der Schneidwerkzeuge des Flakers. Nach der Strandherstellung ist ein Separieren des Feingutes von den Strands aber ebenso denkbar.Advantageous for achieving the desired properties is that the proportion of fines in the individual layers is reduced to a minimum. Fines are strands that are significantly different from the dimensions of the strands described above. Primarily during the production of fines should be avoided such as. B. by a gentle debarking and by regular sharpening of the cutting tools of the flaker. After Strandherstellung a separation of the fine material from the beach but also conceivable.
Natürlich kann auch bei sorgfältigster Strandherstellung und gewissenhafter Separierung der Anteil an Feingut nur auf einen noch zu tolerierenden minimalen Anteil reduziert werden, aber nicht verhindert werden. Der Feingutanteil, kann durchaus 10 bis 15 Gewichtsprozent bezogen auf das Gewicht der fertigen Platte betragen.Of course, even with the most careful beach preparation and conscientious separation, the proportion of fines can only be reduced to a still tolerable minimum proportion, but can not be prevented. The proportion of fines, can be quite 10 to 15 weight percent based on the weight of the finished plate.
Die Holzart der Strands ist nicht von Relevanz. Prinzipiell sind alle Holzarten wie z. B. Pappel, Birke, Buche, Eiche, Fichte, Kiefer und dergleichen möglich. Als besonders geeignet hat sich die Kiefer auf Grund ihrer guten Zerspanungseigenschaften und auf Grund ihres relativ hohen Harzanteiles herausgestellt.The wood of the beach is not relevant. In principle, all types of wood such. As poplar, birch, beech, oak, spruce, pine and the like possible. The jaw has been particularly suitable due to its good Chipping properties and exposed due to their relatively high resin content.
Zur Verringerung der Quellungseigenschaften sind Paraffine und/oder Wachse zugegeben. Das Aufbringen kann in Form einer Schmelze bei dafür erforderlicher erhöhter Temperatur erfolgen (Flüssigwachsauftrag) oder für Emulsionen bei etwa Raumtemperatur.To reduce the swelling properties paraffins and / or waxes are added. The application can take place in the form of a melt at the required elevated temperature (liquid wax application) or for emulsions at about room temperature.
Als Bindemitteltypen haben sich Harnstoff-Formaldehyd-Leime (UF), Melamin-Formaldehyd-Leime (MF), Phenol-Formaldehydleime (PF), Bindemittel auf Basis von Isocyanat (z. B. PMDI) aber auch Bindemittel auf Basis von Acrylaten bewährt. Zumeist wird eine Mischung von zumindest zwei dieser Typen von Bindemittel verwendet, aber auch Mischungen aus mehreren Leimtypen ist denkbar. Als Gemisch wird nicht nur eine Mischung von verschiedenen Typen bereits einsatzfähiger Bindemittel verstanden, sondern auch ein Gemisch aus verschiedenen der angeführten Typen, welches sich bereits im Zuge der Herstellung als Mischung ergibt. So können z. B. Melamin-Harnstoff-Formaldehyd-Leime (MUF) bzw. Melamin-Harnstoff-Phenol-Formaldehyd-Leime (MUPF) durch gemeinsame Kochung im selben Reaktiongefäß (Reaktor) hergestellt werden. Die einzelnen Lagen der Platte können auch unterschiedliche Typen von Bindemitteln und derer Mischungen beinhalten, wobei es bei mehrlagigen Platten aus Standfestigkeitsgründen vorteilhaft ist, jene Lagen, die jeweils - bezogen auf die Plattenoberflächen - in der selben Position angeordnet sind, mit dem selben Bindemitteltyp bzw. der selben Mischung zu versehen. So hat sich gezeigt, dass die Anforderungen der Erfindung bei einer 3-schichtigen Platte sehr gut erreicht werden können, wenn die obere und untere Decklage mit einem MUPF-Bindemittel versehen ist und die Mittellage mit einem Bindemittel auf Isocyanatbasis (PMDI).As binder types, urea-formaldehyde glues (UF), melamine-formaldehyde glues (MF), phenol-formaldehyde glues (PF), binders based on isocyanate (eg PMDI) but also binders based on acrylates have proven successful. In most cases, a mixture of at least two of these types of binder is used, but also mixtures of several types of glue is conceivable. The term "mixture" is understood to mean not only a mixture of different types of ready-to-use binders, but also a mixture of various of the cited types, which already results in the course of production as a mixture. So z. As melamine-urea-formaldehyde glues (MUF) or melamine-urea-phenol-formaldehyde glues (MUPF) by co-cooking in the same reaction vessel (reactor) are produced. The individual layers of the plate may also contain different types of binders and mixtures thereof, wherein it is advantageous for multi-layer plates for stability reasons, those layers, which are each arranged - in relation to the plate surfaces - in the same position, with the same binder type or to provide the same mixture. Thus, it has been found that the requirements of the invention can be achieved very well in a 3-layer plate when the upper and lower cover layer with a MUPF binder is provided and the middle layer with an isocyanate-based binder (PMDI).
