EP2107962B1 - Vorrichtung und verfahren zum portionieren - Google Patents

Vorrichtung und verfahren zum portionieren Download PDF

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Publication number
EP2107962B1
EP2107962B1 EP05774518.4A EP05774518A EP2107962B1 EP 2107962 B1 EP2107962 B1 EP 2107962B1 EP 05774518 A EP05774518 A EP 05774518A EP 2107962 B1 EP2107962 B1 EP 2107962B1
Authority
EP
European Patent Office
Prior art keywords
portioning
cutting
plunger
cutting material
bone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP05774518.4A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2107962A2 (de
Inventor
Thomas Völkl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Voelkl Patente GmbH and Co KG
Original Assignee
Anton und Voelkl Patente GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anton und Voelkl Patente GmbH and Co KG filed Critical Anton und Voelkl Patente GmbH and Co KG
Priority to PL05774518T priority Critical patent/PL2107962T3/pl
Publication of EP2107962A2 publication Critical patent/EP2107962A2/de
Application granted granted Critical
Publication of EP2107962B1 publication Critical patent/EP2107962B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/30—Means for performing other operations combined with cutting for weighing cut product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
    • B26D2210/04—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers controlling the volume by pressing the food product, e.g. meat to a predetermined shape before cutting

Definitions

  • the strand of material to be cut is displaced out of the front end into the usually immediately adjoining portioning chamber, a slice is cut off by means of the press ram, and so forth.
  • the tool for cutting the bone which is preferably used only after the meat portion is already severed, is preferably cleaned before re-immersion in the bone, in order to discharge the bone meal located thereon from the cutting gap, which in particular by special openings in the knife or in the saw, in particular additional openings such as holes in addition to the spaces behind the teeth, can be additionally promoted.
  • the cleaning is done with water, compressed air or mechanical means.
  • This positioning during insertion and the specific shape of the mold cavity different width and high chop strands can be placed in one and the same variable mold cavity and pressed as desired, the meat content.
  • the feed direction is preferably from bottom to top, so that the portioning chamber is above the front end of the forming tube or this upstream cutting tube, with the result that the blind-hole-shaped portioning chamber is open at the bottom.
  • This device part must be very fast and work very precisely, which makes a high mechanical effort and thus a high cost share of the overall device.
  • a second forming tube located next to it in the ejection position can already be filled with new material to be cut.
  • the new loading of the second forming tube or the unloading of the second Portionierrohres done can be selected by the operator, so that a time buffer is given for other activities, and for example several such machines can be operated by a single operator.
  • a pressure measurement in the portioning cavity can be provided, for example by measuring the pressure or the pressing force of the counter punch.
  • the correlation between the volume and the weight absorbed therein depends on the specific weight of the material to be cut, and although this is slightly but not completely insignificant, on the pressure prevailing in the material to be cut.
  • the pressure in the portioning chamber should be between predefined limits before or during portioning, that is to say cutting off of the slice, since too low a pressure in the material to be cut can lead to incomplete filling of the portioning chamber and too high an internal pressure Structure of the material to be cut can damage.
  • the volume displacement effected by the penetrating portioning knife is compensated by a counter punch which is retracted to the same extent, ie in particular increasingly and not abruptly, which makes it possible to keep the pressure constant as at the beginning of the cutting process.
  • the cutting blade is formed as thin as possible, and designed for this purpose not as inherently stable plate, but as biased in the direction of the knife, very thin plate or film, but in particular as a closed plate, the after the complete severing of the strand-like material to be cut completely closes the front opening of the mold cavity.
  • the pre-press plate After preforming and pre-compression of the material to be cut, which at a higher pressure than in the subsequent advancing and portioning, namely with usually 1.0 bar to 6.0 bar against a pressure in the portioning chamber when portioning only 0.2 bar to 1.0 bar, the pre-press plate is moved out of the feed path in the transverse direction and moves the material to be cut in the feed direction for portioning.
  • Compression punches and / or counter punches are usually driven by a conventional punch drive, such as a hydraulic cylinder or an electric drive or the like, preferably only in alignment with the feed path such a drive unit, with multiple present on a turret or a transverse displacement unit Portionier plates or molding tubes.
  • a conventional punch drive such as a hydraulic cylinder or an electric drive or the like, preferably only in alignment with the feed path such a drive unit, with multiple present on a turret or a transverse displacement unit Portionier plates or molding tubes.
