EP1267010A1 - Large format OSB-panel with improved properties for the construction industry - Google Patents

Large format OSB-panel with improved properties for the construction industry Download PDF

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Publication number
EP1267010A1
EP1267010A1 EP02012159A EP02012159A EP1267010A1 EP 1267010 A1 EP1267010 A1 EP 1267010A1 EP 02012159 A EP02012159 A EP 02012159A EP 02012159 A EP02012159 A EP 02012159A EP 1267010 A1 EP1267010 A1 EP 1267010A1
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EP
European Patent Office
Prior art keywords
osb
panel according
plate
osb panel
length
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP02012159A
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German (de)
French (fr)
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EP1267010B1 (en
EP1267010B2 (en
Inventor
Michael Egger
Walter Schiegl
Gerhard Schickhofer
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Fritz Egger GmbH and Co OG
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Fritz Egger GmbH and Co OG
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Application filed by Fritz Egger GmbH and Co OG filed Critical Fritz Egger GmbH and Co OG
Priority to EP04022049.3A priority Critical patent/EP1486627B1/en
Priority to EP09172833.7A priority patent/EP2148020B1/en
Publication of EP1267010A1 publication Critical patent/EP1267010A1/en
Publication of EP1267010B1 publication Critical patent/EP1267010B1/en
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Publication of EP1267010B2 publication Critical patent/EP1267010B2/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/16Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24066Wood grain
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24074Strand or strand-portions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24074Strand or strand-portions
    • Y10T428/24083Nonlinear strands or strand-portions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24074Strand or strand-portions
    • Y10T428/24091Strand or strand-portions with additional layer[s]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24074Strand or strand-portions
    • Y10T428/24091Strand or strand-portions with additional layer[s]
    • Y10T428/24099On each side of strands or strand-portions
    • Y10T428/24107On each side of strands or strand-portions including mechanically interengaged strands, strand-portions or strand-like strips
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24132Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in different layers or components parallel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/24992Density or compression of components
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/249925Fiber-containing wood product [e.g., hardboard, lumber, or wood board, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31971Of carbohydrate
    • Y10T428/31989Of wood

Definitions

  • An OSB board in the sense of this invention consists of at least one layer covered with flat wood shavings, so-called beaches is built.
  • the layer described above forms the lower and upper cover layer and in between the middle layer (with 3-layer version), which has no preferred orientation of the stands.
  • This Scattering is also known in technical terms as "Random".
  • the innermost layer of the Plate labeled. So there is a 3-layer board from an upper and a lower cover layer and one Middle layer, a 5 or multi-layer plate from one upper and lower top layer, from a middle layer and from Layers between the upper or lower top layer and the Central location.
  • a preferred embodiment of the invention is a 3-layer plate, 5-layer or still multilayer plates (being an odd number of Layers makes sense). However, there are even numbers of layers just as conceivable.
  • the invention is based on the technical problem Specify OSB board for large-scale use is suitable and for example also for the construction of Buildings can be used.
  • the present invention describes a large format Wood-based panel, a component made from it as well as a method for producing a large format Plate with high mechanical properties such as for example the parameters for bending, tension and compression, without the specific weight of the plate normal size to raise. Furthermore, technological Features of an OSB board described from which one can derive these increased mechanical properties and possible uses of this OSB board.
  • Wood-based panels are characterized by the beach geometry and the most uniform possible design of the beaches of the Top layer, the ratio of the thickness of the top layers to Total thickness or the weight per unit area of the top layer total basis weight of the plate and the average specific weight of the plate (density) influenced.
  • the two top layers should each consist of at least 30 percent by weight of the total amount of chips scattered in the finished product, which corresponds to a share of at least 60% of the top and bottom top layers.
  • the remaining 40% is accounted for by the middle layer of a 3-layer board.
  • the specific weight of the board should not exceed 700 kg / m 3 , a value less than or equal to 650 kg / m 3 should be aimed for. This information relates to dry panels.
  • the beaches are usually made from Logs, which are preferably in their debarked condition is present.
  • the logs become one Cutting machine (flaker) fed, which in one single operation by strands rotating tools the desired dimension.
  • a multi-stage Production of the beaches is just as conceivable as e.g. B. from a peeled veneer, which in another Working step to strands is crushed.
  • the proportion of fines in the individual layers is reduced to a minimum.
  • Fine goods are understood to be strands that differ significantly from the dimensions of the beaches described above differ.
  • the primary aim is to manufacture the Accumulation of fines can be avoided such. B. by a gentle debarking and regular sharpening of the Flaker cutting tools. After making the beach is a separation of the fine material from the beaches equally conceivable.
  • the Fines content can be 10 to 15 percent by weight based on the weight of the finished plate.
  • the type of wood of the beaches is not relevant. In principle, all types of wood such as B. poplar, birch, Beech, oak, spruce, pine and the like possible. As The pine is particularly suitable due to its good cutting properties and because of their relatively high resin content highlighted.
  • Paraffins or waxes can be added.
  • the application can be in the form of a melt if necessary elevated temperature (liquid wax application) or for emulsions at around room temperature.
  • Urea-formaldehyde glues have been found as binder types (UF), melamine-formaldehyde glue (MF), phenol-formaldehyde glue (PF), binder based on Isocyanate (e.g. PMDI) but also binder based proven by acrylates.
  • UF binder types
  • MF melamine-formaldehyde glue
  • PF phenol-formaldehyde glue
  • binder based on Isocyanate e.g. PMDI
  • melamine-urea-formaldehyde glues (MUF) or melamine-urea-phenol-formaldehyde glue (MUPF) by cooking together be produced in the same reaction vessel (reactor).
  • the individual layers of the plate can also be different Types of binders and mixtures thereof include taking it off with multilayer boards Stability is advantageous, those layers that each - based on the plate surfaces - in the are arranged in the same position, with the same Binder type or the same mixture. So has been shown to meet the requirements of the invention can be achieved very well with a 3-layer board can, if the upper and lower top layer with a MUPF binder is provided and the middle layer with an isocyanate-based binder (PMDI).
  • PMDI isocyanate-based binder
  • the proportion of binder and the binder type are decisive for the desired mechanical-technological Characteristics.
  • the binder content depends on the type of binder. binder contents for UF, MF, PF and their mixtures are in the range between 10 and 15% by weight (for mixtures as the sum of the components used) calculated as solid resin on the dry mass of wooden beaches. When using Isocyanates can the binder content to 5 to 10 wt. % be reduced.
  • the beaches are glued before the formation of the Beach mat.
  • Usually are big for that Dimensioned glue drums provided that a enable continuous gluing in one pass.
  • the Drums rotate around their own longitudinal axis and hold thereby constantly bringing in the beach material Move.
  • a fine one is made by means of nozzles Glue mist generated that spreads evenly on the beaches reflected.
  • the drums have built-in to on the one hand to constantly pick up the beach material again can and secondly the beach material from the inlet in to transport the drum to the outlet.
  • a The inclination of the drum in the longitudinal direction can Support forward movement of the beaches.
  • The% rate of chips that are more than +/- 15 ° from the chosen direction of orientation may differ low. Nevertheless, in the "transverse" direction of the plate, sufficient strength and rigidity before, because due to the spreading process always a deviation from the Target orientation is given.
  • a board construction from more than 3 layers is also conceivable.
  • the number of layers becomes odd be, the beach orientation of the top layers and the Middle position as described above and orientation the other layers can be any. So it is conceivable that the preferred beach orientation of these others Lying crosswise to the beach orientation of each outer adjacent location.
  • a random orientation individual layers is also possible.
  • the formation of the beach mat from the different layers lying on top of each other is used by a spreader accomplished. There is usually one for each location Spreading head available. This has the task of gluing Strands oriented in the target direction or randomly oriented to arrange. After spreading the mat is done pressing into a stable plate-shaped product under the influence of pressure and temperature. This can both in cycle presses (single or multi-day presses) take place or in continuously operating presses. The latter allow the production of an endless Plate tape, which is cut into the desired formats can be.
  • the boards can be sanded after production. In this way you achieve a homogeneous plate thickness small thickness tolerances and improved conditions for the gluing of two or more panels into components as described below. With sufficient Board surface quality and sufficient However, the thickness tolerance of the panels is without previous grinding also possible.
  • Figure 1 shows one as previously described Wood-based panel 1, which consists of three beach layers is.
  • the top beach location 2 shows a preferred one Orientation of the beaches 5 in the longitudinal direction of the Plate.
  • the middle layer 3 exists from strands 6, which are somewhat smaller in size are as the beaches of the top layers 2 and 4.
  • the Alignment of the strands 6 of the middle layer 3 is random.
  • the lower cover layer 4 is a mirror image of upper top layer 2 built.
  • Plate 1 shown are only for reference exemplary of a section from a large format plate chosen and must match the real one Dimensions of panel length and panel width are not to match.
  • Figure 1 also shows that the thickness s1 of the two cover layers (both the lower cover layer 4 and also the mirror-image top layer 2) is approximately 30% of the total thickness s of the plate and the Thickness s2 of the middle layer 3 approx. 40%.
  • Single plates 1 can have a thickness s up to approx. 50 mm and Have formats of 2.8 x 15 m and can be used in construction be used in a variety of ways.
  • the plate length of 15 m should not be understood here as an upper limit. However, it has been shown that both for the manufacture and the subsequent plate manipulation in the course of Further processing here makes sense 10 to 15 m.
  • FIG. 2 shows a schematic such component 10 which is made from 3 individual plates 1 is.
  • the individual plates 1 with an adhesive such as B. isocyanate at least partially over a large area bonded.
  • This component can e.g. B. in house construction for outside and Interior walls are used, with the advantages that Elements seamlessly over a wall length full floor height (up to 2.8 m) can.
  • the usual house building practice e.g. single family house, Apartment building shows that wall elements with a Lengths between 10 and 15 m are quite sufficient to cover whole To be able to manufacture wall, ceiling and roof elements.
  • FIG. 3 shows two different embodiments.
  • FIG. 3 a there is the ceiling, wall or roof element 20 from a support 22, an upper plate 21 and one lower plate 23.
  • the plate 21 is in itself again from 2 individual plates 1, the carrier 22 consists in itself again from 3 single plates 1.
  • the plates 21 and 22 are with the carrier 22 non-positively or positively connected.
  • component 21 a Ceiling element the plate 21 takes over the function the floor of the upper floor and the plate 23 the Function of the ceiling of the lower floor.
  • Figure 3 b it is Component 20 from an upper plate 31, which consists of only one single plate 1 is constructed, further from the carrier 32 and from the lower plate 33.
  • the carrier 32 is in In contrast to the carrier 22 arranged horizontally.
  • Figure 4 shows the structure of a large area Component 20 that from a variety of individual plates 1 is constructed.
  • the length L can be up to 15 m and the Width B up to 2.8 m.
  • the supports are 23, 33 firmly connected to the plates 21.31 and 22.32. Thereby the component in combination with the high mechanical-technological properties of the individual panels 1 itself has a high load-bearing capacity.
  • the 3-layer OSB board of the following example was manufactured on an industrial plant.
  • the production of the strands for the middle and top layer takes place on separate until mat formation
  • Processing strands From barked pine trunks are strands with a length of approx. 150 mm, one Width between 10 and 25 mm and a thickness between 0.5 and 0.8 mm manufactured. As far as possible, already separated. The subsequent drying is reduced the moisture content of the strands of both layers to one value between 3 to 5%. Before gluing, the Fines content minimized by means of screening devices. The Gluing takes place in glue drums, with the top layer with approx. 13% by weight melamine-urea-phenol-formaldehyde glue (Solid resin based on dry wood mass) and the Middle layer mixed with 8% by weight of a PMDI binder were.
  • the 3-layer OSB board of the following example was manufactured on an industrial plant.
  • the production of the strands for the middle and top layer takes place on separate until mat formation
  • Processing strands From barked pine trunks are strands with a length of approx. 140 mm, one Width between 10 and 30 mm and a thickness of approx. 0.6 mm manufactured. As far as possible, fine goods will already be separated.
  • the subsequent drying reduces the Moisture content of the strands of both layers to one value between 3 to 5%. Before gluing, the Fines content minimized by means of screening devices.
  • the Gluing takes place in glue drums, with the top layer with approx. 7.0 wt.% PMDI (solid resin based on Dry wood mass) and the middle layer with 5.5% by weight of one PMDI binder were mixed.
  • PMDI solid resin based on Dry wood mass
  • the 1-layer OSB board of the following example was manufactured on an industrial plant.
  • Barked trunks become strands with a Length of about 140 mm, a width between 10 and 30 mm and a thickness between 0.5 and 0.6 mm. As far as possible, fines are already separated. The subsequent drying reduces the moisture content of the Strands to a value between 3 to 5%. Before the The fine material portion is glued with Screening devices minimized. The gluing takes place in Glue drums, with approx. % PMDI (solid resin based on dry wood mass) were mixed. (Poll with Wismar)