Der Anteil an Bindemittel und die Bindemitteltype sind maßgeblich für die angestrebten mechanisch-technologischen Eigenschaften. Der Gehalt an Bindemittel ist abhängig von der Bindemitteltype. Bindemittelgehalte für UF, MF, PF und deren Mischungen liegen im Bereich zwischen 10 und 15 Gew. % (bei Mischungen als Summe der eingesetzten Komponenten) berechnet als Festharz bezogen auf die Trockenmasse Holzstrands. Bei der Verwendung von Isocyanaten kann der Bindemittelanteil auf 5 bis 10 Gew. % reduziert werden.The proportion of binder and the binder type are decisive for the desired mechanical and technological properties. The content of binder depends on the type of binder. Binder contents for UF, MF, PF and their mixtures are in the range between 10 and 15 wt.% (For mixtures as the sum of the components used) calculated as solid resin based on the dry matter wood strands. When using isocyanates, the binder content can be reduced to 5 to 10 wt.%.
Die Beleimung der Strands erfolgt vor der Formung der Strandmatte. Üblicherweise sind dafür gross dimensionierte Beleimtrommeln vorgesehen, die eine kontinuierliche Beleimung im Durchlauf ermöglichen. Die Trommeln rotieren um die eigene Längsachse und halten dadurch das eingebrachte Strandmaterial ständig in Bewegung. In den Trommeln wird mittels Düsen ein feiner Leimnebel erzeugt, der sich gleichmäßig auf den Strands niederschlägt. Die Trommeln verfügen über Einbauten, um zum einen das Strandmaterial ständig wieder aufgreifen zu können und zum anderen das Strandmaterial vom Einlauf in die Trommel zum Auslauf hin zu transportieren. Eine Schrägneigung der Trommel in Längsrichtung kann die Vorwärtsbewegung der Strands unterstützen.The gluing of the beaches takes place before the beach mat is formed. Usually large sized Beleimtrommeln are provided for this, which allow a continuous gluing in the run. The drums rotate around their own longitudinal axis and thus keep the introduced beach material constantly in motion. In the drums, a fine glue mist is created by means of nozzles, which is reflected evenly on the beach. The drums have built-in components, in order to be able to constantly pick up the beach material and to transport the beach material from the inlet into the drum to the outlet. An oblique inclination of the drum in the longitudinal direction can assist the forward movement of the strands.
Das Erreichen der angestrebten mechanisch-technologischen Eigenschaften wird durch die gezielte Ausrichtung der Strands beeinflusst.The achievement of the desired mechanical and technological properties is influenced by the targeted orientation of the strands.
Vor allem bei einer einlagig ausgeführten Platte sowie den Deckschichten mehrschichtiger Platten soll die Orientierung der Strands bevorzugt in eine Richtung (z.B. parallel zur Plattenlänge = Produktionsrichtung) erfolgen, wobei ein hohes Maß an Orientierung gegeben sein soll. Der %-Satz an Spänen, die mehr als +/- 15° von der gewählten Orientierungsrichtung abweichen dürfen ist gering. Dennoch liegen in "quer"-Richtung der Platte, noch ausreichende Festigkeiten und Steifigkeiten vor, da durch den Streuprozess immer eine Abweichung von der Sollorientierung gegeben ist.Particularly in the case of a single-layered plate and the cover layers of multilayer plates, the orientation of the strands should preferably be in one direction (for example parallel to the plate length = production direction), with a high degree of orientation. The% set of chips, which may deviate more than +/- 15 ° from the selected direction of orientation is small. Nevertheless, in the "transverse" direction of the plate, there are still sufficient strengths and stiffnesses, since the scattering process always gives a deviation from the desired orientation.
Bei 3-lagigen oder mehrlagigen Platten ist die Sollausrichtung der Strands von der Position der Strandlage innerhalb der Platte abhängig. Die beiden äußersten Lagen, die Decklagen, sollen parallel zur Plattenlänge wie zuvor für eine einlagige Platte beschrieben ausgerichtet sein. Betrachtet man eine 3-schichtige OSB-Platte, so sind die Strands der einzigen Mittellage ohne eine bevorzugte Richtung orientiert (random).For 3-ply or multi-ply panels, the target orientation of the strands will depend on the position of the beach ply within the panel. The two outermost layers, the cover layers, should be aligned parallel to the plate length as previously described for a single-layer plate. Considering a 3-layered OSB board, the strands of the single center layer are oriented without a preferred direction (random).
