EP1267010B1 - Large format OSB-panel with improved properties for the construction industry - Google Patents

Large format OSB-panel with improved properties for the construction industry Download PDF

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Publication number
EP1267010B1
EP1267010B1 EP02012159A EP02012159A EP1267010B1 EP 1267010 B1 EP1267010 B1 EP 1267010B1 EP 02012159 A EP02012159 A EP 02012159A EP 02012159 A EP02012159 A EP 02012159A EP 1267010 B1 EP1267010 B1 EP 1267010B1
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EP
European Patent Office
Prior art keywords
osb
panel
panel according
osb panel
plate
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EP02012159A
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German (de)
French (fr)
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EP1267010A1 (en
EP1267010B2 (en
Inventor
Michael Egger
Walter Schiegl
Gerhard Schickhofer
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Fritz Egger GmbH and Co OG
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Fritz Egger GmbH and Co OG
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Application filed by Fritz Egger GmbH and Co OG filed Critical Fritz Egger GmbH and Co OG
Priority to EP09172833.7A priority Critical patent/EP2148020B1/en
Priority to EP04022049.3A priority patent/EP1486627B1/en
Publication of EP1267010A1 publication Critical patent/EP1267010A1/en
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Publication of EP1267010B1 publication Critical patent/EP1267010B1/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/16Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24066Wood grain
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24074Strand or strand-portions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24074Strand or strand-portions
    • Y10T428/24083Nonlinear strands or strand-portions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24074Strand or strand-portions
    • Y10T428/24091Strand or strand-portions with additional layer[s]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24074Strand or strand-portions
    • Y10T428/24091Strand or strand-portions with additional layer[s]
    • Y10T428/24099On each side of strands or strand-portions
    • Y10T428/24107On each side of strands or strand-portions including mechanically interengaged strands, strand-portions or strand-like strips
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24132Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in different layers or components parallel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/24992Density or compression of components
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/249925Fiber-containing wood product [e.g., hardboard, lumber, or wood board, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31971Of carbohydrate
    • Y10T428/31989Of wood

Definitions

  • An Oriented Strand Board (OSB) in the sense of this invention consists of at least one layer of flat wood shavings, so-called beaches is constructed.
  • the middle layer is the innermost layer of the Plate called.
  • a 3-layered plate is so from an upper and a lower cover layer and a Middle layer, a 5 or more layered plate from one upper and lower cover layer, from a central position and out Layers between the upper and lower cover layer and the Central location.
  • a preferred embodiment of the invention is a 3-layered plate, 5-layered or still multi-layered disks (an odd number of Layers makes sense). Even numbers of layers are but just as conceivable.
  • An OSB board with the features of The preamble of claim 1 is described in US 5 554 429 A.
  • the invention is based on the technical problem, a OSB board specified for large-scale use is suitable and, for example, for the construction of Buildings can be used.
  • the present invention describes a large format Wood-based panel, a component made from it and a method for producing a large format Plate with high mechanical properties like for example, the parameters for bending, tension and pressure, because of that the specific weight of the plate over that to raise usual measure. Furthermore, technological Characteristics of an OSB board described from which one can derive these increased mechanical properties and possible uses of this OSB board.
  • Wood panels are determined by the geometry of the beach and the most uniform possible design of the beach Cover layer, the ratio of thickness of the cover layers to Total thickness or the basis weight of the cover layer for total basis weight of the plate and the middle one specific weight of the plate (density) influenced.
  • the two outer layers should consist in the finished product of at least 30 percent by weight of the total scattered chip quantity, which in sum of upper and lower cover layer corresponds to a proportion of at least 60%.
  • the remaining 40% account for the middle layer in a 3-layer plate.
  • the specific weight of the plate should not exceed 700 kg / m 3 , a value equal to or less than 650 kg / m 3 is desirable. This information refers to dry plates.
  • the production of the beaches is usually done Roundwood, which preferably in debarked condition is present.
  • the logs will become one Zerspanungsmaschine (Flaker) fed, which in one single operation by beach rotating tools the desired dimension.
  • Zerspanungsmaschine Finlaker
  • manufacturing the beaches is just as conceivable as z. B. from a peeled veneer, which in another Work step is shredded into strands.
  • Fines content can be quite 10 to 15 percent by weight based on the weight of the finished plate.
  • the wood of the beach is not relevant. In principle, all types of wood such as Poplar, birch, Beech, oak, spruce, pine and the like possible. When The pine is particularly suitable due to its good machining properties and due to their exposed relatively high proportion of resin.
  • Paraffins or waxes are added.
  • the application can in the form of a melt at the required elevated temperature (liquid wax order) or for emulsions at about room temperature.
  • binder types have urea-formaldehyde glues (UF), melamine-formaldehyde glues (MF), phenol-formaldehyde glues (PF), binder based on Isocyanate (eg PMDI) but also binders based on proven by acrylates.
  • UF urea-formaldehyde glue
  • MF melamine-formaldehyde glues
  • PF phenol-formaldehyde glues
  • binder based on Isocyanate eg PMDI
  • the mixture is not just a mixture of different types of ready-to-use binders understood, but also a mixture of different of the mentioned types, which already in the course of the Production as a mixture yields. So z. B.
  • melamine-urea-formaldehyde glues (MUF) or melamine-urea-phenol-formaldehyde glues (MUPF) by cooking together be prepared in the same reaction vessel (reactor).
  • the individual layers of the plate can also be different Include types of binders and mixtures thereof, where it is in multilayer plates Stability reasons is advantageous, those layers that each - based on the plate surfaces - in the same position are arranged with the same Binder type or the same mixture to provide. So has been shown to be the requirements of the invention be achieved very well in a 3-layer plate can, if the upper and lower cover layer with a MUPF binder is provided and the middle layer with an isocyanate-based binder (PMDI).
  • PMDI isocyanate-based binder
  • binder and the type of binder are decisive for the desired mechanical-technological Properties.
  • the content of binder depends on the binder type. binder contents for UF, MF, PF and their mixtures are in the range between 10 and 15% by weight (for mixtures as the sum of used components) calculated as solid resin on the dry mass of wood strands. When using Isocyanates, the binder content to 5 to 10 wt. % be reduced.
  • the gluing of the beaches takes place before the formation of the Beach mat. Usually, this is great dimensioned Beleimtrommeln provided that a allow continuous gluing in the pass.
  • the Drums rotate around their own longitudinal axis and hold thereby the introduced beach material constantly in Move. In the drums, a finer one becomes by means of nozzles Leim mist generated that spreads evenly on the beach reflected.
  • the drums have built-ins to on the one hand the beach material constantly pick up again and on the other the beach material from the enema in To transport the drum to the outlet. A Slanting the drum in the longitudinal direction, the Support forward movement of the beaches.
  • Achieving the desired mechanical-technological Characteristics is determined by the orientation of the Strands influenced.
  • The% rate of chips more than +/- 15 ° of may deviate from the chosen direction of orientation low. Nevertheless, in "transverse" direction of the plate, still sufficient strength and stiffness before, because through the scattering process always a deviation from the Target orientation is given.
  • a plate assembly of more than 3 layers is as well conceivable.
  • the number of layers becomes odd be, with the beach orientation of the cover layers and the Middle position as previously described and orientation the other layers can be arbitrary. So it is conceivable that the preferred beach orientation of these others Lay crosswise to the beach orientation of each outer adjacent location. A random orientation individual layers is also possible.
  • the shaping of the beach mat from the different ones superimposed layers is from a spreader accomplished. For each layer is usually one Scattered head available. This has the task the glue Strands oriented in the desired direction or randomorientiert to arrange. After spreading the mat takes place pressing into a stable plate-shaped product under the influence of pressure and temperature. This can both in cycle presses (single or multi-day presses) done or in continuously operating presses. The latter enable the production of an endless Plate tape, which is separated into the desired formats can be.
  • the plates can be ground after production. This achieves a homogeneous plate thickness with small thickness tolerances and improved conditions for the gluing of two or more panels to components as described below. If sufficient Plate surface quality and sufficient Thickness tolerance of the plates is but a gluing without previous touch also possible.
  • FIG. 1 shows one as described above Wood-based panel 1, which consists of three beach locations is.
  • the upper beach 2 shows a preferred Orientation of the strands 5 in the longitudinal direction of Plate. It can be seen that the beaches 5 of the Cover layer 2 not strictly parallel to the plate length are aligned, but still a high Orientation is given.
  • the middle layer 3 exists from strands 6, which are slightly smaller in size are as the strands of the cover layers 2 and 4. The Orientation of the strands 6 of the middle layer 3 is random.
  • the lower cover layer 4 is a mirror image of upper cover layer 2 constructed.
  • FIG. 1 also shows that the thickness s1 the two cover layers (both the lower cover layer 4 as also the mirror-image constructed upper cover layer 2) each about 30% of the total thickness s of the plate is and the Thickness s2 of the middle layer 3 about 40%.
  • Single plates 1 can have a thickness s to about 50 mm and Formats of 2.8 x 15 m and may have in the construction sector be used manifold.
  • the plate length of 15 m should not be understood as an upper limit here. It has been shown that both for the production and the subsequent disk manipulation in the course of Further processing here a meaningful order of magnitude 10 to 15 m.
  • FIG. 2 shows a schematic view Such component 10 made of 3 individual plates 1 is.
  • the individual plates 1 with an adhesive such as B. isocyanate at least partially over a large area bonded.
  • This component can, for. B. in building forêtund Interior walls are used, with the benefits of that Elements according to the wall length seamless over one full storey height (up to 2.8 m) can be produced can.
  • the common house building practice eg single-family home, Apartment building shows that wall elements with a Length between 10 and 15 m quite sufficient to whole To make wall, ceiling, and roof elements.
  • carriers can be made such that Strip the desired beam width or beam height be made from it. The stripes will be cut out according to the length of the plate, bringing a Beam length up to 15 m is possible.
  • These carriers can one or both sides with large format OSB boards be united for the training of ceiling, wall or Roof elements that have sufficient stability, Overvolt surges of several meters.
  • FIG. 3 shows two different embodiments.
  • Figure 3 a) consists of the ceiling, wall or roof element 20th from a carrier 22, an upper plate 21 and a lower plate 23.
  • the plate 21 is in itself again from 2 individual plates 1, the carrier 22 is in itself again from 3 single plates 1.
  • the plates 21 and 22 are with the carrier 22 positively or positively connected. Is the component 21 a Ceiling element, so the plate 21 takes over the function the floor of the upper floor and the plate 23 the Function of the ceiling of the lower floor.
  • the carrier 32 is in Contrary to the carrier 22 arranged horizontally.
  • FIG. 4 shows the structure of a large area Component 20 that from a variety of individual plates 1 is constructed.
  • the length L can be up to 15 m and the Width B can be up to 2.8 m.
  • the carriers 23, 33 are firmly connected to the plates 21,31 and 22,32. Thereby has the component in combination with the high mechanical-technological properties of the individual plates 1 itself over a high inertia.
  • the 3-layer OSB board of the following example was manufactured on an industrial plant.
  • the production of the strands for the middle and top layer takes place until the matting on separate Processing strands.
  • Made of barked pine trunks become strands with a length of approx. 150 mm, one Width between 10 and 25 mm and a thickness between 0.5 and 0.8 mm. Fines are, as far as possible, already separated. The subsequent drying is reduced the moisture content of the strands of both layers to one value between 3 to 5%. Before the gluing is the Fines content minimized by means of screening devices.
  • the Gluing is done in Beleimtrommeln, with the top layer with about 13 wt.% Melamine-urea-phenol-formaldehyde glue (Solid resin based on wood dry matter) and the Middle layer mixed with 8% by weight of a PMDI binder were.
  • the 3-layer OSB board of the following example was manufactured on an industrial plant.
  • the production of the strands for the middle and top layer takes place until the matting on separate Processing strands.
  • Made of barked pine trunks become strands with a length of approx. 140 mm, one Width between 10 and 30 mm and a thickness of approx. 0.6 mm produced. Fines are, as far as possible, already separated.
  • the subsequent drying reduces the Moisture content of the strands of both layers to one value between 3 to 5%. Before the gluing is the Fines content minimized by means of screening devices.
  • the Gluing is done in Beleimtrommeln, with the top layer with about 7.0 wt.% PMDI (solid resin based on Wood dry matter) and the middle layer with 5.5% by weight of a PMDI binders were mixed.
  • PMDI solid resin based on Wood dry matter
  • the 1-layer OSB board of the following example was manufactured on an industrial plant.
  • Stranded pine trunks become strands with one Length of about 140 mm, a width between 10 and 30 mm and a thickness between 0.5 and 0.6 mm. Fines are, as far as possible, already separated. The subsequent drying reduces the moisture content of the Strands to a value between 3 to 5%. Before the Gluing is the fines content by means of Screening minimized. The gluing is done in Beleimtrommeln, whereby with approx. 7,0Gew. % PMDI (solid resin based on wood dry matter) were mixed. (Poll with Wismar)