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Panels For Use In Building Construction (AREA)
  • Laminated Bodies (AREA)
  • Joining Of Building Structures In Genera (AREA)
  • Paper (AREA)
  • Slot Machines And Peripheral Devices (AREA)

Abstract

Wood strand plate has a minimum width of 2.6 m and a minimum length of 7.0 m. Its modulus of flexural elasticity in the principal loading direction is at least 7000 N/mm<2>.

Description

Eine OSB-Platte im Sinne dieser Erfindung besteht aus zumindest einer Schicht, die mit flachen Holzspänen, sogenannten Strands aufgebaut ist. Die Strands dieser Lage sind in eine bevorzugte Richtung orientiert (hier in Produktionsrichtung = Plattenlängsrichtung). Auch wenn man hier nur von einer einschichtigen Platte spricht, so wird im Zuge der Herstellung dieser Platte üblicher weise eine untere und eine spiegelgleiche obere Decklage zu einer in sich homogenen Lage vereint.An OSB board in the sense of this invention consists of at least one layer covered with flat wood shavings, so-called beaches is built. The strands of this Location are oriented in a preferred direction (here in Production direction = plate longitudinal direction). Even if one speaks here only of a single-layer plate, so is used in the course of the production of this plate a lower and a mirror-like top layer united in a homogeneous position.

Bei mehrlagigem Aufbau bildet die zuvor beschriebene Lage die untere und obere Decklage und dazwischen befindet sich die Mittellage (bei 3-lagiger Ausführung), welche keine bevorzugte Ausrichtung der Stands aufweist. Diese Streuung bezeichnet man in der Fachsprache auch als "random". Als Mittellage wird die innerste Lage der Platte bezeichnet. Eine 3-schichtige Platte besteht also aus einer oberen und einer unteren Decklage und einer Mittellage, eine 5 oder mehrlagige Platte aus einer oberen und unteren Decklage, aus einer Mittellage und aus Lagen zwischen der oberen bzw. unteren Decklage und der Mittellage. Eine bevorzugte Ausführungsform der Erfindung ist eine 3-schichtige Platte, 5-schichtige oder noch mehrschichtige Platten (wobei eine ungerade Anzahl von Lagen sinnvoll ist). Gerade Anzahlen von Lagen sind aber genauso denkbar. In the case of a multilayer structure, the layer described above forms the lower and upper cover layer and in between the middle layer (with 3-layer version), which has no preferred orientation of the stands. This Scattering is also known in technical terms as "Random". The innermost layer of the Plate labeled. So there is a 3-layer board from an upper and a lower cover layer and one Middle layer, a 5 or multi-layer plate from one upper and lower top layer, from a middle layer and from Layers between the upper or lower top layer and the Central location. A preferred embodiment of the invention is a 3-layer plate, 5-layer or still multilayer plates (being an odd number of Layers makes sense). However, there are even numbers of layers just as conceivable.

Der Erfindung liegt das technische Problem zugrunde, eine OSB-Platte anzugeben, die für einen großflächigen Einsatz geeignt ist und beispielsweise auch für den Aufbau von Gebäuden verwendet werden kann.The invention is based on the technical problem Specify OSB board for large-scale use is suitable and for example also for the construction of Buildings can be used.

Das zuvor aufgezeigte technische Problem wird erfindungsgemäß durch eine OSB-Platte mit den Merkmalen des Anspruches 1 gelöst. Weitere Ausgestaltungen sind in den Unteransprüchen angegeben und im folgenden ausführlich beschrieben.The technical problem outlined above will according to the invention by an OSB board with the features of claim 1 solved. Further refinements are in specified in the subclaims and in the following described in detail.

Die vorliegende Erfindung beschreibt eine grossformatige Holzwerkstoffplatte, ein daraus hergestelltes Bauteil sowie ein Verfahren zur Herstellung einer großformatigen Platte mit hohen mechanischen Eigenschaften wie beispielsweise den Kenngrößen für Biegung, Zug und Druck, ohne das spezifische Gewicht der Platte deswegen über das übliche Maß anzuheben. Weiters werden technologische Merkmale einer OSB-Platte beschrieben, aus denen man diese erhöhten mechanischen Eigenschaften ableiten kann und mögliche Verwendungen dieser OSB-Platte.The present invention describes a large format Wood-based panel, a component made from it as well as a method for producing a large format Plate with high mechanical properties such as for example the parameters for bending, tension and compression, without the specific weight of the plate normal size to raise. Furthermore, technological Features of an OSB board described from which one can derive these increased mechanical properties and possible uses of this OSB board.

Einflussparameter für die bevorzugten Ausgestaltungen der vorliegenden Erfindung sind die Strandgeometrie (Länge, Breite, Dicke), die Ausrichtung der Strandlagen zueinander, die Ausrichtung der Strands innerhalb einer Lage in einer gewollten Richtung, der Anteil und die Art des Bindemittels bzw. des Gemisches aus mehreren Bindemitteln, der Anteil von Additiven wie z. B. Härter und Paraffinen, das Verhältnis hinsichtlich der Dicke zwischen der äußersten Lage und den mittleren Lagen bzw. der mittleren Lage, dem Dichteprofil, das durch die gezielte Steuerung von Prozessparametern beeinflusst wird und letztlich die Plattengesamtdicke und das Plattenformat, welche auf den angedachten Einsatzzweck abgestimmt sind.
Die vorliegende Erfindung sowie ihre bevorzugten Ausgestaltungen ermöglichen die Erreichung folgender mechanisch-technologischer Eigenschaften. Diese sind als Mindestwerte zu verstehen und angegeben als Mittelwerte. Die Streuung der Kenngrößen ist herstellungsbedingt gering. Die Ermittlung der Eigenschaften erfolgt nach EN 789:1995 "Holzbauwerke- Prüfverfahren - Bestimmung der mechanischen Eigenschaften von Holzwerkstoffen". Diese Norm regelt die Bestimmung von charakteristischen Eigenschaften für Holzwerkstoffe, die für tragende Zwecke im Baubereich eingesetzt werden. Die Bezeichnung "längs" bedeutet, dass die Strandausrichtung der oberen Decklage parallel zur Probenlänge im Sinne der EN 789 ist, und "quer" bedeutet eine Strandausrichtung quer zur Probenlänge. Die nachstehenden Angaben beziehen sich beispielhaft auf Platten mit einer Mindestdicke von 25 mm. Von dünneren Platten sind in der Regel noch höhere Kenngrößen zu erwarten.