Ein Plattenaufbau aus mehr als 3 Lagen ist ebenso denkbar. In der Regel wird die Anzahl der Lagen ungerade sein, wobei die Strandorientierung der Decklagen und der Mittellage wie zuvor beschrieben ist und die Orientierung der anderen Lagen beliebig sein kann. So ist es denkbar, dass die bevorzugte Strandorientierung dieser anderen Lagen kreuzweise zur Strandorientierung der jeweils äußeren benachbarten Lage ist. Eine random-Orientierung einzelner Lagen ist aber ebenso möglich.A plate structure of more than 3 layers is also conceivable. In general, the number of layers will be odd, the beach orientation of the cover layers and the middle layer as described above and the orientation of the other layers may be arbitrary. Thus, it is conceivable that the preferred beach orientation of these other layers is crosswise to the beach orientation of each outer adjacent location. A random orientation of individual layers is also possible.
Die Formung der Strandmatte aus den verschiedenen übereinander liegenden Lagen wird von einer Streumaschine bewerkstelligt. Für jede Lage ist in der Regel ein Streukopf vorhanden. Dieser hat die Aufgabe die beleimten Strands in die Sollrichtung orientiert oder random-orientiert anzuordnen. Nach dem Streuen der Matte erfolgt das Pressen zu einem stabilen plattenförmigen Produkt unter Einwirkung von Druck und Temperatur. Dies kann sowohl in Taktpressen (Ein- oder Mehretagenpressen) erfolgen oder in kontinuierlich arbeitenden Pressen. Letztere ermöglichen die Herstellung eines endlosen Plattenbandes, das in die gewünschten Formate aufgetrennt werden kann.The shaping of the beach mat from the various superimposed layers is accomplished by a spreader. For each layer is usually a scattering head available. This The task is to arrange the glued strands in the desired direction or randomly orient them. After spreading the mat, the pressing takes place to a stable plate-shaped product under the action of pressure and temperature. This can be done either in cycle presses (single or multi-day presses) or in continuous presses. The latter make it possible to produce an endless plate belt which can be cut into the desired formats.
Die Platten können nach der Fertigung geschliffen werden. Dadurch erreicht man eine homogene Plattenstärke mit geringen Dickentoleranzen und verbesserte Bedingungen für das Verleimen von zwei oder mehreren Platten zu Bauteilen wie nachfolgend beschrieben. Bei ausreichender Plattenoberflächenqualität und ausreichender Dickentoleranz der Platten ist aber ein Verkleben ohne vorherigen Schliff ebenso möglich.The plates can be ground after production. This achieves a homogeneous plate thickness with small thickness tolerances and improved conditions for gluing two or more plates to components as described below. However, with sufficient board surface quality and sufficient thickness tolerance of the boards, gluing without prior sanding is also possible.
Die Erfindung wird im folgenden anhand von Ausführungsbeispielen näher erläutert, wobei auf die beigefügte Zeichnung Bezug genommen wird. In der Zeichnung zeigen
- Fig. 1
- ein erstes Ausführungsbeispiel einer erfindungsgemäßen OSB-Platte,
- Fig. 2
- den Schichtaufbau der OSB-Platte,
- Fig. 3
- zwei Beispiele eines aus OSB-Platten aufgebauten Bauelementes und
- Fig. 4
- den Aufbau eines großflächigen Bauelementes aus OSB-Platten.
- Fig. 1
- A first embodiment of an OSB board according to the invention,
- Fig. 2
- the layer structure of the OSB board,
- Fig. 3
- two examples of a constructed of OSB panels and component
- Fig. 4
- the construction of a large-scale component made of OSB boards.
Die nach dem zuvor beschriebene Verfahren hergestellten Einzelplatten 1 können eine Dicke s bis ca. 50 mm und Formate von 2,8 x 15 m aufweisen und können im Baubereich mannigfaltig eingesetzt werden. Die Plattenlänge von 15 m soll hier keinesfalls als Obergrenze verstanden werden. Es hat sich aber gezeigt, dass sowohl für die Herstellung und die nachfolgende Plattenmanipulation im Zuge der Weiterverarbeitung hier eine sinnvolle Größenordung bei 10 bis 15 m liegt.The
Vereint man mehrere Platten (z. B. 3 x 32 mm = 96 mm) zu einem Sandwichelement von größerer Stärke, so gewinnt man großflächige Bauteile. Die
Aus den zuvor genannten großflächigen Sandwichelementen lassen sich aber auch Träger derart fertigen, dass Streifen der gewünschten Trägerbreite bzw. Trägerhöhe daraus hergestellt werden. Die Streifen werden entsprechend der Plattenlänge herausgetrennt, womit eine Trägeränge bis zu 15 m möglich ist. Diese Träger können ein- oder beidseitig mit großformatigen OSB-Platten vereint werden zur Ausbildung von Decken-, Wand- oder Dachelementen, die über ausreichende Stabilität verfügen, Überspannungen von mehreren Metern zu überbrücken.From the large-area sandwich elements mentioned above, however, it is also possible to produce carriers in such a way that strips of the desired carrier width or carrier height are produced therefrom. The strips are cut out according to the length of the plate so that a length of support up to 15 m is possible. These carriers can be combined on one or both sides with large-format OSB boards to form ceiling, wall or roof elements with sufficient stability to bridge over several meters of overvoltage.