Abstract

Wood strand plate has a minimum width of 2.6 m and a minimum length of 7.0 m. Its modulus of flexural elasticity in the principal loading direction is at least 7000 N/mm 2>.

Description

Eine OSB-Platte ("Oriented Strand Board") im Sinne dieser Erfindung besteht aus zumindest einer Schicht, die mit flachen Holzspänen, sogenannten Strands aufgebaut ist. Die Strands dieser Lage sind in eine bevorzugte Richtung orientiert (hier in Produktionsrichtung = Plattenlängsrichtung). Auch wenn man hier nur von einer einschichtigen Platte spricht, so wird im Zuge der Herstellung dieser Platte üblicher weise eine untere und eine spiegelgleiche obere Decklage zu einer in sich homogenen Lage vereint.An Oriented Strand Board (OSB) in the sense of this invention consists of at least one layer of flat wood shavings, so-called beaches is constructed. The beaches of this Location are oriented in a preferred direction (here in Production direction = plate longitudinal direction). Even if one speaks here only of a single-layered plate, so becomes in the course of the production of this plate usual way a lower and a mirror-like upper cover layer too united in a homogeneous position.

Bei mehrlagigem Aufbau bildet die zuvor beschriebene Lage die untere und obere Decklage und dazwischen befindet sich die Mittellage (bei 3-lagiger Ausführung), welche keine bevorzugte Ausrichtung der Stands aufweist. Diese Streuung bezeichnet man in der Fachsprache auch als "random". Als Mittellage wird die innerste Lage der Platte bezeichnet. Eine 3-schichtige Platte besteht also aus einer oberen und einer unteren Decklage und einer Mittellage, eine 5 oder mehrlagige Platte aus einer oberen und unteren Decklage, aus einer Mittellage und aus Lagen zwischen der oberen bzw. unteren Decklage und der Mittellage. Eine bevorzugte Ausführungsform der Erfindung ist eine 3-schichtige Platte, 5-schichtige oder noch mehrschichtige Platten (wobei eine ungerade Anzahl von Lagen sinnvoll ist). Gerade Anzahlen von Lagen sind aber genauso denkbar. Eine OSB-Platte mit den Merkmalen des Oberbegriffs des Anspruchs 1 ist in US 5 554 429 A beschrieben. In multilayer structure forms the situation described above the lower and upper cover layer and in between The middle layer (in 3-layer design), which has no preferred orientation of the stands. These Scattering is also known in technical jargon as "Random". The middle layer is the innermost layer of the Plate called. A 3-layered plate is so from an upper and a lower cover layer and a Middle layer, a 5 or more layered plate from one upper and lower cover layer, from a central position and out Layers between the upper and lower cover layer and the Central location. A preferred embodiment of the invention is a 3-layered plate, 5-layered or still multi-layered disks (an odd number of Layers makes sense). Even numbers of layers are but just as conceivable. An OSB board with the features of The preamble of claim 1 is described in US 5 554 429 A.

Der Erfindung liegt das technische Problem zugrunde, eine OSB-Platte anzugeben, die für einen großflächigen Einsatz geeignt ist und beispielsweise auch für den Aufbau von Gebäuden verwendet werden kann.The invention is based on the technical problem, a OSB board specified for large-scale use is suitable and, for example, for the construction of Buildings can be used.

Das zuvor aufgezeigte technische Problem wird erfindungsgemäß durch eine OSB-Platte mit den Merkmalen des Anspruches 1 gelöst. Weitere Ausgestaltungen sind in den Unteransprüchen angegeben und im folgenden ausführlich beschrieben.The above-mentioned technical problem is according to the invention by an OSB plate with the features of claim 1 solved. Further embodiments are in specified in the dependent claims and in the following described in detail.

Die vorliegende Erfindung beschreibt eine grossformatige Holzwerkstoffplatte, ein daraus hergestelltes Bauteil sowie ein Verfahren zur Herstellung einer großformatigen Platte mit hohen mechanischen Eigenschaften wie beispielsweise den Kenngrößen für Biegung, Zug und Druck, ohne das spezifische Gewicht der Platte deswegen über das übliche Maß anzuheben. Weiters werden technologische Merkmale einer OSB-Platte beschrieben, aus denen man diese erhöhten mechanischen Eigenschaften ableiten kann und mögliche Verwendungen dieser OSB-Platte.The present invention describes a large format Wood-based panel, a component made from it and a method for producing a large format Plate with high mechanical properties like for example, the parameters for bending, tension and pressure, because of that the specific weight of the plate over that to raise usual measure. Furthermore, technological Characteristics of an OSB board described from which one can derive these increased mechanical properties and possible uses of this OSB board.

Einflussparameter für die bevorzugten Ausgestaltungen der vorliegenden Erfindung sind die Strandgeometrie (Länge, Breite, Dicke), die Ausrichtung der Strandlagen zueinander, die Ausrichtung der Strands innerhalb einer Lage in einer gewollten Richtung, der Anteil und die Art des Bindemittels bzw. des Gemisches aus mehreren Bindemitteln, der Anteil von Additiven wie z. B. Härter und Paraffinen, das Verhältnis hinsichtlich der Dicke zwischen der äußersten Lage und den mittleren Lagen bzw. der mittleren Lage, dem Dichteprofil, das durch die gezielte Steuerung von Prozessparametern beeinflusst wird und letztlich die Plattengesamtdicke und das Plattenformat, welche auf den angedachten Einsatzzweck abgestimmt sind.
Die vorliegende Erfindung sowie ihre bevorzugten Ausgestaltungen ermöglichen.die Erreichung folgender mechanisch-technologischer Eigenschaften. Diese sind als Mindestwerte zu verstehen und angegeben als Mittelwerte. Die Streuung der Kenngrößen ist herstellungsbedingt gering. Die Ermittlung der Eigenschaften erfolgt nach EN 789:1995 "Holzbauwerke- Prüfverfahren - Bestimmung der mechanischen Eigenschaften von Holzwerkstoffen". Diese Norm regelt die Bestimmung von charakteristischen Eigenschaften für Holzwerkstoffe, die für tragende Zwecke im Baubereich eingesetzt werden. Die Bezeichnung "längs" bedeutet, dass die Strandausrichtung der oberen Decklage parallel zur Probenlänge im Sinne der EN 789 ist, und "quer" bedeutet eine Strandausrichtung quer zur Probenlänge. Die nachstehenden Angaben beziehen sich beispielhaft auf Platten mit einer Mindestdicke von 25 mm. Von dünneren Platten sind in der Regel noch höhere Kenngrößen zu erwarten.