  • Biegefestigkeit senkrecht zur Plattenebene:
  • längs: ≥30,0 N/mm2   quer: ≥15,0 N/mm2
  • Biegeelastizitätsmodul senkrecht zur Plattenebene:
  • längs: ≥ 7000 N/mm2   quer: ≥3000 N/mm2
  • Scherfestigkeit in Plattenebene:
  • längs: ≥1,2 N/mm2   quer: ≥1,40 N/mm2
  • Schermodul in Plattenebene:   längs: ≥200 N/mm2
  • quer: ≥190 N/mm2
  • Druckfestigkeit "feucht" in Plattenebene:
  • längs: ≥24,0 N/mm2   quer: ≥16,5 N/mm2
  • Druckelastizitätsmodul "feucht" in Plattenebene:
  • längs: ≥5000 N/mm2   quer: ≥3200 N/mm2
  • Influence parameters for the preferred embodiments of the present invention are the beach geometry (length, width, thickness), the orientation of the beach layers relative to one another, the orientation of the beaches within a layer in a desired direction, the proportion and the type of binder or the mixture of several Binders, the proportion of additives such. B. hardeners and paraffins, the ratio with regard to the thickness between the outermost layer and the middle layers or the middle layer, the density profile, which is influenced by the targeted control of process parameters and ultimately the total plate thickness and the plate format, which are based on the intended use are coordinated.
    The present invention and its preferred configurations enable the following mechanical and technological properties to be achieved. These are to be understood as minimum values and stated as mean values. The scatter of the parameters is small due to the manufacturing process. The properties are determined in accordance with EN 789: 1995 "Wood structures test method - determination of the mechanical properties of wood materials". This standard regulates the determination of characteristic properties for wood-based materials that are used for load-bearing purposes in the construction sector. The term "longitudinal" means that the beach orientation of the upper cover layer is parallel to the sample length in the sense of EN 789, and "transverse" means a beach orientation transverse to the sample length. The following information refers to sheets with a minimum thickness of 25 mm. As a rule, even higher parameters can be expected from thinner panels.
  • Bending strength perpendicular to the plate plane:
  • longitudinal: ≥30.0 N / mm 2 transverse: ≥15.0 N / mm 2
  • Bending modulus of elasticity perpendicular to the plate plane:
  • longitudinal: ≥ 7000 N / mm 2 transverse: ≥3000 N / mm 2
  • Shear strength at the plate level:
  • longitudinal: ≥1.2 N / mm 2 transverse: ≥1.40 N / mm 2
  • Shear modulus in the plate plane: longitudinal: ≥200 N / mm 2
  • transverse: ≥190 N / mm 2
  • Compressive strength "moist" at the plate level:
  • longitudinal: ≥24.0 N / mm 2 transverse: ≥16.5 N / mm 2
  • Compressive elasticity module "damp" at the plate level:
  • longitudinal: ≥5000 N / mm 2 transverse: ≥3200 N / mm 2
  • Für die Feuchtprüfungen (Bezeichnung "feucht") wurden die Probekörper vor der Prüfung über einen Zeitraum von 15 Stunden in Wasser bei Raumtemperatur gelagert, wobei die Prüfungen an abgetropften Proben vorgenommen wurden.

  • Zugfestigkeit in Plattenebene:
  • längs: ≥ 20,0 N/mm2
  • Zugelastizitätsmodul in Plattenebene:
  • längs: ≥ 6000 N/mm2
  • Druckfestigkeit in Plattenebene:
  • längs: ≥ 20,0 N/mm2
  • Druckelastizitätsmodul in Plattenebene:
  • längs: ≥ 6000 N/mm2
  • For the wet tests (called "wet"), the test specimens were stored in water at room temperature for a period of 15 hours before the test, the tests being carried out on drained samples.
  • Tensile strength at the plate level:
  • longitudinal: ≥ 20.0 N / mm 2
  • Tensile modulus at the slab level:
  • longitudinal: ≥ 6000 N / mm 2
  • Compressive strength in the plate level:
  • longitudinal: ≥ 20.0 N / mm 2
  • Compression elasticity module at the plate level:
  • longitudinal: ≥ 6000 N / mm 2
  • Bei einem weiteren Ausgestaltung der Erfindung sind folgende Eigenschaften gegeben:

  • Biegefestigkeit senkrecht zur Plattenebene:
  • längs: ≥ 35,0 N/mm2   quer: ≥ 10,0 N/mm2
  • Biegeelastizitätsmodul senkrecht zur Plattenebene:
  • längs: ≥ 8000 N/mm2   quer: ≥ 2000 N/mm2
  • The following properties are provided in a further embodiment of the invention:
  • Bending strength perpendicular to the plate plane:
  • longitudinal: ≥ 35.0 N / mm 2 transverse: ≥ 10.0 N / mm 2
  • Bending modulus of elasticity perpendicular to the plate plane:
  • longitudinal: ≥ 8000 N / mm 2 transverse: ≥ 2000 N / mm 2
  • Die Eigenschaften der erfindungsgemäßen Holzwerkstoffplatten werden durch die Strandgeometrie und die möglichst uniforme Ausgestaltung der Strands der Decklage, das Verhältnis von Dicke der Decklagen zur Gesamtdicke bzw. das Flächengewicht der Decklage zum gesamten Flächengewicht der Platte und das mittlere spezifische Gewicht der Platte (Dichte) beeinflusst.The properties of the invention Wood-based panels are characterized by the beach geometry and the most uniform possible design of the beaches of the Top layer, the ratio of the thickness of the top layers to Total thickness or the weight per unit area of the top layer total basis weight of the plate and the average specific weight of the plate (density) influenced.

    Es hat sich gezeigt, dass folgende Parameter hinsichtlich der Stranddimensionen für die Erreichung der angestrebten mechanisch-technologischen Eigenschaften vorteilhaft sind:

  • Strands für die äußeren Lagen (Decklage):
  • Länge: 130 - 180 mm
  • Breite: 10 - 30 mm
  • Dicke: 0,4 - 1,0 mm
  • Strands für die Mittellage:
  • Länge: 90 - 180 mm
  • Breite: 10 - 30 mm
  • Dicke: 0,4 - 1,0 mm
  • It has been shown that the following parameters with regard to the beach dimensions are advantageous for achieving the desired mechanical-technological properties:
  • Strands for the outer layers (top layer):
  • Length: 130 - 180 mm
  • Width: 10 - 30 mm
  • Thickness: 0.4 - 1.0 mm
  • Strands for the middle layer:
  • Length: 90 - 180 mm
  • Width: 10 - 30 mm
  • Thickness: 0.4 - 1.0 mm
  • Die beiden Decklagen (Außenschichten) sollen beim fertigen Produkt aus je mindestens 30 Gewichtsprozent der insgesamt abgestreuten Spanmenge bestehen, was in Summe aus oberer und untere Decklage einem Anteil von zumindest 60% entspricht. Die restlichen 40% entfallen auf die Mittellage bei einer 3-schichtigen Platte. Das spezifische Gewicht der Platte soll höchstens 700 kg/m3 betragen, ein Wert kleiner gleich 650 kg/m3 ist anzustreben. Diese Angaben beziehen sich auf trockene Platten.The two top layers (outer layers) should each consist of at least 30 percent by weight of the total amount of chips scattered in the finished product, which corresponds to a share of at least 60% of the top and bottom top layers. The remaining 40% is accounted for by the middle layer of a 3-layer board. The specific weight of the board should not exceed 700 kg / m 3 , a value less than or equal to 650 kg / m 3 should be aimed for. This information relates to dry panels.

    Die Herstellung der Strands erfolgt in der Regel aus Rundholz, welches vorzugsweise in entrindetem Zustand vorliegt. Die Rundholzstämme werden einer Zerspanungsmaschine (Flaker) zugeführt, welche in einem einzigen Arbeitsgang durch rotierende Werkzeuge Strands der gewünschten Dimension herstellen. Eine mehrstufige Fertigung der Strands ist aber ebenso denkbar wie z. B. aus einem Schälfurnier, welches in einem weiteren Arbeitsschritt zu Strands zerkleinert wird.The beaches are usually made from Logs, which are preferably in their debarked condition is present. The logs become one Cutting machine (flaker) fed, which in one single operation by strands rotating tools the desired dimension. A multi-stage Production of the beaches is just as conceivable as e.g. B. from a peeled veneer, which in another Working step to strands is crushed.

    Vorteilhaft für die Erreichung der angestrebten Eigenschaften ist, dass der Anteil von Feingut in den einzelnen Lagen auf ein Minimum reduziert wird. Unter Feingut versteht man Strands, die sich signifikant von den zuvor beschriebenen Dimensionen der Strands unterscheiden. Primär soll während der Fertigung der Anfall von Feingut vermieden werden wie z. B. durch eine schonende Entrindung und durch regelmäßiges Schärfen der Schneidwerkzeuge des Flakers. Nach der Strandherstellung ist ein Separieren des Feingutes von den Strands aber ebenso denkbar.Advantageous for achieving the desired Characteristics is that the proportion of fines in the individual layers is reduced to a minimum. Under Fine goods are understood to be strands that differ significantly from the dimensions of the beaches described above differ. The primary aim is to manufacture the Accumulation of fines can be avoided such. B. by a gentle debarking and regular sharpening of the Flaker cutting tools. After making the beach is a separation of the fine material from the beaches equally conceivable.

    Natürlich kann auch bei sorgfältigster Strandherstellung und gewissenhafter Separierung der Anteil an Feingut nur auf einen noch zu tolerierenden minimalen Anteil reduziert werden, aber nicht verhindert werden. Der Feingutanteil, kann durchaus 10 bis 15 Gewichtsprozent bezogen auf das Gewicht der fertigen Platte betragen.Of course, even with the most careful beach production and conscientious separation of the proportion of fines only to a minimal portion that can still be tolerated be reduced but not prevented. The Fines content, can be 10 to 15 percent by weight based on the weight of the finished plate.

    Die Holzart der Strands ist nicht von Relevanz. Prinzipiell sind alle Holzarten wie z. B. Pappel, Birke, Buche, Eiche, Fichte, Kiefer und dergleichen möglich. Als besonders geeignet hat sich die Kiefer auf Grund ihrer guten Zerspanungseigenschaften und auf Grund ihres relativ hohen Harzanteiles herausgestellt.The type of wood of the beaches is not relevant. In principle, all types of wood such as B. poplar, birch, Beech, oak, spruce, pine and the like possible. As The pine is particularly suitable due to its good cutting properties and because of their relatively high resin content highlighted.

    Zur Verringerung der Quellungseigenschaften können Paraffine oder Wachse zugegeben werden. Das Aufbringen kann in Form einer Schmelze bei dafür erforderlicher erhöhter Temperatur erfolgen (Flüssigwachsauftrag) oder für Emulsionen bei etwa Raumtemperatur.Can reduce swelling properties Paraffins or waxes can be added. The application can be in the form of a melt if necessary elevated temperature (liquid wax application) or for emulsions at around room temperature.