Die
Die
Die 3-schichtige OSB-Platte des folgenden Beispiels wurde auf einer Industrieanlage hergestellt.The 3-layer OSB board of the following example was manufactured on an industrial plant.
Die Herstellung der Strands für die Mittel- und Decklage erfolgt bis zur Mattenbildung auf getrennten Bearbeitungssträngen. Aus entrindeten Kiefernstämmen werden Strands mit einer Länge von ca. 150 mm, einer Breite zwischen 10 und 25 mm und einer Stärke zwischen 0,5 und 0,8 mm hergestellt. Feingut wird, soweit möglich, bereits abgetrennt. Die anschließende Trocknung reduziert den Feuchtegehalt der Strands beider Lagen auf einen Wert zwischen 3 bis 5 %. Vor der Beleimung wird der Feingutanteil mittels Siebeinrichtungen minimiert. Die Beleimung erfolgt in Beleimtrommeln, wobei die Decklage mit ca. 13 Gew. % Melamin-Harnstoff-Phenol-Formaldehyd-Leim (Festharz bezogen auf Holztrockenmasse) und die Mittellage mit 8 Gew. % eines PMDI-Bindemittels gemischt wurden.The production of the strands for the middle and top layer takes place until the mat formation on separate processing lines. Stranded logs are made from decorticated pine logs with a length of approx. 150 mm, a width of between 10 and 25 mm and a thickness of between 0.5 and 0.8 mm. Fines are, as far as possible, already separated. Subsequent drying reduces the moisture content of the strands of both layers to between 3 and 5%. Before gluing, the proportion of fines is minimized by means of screening devices. The gluing is carried out in Beleimtrommeln, wherein the top layer with about 13 wt.% Melamine-urea-phenol-formaldehyde glue (solid resin based on dry wood mass) and the middle layer with 8 wt.% Of a PMDI binder were mixed.
Anschließend erfolgt die Mattenbildung auf eine Breite von ca. 2,80 m, wobei zuerst die Strands der unteren Decklage mit einer Strandorientierung in Produktionsrichtung gelegt werden, dann die random-gestreute Mittellage ohne einer unidirektionalen Strandorientierung und zuletzt die obere Decklage, deren Strandorientierung ebenfalls in Produktionsrichtung erfolgt. Das Flächengewicht der unteren Decklage bezogen auf das Gesamtmattengewicht beträgt 36 %, jenes der Mittellage 28 % und der oberen Decklage ebenfalls 36 %. Die so erhaltene Matte wird unter Einwirkung von Druck und Temperatur zu einer OSB-Platte mit einer Enddicke von 33,5 mm verpresst und anschließend wird die im kontinuierlichen Verfahren hergestellte Endlosplatte in Formate von 12,0 x 2,80 m aufgetrennt. Nach einer Reifezeit von 5 Tagen weist die Platte folgende Eigenschaften auf (Mittelwert aus 5 Versuchen):
- Biegefestigkeit nach EN 789 senkrecht zu Plattenebene, längs: 36,9 N/mm2
- Biegeelastizitätsmodul nach EN 789 senkrecht zu Plattenebene, längs: 8322 N/mm2 (maximaler Wert 8816 N/mm2)
- Dichte bei ca. 12% Feuchtigkeit: 645 kg/m3
- Plattendichte bei 0% Feuchtigkeit: 585 kg/m3
- Bending strength according to EN 789 perpendicular to plate plane, longitudinal: 36.9 N / mm 2
- Flexural modulus according to EN 789 vertical to plate plane, longitudinal: 8322 N / mm 2 (maximum value 8816 N / mm 2 )
- Density at approx. 12% moisture: 645 kg / m 3
- Plate density at 0% humidity: 585 kg / m 3
Drei solcher so erhaltener Platten wurden auf eine Dicke von 32 mm geschliffen und mittels eines Klebers auf Isocyanatbasis miteinander vollflächig zu einem Plattenelement mit einer Gesamtdicke von 96 mm unter Einwirkung von Druck verklebt. Das so erhaltene Sandwichelement weist die selben Abmessungen wie die Einzelplatten auf (2,80 x 12,0 m) und verfügt über die folgenden Eigenschaften auf (Mittelwert aus 5 Versuchen):
- Biegefestigkeit nach EN 408 senkrecht zu Plattenebene, längs: 23,8 N/mm2
- Biegeelastizitätsmodul nach EN 408 senkrecht zu Plattenebene, längs: 6393 N/mm2
- Bending strength according to EN 408 perpendicular to plate plane, longitudinal: 23.8 N / mm 2
- Flexural modulus according to EN 408 perpendicular to plate plane, longitudinal: 6393 N / mm 2
(Die DIN EN 408, Ausgabedatum
Die 3-schichtige OSB-Platte des folgenden Beispiels wurde auf einer Industrieanlage hergestellt.The 3-layer OSB board of the following example was manufactured on an industrial plant.