  • Biegefestigkeit senkrecht zur Plattenebene:
    längs: ≥30,0 N/mm2   quer: ≥15,0 N/mm2
  • Biegeelastizitätsmodul senkrecht zur Plattenebene:
    längs: ≥ 7000 N/mm2   quer: ≥3000 N/mm2
  • Scherfestigkeit in Plattenebene:
    längs: ≥1,2 N/mm2   quer: ≥1,40 N/mm2
  • Schermodul in Plattenebene:
    längs: ≥200 N/mm2   quer: ≥190 N/mm2
  • Druckfestigkeit "feucht" in Plattenebene:
    längs: ≥24,0 N/mm2   quer: ≥16,5 N/mm2
  • Druckelastizitätsmodul "feucht" in Plattenebene:
    längs: ≥5000 N/mm2   quer: ≥3200 N/mm2
  • Influence parameters for the preferred embodiments of the present invention are the beach geometry (length, width, thickness), the orientation of the beach layers to each other, the orientation of the strands within a layer in a desired direction, the proportion and type of binder or mixture of several Binders, the proportion of additives such. As hardeners and paraffins, the ratio between the thickness between the outermost layer and the middle layers or the middle layer, the density profile, which is influenced by the targeted control of process parameters and ultimately the total thickness of the plate and the plate format, which on the intended use are coordinated.
    The present invention as well as its preferred embodiments make it possible to achieve the following mechanical-technological properties. These are to be understood as minimum values and indicated as mean values. The dispersion of the parameters is low due to the production. The properties are determined according to EN 789: 1995 "Timber structures - Test method - Determination of the mechanical properties of wood-based materials". This standard regulates the determination of characteristic properties of wood-based materials used for structural purposes in the construction sector. The term "longitudinal" means that the beach orientation of the top skin layer is parallel to the sample length as defined by EN 789, and "transverse" means beach alignment transverse to the sample length. The following information refers to plates with a minimum thickness of 25 mm. Of thinner plates are usually expected even higher characteristics.
  • Bending strength perpendicular to the plate plane:
    longitudinal: ≥30,0 N / mm 2 transversely: ≥15,0 N / mm 2
  • Bending elastic modulus perpendicular to the plate plane:
    longitudinal: ≥ 7000 N / mm 2 transverse: ≥3000 N / mm 2
  • Shear strength in plate plane:
    longitudinal: ≥1,2 N / mm 2 transversely: ≥1,40 N / mm 2
  • Shear modulus in plate plane:
    longitudinal: ≥200 N / mm 2 transversely: ≥190 N / mm 2
  • Pressure resistance "moist" in plate plane:
    longitudinal: ≥24,0 N / mm 2 transversely: ≥16,5 N / mm 2
  • Pressure elastic modulus "damp" in plate plane:
    longitudinal: ≥5000 N / mm 2 transverse: ≥3200 N / mm 2
  • Für die Feuchtprüfungen (Bezeichnung "feucht") wurden die Probekörper vor der Prüfung über einen Zeitraum von 15 Stunden in Wasser bei Raumtemperatur gelagert, wobei die Prüfungen an abgetropften Proben vorgenommen wurden.

  • Zugfestigkeit in Plattenebene:
    längs: ≥ 20,0 N/mm2
  • Zugelastizitätsmodul in Plattenebene:
    längs: ≥ 6000 N/mm2
  • Druckfestigkeit in Plattenebene:
    längs: ≥ 20,0 N/mm2
  • Druckelastizitätsmodul in Plattenebene:
    längs: ≥ 6000 N/mm2
  • For the wet tests (labeled "wet"), the specimens were stored in water at room temperature for a period of 15 hours prior to testing, with the tests being performed on drained specimens.
  • Tensile strength in plate plane:
    longitudinal: ≥ 20.0 N / mm 2
  • Tensile modulus at plate level:
    longitudinal: ≥ 6000 N / mm 2
  • Pressure resistance in plate plane:
    longitudinal: ≥ 20.0 N / mm 2
  • Print elasticity module in plate plane:
    longitudinal: ≥ 6000 N / mm 2
  • Bei einem weiteren Ausgestaltung der Erfindung sind folgende Eigenschaften gegeben:

  • Biegefestigkeit senkrecht zur Plattenebene:
    längs: ≥ 35,0 N/mm2   quer: ≥ 10,0 N/mm2
  • Biegeelastizitätsmodul senkrecht zur Plattenebene:
    längs: ≥ 8000 N/mm2   quer: ≥ 2000 N/mm2
  • In a further embodiment of the invention, the following properties are given:
  • Bending strength perpendicular to the plate plane:
    longitudinal: ≥ 35.0 N / mm 2 transverse: ≥ 10.0 N / mm 2
  • Bending elastic modulus perpendicular to the plate plane:
    longitudinal: ≥ 8000 N / mm 2 transverse: ≥ 2000 N / mm 2
  • Die Eigenschaften der erfindungsgemäßen Holzwerkstoffplatten werden durch die Strandgeometrie und die möglichst uniforme Ausgestaltung der Strands der Decklage, das Verhältnis von Dicke der Decklagen zur Gesamtdicke bzw. das Flächengewicht der Decklage zum gesamten Flächengewicht der Platte und das mittlere spezifische Gewicht der Platte (Dichte) beeinflusst.The properties of the invention Wood panels are determined by the geometry of the beach and the most uniform possible design of the beach Cover layer, the ratio of thickness of the cover layers to Total thickness or the basis weight of the cover layer for total basis weight of the plate and the middle one specific weight of the plate (density) influenced.

    Es hat sich gezeigt, dass folgende Parameter hinsichtlich der Stranddimensionen für die Erreichung der angestrebten mechanisch-technologischen Eigenschaften vorteilhaft sind:

  • Strands für die äußeren Lagen (Decklage):
  • Länge: 130 - 180 mm
  • Breite: 10 - 30 mm
  • Dicke: 0,4 - 1,0 mm
  • Strands für die Mittellage:
  • Länge: 90 - 180 mm
  • Breite: 10 - 30 mm
  • Dicke: 0,4 - 1,0 mm
  • It has been found that the following parameters with regard to the beach dimensions are advantageous for achieving the desired mechanical-technological properties:
  • Strands for the outer layers (cover layer):
  • Length: 130 - 180 mm
  • Width: 10 - 30 mm
  • Thickness: 0.4 - 1.0 mm
  • Strands for the middle layer:
  • Length: 90 - 180 mm
  • Width: 10 - 30 mm
  • Thickness: 0.4 - 1.0 mm
  • Die beiden Decklagen (Außenschichten) sollen beim fertigen Produkt aus je mindestens 30 Gewichtsprozent der insgesamt abgestreuten Spanmenge bestehen, was in Summe aus oberer und untere Decklage einem Anteil von zumindest 60% entspricht. Die restlichen 40% entfallen auf die Mittellage bei einer 3-schichtigen Platte. Das spezifische Gewicht der Platte soll höchstens 700 kg/m3 betragen, ein Wert kleiner gleich 650 kg/m3 ist anzustreben. Diese Angaben beziehen sich auf trockene Platten.The two outer layers (outer layers) should consist in the finished product of at least 30 percent by weight of the total scattered chip quantity, which in sum of upper and lower cover layer corresponds to a proportion of at least 60%. The remaining 40% account for the middle layer in a 3-layer plate. The specific weight of the plate should not exceed 700 kg / m 3 , a value equal to or less than 650 kg / m 3 is desirable. This information refers to dry plates.

    Die Herstellung der Strands erfolgt in der Regel aus Rundholz, welches vorzugsweise in entrindetem Zustand vorliegt. Die Rundholzstämme werden einer Zerspanungsmaschine (Flaker) zugeführt, welche in einem einzigen Arbeitsgang durch rotierende Werkzeuge Strands der gewünschten Dimension herstellen. Eine mehrstufige Fertigung der Strands ist aber ebenso denkbar wie z. B. aus einem Schälfurnier, welches in einem weiteren Arbeitsschritt zu Strands zerkleinert wird.The production of the beaches is usually done Roundwood, which preferably in debarked condition is present. The logs will become one Zerspanungsmaschine (Flaker) fed, which in one single operation by beach rotating tools the desired dimension. A multi-level However, manufacturing the beaches is just as conceivable as z. B. from a peeled veneer, which in another Work step is shredded into strands.

    Vorteilhaft für die Erreichung der angestrebten Eigenschaften ist, dass der Anteil von Feingut in den einzelnen Lagen auf ein Minimum reduziert wird. Unter Feingut versteht man Strands, die sich signifikant von den zuvor beschriebenen Dimensionen der Strands unterscheiden. Primär soll während der Fertigung der Anfall von Feingut vermieden werden wie z. B. durch eine schonende Entrindung und durch regelmäßiges Schärfen der Schneidwerkzeuge des Flakers. Nach der Strandherstellung ist ein Separieren des Feingutes von den Strands aber ebenso denkbar.Advantageous for achieving the desired Properties is that the proportion of fines in the individual layers is reduced to a minimum. Under Fines are beaches that are significantly different from the previously described dimensions of the beaches differ. Primary should during production of the Incident of fines be avoided such. B. by a Gentle debarking and regular sharpening of the Cutting tools of the flaker. After the beach production is a separation of the fines from the beaches but just as conceivable.

    Natürlich kann auch bei sorgfältigster Strandherstellung und gewissenhafter Separierung der Anteil an Feingut nur auf einen noch zu tolerierenden minimalen Anteil reduziert werden, aber nicht verhindert werden. Der Feingutanteil, kann durchaus 10 bis 15 Gewichtsprozent bezogen auf das Gewicht der fertigen Platte betragen.Of course, even with the most careful beach production and conscientious separation of the proportion of fines only to a still tolerable minimum share be reduced, but not prevented. Of the Fines content, can be quite 10 to 15 percent by weight based on the weight of the finished plate.