    Als Bindemitteltypen haben sich Harnstoff-Formaldehyd-Leime (UF), Melamin-Formaldehyd-Leime (MF), Phenol-Formaldehydleime (PF), Bindemittel auf Basis von Isocyanat (z. B. PMDI) aber auch Bindemittel auf Basis von Acrylaten bewährt. Zumeist wird eine Mischung von zumindest zwei dieser Typen von Bindemittel verwendet, aber auch Mischungen aus mehreren Leimtypen ist denkbar. Als Gemisch wird nicht nur eine Mischung von verschiedenen Typen bereits einsatzfähiger Bindemittel verstanden, sondern auch ein Gemisch aus verschiedenen der angeführten Typen, welches sich bereits im Zuge der Herstellung als Mischung ergibt. So können z. B. Melamin-Harnstoff-Formaldehyd-Leime (MUF) bzw. Melamin-Harnstoff-Phenol-Formaldehyd-Leime (MUPF) durch gemeinsame Kochung im selben Reaktiongefäß (Reaktor) hergestellt werden. Die einzelnen Lagen der Platte können auch unterschiedliche Typen von Bindemitteln und derer Mischungen beinhalten, wobei es bei mehrlagigen Platten aus Standfestigkeitsgründen vorteilhaft ist, jene Lagen, die jeweils - bezogen auf die Plattenoberflächen - in der selben Position angeordnet sind, mit dem selben Bindemitteltyp bzw. der selben Mischung zu versehen. So hat sich gezeigt, dass die Anforderungen der Erfindung bei einer 3-schichtigen Platte sehr gut erreicht werden können, wenn die obere und untere Decklage mit einem MUPF-Bindemittel versehen ist und die Mittellage mit einem Bindemittel auf Isocyanatbasis (PMDI).Urea-formaldehyde glues have been found as binder types (UF), melamine-formaldehyde glue (MF), phenol-formaldehyde glue (PF), binder based on Isocyanate (e.g. PMDI) but also binder based proven by acrylates. Mostly a mixture of used at least two of these types of binders but mixtures of several types of glue are also conceivable. Not only a mixture of various types of binders already in use understood, but also a mixture of different of the listed types, which has already been developed in the course of the Manufactured as a mixture. So z. B. melamine-urea-formaldehyde glues (MUF) or melamine-urea-phenol-formaldehyde glue (MUPF) by cooking together be produced in the same reaction vessel (reactor). The individual layers of the plate can also be different Types of binders and mixtures thereof include taking it off with multilayer boards Stability is advantageous, those layers that each - based on the plate surfaces - in the are arranged in the same position, with the same Binder type or the same mixture. So has been shown to meet the requirements of the invention can be achieved very well with a 3-layer board can, if the upper and lower top layer with a MUPF binder is provided and the middle layer with an isocyanate-based binder (PMDI).

    Der Anteil an Bindemittel und die Bindemitteltype sind maßgeblich für die angestrebten mechanisch-technologischen Eigenschaften. Der Gehalt an Bindemittel ist abhängig von der Bindemitteltype. Bindemittelgehalte für UF, MF, PF und deren Mischungen liegen im Bereich zwischen 10 und 15 Gew. % (bei Mischungen als Summe der eingesetzten Komponenten) berechnet als Festharz bezogen auf die Trockenmasse Holzstrands. Bei der Verwendung von Isocyanaten kann der Bindemittelanteil auf 5 bis 10 Gew. % reduziert werden.The proportion of binder and the binder type are decisive for the desired mechanical-technological Characteristics. The binder content depends on the type of binder. binder contents for UF, MF, PF and their mixtures are in the range between 10 and 15% by weight (for mixtures as the sum of the components used) calculated as solid resin on the dry mass of wooden beaches. When using Isocyanates can the binder content to 5 to 10 wt. % be reduced.

    Die Beleimung der Strands erfolgt vor der Formung der Strandmatte. Üblicherweise sind dafür gross dimensionierte Beleimtrommeln vorgesehen, die eine kontinuierliche Beleimung im Durchlauf ermöglichen. Die Trommeln rotieren um die eigene Längsachse und halten dadurch das eingebrachte Strandmaterial ständig in Bewegung. In den Trommeln wird mittels Düsen ein feiner Leimnebel erzeugt, der sich gleichmäßig auf den Strands niederschlägt. Die Trommeln verfügen über Einbauten, um zum einen das Strandmaterial ständig wieder aufgreifen zu können und zum anderen das Strandmaterial vom Einlauf in die Trommel zum Auslauf hin zu transportieren. Eine Schrägneigung der Trommel in Längsrichtung kann die Vorwärtsbewegung der Strands unterstützen. The beaches are glued before the formation of the Beach mat. Usually are big for that Dimensioned glue drums provided that a enable continuous gluing in one pass. The Drums rotate around their own longitudinal axis and hold thereby constantly bringing in the beach material Move. In the drums, a fine one is made by means of nozzles Glue mist generated that spreads evenly on the beaches reflected. The drums have built-in to on the one hand to constantly pick up the beach material again can and secondly the beach material from the inlet in to transport the drum to the outlet. A The inclination of the drum in the longitudinal direction can Support forward movement of the beaches.

    Das Erreichen der angestrebten mechanisch-technologischen Eigenschaften wird durch die gezielte Ausrichtung der Strands beeinflusst.The achievement of the desired mechanical-technological The targeted alignment of the properties Strands influenced.

    Vor allem bei einer einlagig ausgeführten Platte sowie den Deckschichten mehrschichtiger Platten soll die Orientierung der Strands bevorzugt in eine Richtung (z.B. parallel zur Plattenlänge = Produktionsrichtung) erfolgen, wobei ein hohes Maß an Orientierung gegeben sein soll. Der %-Satz an Spänen, die mehr als +/- 15° von der gewählten Orientierungsrichtung abweichen dürfen ist gering. Dennoch liegen in "quer"-Richtung der Platte, noch ausreichende Festigkeiten und Steifigkeiten vor, da durch den Streuprozess immer eine Abweichung von der Sollorientierung gegeben ist.Especially with a single-layer plate as well the top layers of multi-layer boards should Orientation of the beaches preferably in one direction (e.g. parallel to the plate length = production direction) take place, given a high degree of orientation should be. The% rate of chips that are more than +/- 15 ° from the chosen direction of orientation may differ low. Nevertheless, in the "transverse" direction of the plate, sufficient strength and rigidity before, because due to the spreading process always a deviation from the Target orientation is given.

    Bei 3-lagigen oder mehrlagigen Platten ist die Sollausrichtung der Strands von der Position der Strandlage innerhalb der Platte abhängig. Die beiden äußersten Lagen, die Decklagen, sollen parallel zur Plattenlänge wie zuvor für eine einlagige Platte beschrieben ausgerichtet sein. Betrachtet man eine 3-schichtige OSB-Platte, so sind die Strands der einzigen Mittellage ohne eine bevorzugte Richtung orientiert (random).For 3-ply or multi-ply panels, this is Target orientation of the beaches from the position of the Beach location depending on the plate. The two outermost layers, the top layers, should be parallel to Board length as before for a single-layer board described. If you consider a 3-layer OSB board, so the strands are the only one Oriented towards the middle without a preferred direction (Random).

    Ein Plattenaufbau aus mehr als 3 Lagen ist ebenso denkbar. In der Regel wird die Anzahl der Lagen ungerade sein, wobei die Strandorientierung der Decklagen und der Mittellage wie zuvor beschrieben ist und die Orientierung der anderen Lagen beliebig sein kann. So ist es denkbar, dass die bevorzugte Strandorientierung dieser anderen Lagen kreuzweise zur Strandorientierung der jeweils äußeren benachbarten Lage ist. Eine random-Orientierung einzelner Lagen ist aber ebenso möglich.A board construction from more than 3 layers is also conceivable. As a rule, the number of layers becomes odd be, the beach orientation of the top layers and the Middle position as described above and orientation the other layers can be any. So it is conceivable that the preferred beach orientation of these others Lying crosswise to the beach orientation of each outer adjacent location. A random orientation individual layers is also possible.

    Die Formung der Strandmatte aus den verschiedenen übereinander liegenden Lagen wird von einer Streumaschine bewerkstelligt. Für jede Lage ist in der Regel ein Streukopf vorhanden. Dieser hat die Aufgabe die beleimten Strands in die Sollrichtung orientiert oder randomorientiert anzuordnen. Nach dem Streuen der Matte erfolgt das Pressen zu einem stabilen plattenförmigen Produkt unter Einwirkung von Druck und Temperatur. Dies kann sowohl in Taktpressen (Ein- oder Mehretagenpressen) erfolgen oder in kontinuierlich arbeitenden Pressen. Letztere ermöglichen die Herstellung eines endlosen Plattenbandes, das in die gewünschten Formate aufgetrennt werden kann.The formation of the beach mat from the different layers lying on top of each other is used by a spreader accomplished. There is usually one for each location Spreading head available. This has the task of gluing Strands oriented in the target direction or randomly oriented to arrange. After spreading the mat is done pressing into a stable plate-shaped product under the influence of pressure and temperature. This can both in cycle presses (single or multi-day presses) take place or in continuously operating presses. The latter allow the production of an endless Plate tape, which is cut into the desired formats can be.

    Die Platten können nach der Fertigung geschliffen werden. Dadurch erreicht man eine homogene Plattenstärke mit geringen Dickentoleranzen und verbesserte Bedingungen für das Verleimen von zwei oder mehreren Platten zu Bauteilen wie nachfolgend beschrieben. Bei ausreichender Plattenoberflächenqualität und ausreichender Dickentoleranz der Platten ist aber ein Verkleben ohne vorherigen Schliff ebenso möglich.The boards can be sanded after production. In this way you achieve a homogeneous plate thickness small thickness tolerances and improved conditions for the gluing of two or more panels into components as described below. With sufficient Board surface quality and sufficient However, the thickness tolerance of the panels is without previous grinding also possible.

    Die Erfindung wird im folgenden anhand von Ausführungsbeispielen näher erläutert, wobei auf die beigefügte Zeichnung Bezug genommen wird. In der Zeichnung zeigen

    Fig. 1
    ein erstes Ausführungsbeispiel einer erfindungsgemäßen OSB-Platte,
    Fig. 2
    den Schichtaufbau der OSB-Platte,
    Fig. 3
    zwei Beispiele eines aus OSB-Platten aufgebauten Bauelementes und
    Fig. 4
    den Aufbau eines großflächigen Bauelementes aus OSB-Platten.
    The invention is explained in more detail below on the basis of exemplary embodiments, reference being made to the accompanying drawing. Show in the drawing
    Fig. 1
    a first embodiment of an OSB board according to the invention,
    Fig. 2
    the layer structure of the OSB board,
    Fig. 3
    two examples of a component made of OSB panels and
    Fig. 4
    the construction of a large component from OSB panels.