Die Herstellung der Strands für die Mittel- und Decklage erfolgt bis zur Mattenbildung auf getrennten Bearbeitungssträngen. Aus entrindeten Kiefernstämmen werden Strands mit einer Länge von ca. 140 mm, einer Breite zwischen 10 und 30 mm und einer Stärke von ca. 0,6 mm hergestellt. Feingut wird, soweit möglich, bereits abgetrennt. Die anschließende Trocknung reduziert den Feuchtegehalt der Strands beider Lagen auf einen Wert zwischen 3 bis 5 %. Vor der Beleimung wird der Feingutanteil mittels Siebeinrichtungen minimiert. Die Beleimung erfolgt in Beleimtrommeln, wobei die Decklage mit ca. 7,0 Gew. % PMDI(Festharz bezogen auf Holztrockenmasse) und die Mittellage mit 5,5 Gew. % eines PMDI-Bindemittels gemischt wurden.The production of the strands for the middle and top layer takes place until the mat formation on separate processing lines. Strands with a length of approx. 140 mm, a width of between 10 and 30 mm and a thickness of approx. 0.6 mm are produced from debarked pine trunks. Fines are, as far as possible, already separated. Subsequent drying reduces the moisture content of the strands of both layers to between 3 and 5%. Before gluing, the proportion of fines is minimized by means of screening devices. The gluing is done in Beleimtrommeln, wherein the top layer with about 7.0 wt.% PMDI (solid resin based on dry wood mass) and the middle layer with 5.5 wt.% Of a PMDI binder were mixed.
Anschließend erfolgt die Mattenbildung auf eine Breite von ca. 2,80 m, wobei zuerst die Strands der unteren Decklage mit einer Strandorientierung in Produktionsrichtung gelegt werden, dann die random-gestreute Mittellage ohne einer undirektionalen Strandorientierung und zuletzt die obere Decklage, deren Strandorientierung ebenfalls in Produktionsrichtung erfolgt. Das Flächengewicht der unteren Decklage bezogen auf das Gesamtmattengewicht beträgt 35 %, jenes der Mittellage 30 % und der oberen Decklage ebenfalls 35 %. Die so erhaltene Matte wird unter Einwirkung von Druck und Temperatur zu einer OSB-Platte mit einer Enddicke von 24,8 mm verpresst und anschließend wird die im kontinuierlichen Verfahren hergestellte Endlosplatte in Formate von 12,0 x 2,80 m aufgetrennt. Nach einer Reifezeit von 5 Tagen weist die wie in Beispiel 1 ebenfalls ungeschliffene Platte folgende Eigenschaften auf (Mittelwert aus 10 Versuchen)):
- Biegefestigkeit nach EN 310 senkrecht zu Plattenebene, längs: 51,5 N/mm2
- Biegeelastizitätsmodul nach EN 310 senkrecht zu Plattenebene, längs: 8352 N/mm2 (maximaler Wert 9004N/mm2)
- Zugfestigkeit nach EN 408 in Plattenebene, längs: 25,3 N/mm2 (Mittelwert aus 4 Versuchen)
- Zugelastizitätsmodul nach EN 310 in Plattenebene, längs: 7392 N/mm2 (Mittelwert aus 4 Versuchen)
- Plattenfeuchtigkeit: ca 8%
- Plattendichte bei 0% Feuchtigkeit: 629 kg/m3
- Bending strength according to EN 310 perpendicular to plate plane, longitudinal: 51.5 N / mm 2
- Flexural modulus according to EN 310 perpendicular to plate plane, longitudinal: 8352 N / mm 2 (maximum value 9004N / mm 2 )
- Tensile strength according to EN 408 in plate plane, longitudinal: 25.3 N / mm 2 (average of 4 tests)
- Tensile modulus according to EN 310 in plate plane, longitudinal: 7392 N / mm 2 (average of 4 experiments)
- Plate humidity: about 8%
- Plate density at 0% humidity: 629 kg / m 3
Die 1-schichtige OSB-Platte des folgenden Beispiels wurde auf einer Industrieanlage hergestellt.The 1-layer OSB board of the following example was manufactured on an industrial plant.