    Die Holzart der Strands ist nicht von Relevanz. Prinzipiell sind alle Holzarten wie z. B. Pappel, Birke, Buche, Eiche, Fichte, Kiefer und dergleichen möglich. Als besonders geeignet hat sich die Kiefer auf Grund ihrer guten Zerspanungseigenschaften und auf Grund ihres relativ hohen Harzanteiles herausgestellt.The wood of the beach is not relevant. In principle, all types of wood such. Poplar, birch, Beech, oak, spruce, pine and the like possible. When The pine is particularly suitable due to its good machining properties and due to their exposed relatively high proportion of resin.

    Zur Verringerung der Quellungseigenschaften können Paraffine oder Wachse zugegeben werden. Das Aufbringen kann in Form einer Schmelze bei dafür erforderlicher erhöhter Temperatur erfolgen (Flüssigwachsauftrag) oder für Emulsionen bei etwa Raumtemperatur.To reduce the swelling properties can Paraffins or waxes are added. The application can in the form of a melt at the required elevated temperature (liquid wax order) or for emulsions at about room temperature.

    Als Bindemitteltypen haben sich Harnstoff-Formaldehyd-Leime (UF), Melamin-Formaldehyd-Leime (MF), Phenol-Formaldehydleime (PF), Bindemittel auf Basis von Isocyanat (z. B. PMDI) aber auch Bindemittel auf Basis von Acrylaten bewährt. Zumeist wird eine Mischung von zumindest zwei dieser Typen von Bindemittel verwendet, aber auch Mischungen aus mehreren Leimtypen ist denkbar. Als Gemisch wird nicht nur eine Mischung von verschiedenen Typen bereits einsatzfähiger Bindemittel verstanden, sondern auch ein Gemisch aus verschiedenen der angeführten Typen, welches sich bereits im Zuge der Herstellung als Mischung ergibt. So können z. B. Melamin-Harnstoff-Formaldehyd-Leime (MUF) bzw. Melamin-Harnstoff-Phenol-Formaldehyd-Leime (MUPF) durch gemeinsame Kochung im selben Reaktiongefäß (Reaktor) hergestellt werden. Die einzelnen Lagen der Platte können auch unterschiedliche Typen von Bindemitteln und derer Mischungen beinhalten, wobei es bei mehrlagigen Platten aus Standfestigkeitsgründen vorteilhaft ist, jene Lagen, die jeweils - bezogen auf die Plattenoberflächen - in der selben Position angeordnet sind, mit dem selben Bindemitteltyp bzw. der selben Mischung zu versehen. So hat sich gezeigt, dass die Anforderungen der Erfindung bei einer 3-schichtigen Platte sehr gut erreicht werden können, wenn die obere und untere Decklage mit einem MUPF-Bindemittel versehen ist und die Mittellage mit einem Bindemittel auf Isocyanatbasis (PMDI).As binder types have urea-formaldehyde glues (UF), melamine-formaldehyde glues (MF), phenol-formaldehyde glues (PF), binder based on Isocyanate (eg PMDI) but also binders based on proven by acrylates. Mostly a mixture of at least two of these types of binder used but also mixtures of several types of glue is conceivable. The mixture is not just a mixture of different types of ready-to-use binders understood, but also a mixture of different of the mentioned types, which already in the course of the Production as a mixture yields. So z. B. melamine-urea-formaldehyde glues (MUF) or melamine-urea-phenol-formaldehyde glues (MUPF) by cooking together be prepared in the same reaction vessel (reactor). The individual layers of the plate can also be different Include types of binders and mixtures thereof, where it is in multilayer plates Stability reasons is advantageous, those layers that each - based on the plate surfaces - in the same position are arranged with the same Binder type or the same mixture to provide. So has been shown to be the requirements of the invention be achieved very well in a 3-layer plate can, if the upper and lower cover layer with a MUPF binder is provided and the middle layer with an isocyanate-based binder (PMDI).

    Der Anteil an Bindemittel und die Bindemitteltype sind maßgeblich für die angestrebten mechanisch-technologischen Eigenschaften. Der Gehalt an Bindemittel ist abhängig von der Bindemitteltype. Bindemittelgehalte für UF, MF, PF und deren Mischungen liegen im Bereich zwischen 10 und 15 Gew. % (bei Mischungen als Summe der eingesetzten Komponenten) berechnet als Festharz bezogen auf die Trockenmasse Holzstrands. Bei der Verwendung von Isocyanaten kann der Bindemittelanteil auf 5 bis 10 Gew. % reduziert werden.The proportion of binder and the type of binder are decisive for the desired mechanical-technological Properties. The content of binder depends on the binder type. binder contents for UF, MF, PF and their mixtures are in the range between 10 and 15% by weight (for mixtures as the sum of used components) calculated as solid resin on the dry mass of wood strands. When using Isocyanates, the binder content to 5 to 10 wt. % be reduced.

    Die Beleimung der Strands erfolgt vor der Formung der Strandmatte. Üblicherweise sind dafür gross dimensionierte Beleimtrommeln vorgesehen, die eine kontinuierliche Beleimung im Durchlauf ermöglichen. Die Trommeln rotieren um die eigene Längsachse und halten dadurch das eingebrachte Strandmaterial ständig in Bewegung. In den Trommeln wird mittels Düsen ein feiner Leimnebel erzeugt, der sich gleichmäßig auf den Strands niederschlägt. Die Trommeln verfügen über Einbauten, um zum einen das Strandmaterial ständig wieder aufgreifen zu können und zum anderen das Strandmaterial vom Einlauf in die Trommel zum Auslauf hin zu transportieren. Eine Schrägneigung der Trommel in Längsrichtung kann die Vorwärtsbewegung der Strands unterstützen. The gluing of the beaches takes place before the formation of the Beach mat. Usually, this is great dimensioned Beleimtrommeln provided that a allow continuous gluing in the pass. The Drums rotate around their own longitudinal axis and hold thereby the introduced beach material constantly in Move. In the drums, a finer one becomes by means of nozzles Leim mist generated that spreads evenly on the beach reflected. The drums have built-ins to on the one hand the beach material constantly pick up again and on the other the beach material from the enema in To transport the drum to the outlet. A Slanting the drum in the longitudinal direction, the Support forward movement of the beaches.

    Das Erreichen der angestrebten mechanisch-technologischen Eigenschaften wird durch die gezielte Ausrichtung der Strands beeinflusst.Achieving the desired mechanical-technological Characteristics is determined by the orientation of the Strands influenced.

    Vor allem bei einer einlagig ausgeführten Platte sowie den Deckschichten mehrschichtiger Platten soll die Orientierung der Strands bevorzugt in eine Richtung (z.B. parallel zur Plattenlänge = Produktionsrichtung) erfolgen, wobei ein hohes Maß an Orientierung gegeben sein soll. Der %-Satz an Spänen, die mehr als +/- 15° von der gewählten Orientierungsrichtung abweichen dürfen ist gering. Dennoch liegen in "quer"-Richtung der Platte, noch ausreichende Festigkeiten und Steifigkeiten vor, da durch den Streuprozess immer eine Abweichung von der Sollorientierung gegeben ist.Especially in a single-layer panel as well the outer layers of multilayer plates should the Orientation of the strands preferably in one direction (e.g. parallel to the plate length = production direction) done, giving a high degree of orientation should be. The% rate of chips more than +/- 15 ° of may deviate from the chosen direction of orientation low. Nevertheless, in "transverse" direction of the plate, still sufficient strength and stiffness before, because through the scattering process always a deviation from the Target orientation is given.

    Bei 3-lagigen oder mehrlagigen Platten ist die Sollausrichtung der Strands von der Position der Strandlage innerhalb der Platte abhängig. Die beiden äußersten Lagen, die Decklagen, sollen parallel zur Plattenlänge wie zuvor für eine einlagige Platte beschrieben ausgerichtet sein. Betrachtet man eine 3-schichtige OSB-Platte, so sind die Strands der einzigen Mittellage ohne eine bevorzugte Richtung orientiert (random).For 3-ply or multi-ply boards is the Target orientation of the strands from the position of Beach location within the plate dependent. The two outermost layers, the cover layers, should be parallel to Plate length as before for a single-layer plate be aligned described. Considering a 3-tiered one OSB board, so the beaches are the only ones Central position oriented without a preferred direction (Random).

    Ein Plattenaufbau aus mehr als 3 Lagen ist ebenso denkbar. In der Regel wird die Anzahl der Lagen ungerade sein, wobei die Strandorientierung der Decklagen und der Mittellage wie zuvor beschrieben ist und die Orientierung der anderen Lagen beliebig sein kann. So ist es denkbar, dass die bevorzugte Strandorientierung dieser anderen Lagen kreuzweise zur Strandorientierung der jeweils äußeren benachbarten Lage ist. Eine random-Orientierung einzelner Lagen ist aber ebenso möglich.A plate assembly of more than 3 layers is as well conceivable. As a rule, the number of layers becomes odd be, with the beach orientation of the cover layers and the Middle position as previously described and orientation the other layers can be arbitrary. So it is conceivable that the preferred beach orientation of these others Lay crosswise to the beach orientation of each outer adjacent location. A random orientation individual layers is also possible.