    Figur 1 zeigt eine wie zuvor beschriebene Holzwerkstoffplatte 1, die aus drei Strandlagen aufgebaut ist. Die obere Strandlage 2 zeigt eine bevorzugte Orientierung der Strands 5 in die Längsrichtung der Platte. Man kann erkennen, dass die Strands 5 der Decklage 2 nicht streng parallel zur Plattenlänge ausgerichtet sind, aber dennoch ein hoher Orientierungsgrad gegeben ist. Die Mittellage 3 besteht aus Strands 6, die in ihren Abmessungen etwas kleiner sind als die Strands der Decklagen 2 und 4. Die Ausrichtung der Strands 6 der Mittellage 3 ist zufallsorientiert. Die untere Decklage 4 ist spiegelbildlich zur oberen Decklage 2 aufgebaut. Die Bezeichnungen "Plattenlänge" und "Plattenbreite" für die in Figur 1 dargestellten Platte 1 sind nur als Bezugsgrößen beispielhaft für einen Ausschnitt aus einer großformatigen Platte gewählt und müssen mit den realen Dimensionen Plattenlänge und Plattenbreite nicht übereinstimmen. Figur 1 zeigt zudem, dass die Dicke s1 der beiden Decklagen (sowohl der unteren Decklage 4 als auch der spiegelbildlich aufgebauten oberen Decklage 2) je ca. 30% der Gesamtdicke s der Platte beträgt und die Dicke s2 der Mittellage 3 ca. 40%.Figure 1 shows one as previously described Wood-based panel 1, which consists of three beach layers is. The top beach location 2 shows a preferred one Orientation of the beaches 5 in the longitudinal direction of the Plate. One can see that the strands 5 of the Top layer 2 not strictly parallel to the board length are aligned, but still a high one Degree of orientation is given. The middle layer 3 exists from strands 6, which are somewhat smaller in size are as the beaches of the top layers 2 and 4. The Alignment of the strands 6 of the middle layer 3 is random. The lower cover layer 4 is a mirror image of upper top layer 2 built. The labels “Plate length” and “plate width” for those in FIG. 1 Plate 1 shown are only for reference exemplary of a section from a large format plate chosen and must match the real one Dimensions of panel length and panel width are not to match. Figure 1 also shows that the thickness s1 of the two cover layers (both the lower cover layer 4 and also the mirror-image top layer 2) is approximately 30% of the total thickness s of the plate and the Thickness s2 of the middle layer 3 approx. 40%.

    Die nach dem zuvor beschriebene Verfahren hergestellten Einzelplatten 1 können eine Dicke s bis ca. 50 mm und Formate von 2,8 x 15 m aufweisen und können im Baubereich mannigfaltig eingesetzt werden. Die Plattenlänge von 15 m soll hier keinesfalls als Obergrenze verstanden werden. Es hat sich aber gezeigt, dass sowohl für die Herstellung und die nachfolgende Plattenmanipulation im Zuge der Weiterverarbeitung hier eine sinnvolle Größenordung bei 10 bis 15 m liegt.The manufactured by the previously described method Single plates 1 can have a thickness s up to approx. 50 mm and Have formats of 2.8 x 15 m and can be used in construction be used in a variety of ways. The plate length of 15 m should not be understood here as an upper limit. However, it has been shown that both for the manufacture and the subsequent plate manipulation in the course of Further processing here makes sense 10 to 15 m.

    Vereint man mehrere Platten (z. B. 3 x 32 mm = 96 mm) zu einem Sandwichelement von größerer Stärke, so gewinnt man großflächige Bauteile. Die Figur 2 zeigt schematisch ein solches Bauteil 10 das aus 3 Einzelplatten 1 hergestellt ist. Dazu werden die Einzelplatten 1 mit einem Klebstoff wie z. B. Isocyanat zumindest teilweise großflächig verklebt. Dieses Bauteil kann z. B. im Hausbau für Außenund Innenwände eingesetzt werden, mit den Vorteilen, dass Elemente entsprechend der Wandlänge fugenlos über eine volle Geschosshöhe (bis zu 2,8 m) hergestellt werden können. Die gängige Hausbaupraxis (z. B. Einfamilienhaus, Mehrfamilienhaus) zeigt, dass Wandelemente mit einer Länge zwischen 10 und 15 m durchaus ausreichen, um ganze Wand-, Decken-, und Dachelemente herstellen zu können. Hinsichtlich der Länge von Platten bzw. Bauteilen ist auch zu berücksichtigen, dass im Zuge des Transportes dieser Teile vom Ort der Herstellung zum Ort der Weiterverarbeitung oder der Verwendung gewisse Grenzen vorhanden sind. Unter diesem Gesichtspunkt ist die sinnvolle maximale Platten- und Bauteillänge ebenfalls zu verstehen. Die erforderlichen Aussparungen wie Fenster und Türen können mittels üblichen Bearbeitungsvorrichtungen für Massivholz wie Sägen und Fräsern herausgearbeitet werden.If you combine several plates (e.g. 3 x 32 mm = 96 mm) a sandwich element of greater strength, that's how you win large components. Figure 2 shows a schematic such component 10 which is made from 3 individual plates 1 is. For this purpose, the individual plates 1 with an adhesive such as B. isocyanate at least partially over a large area bonded. This component can e.g. B. in house construction for outside and Interior walls are used, with the advantages that Elements seamlessly over a wall length full floor height (up to 2.8 m) can. The usual house building practice (e.g. single family house, Apartment building) shows that wall elements with a Lengths between 10 and 15 m are quite sufficient to cover whole To be able to manufacture wall, ceiling and roof elements. With regard to the length of plates or components also to take into account that in the course of transportation these parts from the place of manufacture to the place of Further processing or use certain limits available. From this point of view, the reasonable maximum panel and component length too understand. The necessary recesses like windows and doors can be made using standard Processing devices for solid wood such as saws and Milling cutters.

    Aus den zuvor genannten großflächigen Sandwichelementen lassen sich aber auch Träger derart fertigen, dass Streifen der gewünschten Trägerbreite bzw. Trägerhöhe daraus hergestellt werden. Die Streifen werden entsprechend der Plattenlänge herausgetrennt, womit eine Trägeränge bis zu 15 m möglich ist. Diese Träger können ein- oder beidseitig mit großformatigen OSB-Platten vereint werden zur Ausbildung von Decken-, Wand- oder Dachelementen, die über ausreichende Stabilität verfügen, Überspannungen von mehreren Metern zu überbrücken.From the aforementioned large sandwich elements can also be manufactured in such a way that Strips of the desired beam width or height be made from it. The stripes will cut out according to the length of the plate, with which one Beam lengths of up to 15 m are possible. These carriers can on one or both sides with large format OSB panels be united for the formation of ceiling, wall or Roof elements that have sufficient stability, To bridge surge voltages of several meters.

    Die Figur 3 zeigt 2 verschiedene Ausführungsformen. In Figur 3 a) besteht das Decken-, Wand- oder Dachelement 20 aus einem Träger 22, einer oberen Platte 21 und einer unteren Platte 23. Die Platte 21 besteht in sich wieder aus 2 Einzelplatten 1, der Träger 22 besteht in sich wieder aus 3 Einzelplatten 1. Die Platten 21 und 22 sind mit dem Träger 22 kraftschlüssig oder formschlüssig verbunden. Handelt es sich beim Bauteil 21 um ein Deckenelement, so übernimmt die Platte 21 die Funktion des Fußboden des oberen Geschosses und die Platte 23 die Funktion der Decke des unteren Geschosses. Selbiges gilt sinngemäß auch für die Figur 3 b). Hier besteht das Bauteil 20 aus einer oberen Platte 31, die nur aus einer einzigen Platte 1 aufgebaut ist, weiters aus dem Träger 32 und aus der unteren Platte 33. Der Träger 32 ist im Gegensatz zum Träger 22 liegend angeordnet.FIG. 3 shows two different embodiments. In FIG. 3 a) there is the ceiling, wall or roof element 20 from a support 22, an upper plate 21 and one lower plate 23. The plate 21 is in itself again from 2 individual plates 1, the carrier 22 consists in itself again from 3 single plates 1. The plates 21 and 22 are with the carrier 22 non-positively or positively connected. Is component 21 a Ceiling element, the plate 21 takes over the function the floor of the upper floor and the plate 23 the Function of the ceiling of the lower floor. The same applies analogously for Figure 3 b). Here it is Component 20 from an upper plate 31, which consists of only one single plate 1 is constructed, further from the carrier 32 and from the lower plate 33. The carrier 32 is in In contrast to the carrier 22 arranged horizontally.

    Die Figur 4 zeigt den Aufbau eines großflächigen Bauelementes 20 das aus einer Vielzahl von Einzelplatten 1 aufgebaut ist. Die Länge L kann bis zu 15 m und die Breite B bis zu 2,8 m betragen. Die Träger 23,33 sind fest mit den Platten 21,31 und 22,32 verbunden. Dadurch verfügt das Bauteil in Kombination mit den hohen mechanisch-technologische Eigenschaften der Einzelplatten 1 selbst über eine hohe Trägfähigkeit.Figure 4 shows the structure of a large area Component 20 that from a variety of individual plates 1 is constructed. The length L can be up to 15 m and the Width B up to 2.8 m. The supports are 23, 33 firmly connected to the plates 21.31 and 22.32. Thereby the component in combination with the high mechanical-technological properties of the individual panels 1 itself has a high load-bearing capacity.

    BEISPIEL 1:EXAMPLE 1:

    Die 3-schichtige OSB-Platte des folgenden Beispiels wurde auf einer Industrieanlage hergestellt.The 3-layer OSB board of the following example was manufactured on an industrial plant.