  • the counter punch can also be actuated by spring bias and / or despite its longitudinal adjustability on his Rear be acted upon with compressed air, which can then be used for ejecting the separated disc from the portioning chamber.
  • the axial moving out of the disc from the portioning chamber is generally effected by pushing the counter-punch forwardly in the direction and preferably to the opening of the portioning chamber.
  • the movement of the counter punch is stopped as suddenly as possible to assist the detachment of the disc by their kinetic energy, which can be further promoted by opening compressed air outlets in z.
  • This thus previously known residual weight can for example be used to - distributed to a gate disc and a residual disc or completely without rest - for the remaining, usable, dimensionally stable portions to create a clean start and end surface.
  • FIG. 1a shows along the feed path 10 ', the functional interaction of the individual components, namely located in this case down feed module 100 and the portioning module 1 arranged above and the portioning knife 4 located therebetween, each of which is shown in longitudinal section through the centers, for reasons of clarity without Filling, so without cutting material.
  • the arrangement can also be chosen inclined.
  • the feed module 100 comprises the upwardly and downwardly open forming tube 101, which in the feed direction 10 has the same internal cross-section and is closed at the rear, in particular lower, rear end of a matching ram 102, by means of a ram drive 108 in the longitudinal direction, ie in and against the feed direction, is movable in the forming tube 101 and can change the internal volume.
  • a cutting tube 25 adjoins the forming tube 101 in an aligned manner, possibly without a gap (for example, pressed by a pressing cylinder), which has the same internal cross section.
  • the cutting tube 25 serves to cross each other, in transverse directions 11, 11 'extending knife gate 23 a, b, which exist only with boneless goods and each consisting of several parallel juxtaposed knives, to lead by the individual knives Slots of the opposite walls of the cutting tube 25 pass through and thereby extend over the entire inner cross section of the cutting tube 25, where they are indeed reciprocated in their longitudinal extent for dividing the initially still strand-like material to be cut into individual in the feed direction 10 extending strip.
  • a pre-press plate 22 usually transversely with a direction transverse to the feed direction 10 in corresponding slots of the cutting tube 25, and can close or release the inner cross section by means of existing in the pre-pressing 22 Hole with the same internal cross-section as cutting tube 25th
  • This pre-pressing plate 22 is used in the inserted, the cross-section closing state to support the inserted into the forming tube 101 in its original shape strand of material to be cut during pre-forming and pre-pressing according to the remaining inner contour of the forming tube in the direction of the front end, without thereby significantly less stable knife the knife gate 23 a, b to charge. If the knife guards 23a, b are missing, the pre-press plate 22 is usually not necessary, because then directly against the portioning module 1, e.g. against the countermark, is pre-pressed.
  • the portioning module 1 comprises a blind-hole-shaped portioning plate 5, whose bottom surface is opposite the feed module 100, formed by an inner cross-section of the blind-hole portioning chamber 7 counter-punch 12 which in the longitudinal direction, ie in and against the feed direction 10, by means of a counter punch drive 13 is movable.
  • the inner cross section of the portioning chamber 7 corresponds to that of the cutting tube 25 and the forming tube 101 and is aligned therewith.
  • FIG. 1 a is also the transport device 50 in the form of a conveyor belt for transporting the portioned slices or cubes shown, as well as the turret drives 6a and 106a for rotating the portioning turret 6 by the portioning plates are 5, as well as the feed Turret 106, on which the forming tubes 101 are located, as well as for positioning these revolvers in the desired rotational position.
  • the direction of movement of the side punch 104 in the mold tube groove 103 also obliquely to the longitudinal axis of the contour of the mold cavity 101a, which has the advantage that the length and width of the mold cavity 101a are changed simultaneously.
  • the side punch 104 can approach preferably defined transverse positions 105 a, b ... within the mold tube channel 103, for the analogous shaped press dies 102 a, b. .. are available or the ram is infinitely adjustable in its surface.
  • the side punch 104 After inserting the starting material to be cut 3, the side punch 104 will thus have such a transverse position, e.g. 105a, approach, in which the starting material to be cut 3 is already deformed and pre-pressed in the transverse direction so far that it fills the remaining inner cross-section as far as possible or completely.
  • the cutting material 3 consists of a meat strand with bone portion, such as a partially bony cutting material, this is a rectangular mold cavity less well suited.
  • Fig. 2 a and 2 b is therefore a mold cavity 101 a shown, in the form of a parallelogram, in which the corners of the parallelogram with the small inner angle strongly and preferably also the two remaining corners are rounded.