    Die Formung der Strandmatte aus den verschiedenen übereinander liegenden Lagen wird von einer Streumaschine bewerkstelligt. Für jede Lage ist in der Regel ein Streukopf vorhanden. Dieser hat die Aufgabe die beleimten Strands in die Sollrichtung orientiert oder randomorientiert anzuordnen. Nach dem Streuen der Matte erfolgt das Pressen zu einem stabilen plattenförmigen Produkt unter Einwirkung von Druck und Temperatur. Dies kann sowohl in Taktpressen (Ein- oder Mehretagenpressen) erfolgen oder in kontinuierlich arbeitenden Pressen. Letztere ermöglichen die Herstellung eines endlosen Plattenbandes, das in die gewünschten Formate aufgetrennt werden kann.The shaping of the beach mat from the different ones superimposed layers is from a spreader accomplished. For each layer is usually one Scattered head available. This has the task the glue Strands oriented in the desired direction or randomorientiert to arrange. After spreading the mat takes place pressing into a stable plate-shaped product under the influence of pressure and temperature. This can both in cycle presses (single or multi-day presses) done or in continuously operating presses. The latter enable the production of an endless Plate tape, which is separated into the desired formats can be.

    Die Platten können nach der Fertigung geschliffen werden. Dadurch erreicht man eine homogene Plattenstärke mit geringen Dickentoleranzen und verbesserte Bedingungen für das Verleimen von zwei oder mehreren Platten zu Bauteilen wie nachfolgend beschrieben. Bei ausreichender Plattenoberflächenqualität und ausreichender Dickentoleranz der Platten ist aber ein Verkleben ohne vorherigen Schliff ebenso möglich.The plates can be ground after production. This achieves a homogeneous plate thickness with small thickness tolerances and improved conditions for the gluing of two or more panels to components as described below. If sufficient Plate surface quality and sufficient Thickness tolerance of the plates is but a gluing without previous touch also possible.

    Die Erfindung wird im folgenden anhand von Ausführungsbeispielen näher erläutert, wobei auf die beigefügte Zeichnung Bezug genommen wird. In der Zeichnung zeigen

    Fig. 1
    ein erstes Ausführungsbeispiel einer erfindungsgemäßen OSB-Platte,
    Fig. 2
    den Schichtaufbau der OSB-Platte,
    Fig. 3
    zwei Beispiele eines aus OSB-Platten aufgebauten Bauelementes und
    Fig. 4
    den Aufbau eines großflächigen Bauelementes aus OSB-Platten.
    The invention is explained in more detail below with reference to embodiments, reference being made to the accompanying drawings. In the drawing show
    Fig. 1
    A first embodiment of an OSB board according to the invention,
    Fig. 2
    the layer structure of the OSB board,
    Fig. 3
    two examples of a constructed of OSB panels and component
    Fig. 4
    the construction of a large-scale component made of OSB boards.

    Figur 1 zeigt eine wie zuvor beschriebene Holzwerkstoffplatte 1, die aus drei Strandlagen aufgebaut ist. Die obere Strandlage 2 zeigt eine bevorzugte Orientierung der Strands 5 in die Längsrichtung der Platte. Man kann erkennen, dass die Strands 5 der Decklage 2 nicht streng parallel zur Plattenlänge ausgerichtet sind, aber dennoch ein hoher Orientierungsgrad gegeben ist. Die Mittellage 3 besteht aus Strands 6, die in ihren Abmessungen etwas kleiner sind als die Strands der Decklagen 2 und 4. Die Ausrichtung der Strands 6 der Mittellage 3 ist zufallsorientiert. Die untere Decklage 4 ist spiegelbildlich zur oberen Decklage 2 aufgebaut. Die Bezeichnungen "Plattenlänge" und "Plattenbreite" für die in Figur 1 dargestellten Platte 1 sind nur als Bezugsgrößen beispielhaft für einen Ausschnitt aus einer großformatigen Platte gewählt und müssen mit den realen Dimensionen Plattenlänge und Plattenbreite nicht übereinstimmen. Figur 1 zeigt zudem, dass die Dicke s1 der beiden Decklagen (sowohl der unteren Decklage 4 als auch der spiegelbildlich aufgebauten oberen Decklage 2) je ca. 30% der Gesamtdicke s der Platte beträgt und die Dicke s2 der Mittellage 3 ca. 40%.FIG. 1 shows one as described above Wood-based panel 1, which consists of three beach locations is. The upper beach 2 shows a preferred Orientation of the strands 5 in the longitudinal direction of Plate. It can be seen that the beaches 5 of the Cover layer 2 not strictly parallel to the plate length are aligned, but still a high Orientation is given. The middle layer 3 exists from strands 6, which are slightly smaller in size are as the strands of the cover layers 2 and 4. The Orientation of the strands 6 of the middle layer 3 is random. The lower cover layer 4 is a mirror image of upper cover layer 2 constructed. The names "Plate length" and "plate width" for those in Figure 1 shown plate 1 are only as a reference exemplary for a part of a chosen large-sized plate and must match the real one Dimensions plate length and plate width not to match. FIG. 1 also shows that the thickness s1 the two cover layers (both the lower cover layer 4 as also the mirror-image constructed upper cover layer 2) each about 30% of the total thickness s of the plate is and the Thickness s2 of the middle layer 3 about 40%.

    Die nach dem zuvor beschriebene Verfahren hergestellten Einzelplatten 1 können eine Dicke s bis ca. 50 mm und Formate von 2,8 x 15 m aufweisen und können im Baubereich mannigfaltig eingesetzt werden. Die Plattenlänge von 15 m soll hier keinesfalls als Obergrenze verstanden werden. Es hat sich aber gezeigt, dass sowohl für die Herstellung und die nachfolgende Plattenmanipulation im Zuge der Weiterverarbeitung hier eine sinnvolle Größenordung bei 10 bis 15 m liegt.The produced by the method described above Single plates 1 can have a thickness s to about 50 mm and Formats of 2.8 x 15 m and may have in the construction sector be used manifold. The plate length of 15 m should not be understood as an upper limit here. It has been shown that both for the production and the subsequent disk manipulation in the course of Further processing here a meaningful order of magnitude 10 to 15 m.

    Vereint man mehrere Platten (z. B. 3 x 32 mm = 96 mm) zu einem Sandwichelement von größerer Stärke, so gewinnt man großflächige Bauteile. Die Figur 2 zeigt schematisch ein solches Bauteil 10 das aus 3 Einzelplatten 1 hergestellt ist. Dazu werden die Einzelplatten 1 mit einem Klebstoff wie z. B. Isocyanat zumindest teilweise großflächig verklebt. Dieses Bauteil kann z. B. im Hausbau für Außenund Innenwände eingesetzt werden, mit den Vorteilen, dass Elemente entsprechend der Wandlänge fugenlos über eine volle Geschosshöhe (bis zu 2,8 m) hergestellt werden können. Die gängige Hausbaupraxis (z. B. Einfamilienhaus, Mehrfamilienhaus) zeigt, dass Wandelemente mit einer Länge zwischen 10 und 15 m durchaus ausreichen, um ganze Wand-, Decken-, und Dachelemente herstellen zu können. Hinsichtlich der Länge von Platten bzw. Bauteilen ist auch zu berücksichtigen, dass im Zuge des Transportes dieser Teile vom Ort der Herstellung zum Ort der Weiterverarbeitung oder der Verwendung gewisse Grenzen vorhanden sind. Unter diesem Gesichtspunkt ist die sinnvolle maximale Platten- und Bauteillänge ebenfalls zu verstehen. Die erforderlichen Aussparungen wie Fenster und Türen können mittels üblichen Bearbeitungsvorrichtungen für Massivholz wie Sägen und Fräsern herausgearbeitet werden.Add several plates (eg 3 x 32 mm = 96 mm) a sandwich element of greater strength, so you win large-area components. FIG. 2 shows a schematic view Such component 10 made of 3 individual plates 1 is. For this purpose, the individual plates 1 with an adhesive such as B. isocyanate at least partially over a large area bonded. This component can, for. B. in building for Außenund Interior walls are used, with the benefits of that Elements according to the wall length seamless over one full storey height (up to 2.8 m) can be produced can. The common house building practice (eg single-family home, Apartment building) shows that wall elements with a Length between 10 and 15 m quite sufficient to whole To make wall, ceiling, and roof elements. With regard to the length of plates or components also to take into account that in the course of transport these parts from the place of manufacture to the place of Further processing or use of certain limits available. From this point of view is the meaningful maximum plate and component length also too understand. The required recesses like windows and doors can by means of usual Machining equipment for solid wood such as saws and Milling machines are worked out.

    Aus den zuvor genannten großflächigen Sandwichelementen lassen sich aber auch Träger derart fertigen, dass Streifen der gewünschten Trägerbreite bzw. Trägerhöhe daraus hergestellt werden. Die Streifen werden entsprechend der Plattenlänge herausgetrennt, womit eine Trägeränge bis zu 15 m möglich ist. Diese Träger können ein- oder beidseitig mit großformatigen OSB-Platten vereint werden zur Ausbildung von Decken-, Wand- oder Dachelementen, die über ausreichende Stabilität verfügen, Überspannungen von mehreren Metern zu überbrücken.From the aforementioned large-area sandwich panels But also carriers can be made such that Strip the desired beam width or beam height be made from it. The stripes will be cut out according to the length of the plate, bringing a Beam length up to 15 m is possible. These carriers can one or both sides with large format OSB boards be united for the training of ceiling, wall or Roof elements that have sufficient stability, Overvolt surges of several meters.