    Die Herstellung der Strands für die Mittel- und Decklage erfolgt bis zur Mattenbildung auf getrennten Bearbeitungssträngen. Aus entrindeten Kiefernstämmen werden Strands mit einer Länge von ca. 150 mm, einer Breite zwischen 10 und 25 mm und einer Stärke zwischen 0,5 und 0,8 mm hergestellt. Feingut wird, soweit möglich, bereits abgetrennt. Die anschließende Trocknung reduziert den Feuchtegehalt der Strands beider Lagen auf einen Wert zwischen 3 bis 5 %. Vor der Beleimung wird der Feingutanteil mittels Siebeinrichtungen minimiert. Die Beleimung erfolgt in Beleimtrommeln, wobei die Decklage mit ca. 13 Gew. % Melamin-Harnstoff-Phenol-Formaldehyd-Leim (Festharz bezogen auf Holztrockenmasse) und die Mittellage mit 8 Gew. % eines PMDI-Bindemittels gemischt wurden. The production of the strands for the middle and top layer takes place on separate until mat formation Processing strands. From barked pine trunks are strands with a length of approx. 150 mm, one Width between 10 and 25 mm and a thickness between 0.5 and 0.8 mm manufactured. As far as possible, already separated. The subsequent drying is reduced the moisture content of the strands of both layers to one value between 3 to 5%. Before gluing, the Fines content minimized by means of screening devices. The Gluing takes place in glue drums, with the top layer with approx. 13% by weight melamine-urea-phenol-formaldehyde glue (Solid resin based on dry wood mass) and the Middle layer mixed with 8% by weight of a PMDI binder were.

    Anschließend erfolgt die Mattenbildung auf eine Breite von ca. 2,80 m, wobei zuerst die Strands der unteren Decklage mit einer Strandorientierung in Produktionsrichtung gelegt werden, dann die randomgestreute Mittellage ohne einer unidirektionalen Strandorientierung und zuletzt die obere Decklage, deren Strandorientierung ebenfalls in Produktionsrichtung erfolgt. Das Flächengewicht der unteren Decklage bezogen auf das Gesamtmattengewicht beträgt 36 %, jenes der Mittellage 28 % und der oberen Decklage ebenfalls 36 %. Die so erhaltene Matte wird unter Einwirkung von Druck und Temperatur zu einer OSB-Platte mit einer Enddicke von 33,5 mm verpresst und anschließend wird die im kontinuierlichen Verfahren hergestellte Endlosplatte in Formate von 12,0 x 2,80 m aufgetrennt. Nach einer Reifezeit von 5 Tagen weist die Platte folgende Eigenschaften auf (Mittelwert aus 5 Versuchen):

  • Biegefestigkeit nach EN 789 senkrecht zu Plattenebene, längs: 36,9 N/mm2
  • Biegeelastizitätsmodul nach EN 789 senkrecht zu Plattenebene, längs: 8322 N/mm2(maximaler Wert 8816 N/mm2)
  • Dichte bei ca. 12% Feuchtigkeit: 645 kg/m3
  • Plattendichte bei 0% Feuchtigkeit: 585 kg/m3
  • Subsequently, the mat is formed to a width of approx.2.80 m, whereby first the beaches of the lower cover layer are laid with a beach orientation in the production direction, then the randomly scattered middle layer without a unidirectional beach orientation and finally the upper cover layer, whose beach orientation also takes place in the production direction , The weight per unit area of the lower cover layer based on the total mat weight is 36%, that of the middle layer 28% and the upper cover layer also 36%. The mat obtained in this way is pressed under the action of pressure and temperature to form an OSB board with a final thickness of 33.5 mm and then the continuous board produced in the continuous process is cut into formats of 12.0 × 2.80 m. After a maturation period of 5 days, the plate has the following properties (average of 5 attempts):
  • Flexural strength according to EN 789 perpendicular to the board plane, longitudinal: 36.9 N / mm 2
  • Bending elasticity module according to EN 789 perpendicular to the plate plane, lengthways: 8322 N / mm 2 (maximum value 8816 N / mm 2 )
  • Density at approx. 12% moisture: 645 kg / m 3
  • Board density at 0% humidity: 585 kg / m 3
  • Drei solcher so erhaltener Platten wurden auf eine Dicke von 32 mm geschliffen und mittels eines Klebers auf Isocyanatbasis miteinander vollflächig zu einem Plattenelement mit einer Gesamtdicke von 96 mm unter Einwirkung von Druck verklebt. Das so erhaltene Sandwichelement weist die selben Abmessungen wie die Einzelplatten auf (2,80 x 12,0 m) und verfügt über die folgenden Eigenschaften auf (Mittelwert aus 5 Versuchen):

  • Biegefestigkeit nach EN 408 senkrecht zu Plattenebene, längs: 23,8 N/mm2
  • Biegeelastizitätsmodul nach EN 408 senkrecht zu Plattenebene, längs: 6393 N/mm2
  • Three such plates obtained in this way were ground to a thickness of 32 mm and glued to one another over the entire surface by means of an isocyanate-based adhesive to form a plate element with a total thickness of 96 mm under the action of pressure. The sandwich element obtained in this way has the same dimensions as the individual panels (2.80 x 12.0 m) and has the following properties (average of 5 tests):
  • Flexural strength according to EN 408 perpendicular to the plane of the board, lengthways: 23.8 N / mm 2
  • Bending elasticity module according to EN 408 perpendicular to the plate plane, longitudinal: 6393 N / mm 2
  • (Die DIN EN 408, Ausgabedatum März 2001, mit dem Titel "Holzbauwerke - Bauholz für tragende Zwecke und Brettschichtholz - Bestimmung einiger physikalischer und mechanischer Eigenschaften" legt Prüfverfahren fest für die Bestimmung der Maße, der Holzfeuchte, der Dichte und beschreibt die Bedingungen der Prüfkörper von Bauholz für tragende Zwecke und für Brettschichtholz. Diese Norm wurde sinngemäß für die Prüfung des zuvor beschriebenen Sandwichelements angewandt).(The DIN EN 408, issue date March 2001, with the title "Timber structures - timber for structural purposes and Glulam - Determination of some physical and mechanical properties "specifies test methods for determination of dimensions, wood moisture, density and describes the conditions of the test specimens of lumber for load-bearing purposes and for glulam. This norm was used analogously for the examination of the previously described Sandwich elements applied).

    BEISPIEL 2EXAMPLE 2

    Die 3-schichtige OSB-Platte des folgenden Beispiels wurde auf einer Industrieanlage hergestellt.The 3-layer OSB board of the following example was manufactured on an industrial plant.

    Die Herstellung der Strands für die Mittel- und Decklage erfolgt bis zur Mattenbildung auf getrennten Bearbeitungssträngen. Aus entrindeten Kiefernstämmen werden Strands mit einer Länge von ca. 140 mm, einer Breite zwischen 10 und 30 mm und einer Stärke von ca. 0,6 mm hergestellt. Feingut wird, soweit möglich, bereits abgetrennt. Die anschließende Trocknung reduziert den Feuchtegehalt der Strands beider Lagen auf einen Wert zwischen 3 bis 5 %. Vor der Beleimung wird der Feingutanteil mittels Siebeinrichtungen minimiert. Die Beleimung erfolgt in Beleimtrommeln, wobei die Decklage mit ca. 7,0 Gew. % PMDI(Festharz bezogen auf Holztrockenmasse) und die Mittellage mit 5,5 Gew. % eines PMDI-Bindemittels gemischt wurden.The production of the strands for the middle and top layer takes place on separate until mat formation Processing strands. From barked pine trunks are strands with a length of approx. 140 mm, one Width between 10 and 30 mm and a thickness of approx. 0.6 mm manufactured. As far as possible, fine goods will already be separated. The subsequent drying reduces the Moisture content of the strands of both layers to one value between 3 to 5%. Before gluing, the Fines content minimized by means of screening devices. The Gluing takes place in glue drums, with the top layer with approx. 7.0 wt.% PMDI (solid resin based on Dry wood mass) and the middle layer with 5.5% by weight of one PMDI binder were mixed.

    Anschließend erfolgt die Mattenbildung auf eine Breite von ca. 2,80 m, wobei zuerst die Strands der unteren Decklage mit einer Strandorientierung in Produktionsrichtung gelegt werden, dann die randomgestreute Mittellage ohne einer unidirektionalen Strandorientierung und zuletzt die obere Decklage, deren Strandorientierung ebenfalls in Produktionsrichtung erfolgt. Das Flächengewicht der unteren Decklage bezogen auf das Gesamtmattengewicht beträgt 35 %, jenes der Mittellage 30 % und der oberen Decklage ebenfalls 35 %. Die so erhaltene Matte wird unter Einwirkung von Druck und Temperatur zu einer OSB-Platte mit einer Enddicke von 24,8 mm verpresst und anschließend wird die im kontinuierlichen Verfahren hergestellte Endlosplatte in Formate von 12,0 x 2,80 m aufgetrennt. Nach einer Reifezeit von 5 Tagen weist die wie in Beispiel 1 ebenfalls ungeschliffene Platte folgende Eigenschaften auf (Mittelwert aus 10 Versuchen)):

  • Biegefestigkeit nach EN 310 senkrecht zu Plattenebene, längs: 51,5 N/mm2
  • Biegeelastizitätsmodul nach EN 310 senkrecht zu Plattenebene, längs: 8352 N/mm2(maximaler Wert 9004N/mm2)
  • Zugfestigkeit nach EN 408 in Plattenebene, längs: 25,3 N/mm2 (Mittelwert aus 4 Versuchen)
  • Zugelastizitätsmodul nach EN 310 in Plattenebene, längs: 7392 N/mm2 (Mittelwert aus 4 Versuchen)
  • Plattenfeuchtigkeit: ca 8%
  • Plattendichte bei 0% Feuchtigkeit: 629 kg/m3
  • Subsequently, the mat is formed to a width of approx.2.80 m, whereby first the beaches of the lower cover layer are laid with a beach orientation in the production direction, then the randomly scattered middle layer without a unidirectional beach orientation and finally the upper cover layer, whose beach orientation also takes place in the production direction , The weight per unit area of the lower cover layer based on the total mat weight is 35%, that of the middle layer 30% and the upper cover layer also 35%. The mat obtained in this way is pressed under the action of pressure and temperature to form an OSB board with a final thickness of 24.8 mm and then the continuous board produced in the continuous process is cut into formats of 12.0 × 2.80 m. After a ripening time of 5 days, the plate, which was also unsanded as in Example 1, had the following properties (average of 10 tests):
  • Flexural strength according to EN 310 perpendicular to the board plane, longitudinal: 51.5 N / mm 2
  • Bending elasticity module according to EN 310 perpendicular to the plate plane, lengthways: 8352 N / mm 2 (maximum value 9004N / mm 2 )
  • Tensile strength according to EN 408 in the plate plane, longitudinal: 25.3 N / mm 2 (average of 4 tests)
  • Tensile modulus of elasticity according to EN 310 in the slab plane, longitudinal: 7392 N / mm 2 (average of 4 tests)
  • Board moisture: approx. 8%
  • Board density at 0% humidity: 629 kg / m 3
  • BEISPIEL 3EXAMPLE 3

    Die 1-schichtige OSB-Platte des folgenden Beispiels wurde auf einer Industrieanlage hergestellt.The 1-layer OSB board of the following example was manufactured on an industrial plant.