  • the parallelogram shape any other shape is possible which has two mutually parallel sides and overall results in an elongated contour rounded at the ends.
  • Parallelogrammform is on the other hand, the strongly rounded corner with the small inner angle and the adjacent edge of the parallelogram formed in the ram stamp 103 on the one hand and the ram 104 on the other hand, wherein the contact surfaces of the side slider 104, which is displaceable in the inner edges of the channel 103, which correspond to two mutually parallel sides of the parallelogram or a similar contour.
  • the chop strand 3 ' is thereby inserted so that the outer edge of the bone K is inserted into the contour of the forming tube groove 103, such as the bone edge K at the transition between rounding and straight edge of the channel 103 or even in the rounding, while the free End of the long bone KL at the adjacent to the rounding flank, which is not contact surface for the side punch 104, is applied.
  • this cavity can be automatically scanned and thus determined by extending out of the channel 103 into the mold cavity 101a extending in the feed direction 10 sliding webs 112, after inserting and cross-pressing the material to be cut 3 'against the concave outer contour of the bone K, especially the long Bone KL, are extended and automatically pass their position to a controller 20 of the machine for calculating the cavity and thus the actual cross-section of the cross-pressed material to be cut 3 '.
  • FIGS. 2a and 2 B show that in this way also in cross section strongly different sized chop strands 3 ', 3 "can be handled well.
  • Portioniermoduls 1 possibly for different sized Portionier chambers 7 a, b in corresponding Portionier plates 5 a, b, which in turn on a portioning turret 6 analogous to the feed turret 106, but possibly with mutually offset axes of rotation , as in FIG. 1 a are shown arranged.
  • the just-filled portioning chamber 7a is further rotated together with the separated disc 2 still located therein, e.g. in the immediately subsequent ejection position A, and only there ejected the disc 2 from the portioning chamber 7a or 7b and on e.g. a transport device 50 stored.
  • the cross section of the chamber can be changed, e.g. by two-part design of the portioning plate 5 by means of trough 103 and side punches, as has already been described analogously in the case of a multi-part forming tube 101, with the result that even then the side punch, e.g. can reach defined transverse positions for which corresponding counter punches 12 must be available.
  • such a distribution of the functions to a plurality of rotational positions can serve to refill the next forming tube 101 with cutting material 3 while advancing and portioning a material 3 on the feed path 10 'in another rotational position already to press in the transverse direction 11 by means of the side punch 104 to clean the mold tube to disinfect by means of UV light and the like.
  • FIG. 3 a shows FIG. 3 a in a partial sectional view through the Portioniermodul 1 and its portioning turret 6, as the ejection process, which is already facilitated in principle by the fact that the portioning chambers 7 are downwardly open by the arrangement of the portioning plates 5 above the forming tubes 101 and thus the ejection of the discs 2 is already promoted by their gravity.
  • FIG. 3 a shows in this case the inclusion not only of a separated slice 2 in the portioning chamber 7, but the possibility created by the longitudinally movable counter punch 12, several slices 2, even different target thickness D and actual thickness, to separate one behind the other, and together initially in the still located in the cutting position S portioning chamber 7a record and to leave until the desired number of slices, which may represent about a portion or portion Portion is reached, and only then this chamber 5 from the cutting position S to the ejection position A according to the left half of the FIG. 3 to spend what saves time in the workflow.
  • the ejection position A may be located diametrically opposite the cutting position S, as in FIG FIG. 3 represented, or at any intermediate angle.
  • a portioning scale 14 installed as a direct balance is that directly weighs the portion falling, in this case consisting of two slices 2, and the weighing result to those in the FIGS. 1 indicated control 20 for all movable components of the overall machine casualgeibt to adjust the setting, especially the position of the counter punch 12 for the subsequent cutting operations.
  • the compressed air, with which the pressure chamber 16 is acted, thus flows through the air openings 8a on the front of the pressure plate 12 'and thus between the pressure plate 12' and there adhering first disc 2, and dissolves them.
  • a supporting effect can be achieved if there are further air openings between the outer circumference of the pressing plate 12 'and the inner circumference of the portioning chamber 7, for example in the form of a circumferential annular gap.
  • the corresponding press plate 5 can be used again for portioning, and is brought back to the cutting position S at the appropriate time. There then presses to apply a corresponding counterforce of the counter punch drive 13 from above, ie opposite to the feed direction, on the rear end faces of both the stop member 19 and the counter punch 12 until the rear end faces are aligned a relative position of these two parts is achieved to one another, in which the projections at the front, lower end of the stop member 19, the 12 open the die plate 12 'of the counter punch penetrating air openings.