Aus entrindeten Kiefernstämmen werden Strands mit einer Länge von ca. 140 mm, einer Breite zwischen 10 und 30 mm und einer Stärke zwischen 0,5 und 0,6 mm hergestellt. Feingut wird, soweit möglich, bereits abgetrennt. Die anschließende Trocknung reduziert den Feuchtegehalt der Strands auf einen Wert zwischen 3 bis 5 %. Vor der Beleimung wird der Feingutanteil mittels Siebeinrichtungen minimiert. Die Beleimung erfolgt in Beleimtrommeln, wobei mit ca. 7,0Gew. % PMDI(Festharz bezogen auf Holztrockenmasse) gemischt wurden.Strands with a length of approx. 140 mm, a width of between 10 and 30 mm and a thickness between 0.5 and 0.6 mm are produced from debarked pine trunks. Fines are, as far as possible, already separated. Subsequent drying reduces the moisture content of the strands to between 3 and 5%. Before gluing, the proportion of fines is minimized by means of screening devices. The gluing is done in Beleimtrommeln, with about 7,0Gew. % PMDI (solid resin based on wood dry matter) were mixed.
Anschließend erfolgt die unidirektionale Mattenbildung in Produktionsrichtung auf eine Breite von ca. 2,80 m mit zwei hintereinander liegenden Streuköpfen. Eine "quer" bzw. "random" orienteirte Mittellage wird nicht gestreut. Die so erhaltene Matte wird unter Einwirkung von Druck und Temperatur zu einer OSB-Platte mit einer Enddicke von 24,7 mm verpresst und anschließend wird die im kontinuierlichen Verfahren hergestellte Endlosplatte in Formate von 12,0 x 2,80 m aufgetrennt. Nach einer Reifezeit von 5 Tagen weist die ungeschliffene Platte folgende Eigenschaften (Mittelwerte aus 10 Versuchen) auf :
- Biegefestigkeit nach EN 310 senkrecht zu Plattenebene, längs: 47,2 N/mm2
- Biegeelastizitätsmodul nach EN 310 senkrecht zu Plattenebene, längs: 8488 N/mm2
- Zugfestigkeit nach EN 408 in Plattenebene, längs: 24,2 N/mm2 (Mittelwert aus 4 Versuchen)
- Zugelastizitätsmodul nach EN 310 in Plattenebene, längs: 7275 N/mm2 (Mittelwert aus 4 Versuchen)
- Plattenfeuchtigkeit: ca. 8%
- Plattendichte bei 0% Feuchtigkeit: 614 kg/m3.
- Bending strength according to EN 310 perpendicular to plate plane, longitudinal: 47.2 N / mm 2
- Flexural modulus according to EN 310 perpendicular to plate plane, longitudinal: 8488 N / mm 2
- Tensile strength according to EN 408 in plate plane, longitudinal: 24.2 N / mm 2 (average of 4 tests)
- Tensile modulus according to EN 310 in slab plane, longitudinal: 7275 N / mm 2 (average of 4 tests)
- Plate moisture: approx. 8%
- Plate density at 0% humidity: 614 kg / m 3 .
Claims (14)
- Large-size OSB panel with a length of at least 7.0 m, characterised- in that the panel has increased mechanical-technological properties,- in that the panel has a width of at least 2.60 m and- in that the compressive strength in the panel plane in the longitudinal direction is ≥ 24 N/mm2, wherein the thickness of the panel is at least 28 mm, wherein the panel contains a percentage of binder of 6 to 18 % calculated as solid binder based on the dry mass of wood, and wherein paraffin and/or wax has been added to reduce the swelling properties such that the percentage in the panel is between 0.5 and 1 % calculated as solid based on the dry mass of wood.