    Aus entrindeten Kiefernstämmen werden Strands mit einer Länge von ca. 140 mm, einer Breite zwischen 10 und 30 mm und einer Stärke zwischen 0,5 und 0,6 mm hergestellt. Feingut wird, soweit möglich, bereits abgetrennt. Die anschließende Trocknung reduziert den Feuchtegehalt der Strands auf einen Wert zwischen 3 bis 5 %. Vor der Beleimung wird der Feingutanteil mittels Siebeinrichtungen minimiert. Die Beleimung erfolgt in Beleimtrommeln, wobei mit ca. 7,0Gew. % PMDI(Festharz bezogen auf Holztrockenmasse) gemischt wurden. (Abstimmung mit Wismar)Barked trunks become strands with a Length of about 140 mm, a width between 10 and 30 mm and a thickness between 0.5 and 0.6 mm. As far as possible, fines are already separated. The subsequent drying reduces the moisture content of the Strands to a value between 3 to 5%. Before the The fine material portion is glued with Screening devices minimized. The gluing takes place in Glue drums, with approx. % PMDI (solid resin based on dry wood mass) were mixed. (Poll with Wismar)

    Anschließend erfolgt die unidirektionale Mattenbildung in Produktionsrichtung auf eine Breite von ca. 2,80 m mit zwei hintereinander liegenden Streuköpfen. Eine "quer" bzw. "random" orienteirte Mittellage wird nicht gestreut. Die so erhaltene Matte wird unter Einwirkung von Druck und Temperatur zu einer OSB-Platte mit einer Enddicke von 24,7 mm verpresst und anschließend wird die im kontinuierlichen Verfahren hergestellte Endlosplatte in Formate von 12,0 x 2,80 m aufgetrennt. Nach einer Reifezeit von 5 Tagen weist die ungeschliffene Platte folgende Eigenschaften (Mittelwerte aus 10 Versuchen) auf:

  • Biegefestigkeit nach EN 310 senkrecht zu Plattenebene, längs: 47,2 N/mm2
  • Biegeelastizitätsmodul nach EN 310 senkrecht zu Plattenebene, längs: 8488 N/mm2
  • Zugfestigkeit nach EN 408 in Plattenebene, längs: 24,2 N/mm2 (Mittelwert aus 4 Versuchen)
  • Zugelastizitätsmodul nach EN 310 in Plattenebene, längs: 7275 N/mm2 (Mittelwert aus 4 Versuchen)
  • Plattenfeuchtigkeit: ca. 8%
  • Plattendichte bei 0% Feuchtigkeit: 614 kg/m3
  • Then the unidirectional mat formation takes place in the production direction over a width of approx. 2.80 m with two spreading heads one behind the other. A "transverse" or "random" oriented middle layer is not scattered. The mat obtained in this way is pressed under the action of pressure and temperature to form an OSB board with a final thickness of 24.7 mm and then the continuous board produced in a continuous process is cut into formats of 12.0 × 2.80 m. After a ripening period of 5 days, the unpolished plate has the following properties (mean values from 10 tests):
  • Flexural strength according to EN 310 perpendicular to the board plane, longitudinal: 47.2 N / mm 2
  • Bending elasticity module according to EN 310 perpendicular to the plate plane, lengthways: 8488 N / mm 2
  • Tensile strength according to EN 408 in the plate plane, longitudinal: 24.2 N / mm 2 (average of 4 tests)
  • Tensile modulus of elasticity according to EN 310 in the slab plane, longitudinal: 7275 N / mm 2 (average of 4 tests)
  • Plate moisture: approx. 8%
  • Board density at 0% humidity: 614 kg / m 3
  • Claims (30)

    Großformatige OSB-Platte mit erhöhten mechanisch-technologischen Eigenschaften,
    dadurch gekennzeichnet, dass die Platte eine Breite von mindestens 2,60 m und eine Länge von mindestens 7,0 m aufweist und dass der Biegeelastizitätsmodul in der Hauptbelastungsrichtung mindestens 7000 N/mm2 beträgt.
    Large-format OSB board with increased mechanical-technological properties,
    characterized, that the plate has a width of at least 2.60 m and a length of at least 7.0 m and that the bending elastic modulus in the main load direction is at least 7000 N / mm 2 .
    OSB-Platte nach Anspruch 1,
    dadurch gekennzeichnet, dass die Plattenbreite mindestens 2,80 m beträgt.
    OSB panel according to claim 1,
    characterized in that the plate width is at least 2.80 m.
    OSB-Platte nach Anspruch 1 oder 2,
    dadurch gekennzeichnet, dass die Plattenlänge mindestens 11 m beträgt.
    OSB panel according to claim 1 or 2,
    characterized in that the plate length is at least 11 m.
    OSB-Platte nach einem der Ansprüche 1 bis 3,
    dadurch gekennzeichnet, dass die Biegefestigkeit in der Hauptbelastungsrichtung mindestens 30 N/mm2 beträgt, insbesondere 35 N/mm2, bevorzugt mindestens 40 N/mm2.
    OSB panel according to one of claims 1 to 3,
    characterized in that the bending strength in the main loading direction is at least 30 N / mm 2 , in particular 35 N / mm 2 , preferably at least 40 N / mm 2 .
    OSB-Platte nach einem der Ansprüche 1 bis 4,
    dadurch gekennzeichnet, dass der Schermodul parallel zur Plattenebene mindestens 200 N/mm2 beträgt.
    OSB panel according to one of claims 1 to 4,
    characterized in that the shear modulus parallel to the plate plane is at least 200 N / mm 2 .
    OSB-Platte nach einem der Ansprüche 1 bis 5,
    dadurch gekennzeichnet, dass die Scherfestigkeit parallel zur Platteneben in Längsrichtung mindestens 1,2 N/mm2 beträgt.
    OSB panel according to one of claims 1 to 5,
    characterized in that the shear strength parallel to the plate plane in the longitudinal direction is at least 1.2 N / mm 2 .
    OSB-Platte nach einem der Ansprüche 1 bis 6,
    dadurch gekennzeichnet, dass der Biegeelastizitätsmodul in der Hauptbelastungsrichtung mindestens 8000 N/mm2 beträgt.
    OSB panel according to one of claims 1 to 6,
    characterized in that the bending elastic modulus in the main load direction is at least 8000 N / mm 2 .
    OSB-Platte nach einem der Ansprüche 1 bis 7,
    dadurch gekennzeichnet, dass die Zugfestigkeit in Plattenebene in Längsrichtung ≥ 20,0 N/mm2 beträgt.
    OSB panel according to one of claims 1 to 7,
    characterized in that the tensile strength in the plate plane in the longitudinal direction is ≥ 20.0 N / mm 2 .
    OSB-Platte nach einem der Ansprüche 1 bis 8,
    dadurch gekennzeichnet, dass das Zugelastizitätsmodul in Plattenebene in Längsrichtung ≥ 6000 N/mm2 beträgt.
    OSB panel according to one of claims 1 to 8,
    characterized in that the tensile modulus of elasticity in the plate plane in the longitudinal direction is ≥ 6000 N / mm 2 .
    OSB-Platte nach einem der Ansprüche 1 bis 9,
    dadurch gekennzeichnet, dass die Druckfestigkeit in Plattenebene in Längsrichtung ≥ 20,0 N/mm2 beträgt.
    OSB panel according to one of claims 1 to 9,
    characterized in that the compressive strength in the plate plane in the longitudinal direction is ≥ 20.0 N / mm 2 .
    OSB-Platte nach einem der Ansprüche 1 bis 10,
    dadurch gekennzeichnet, dass das Druckelastizitätsmodul in Plattenebene in Längsrichtung ≥ 6000 N/mm2 beträgt.
    OSB panel according to one of claims 1 to 10,
    characterized in that the pressure elastic modulus in the plate plane in the longitudinal direction is ≥ 6000 N / mm 2 .
    OSB-Platte nach einem der Ansprüche 1 bis 11,
    dadurch gekennzeichnet, dass als Bindemittel ein Harnststoff-Formaldehyd-Leim (UF), ein Melamin-Formaldehyd-Leim (MF), ein Phenol-Formaldehyd-Leim (PF) oder ein Bindemittel auf Isocyanat-Basis wie beispielsweise PMDI oder auf Acrylat-Basis verwendet wird.
    OSB panel according to one of claims 1 to 11,
    characterized in that as a binder a urea-formaldehyde glue (UF), a melamine-formaldehyde glue (MF), a phenol-formaldehyde glue (PF) or an isocyanate-based binder such as PMDI or acrylate-based is used.
    OSB-Platte nach Anspruch 12,
    dadurch gekennzeichnet, dass als Bindemittel ein Melamin-Harnstoff-Formaldehyd-Leim oder ein Melamin-Harnstoff-Phenol-Formaldehyd-Leim verwendet wird.
    OSB panel according to claim 12,
    characterized in that a melamine-urea-formaldehyde glue or a melamine-urea-phenol-formaldehyde glue is used as the binder.
    OSB-Platte nach den Ansprüchen 12 und 13, dadurch gekennzeichnet, dass als Bindemittel ein Gemisch aus mindestens zwei der in den Ansprüchen 9 und 10 genannten Bindemitteln verwendet wird.OSB board according to claims 12 and 13, characterized in that a mixture of at least two of the binders mentioned in claims 9 and 10 is used as the binder. OSB-Platte nach einem der Ansprüche 1 bis 14,
    dadurch gekennzeichnet, dass der Anteil an Bindemittel 6 bis 18 % berechnet als Feststoff Bindemittel bezogen auf die Trockenmasse Holz beträgt.
    OSB panel according to one of claims 1 to 14,
    characterized in that the proportion of binder is 6 to 18% calculated as a solid binder based on the dry mass of wood.
    OSB-Platte nach einem der Ansprüche 1 bis 15,
    dadurch gekennzeichnet, dass die Platte Paraffin und/oder Wachs zur Verringerung der Quelleigenschaften enthält.
    OSB panel according to one of claims 1 to 15,
    characterized in that the plate contains paraffin and / or wax to reduce the swelling properties.
    OSB-Platte nach Anspruch 16,
    dadurch gekennzeichnet, dass der Anteil zwischen 0,5 und 1 % berechnet als Feststoff bezogen auf die Trockenmasse Holz beträgt.
    OSB panel according to claim 16,
    characterized in that the proportion is between 0.5 and 1% calculated as a solid based on the dry mass of wood.
    OSB-Platte nach einem der Ansprüche 1 bis 17,
    dadurch gekennzeichnet, dass die OSB-Platte aus einer ungeraden Anzahl von Lagen besteht, bevorzugt aus 3 Lagen.
    OSB panel according to one of claims 1 to 17,
    characterized in that the OSB panel consists of an odd number of layers, preferably 3 layers.
    OSB-Platte nach Anspruch 18,
    dadurch gekennzeichnet, dass die äußeren Decklagen eine bevorzugte Ausrichtung der Strands in Längsrichtung der Platte aufweisen und die Strands der mittleren Lage der Platten ohne erkennbarer Orientierung ausgerichtet sind.
    OSB panel according to claim 18,
    characterized in that the outer cover layers have a preferred orientation of the strands in the longitudinal direction of the plate and the strands of the middle layer of the plates are oriented without any recognizable orientation.
    OSB-Platte nach Anspruch 18 oder 19,
    dadurch gekennzeichnet, dass die Strands der mittleren Lage und/oder der mittleren Lagen eine um 90° versetzte Anordnung zur Sollausrichtung der unmittelbar benachbarten äußeren Lage aufweisen, wobei die maximale Abweichung plus/minus 30° beträgt.
    OSB panel according to claim 18 or 19,
    characterized in that the strands of the middle layer and / or the middle layers have an arrangement offset by 90 ° for the desired orientation of the immediately adjacent outer layer, the maximum deviation being plus / minus 30 °.
    OSB-Platte nach einem der Ansprüche 18 bis 20,
    dadurch gekennzeichnet, dass die Strands der Decklagen eine Länge zwischen 140 und 180 mm, eine Breite zwischen 5 und 30 mm und eine Stärke zwischen 0,4 und 1,0 mm aufweisen.
    OSB panel according to one of claims 18 to 20,
    characterized in that the strands of the cover layers have a length between 140 and 180 mm, a width between 5 and 30 mm and a thickness between 0.4 and 1.0 mm.
    OSB-Platte nach einem der Ansprüche 18 bis 21,
    dadurch gekennzeichnet, dass die Strands der Mittellage und/oder der Mittellagen eine Länge zwischen 90 und 180 mm, eine Breite zwischen 5 und 30 mm und eine Stärke zwischen 0,4 und 1,0 mm aufweisen.
    OSB panel according to one of claims 18 to 21,
    characterized in that the strands of the middle layer and / or the middle layers have a length between 90 and 180 mm, a width between 5 and 30 mm and a thickness between 0.4 and 1.0 mm.
    OSB-Platte nach einem der Ansprüche 18 bis 22,
    dadurch gekennzeichnet, dass die Stärke der Platte zwischen 12 und 50 mm, bevorzugt wischen 28 und 42 mm liegt.
    OSB board according to one of Claims 18 to 22,
    characterized in that the thickness of the plate is between 12 and 50 mm, preferably between 28 and 42 mm.
    OSB-Platte nach einem der Ansprüche 18 bis 23,
    dadurch gekennzeichnet, dass die Dicke mindestens einer der äußeren Decklagen mindestens 30 % der Gesamtdicke der Platte beträgt.
    OSB board according to one of Claims 18 to 23,
    characterized in that the thickness of at least one of the outer cover layers is at least 30% of the total thickness of the plate.
    OSB-Platte nach einem der Ansprüche 1 bis 24,
    dadurch gekennzeichnet, dass das spezifische Gewicht der Platte (Dichte) unter 700kg/m3 bevorzugt unter 650 kg/m3 bei 0° Feuchtigkeit liegt.
    OSB board according to one of Claims 1 to 24,
    characterized in that the specific weight of the plate (density) is less than 700kg / m 3, preferably less than 650 kg / m 3 at 0 ° humidity.
    OSB-Platte nach einem der Ansprüche 1 bis 25,
    dadurch gekennzeichnet, dass die OSB-Platte einstückig und fugenlos große Flächen ausbildet und Teil eines Bauteils ist.
    OSB panel according to one of claims 1 to 25,
    characterized in that the OSB panel forms large areas in one piece and without joints and is part of a component.
    OSB-Platte nach Anspruch 26,
    dadurch gekennzeichnet, dass die OSB-Platte einen Teil einer Wandkonstruktion eines Hauses darstellt, wobei die Plattenbreite der Geschosshöhe entspricht und die Plattenlänge der Wandlänge.
    OSB panel according to claim 26,
    characterized in that the OSB panel forms part of a wall construction of a house, the panel width corresponding to the floor height and the panel length to the wall length.
    OSB-Platte nach Anspruch 26 und 27,
    dadurch gekennzeichnet, dass die Platte eine Länge von bis zu 15 m und eine Breite von bis zu 2,8 m aufweist.
    OSB panel according to claims 26 and 27,
    characterized in that the plate has a length of up to 15 m and a width of up to 2.8 m.
    Bauteil mit mindestens zwei OSB-Platten nach einem der Ansprüche 1 bis 25, dadurch gekennzeichnet, dass die OSB-Platten miteinander mindestens teilweise, insbesondere vollflächig, verklebt sind. component with at least two OSB panels according to one of claims 1 to 25, characterized, that the OSB panels are glued to one another at least partially, in particular over the entire surface. Bauteil nach Anspruch 29,
    dadurch gekennzeichnet, dass die OSB-Platten großflächig und fugenlos verbunden sind und eine mindestens eine Geschosshöhe umfassende tragende Wandkonstruktionen darstellen.
    Component according to claim 29,
    characterized in that the OSB panels are connected over a large area and without joints and represent a load-bearing wall structure comprising at least one floor height.
    EP02012159A 2001-06-12 2002-06-01 Large format OSB-panel with improved properties for the construction industry Expired - Lifetime EP1267010B2 (en)