  • brackets 114 are here conceivable, or other form-fitting holding the meat holding devices.
  • the counter punch 12 preferably mechanically fixed, is, the portioning knife 4 is retracted in the transverse direction into the mold cavity until it has completely severed the cutting material 3 in the transverse direction 11 and a first disc 2, possibly divided z , B. in cuboid, is separated from the strand.
  • the portioning knife 4 is withdrawn from the inner cross section, cutting material 3 including the separated disc 2 and together with the counter punch 12, where it bears under pretension, moves further in the feed direction 10, preferably in turn together with the synchronously moving ram 102, to the counter punch 12 has reached the next defined axial position, preferably corresponding to a depth of twice the target thickness D of the disks 2 in the portioning chamber 7.
  • the corresponding number of slices can be produced in succession, without ejection from the portioning chamber 7a, which as before with reference to FIG. 3 described, and thus time required only once per portion and not every time per slice, is performed.
  • the Fig. 6 show various possibilities of separating tools to cut both the bone K and the meat F of a bony portion such as a chop strand.
  • the bone knife 4.1 are shown as a toothed, saw-like tool, while the meat knife 4.2 is provided a sharply ground edge, ie for a normal, ie in particular a pulling, cut.
  • Fig. 6d the chop strand is shown, which is severed there by different cutting tools.
  • the meat content F can be cut through a conventional meat knife 4.2, which can be stretched for example between two lateral brackets.
  • the two arcuate bones KL and KK are separated by separate pivotable or rotatable bone knives 4a1, 4a2 separately and laterally, but in the same plane, which is also the plane of the meat knife 4.2, severed.
  • the pivot point of the two knives 4a1 and 4a2 lies in each case on the circular arc center, which is formed on the one hand by the arcuate long bone KL and on the other hand by the also arched, much shorter bone KK, but the center of a bone knife not in the path of movement of the other knife may lie.
  • the knives are preferably not formed as a full circular disk, but as a circular segment disk, with a toothing on its circumference.
  • the preferably toothed cutting edges or sawing edges have an increasing radius.
  • Fig. 6a it is a circular disk-shaped knife with a constant outer radius, of which a peripheral portion is formed as a bone knife 4.1, in particular by toothing of the cutting edge.
  • Fig. 6.2 shows a crescent-shaped knife, in which along the cutting edge whose distance from the fulcrum along sickle steadily increases.
  • a portion of the cutting edge either the first portion as shown here or preferably also the last portion is formed as a bone knife 4.1, the rest of the cutting edge as a meat knife 4.2.
  • the bone knives 4.1 have additionally in the area of the knife of the cutting edge set back, but as far as possible far back, round openings 28, which are used in addition to the free spaces behind the individual teeth to absorb cutting flour and from the cut, ie the bone,
  • FIGS. 7 and 9 show in longitudinal section, that is cut along the feed direction 10, a second design of the device, wherein in Fig. 7 the representation of the feed module 100 with the corresponding representation in Fig. 1a matches except for the absence of the revolver lever 106a, since in this case the two forming tubes 101 are not on a feed turret, but on a feed cross slide 106 ', with the aid - as better with reference to Fig. 9 to recognize - the two mutually parallel forming tubes 101, 101 'transverse to the feed direction 10 from the cutting position S, in which the blades are located in an adjacent discharge position A, which is double on opposite sides to the cutting position S, and back again can be moved.
  • the axial length of the mold cavities 101 a, 101 a ' is the same size as that of the portioning chamber 7, 7', so that the toastschneidgut 3 can be taken completely sliced in slices or cubes in the Portionierhunt 7 above the Portioniermessers 4, so the cut material 3 completely sliced or cubes in the portioning chamber 7 takes place, without this previously empty, as in principle already based on the Fig. 3 mentioned.
  • the operator may add a new starting cut material 3 'to the other mold cavity 101a' located at the ejecting position.
  • Fig. 9 shows, the machine also cheaper by the fact that ram 102 and / or counter punch 12 and the corresponding drives 108, 13 only once, namely at cutting position S, are present.
  • This cross-sectional shape allows the adaptation of a z. As pig salmon by way of pre-compression without too much deformation, so that in this cross-sectional shape without changing the forming tube both slicing and cutting cubic body is made possible.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Meat, Egg Or Seafood Products (AREA)
  • Surgical Instruments (AREA)
  • Prostheses (AREA)
  • Processing Of Meat And Fish (AREA)
EP05774518.4A 2004-08-30 2005-08-26 Vorrichtung und verfahren zum portionieren Expired - Lifetime EP2107962B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL05774518T PL2107962T3 (pl) 2004-08-30 2005-08-26 Urządzenie i sposób porcjowania