- OSB panel according to claim 1,
characterized in that
the panel width is at least 2.80 m and/or the panel length is at least 11 m. - OSB panel according to claim 1 or 2,
characterized in that
the shear strength parallel to the panel plane in the longitudinal direction is at least 1.2 N/mm2. - OSB panel according to one of the claims 1 to 3,
characterized in that
the shear modulus parallel to the panel plane in the longitudinal direction is at least 200 N/mm2. - OSB panel according to one of claims 1 to 4,
characterised in that
the tensile strength in the panel plane in the longitudinal direction is at least 20.0 N/mm2. - OSB panel according to one of claims 1 to 5,
characterised in that
the OSB panel consists of an odd number of layers, preferably of 3 layers, wherein, in particular, the strands of the middle layer and/or the middle layers have an arrangement offset by 90° relative to the desired orientation of the directly adjacent outer layer, wherein the maximum deviation is plus/minus 30°. - OSB panel according to claim 6,
characterised in that
the strands of the cover layers have a length between 140 and 180 mm, a width between 5 and 30 mm and a thickness between 0.4 and 1.0 mm. - OSB panel according to claim 6 or 7,
characterised in that
the strands of the central layer and/or the central layers have a length between 90 and 180 mm, a width between 5 and 30 mm and a thickness between 0.4 and 1.0 mm. - OSB panel according to one of claims 6 to 8,
characterised in that
the thickness of the panel is between 28 and 42 mm. - OSB panel according to one of claims 6 to 9,
characterised in that
the thickness of at least one of the outer face layers is at least 30 % of the total thickness of the panel. - OSB panel according to one of the preceding claims,
characterised in that
the panel has a length of up to 15 m and a width of up to 2.8 m. - Component for use as a wall, ceiling or roof element- with several panels according to one of the requirements 1 to 11, characterised in that- at least two OSB panels are provided as large-size panels with increased mechanical-technological properties, and- the OSB panels are at least partially glued together.
- Component according to claim 12,
characterised in that
the OSB panels are connected over a large area without joints and represent a load-bearing wall construction comprising at least one storey height. - Use of a large-size OSB panel according to one of claims 1 to 11 with increased mechanical-technological properties, a width of at least 2.60 m and a length of at least 7.0 m as a wall, ceiling or roof element in house construction.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE20109675U DE20109675U1 (en) | 2001-06-12 | 2001-06-12 | Large format OSB board with improved properties, especially for the construction sector |
EP02012159A EP1267010B2 (en) | 2001-06-12 | 2002-06-01 | Large format OSB-panel with improved properties for the construction industry |
EP04022049.3A EP1486627B1 (en) | 2001-06-12 | 2002-06-01 | Large format OSB-panel with improved properties for the construction industry |
Related Parent Applications (5)
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EP02012159A Division EP1267010B2 (en) | 2001-06-12 | 2002-06-01 | Large format OSB-panel with improved properties for the construction industry |
EP04022049.3A Division-Into EP1486627B1 (en) | 2001-06-12 | 2002-06-01 | Large format OSB-panel with improved properties for the construction industry |
EP04022049.3A Division EP1486627B1 (en) | 2001-06-12 | 2002-06-01 | Large format OSB-panel with improved properties for the construction industry |
EP02012159.6 Division | 2002-06-01 | ||
EP04022049.3 Division | 2004-09-16 |
Publications (3)
Publication Number | Publication Date |
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EP2148020A2 EP2148020A2 (en) | 2010-01-27 |
EP2148020A3 EP2148020A3 (en) | 2011-12-28 |
EP2148020B1 true EP2148020B1 (en) | 2019-05-15 |
Family
ID=7957954
Family Applications (3)
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EP04022049.3A Revoked EP1486627B1 (en) | 2001-06-12 | 2002-06-01 | Large format OSB-panel with improved properties for the construction industry |
EP09172833.7A Expired - Lifetime EP2148020B1 (en) | 2001-06-12 | 2002-06-01 | Large format osb board with improved characteristics, in particular for the construction industry |
EP02012159A Expired - Lifetime EP1267010B2 (en) | 2001-06-12 | 2002-06-01 | Large format OSB-panel with improved properties for the construction industry |
Family Applications Before (1)
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EP04022049.3A Revoked EP1486627B1 (en) | 2001-06-12 | 2002-06-01 | Large format OSB-panel with improved properties for the construction industry |