    Die Figur 3 zeigt 2 verschiedene Ausführungsformen. In Figur 3 a) besteht das Decken-, Wand- oder Dachelement 20 aus einem Träger 22, einer oberen Platte 21 und einer unteren Platte 23. Die Platte 21 besteht in sich wieder aus 2 Einzelplatten 1, der Träger 22 besteht in sich wieder aus 3 Einzelplatten 1. Die Platten 21 und 22 sind mit dem Träger 22 kraftschlüssig oder formschlüssig verbunden. Handelt es sich beim Bauteil 21 um ein Deckenelement, so übernimmt die Platte 21 die Funktion des Fußboden des oberen Geschosses und die Platte 23 die Funktion der Decke des unteren Geschosses. Selbiges gilt sinngemäß auch für die Figur 3 b). Hier besteht das Bauteil 20 aus einer oberen Platte 31, die nur aus einer einzigen Platte 1 aufgebaut ist, weiters aus dem Träger 32 und aus der unteren Platte 33. Der Träger 32 ist im Gegensatz zum Träger 22 liegend angeordnet.FIG. 3 shows two different embodiments. In Figure 3 a) consists of the ceiling, wall or roof element 20th from a carrier 22, an upper plate 21 and a lower plate 23. The plate 21 is in itself again from 2 individual plates 1, the carrier 22 is in itself again from 3 single plates 1. The plates 21 and 22 are with the carrier 22 positively or positively connected. Is the component 21 a Ceiling element, so the plate 21 takes over the function the floor of the upper floor and the plate 23 the Function of the ceiling of the lower floor. The same applies mutatis mutandis, for the figure 3 b). Here it is Component 20 of an upper plate 31, the only one single plate 1 is constructed, further from the carrier 32 and from the lower plate 33. The carrier 32 is in Contrary to the carrier 22 arranged horizontally.

    Die Figur 4 zeigt den Aufbau eines großflächigen Bauelementes 20 das aus einer Vielzahl von Einzelplatten 1 aufgebaut ist. Die Länge L kann bis zu 15 m und die Breite B bis zu 2,8 m betragen. Die Träger 23,33 sind fest mit den Platten 21,31 und 22,32 verbunden. Dadurch verfügt das Bauteil in Kombination mit den hohen mechanisch-technologische Eigenschaften der Einzelplatten 1 selbst über eine hohe Trägfähigkeit.FIG. 4 shows the structure of a large area Component 20 that from a variety of individual plates 1 is constructed. The length L can be up to 15 m and the Width B can be up to 2.8 m. The carriers 23, 33 are firmly connected to the plates 21,31 and 22,32. Thereby has the component in combination with the high mechanical-technological properties of the individual plates 1 itself over a high inertia.

    BEISPIEL 1:EXAMPLE 1:

    Die 3-schichtige OSB-Platte des folgenden Beispiels wurde auf einer Industrieanlage hergestellt.The 3-layer OSB board of the following example was manufactured on an industrial plant.

    Die Herstellung der Strands für die Mittel- und Decklage erfolgt bis zur Mattenbildung auf getrennten Bearbeitungssträngen. Aus entrindeten Kiefernstämmen werden Strands mit einer Länge von ca. 150 mm, einer Breite zwischen 10 und 25 mm und einer Stärke zwischen 0,5 und 0,8 mm hergestellt. Feingut wird, soweit möglich, bereits abgetrennt. Die anschließende Trocknung reduziert den Feuchtegehalt der Strands beider Lagen auf einen Wert zwischen 3 bis 5 %. Vor der Beleimung wird der Feingutanteil mittels Siebeinrichtungen minimiert. Die Beleimung erfolgt in Beleimtrommeln, wobei die Decklage mit ca. 13 Gew. % Melamin-Harnstoff-Phenol-Formaldehyd-Leim (Festharz bezogen auf Holztrockenmasse) und die Mittellage mit 8 Gew. % eines PMDI-Bindemittels gemischt wurden. The production of the strands for the middle and top layer takes place until the matting on separate Processing strands. Made of barked pine trunks become strands with a length of approx. 150 mm, one Width between 10 and 25 mm and a thickness between 0.5 and 0.8 mm. Fines are, as far as possible, already separated. The subsequent drying is reduced the moisture content of the strands of both layers to one value between 3 to 5%. Before the gluing is the Fines content minimized by means of screening devices. The Gluing is done in Beleimtrommeln, with the top layer with about 13 wt.% Melamine-urea-phenol-formaldehyde glue (Solid resin based on wood dry matter) and the Middle layer mixed with 8% by weight of a PMDI binder were.

    Anschließend erfolgt die Mattenbildung auf eine Breite von ca. 2,80 m, wobei zuerst die Strands der unteren Decklage mit einer Strandorientierung in Produktionsrichtung gelegt werden, dann die randomgestreute Mittellage ohne einer unidirektionalen Strandorientierung und zuletzt die obere Decklage, deren Strandorientierung ebenfalls in Produktionsrichtung erfolgt. Das Flächengewicht der unteren Decklage bezogen auf das Gesamtmattengewicht beträgt 36 %, jenes der Mittellage 28 % und der oberen Decklage ebenfalls 36 %. Die so erhaltene Matte wird unter Einwirkung von Druck und Temperatur zu einer OSB-Platte mit einer Enddicke von 33,5 mm verpresst und anschließend wird die im kontinuierlichen Verfahren hergestellte Endlosplatte in Formate von 12,0 x 2,80 m aufgetrennt. Nach einer Reifezeit von 5 Tagen weist die Platte folgende Eigenschaften auf (Mittelwert aus 5 Versuchen):

  • Biegefestigkeit nach EN 789 senkrecht zu Plattenebene, längs: 36,9 N/mm2
  • Biegeelastizitätsmodul nach EN 789 senkrecht zu Plattenebene, längs: 8322 N/mm2(maximaler Wert 8816 N/mm2)
  • Dichte bei ca. 12% Feuchtigkeit: 645 kg/m3
  • Plattendichte bei 0% Feuchtigkeit: 585 kg/m3
  • Then the mat formation takes place on a width of about 2.80 m, wherein first the strands of the lower cover layer are placed with a beach orientation in the production direction, then the random-scattered middle layer without a unidirectional beach orientation and finally the upper cover layer, the beach orientation also takes place in the direction of production , The basis weight of the lower cover layer based on the total mat weight is 36%, that of the middle layer 28% and the upper cover layer also 36%. The mat thus obtained is pressed under the action of pressure and temperature to an OSB plate with a final thickness of 33.5 mm and then the continuous plate produced in a continuous process is separated into formats of 12.0 x 2.80 m. After a maturation time of 5 days, the plate has the following properties (average of 5 experiments):
  • Bending strength according to EN 789 perpendicular to plate plane, longitudinal: 36.9 N / mm 2
  • Flexural modulus according to EN 789 vertical to plate plane, longitudinal: 8322 N / mm 2 (maximum value 8816 N / mm 2 )
  • Density at approx. 12% moisture: 645 kg / m 3
  • Plate density at 0% humidity: 585 kg / m 3
  • Drei solcher so erhaltener Platten wurden auf eine Dicke von 32 mm geschliffen und mittels eines Klebers auf Isocyanatbasis miteinander vollflächig zu einem Plattenelement mit einer Gesamtdicke von 96 mm unter Einwirkung von Druck verklebt. Das so erhaltene Sandwichelement weist die selben Abmessungen wie die Einzelplatten auf (2,80 x 12,0 m) und verfügt über die folgenden Eigenschaften auf (Mittelwert aus 5 Versuchen):

  • Biegefestigkeit nach EN 408 senkrecht zu Plattenebene, längs: 23,8 N/mm2
  • Biegeelastizitätsmodul nach EN 408 senkrecht zu Plattenebene, längs: 6393 N/mm2
  • Three such plates thus obtained were ground to a thickness of 32 mm and bonded together by means of an adhesive based on isocyanate with each other over the entire surface to form a plate element with a total thickness of 96 mm under the action of pressure. The sandwich element thus obtained has the same dimensions as the individual plates (2.80 x 12.0 m) and has the following properties (average of 5 experiments):
  • Bending strength according to EN 408 perpendicular to plate plane, longitudinal: 23.8 N / mm 2
  • Flexural modulus according to EN 408 perpendicular to plate plane, longitudinal: 6393 N / mm 2
  • (Die DIN EN 408, Ausgabedatum März 2001, mit dem Titel "Holzbauwerke - Bauholz für tragende Zwecke und Brettschichtholz - Bestimmung einiger physikalischer und mechanischer Eigenschaften" legt Prüfverfahren fest für die Bestimmung der Maße, der Holzfeuchte, der Dichte und beschreibt die Bedingungen der Prüfkörper von Bauholz für tragende Zwecke und für Brettschichtholz. Diese Norm wurde sinngemäß für die Prüfung des zuvor beschriebenen . Sandwichelements angewandt).(The DIN EN 408, issued March 2001, entitled "Timber Structures - Lumber for structural purposes and Glued laminated timber - Determination of some physical and mechanical properties "specifies test methods for Determination of measures, wood moisture, density and describes the conditions of test specimens of lumber for carrying purposes and for glulam. This standard was analogous to the examination of the previously described , Sandwich element applied).

    BEISPIEL 2EXAMPLE 2

    Die 3-schichtige OSB-Platte des folgenden Beispiels wurde auf einer Industrieanlage hergestellt.The 3-layer OSB board of the following example was manufactured on an industrial plant.