    Priority Applications (2)

    Application Number Priority Date Filing Date Title
    EP04022049.3A EP1486627B1 (en) 2001-06-12 2002-06-01 Large format OSB-panel with improved properties for the construction industry
    EP09172833.7A EP2148020B1 (en) 2001-06-12 2002-06-01 Large format osb board with improved characteristics, in particular for the construction industry

    Applications Claiming Priority (2)

    Application Number Priority Date Filing Date Title
    DE20109675U DE20109675U1 (en) 2001-06-12 2001-06-12 Large format OSB board with improved properties, especially for the construction sector
    DE20109675U 2001-06-12

    Related Child Applications (4)

    Application Number Title Priority Date Filing Date
    EP04022049.3A Division EP1486627B1 (en) 2001-06-12 2002-06-01 Large format OSB-panel with improved properties for the construction industry
    EP09172833.7A Division EP2148020B1 (en) 2001-06-12 2002-06-01 Large format osb board with improved characteristics, in particular for the construction industry
    EP04022049.3 Division-Into 2004-09-16
    EP09172833.7 Division-Into 2009-10-13

    Publications (3)

    Publication Number Publication Date
    EP1267010A1 true EP1267010A1 (en) 2002-12-18
    EP1267010B1 EP1267010B1 (en) 2004-09-29
    EP1267010B2 EP1267010B2 (en) 2010-12-01

    Family

    ID=7957954

    Family Applications (3)

    Application Number Title Priority Date Filing Date
    EP04022049.3A Revoked EP1486627B1 (en) 2001-06-12 2002-06-01 Large format OSB-panel with improved properties for the construction industry
    EP02012159A Expired - Lifetime EP1267010B2 (en) 2001-06-12 2002-06-01 Large format OSB-panel with improved properties for the construction industry
    EP09172833.7A Expired - Lifetime EP2148020B1 (en) 2001-06-12 2002-06-01 Large format osb board with improved characteristics, in particular for the construction industry

    Family Applications Before (1)

    Application Number Title Priority Date Filing Date
    EP04022049.3A Revoked EP1486627B1 (en) 2001-06-12 2002-06-01 Large format OSB-panel with improved properties for the construction industry

    Family Applications After (1)

    Application Number Title Priority Date Filing Date
    EP09172833.7A Expired - Lifetime EP2148020B1 (en) 2001-06-12 2002-06-01 Large format osb board with improved characteristics, in particular for the construction industry

    Country Status (12)

    Country Link
    US (1) US7226652B2 (en)
    EP (3) EP1486627B1 (en)
    JP (1) JP4307992B2 (en)
    AT (1) ATE278079T1 (en)
    CA (1) CA2450741C (en)
    DE (2) DE20109675U1 (en)
    DK (1) DK1267010T4 (en)
    ES (1) ES2229012T5 (en)
    PL (1) PL213694B1 (en)
    PT (1) PT1267010E (en)
    RU (1) RU2268968C2 (en)
    WO (1) WO2002101170A1 (en)

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    Also Published As

    Publication number Publication date
    JP2004529012A (en) 2004-09-24
    US20040241414A1 (en) 2004-12-02
    EP2148020A3 (en) 2011-12-28
    CA2450741A1 (en) 2002-12-19
    PL364372A1 (en) 2004-12-13
    DE50201140D1 (en) 2004-11-04
    EP2148020A2 (en) 2010-01-27
    EP2148020B1 (en) 2019-05-15
    RU2268968C2 (en) 2006-01-27
    DE20109675U1 (en) 2002-10-24
    PT1267010E (en) 2005-02-28
    EP1486627A1 (en) 2004-12-15
    ES2229012T5 (en) 2011-04-13
    DK1267010T4 (en) 2011-02-28
    CA2450741C (en) 2007-04-17
    WO2002101170A1 (en) 2002-12-19
    ES2229012T3 (en) 2005-04-16
    JP4307992B2 (en) 2009-08-05
    PL213694B1 (en) 2013-04-30
    RU2004100301A (en) 2005-06-10
    EP1267010B1 (en) 2004-09-29
    EP1267010B2 (en) 2010-12-01
    EP1486627B1 (en) 2014-08-20
    DK1267010T3 (en) 2005-02-07
    ATE278079T1 (en) 2004-10-15
    US7226652B2 (en) 2007-06-05

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