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EP02012159A Expired - Lifetime EP1267010B2 (en) | 2001-06-12 | 2002-06-01 | Large format OSB-panel with improved properties for the construction industry |
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US (1) | US7226652B2 (en) |
EP (3) | EP1486627B1 (en) |
JP (1) | JP4307992B2 (en) |
AT (1) | ATE278079T1 (en) |
CA (1) | CA2450741C (en) |
DE (2) | DE20109675U1 (en) |
DK (1) | DK1267010T4 (en) |
ES (1) | ES2229012T5 (en) |
PL (1) | PL213694B1 (en) |
PT (1) | PT1267010E (en) |
RU (1) | RU2268968C2 (en) |
WO (1) | WO2002101170A1 (en) |
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DE10306118A1 (en) * | 2003-02-14 | 2004-09-09 | Kronotec Ag | building board |
PL2014731T3 (en) * | 2003-06-30 | 2015-04-30 | Metadynea Austria Gmbh | Oriented strand boards |
DE10344598B3 (en) * | 2003-09-25 | 2005-03-03 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Process for preparation of postformed wooden plates |
DE20316621U1 (en) * | 2003-10-28 | 2004-02-12 | Fritz Egger Gmbh & Co | Low-emission OSB board |
DE102005038734A1 (en) | 2005-08-16 | 2007-02-22 | Michanickl, Andreas, Prof.Dr. | Multilayer wood material plate for e.g. furniture, has middle layer made of very light, porous and pressure resistant chipboard and cover layers made of very thin and firm fiberboard or laminar material with well closed surface |
US20110000167A1 (en) * | 2009-07-06 | 2011-01-06 | Dimke Robert G | Wood door core including osb layers and method |
ES2548685T3 (en) * | 2011-04-20 | 2015-10-20 | John Griem | Method of manufacturing a fire retardant board from wood chips |
RU2515839C2 (en) * | 2012-03-16 | 2014-05-20 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Братский государственный университет" | Composition for production of particle boards |
US20150050443A1 (en) * | 2013-08-14 | 2015-02-19 | Boa-Franc | Composite engineered floor board having an oriented strand board (osb) stabilizing base |
DE102014220459A1 (en) * | 2014-10-09 | 2016-04-14 | Mayfair Vermögensverwaltungs Se | Plate, board or panel |
US11260630B2 (en) | 2016-09-30 | 2022-03-01 | Daiken Corporation | Wood laminate material and method for manufacturing same |
HUE057379T2 (en) * | 2017-04-25 | 2022-05-28 | SWISS KRONO Tec AG | Osb wood-based panel |
JP6448738B1 (en) | 2017-09-29 | 2019-01-09 | 大建工業株式会社 | Method for producing high-density wood laminate |
JP7064552B1 (en) | 2020-10-30 | 2022-05-10 | 大建工業株式会社 | Wood board |
JP2022118558A (en) * | 2021-02-02 | 2022-08-15 | 大建工業株式会社 | Small wood lamina for wooden boards and method for producing the same |
JP2022118559A (en) * | 2021-02-02 | 2022-08-15 | 大建工業株式会社 | Woody board manufacturing method |
JP7064630B1 (en) | 2021-02-19 | 2022-05-10 | 大建工業株式会社 | Wood laminated board |
JP7064638B1 (en) | 2021-05-28 | 2022-05-10 | 大建工業株式会社 | Wood composites, interior materials, flooring and soundproof flooring |
JP7072781B1 (en) | 2021-09-09 | 2022-05-23 | 大建工業株式会社 | Wood composite and flooring |
JP7536976B1 (en) | 2023-09-12 | 2024-08-20 | 大建工業株式会社 | Particleboard and manufacturing method thereof |
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-
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- 2002-06-01 US US10/480,563 patent/US7226652B2/en not_active Expired - Lifetime
- 2002-06-01 RU RU2004100301/03A patent/RU2268968C2/en active
- 2002-06-01 WO PCT/EP2002/006023 patent/WO2002101170A1/en active Application Filing
- 2002-06-01 PL PL364372A patent/PL213694B1/en unknown
- 2002-06-01 AT AT02012159T patent/ATE278079T1/en active
- 2002-06-01 CA CA002450741A patent/CA2450741C/en not_active Expired - Lifetime
- 2002-06-01 EP EP04022049.3A patent/EP1486627B1/en not_active Revoked
- 2002-06-01 EP EP09172833.7A patent/EP2148020B1/en not_active Expired - Lifetime
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- 2002-06-01 EP EP02012159A patent/EP1267010B2/en not_active Expired - Lifetime
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Also Published As
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ES2229012T5 (en) | 2011-04-13 |
ATE278079T1 (en) | 2004-10-15 |
EP1267010B1 (en) | 2004-09-29 |
ES2229012T3 (en) | 2005-04-16 |
EP1486627A1 (en) | 2004-12-15 |
JP2004529012A (en) | 2004-09-24 |
WO2002101170A1 (en) | 2002-12-19 |
DK1267010T3 (en) | 2005-02-07 |
EP2148020A2 (en) | 2010-01-27 |
DE20109675U1 (en) | 2002-10-24 |
EP1486627B1 (en) | 2014-08-20 |
JP4307992B2 (en) | 2009-08-05 |
PL364372A1 (en) | 2004-12-13 |
EP1267010B2 (en) | 2010-12-01 |
RU2268968C2 (en) | 2006-01-27 |
PL213694B1 (en) | 2013-04-30 |
RU2004100301A (en) | 2005-06-10 |
DK1267010T4 (en) | 2011-02-28 |
CA2450741C (en) | 2007-04-17 |
CA2450741A1 (en) | 2002-12-19 |
EP2148020A3 (en) | 2011-12-28 |
US7226652B2 (en) | 2007-06-05 |
PT1267010E (en) | 2005-02-28 |
US20040241414A1 (en) | 2004-12-02 |
DE50201140D1 (en) | 2004-11-04 |
EP1267010A1 (en) | 2002-12-18 |
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