    Die Herstellung der Strands für die Mittel- und Decklage erfolgt bis zur Mattenbildung auf getrennten Bearbeitungssträngen. Aus entrindeten Kiefernstämmen werden Strands mit einer Länge von ca. 140 mm, einer Breite zwischen 10 und 30 mm und einer Stärke von ca. 0,6 mm hergestellt. Feingut wird, soweit möglich, bereits abgetrennt. Die anschließende Trocknung reduziert den Feuchtegehalt der Strands beider Lagen auf einen Wert zwischen 3 bis 5 %. Vor der Beleimung wird der Feingutanteil mittels Siebeinrichtungen minimiert. Die Beleimung erfolgt in Beleimtrommeln, wobei die Decklage mit ca. 7,0 Gew. % PMDI(Festharz bezogen auf Holztrockenmasse) und die Mittellage mit 5,5 Gew. % eines PMDI-Bindemittels gemischt wurden.The production of the strands for the middle and top layer takes place until the matting on separate Processing strands. Made of barked pine trunks become strands with a length of approx. 140 mm, one Width between 10 and 30 mm and a thickness of approx. 0.6 mm produced. Fines are, as far as possible, already separated. The subsequent drying reduces the Moisture content of the strands of both layers to one value between 3 to 5%. Before the gluing is the Fines content minimized by means of screening devices. The Gluing is done in Beleimtrommeln, with the top layer with about 7.0 wt.% PMDI (solid resin based on Wood dry matter) and the middle layer with 5.5% by weight of a PMDI binders were mixed.

    Anschließend erfolgt die Mattenbildung auf eine Breite von ca. 2,80 m, wobei zuerst die Strands der unteren Decklage mit einer Strandorientierung in Produktionsrichtung gelegt werden, dann die randomgestreute Mittellage ohne einer unidirektionalen Strandorientierung und zuletzt die obere Decklage, deren Strandorientierung ebenfalls in Produktionsrichtung erfolgt. Das Flächengewicht der unteren Decklage bezogen auf das Gesamtmattengewicht beträgt 35 %, jenes der Mittellage 30 % und der oberen Decklage ebenfalls 35 %. Die so erhaltene Matte wird unter Einwirkung von Druck und Temperatur zu einer OSB-Platte mit einer Enddicke von 24,8 mm verpresst und anschließend wird die im kontinuierlichen Verfahren hergestellte Endlosplatte in Formate von 12,0 x 2,80 m aufgetrennt. Nach einer Reifezeit von 5 Tagen weist die wie in Beispiel 1 ebenfalls ungeschliffene Platte folgende Eigenschaften auf (Mittelwert aus 10 Versuchen)):

  • Biegefestigkeit nach EN 310 senkrecht zu Plattenebene, längs: 51,5 N/mm2
  • Biegeelastizitätsmodul nach EN 310 senkrecht zu Plattenebene, längs: 8352 N/mm2(maximaler Wert 9004N/mm2)
  • Zugfestigkeit nach EN 408 in Plattenebene, längs: 25,3 N/mm2 (Mittelwert aus 4 Versuchen)
  • Zugelastizitätsmodul nach EN 310 in Plattenebene, längs: 7392 N/mm2 (Mittelwert aus 4 Versuchen)
  • Plattenfeuchtigkeit: ca 8%
  • Plattendichte bei 0% Feuchtigkeit: 629 kg/m3
  • Then the mat formation takes place on a width of about 2.80 m, wherein first the strands of the lower cover layer are placed with a beach orientation in the production direction, then the random-scattered middle layer without a unidirectional beach orientation and finally the upper cover layer, the beach orientation also takes place in the direction of production , The basis weight of the lower cover layer based on the total mat weight is 35%, that of the middle layer 30% and the upper cover layer also 35%. The resulting mat is pressed under the action of pressure and temperature to an OSB plate with a final thickness of 24.8 mm and then the continuous plate produced in a continuous process in formats of 12.0 x 2.80 m is separated. After a maturing time of 5 days, the plate, which is also uncut as in Example 1, has the following properties (mean value of 10 tests)):
  • Bending strength according to EN 310 perpendicular to plate plane, longitudinal: 51.5 N / mm 2
  • Flexural modulus according to EN 310 perpendicular to plate plane, longitudinal: 8352 N / mm 2 (maximum value 9004N / mm 2 )
  • Tensile strength according to EN 408 in plate plane, longitudinal: 25.3 N / mm 2 (average of 4 tests)
  • Tensile modulus according to EN 310 in plate plane, longitudinal: 7392 N / mm 2 (average of 4 experiments)
  • Plate humidity: about 8%
  • Plate density at 0% humidity: 629 kg / m 3
  • BEISPIEL 3EXAMPLE 3

    Die 1-schichtige OSB-Platte des folgenden Beispiels wurde auf einer Industrieanlage hergestellt.The 1-layer OSB board of the following example was manufactured on an industrial plant.

    Aus entrindeten Kiefernstämmen werden Strands mit einer Länge von ca. 140 mm, einer Breite zwischen 10 und 30 mm und einer Stärke zwischen 0,5 und 0,6 mm hergestellt. Feingut wird, soweit möglich, bereits abgetrennt. Die anschließende Trocknung reduziert den Feuchtegehalt der Strands auf einen Wert zwischen 3 bis 5 %. Vor der Beleimung wird der Feingutanteil mittels Siebeinrichtungen minimiert. Die Beleimung erfolgt in Beleimtrommeln, wobei mit ca. 7,0Gew. % PMDI(Festharz bezogen auf Holztrockenmasse) gemischt wurden. (Abstimmung mit Wismar)Stranded pine trunks become strands with one Length of about 140 mm, a width between 10 and 30 mm and a thickness between 0.5 and 0.6 mm. Fines are, as far as possible, already separated. The subsequent drying reduces the moisture content of the Strands to a value between 3 to 5%. Before the Gluing is the fines content by means of Screening minimized. The gluing is done in Beleimtrommeln, whereby with approx. 7,0Gew. % PMDI (solid resin based on wood dry matter) were mixed. (Poll with Wismar)

    Anschließend erfolgt die unidirektionale Mattenbildung in Produktionsrichtung auf eine Breite von ca. 2,80 m mit zwei hintereinander liegenden Streuköpfen. Eine "quer" bzw. "random" orienteirte Mittellage wird nicht gestreut. Die so erhaltene Matte wird unter Einwirkung von Druck und Temperatur zu einer OSB-Platte mit einer Enddicke von 24,7 mm verpresst und anschließend wird die im kontinuierlichen Verfahren hergestellte Endlosplatte in Formate von 12,0 x 2,80 m aufgetrennt. Nach einer Reifezeit von 5 Tagen weist die ungeschliffene Platte folgende Eigenschaften (Mittelwerte aus 10 Versuchen) auf

  • Biegefestigkeit nach EN 310 senkrecht zu Plattenebene, längs: 47,2 N/mm2
  • Biegeelastizitätsmodul nach EN 310 senkrecht zu Plattenebene, längs: 8488 N/mm2
  • Zugfestigkeit nach EN 408 in Plattenebene, längs: 24,2 N/mm2 (Mittelwert aus 4 Versuchen)
  • Zugelastizitätsmodul nach EN 310 in Plattenebene, längs: 7275 N/mm2 (Mittelwert aus 4 Versuchen)
  • Plattenfeuchtigkeit: ca. 8%
  • Plattendichte bei 0% Feuchtigkeit: 614 kg/m3
  • Subsequently, the unidirectional mat formation in production direction to a width of about 2.80 m with two successive scattering heads. A "transverse" or "random" oriented middle position is not scattered. The resulting mat is pressed under the action of pressure and temperature to an OSB plate with a final thickness of 24.7 mm and then the endless plate produced in a continuous process is separated into formats of 12.0 x 2.80 m. After a maturing time of 5 days, the uncut plate has the following properties (average values from 10 experiments)
  • Bending strength according to EN 310 perpendicular to plate plane, longitudinal: 47.2 N / mm 2
  • Flexural modulus according to EN 310 perpendicular to plate plane, longitudinal: 8488 N / mm 2
  • Tensile strength according to EN 408 in plate plane, longitudinal: 24.2 N / mm 2 (average of 4 tests)
  • Tensile modulus according to EN 310 in slab plane, longitudinal: 7275 N / mm 2 (average of 4 tests)
  • Plate moisture: approx. 8%
  • Plate density at 0% humidity: 614 kg / m 3
  • Claims (29)

    1. Multilayer OSB panel with enhanced mechanical-technological properties consisting of at least two layers of strands pressed together and equipped with a binder, whereby the modulus of elasticity in the main loading axis is at least 7000 N/mm2,
      characterised in that
      the panel is a large-format panel with a length of at least 7.0 m and a width of at least 2.60 m and that the strands of the outer layers have a length of between 130 and 180 mm, a width of between 10 and 30 mm and a thickness of between 0.4 and 1 mm.
    2. OSB panel according to claim 1,
      characterised in that the panel width is at least 2.80 m.
    3. OSB panel according to one of claims 1 or 2,
      characterised in that the strands of the middle layer have a length of between 90 and 180 mm, a width of between 10 and 30 mm and a thickness of between 0.4 and 1 mm.
    4. OSB panel according to one of claims 1 to 3,
      characterised in that the panel length is at least 11 m.
    5. OSB panel according to one of claims 1 to 4,
      characterised in that the flexural strength in the main loading axis is at least 30 N/mm2, in particular 35 N/mm2, preferably at least 40 N/mm2.
    6. OSB panel according to one of claims 1 to 5,
      characterised in that the modulus of elasticity in shear parallel to the panel plane is at least 200 N/mm2.
    7. OSB panel according to one of claims 1 to 6,
      characterised in that the transverse shear strength parallel to the panel plane in the longitudinal axis is at least 1.2 N/mm2.
    8. OSB panel according to one of claims 1 to 7,
      characterised in that the modulus of elasticity in the main loading axis is at least 8000 N/mm2.
    9. OSB panel according to one of claims 1 to 8,
      characterised in that the strength in the panel plane in the longitudinal axis ≥ 20.0 N/mm2.
    10. OSB panel according to one of claims 1 to 9,
      characterised in that the modulus of elasticity in extension in the panel plane in the longitudinal axis ≥ 6000 N/mm2.
    11. OSB panel according to one of claims 1 to 10,
      characterised in that the compression strength in the panel plane in the longitudinal axis ≥ 20.0 N/mm2.
    12. OSB panel according to one of claims 1 to 11,
      characterised in that the modulus of elasticity of compression in the panel plane in the longitudinal axis ≥ 6000 N/mm2.
    13. OSB panel according to one of claims 1 to 12,
      characterised in that as binder a urea-formaldehyde glue (UF), a melamine formaldehyde glue (MF), a phenol formaldehyde glue (PF) or a binder based on isocyanate, such as for example PMDI, or acrylate-based is used.
    14. OSB panel according to claim 13,
      characterised in that as binder a melamine urea formaldehyde glue or a melamine urea phenol formaldehyde glue is used.
    15. OSB panel according to claims 13 and 14,
      characterised in that as binder a mixture of at least two of the binders mentioned in claims 9 and 10 is used.
    16. OSB panel according to one of claims 1 to 15,
      characterised in that the proportion of the binder amounts to 6 to 18% calculated as solid binder as a proportion of the dry mass of wood.
    17. OSB panel according to one of claims 1 to 16,
      characterised in that the panel contains paraffin and/or wax to reduce swelling properties.
    18. OSB panel according to claim 17,
      characterised in that the proportion amounts to 0.5 and 1% calculated as solid as a proportion of the dry mass of wood.
    19. OSB panel according to one of claims 1 to 18,
      characterised in that the OSB panel consists of an odd number of layers, preferably of 3 layers.
    20. OSB panel according to claim 19,
      characterised in that the outer covering layers have a preferred orientation of the strands in the longitudinal axis of the panel and the strands of the middle layers of the panels are aligned with no discernible orientation.
    21. OSB panel according to claim 19 or 20,
      characterised in that the strands of the middle layer and/or of the middle layers are disposed at an angle of 90° offset with respect to the nominal orientation of the immediately adjacent outer layer, whereby the maximum deviation is plus/minus 30°.
    22. OSB panel according to one of claims 19 to 21,
      characterised in that the thickness of the panel lies between 12 and 50 mm, preferably between 28 and 42 mm.
    23. OSB panel according to one of claims 19 to 22,
      characterised in that the thickness of at least one of the outer cover layers amounts to at least 30% of the total thickness of the panel.
    24. OSB panel according to one of claims 1 to 23,
      characterised in that the specific weight of the panel (density) lies under 700 kg/m3, preferably under 650 kg/m3, at 0° relative humidity.
    25. OSB panel according to one of claims 1 to 24,
      characterised in that the OSB panel is forms single, seamless large areas and is part of a building component.
    26. OSB panel according to claim 25,
      characterised in that the OSB panel represents one part of a wall construction of a house, whereby the panel width corresponds to the storey height and the panel length to the length of the wall.
    27. OSB panel according to claims 25 and 26,
      characterised in that the panel has a length of up to 15 m and a width of up to 2.8 m.
    28. Building component with at least two OSB panels according to one of claims 1 to 24,
      characterised in that
      the OSB panels are bonded together at least partially, in particular over their entire areas.
    29. Building component according to claim 28,
      characterised in that the OSB panels are joined over a large area and seamlessly and represent a wall construction comprising at least one storey height.
    EP02012159A 2001-06-12 2002-06-01 Large format OSB-panel with improved properties for the construction industry Expired - Lifetime EP1267010B2 (en)

    Priority Applications (2)

    Application Number Priority Date Filing Date Title
    EP09172833.7A EP2148020B1 (en) 2001-06-12 2002-06-01 Large format osb board with improved characteristics, in particular for the construction industry
    EP04022049.3A EP1486627B1 (en) 2001-06-12 2002-06-01 Large format OSB-panel with improved properties for the construction industry

    Applications Claiming Priority (2)

    Application Number Priority Date Filing Date Title
    DE20109675U DE20109675U1 (en) 2001-06-12 2001-06-12 Large format OSB board with improved properties, especially for the construction sector
    DE20109675U 2001-06-12

    Related Child Applications (4)

    Application Number Title Priority Date Filing Date
    EP04022049.3A Division EP1486627B1 (en) 2001-06-12 2002-06-01 Large format OSB-panel with improved properties for the construction industry
    EP09172833.7A Division EP2148020B1 (en) 2001-06-12 2002-06-01 Large format osb board with improved characteristics, in particular for the construction industry
    EP04022049.3 Division-Into 2004-09-16
    EP09172833.7 Division-Into 2009-10-13

    Publications (3)

    Publication Number Publication Date
    EP1267010A1 EP1267010A1 (en) 2002-12-18
    EP1267010B1 true EP1267010B1 (en) 2004-09-29
    EP1267010B2 EP1267010B2 (en) 2010-12-01

    Family

    ID=7957954

    Family Applications (3)

    Application Number Title Priority Date Filing Date
    EP09172833.7A Expired - Lifetime EP2148020B1 (en) 2001-06-12 2002-06-01 Large format osb board with improved characteristics, in particular for the construction industry
    EP04022049.3A Revoked EP1486627B1 (en) 2001-06-12 2002-06-01 Large format OSB-panel with improved properties for the construction industry
    EP02012159A Expired - Lifetime EP1267010B2 (en) 2001-06-12 2002-06-01 Large format OSB-panel with improved properties for the construction industry

    Family Applications Before (2)

    Application Number Title Priority Date Filing Date
    EP09172833.7A Expired - Lifetime EP2148020B1 (en) 2001-06-12 2002-06-01 Large format osb board with improved characteristics, in particular for the construction industry
    EP04022049.3A Revoked EP1486627B1 (en) 2001-06-12 2002-06-01 Large format OSB-panel with improved properties for the construction industry

    Country Status (12)

    Country Link
    US (1) US7226652B2 (en)
    EP (3) EP2148020B1 (en)
    JP (1) JP4307992B2 (en)
    AT (1) ATE278079T1 (en)
    CA (1) CA2450741C (en)
    DE (2) DE20109675U1 (en)
    DK (1) DK1267010T4 (en)
    ES (1) ES2229012T5 (en)
    PL (1) PL213694B1 (en)
    PT (1) PT1267010E (en)
    RU (1) RU2268968C2 (en)
    WO (1) WO2002101170A1 (en)

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    DE20316621U1 (en) * 2003-10-28 2004-02-12 Fritz Egger Gmbh & Co Low-emission OSB board
    DE102005038734A1 (en) 2005-08-16 2007-02-22 Michanickl, Andreas, Prof.Dr. Multilayer wood material plate for e.g. furniture, has middle layer made of very light, porous and pressure resistant chipboard and cover layers made of very thin and firm fiberboard or laminar material with well closed surface
    US20110000167A1 (en) * 2009-07-06 2011-01-06 Dimke Robert G Wood door core including osb layers and method
    HUE026093T2 (en) * 2011-04-20 2016-05-30 John Griem Method of manufacturing a fireproof board from strands of wood
    RU2515839C2 (en) * 2012-03-16 2014-05-20 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Братский государственный университет" Composition for production of particle boards
    US20150050443A1 (en) * 2013-08-14 2015-02-19 Boa-Franc Composite engineered floor board having an oriented strand board (osb) stabilizing base
    DE102014220459A1 (en) * 2014-10-09 2016-04-14 Mayfair Vermögensverwaltungs Se Plate, board or panel
    US11260630B2 (en) 2016-09-30 2022-03-01 Daiken Corporation Wood laminate material and method for manufacturing same
    PL3395520T3 (en) * 2017-04-25 2020-05-18 SWISS KRONO Tec AG Method for the preparation of osb wood-base panels with reduced emission of volatile organic compounds (vocs)
    JP6448738B1 (en) 2017-09-29 2019-01-09 大建工業株式会社 Method for producing high-density wood laminate
    JP7064552B1 (en) 2020-10-30 2022-05-10 大建工業株式会社 Wood board
    JP2022118558A (en) * 2021-02-02 2022-08-15 大建工業株式会社 Small wood lamina for wooden boards and method for producing the same
    JP2022118559A (en) * 2021-02-02 2022-08-15 大建工業株式会社 Woody board manufacturing method
    JP7064630B1 (en) * 2021-02-19 2022-05-10 大建工業株式会社 Wood laminated board
    JP7064638B1 (en) * 2021-05-28 2022-05-10 大建工業株式会社 Wood composites, interior materials, flooring and soundproof flooring
    JP7072781B1 (en) * 2021-09-09 2022-05-23 大建工業株式会社 Wood composite and flooring

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    Also Published As

    Publication number Publication date
    ES2229012T5 (en) 2011-04-13
    RU2004100301A (en) 2005-06-10
    EP1486627B1 (en) 2014-08-20
    EP2148020A2 (en) 2010-01-27
    RU2268968C2 (en) 2006-01-27
    DE50201140D1 (en) 2004-11-04
    DE20109675U1 (en) 2002-10-24
    EP1486627A1 (en) 2004-12-15
    WO2002101170A1 (en) 2002-12-19
    CA2450741C (en) 2007-04-17
    JP2004529012A (en) 2004-09-24
    EP1267010A1 (en) 2002-12-18
    DK1267010T4 (en) 2011-02-28
    CA2450741A1 (en) 2002-12-19
    ATE278079T1 (en) 2004-10-15
    US7226652B2 (en) 2007-06-05
    PT1267010E (en) 2005-02-28
    EP2148020A3 (en) 2011-12-28
    PL364372A1 (en) 2004-12-13
    EP1267010B2 (en) 2010-12-01
    JP4307992B2 (en) 2009-08-05
    ES2229012T3 (en) 2005-04-16
    DK1267010T3 (en) 2005-02-07
    EP2148020B1 (en) 2019-05-15
    US20040241414A1 (en) 2004-12-02
    PL213694B1 (en) 2013-04-30

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