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004041881A DE102004041881A1 (de) 2004-08-30 2004-08-30 Vorrichtung und Verfahren zum Portionieren
PCT/EP2005/009250 WO2006024469A2 (de) 2004-08-30 2005-08-26 Vorrichtung und verfahren zum portionieren

Publications (2)

Publication Number Publication Date
EP2107962A2 EP2107962A2 (de) 2009-10-14
EP2107962B1 true EP2107962B1 (de) 2016-08-17

Family

ID=35106712

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05774518.4A Expired - Lifetime EP2107962B1 (de) 2004-08-30 2005-08-26 Vorrichtung und verfahren zum portionieren

Country Status (5)

Country Link
EP (1) EP2107962B1 (pl)
DE (1) DE102004041881A1 (pl)
ES (1) ES2595502T3 (pl)
PL (1) PL2107962T3 (pl)
WO (1) WO2006024469A2 (pl)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021134551A1 (de) 2021-12-23 2023-06-29 Multivac Sepp Haggenmüller Se & Co. Kg Mehrspurige Aufschneide-Maschine sowie Verfahren zu ihrem Betrieb

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007019106B4 (de) * 2006-04-21 2011-08-25 Völkl, Thomas, 83052 Fleischfaserentfernung
DE102009012382B4 (de) * 2009-03-09 2015-04-30 Anton & Völkl Patente Ug (Haftungsbeschränkt) & Co. Kg Vorrichtung und Verfahren zum Portionieren
DE102010035657B4 (de) * 2010-03-19 2015-01-29 Anton & Völkl Patente Ug (Haftungsbeschränkt) & Co. Kg Portioniermaschine
CN109454681B (zh) * 2018-12-28 2023-12-15 南京海昌中药集团有限公司 一种药材切片装置
DE102019111508A1 (de) * 2019-05-03 2020-11-05 Tvi Entwicklung Und Produktion Gmbh Zerteilvorrichtung sowie Verfahren zum Zerteilen eines Produktes
DE102019133068A1 (de) 2019-12-04 2021-06-10 Tvi Entwicklung Und Produktion Gmbh Verfahren zum Verpressen und ggfs. Aufschneiden eines Laibes sowie hierfür geeignete Aufschneidemaschine
DE102020134505B3 (de) 2020-12-21 2022-03-10 Tvi Entwicklung Und Produktion Gmbh Verfahren zum Verpressen und Aufschneiden eines Produkt-Stückes sowie Aufschneidemaschine hierfür
DE102024107416A1 (de) * 2024-03-15 2025-09-18 Tvi Entwicklung Und Produktion Gmbh Aufschneidemaschine

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DE3540904C2 (de) * 1985-11-19 1995-08-10 Holac Maschbau Gmbh Vorrichtung zum Schneiden von Lebensmitteln, insbesondere von Fleisch
DE3705118C2 (de) * 1987-02-18 1995-12-21 Toni Reifenhaeuser Verfahren und Vorrichtung zum Schneiden eines Fleischstückes
DE3729061A1 (de) 1987-08-31 1989-03-09 Glass Horst Verfahren und vorrichtung zum schneiden von lebensmittelstraengen
FR2651167B1 (fr) * 1989-08-30 1991-12-27 Emsens Antoine Procede et moyens de mise en óoeuvre pour la fabrication automatique de morceaux de viande calibres.
KR950701266A (ko) * 1992-04-23 1995-03-23 알 디, 라르슨 고기절단장치 및 그 사용방법
DE19921047A1 (de) * 1999-05-07 2000-11-09 Schill Maja Masch Vorrichtung zum Portionieren eines Fleischstücks
DE19938051B4 (de) * 1999-08-12 2004-04-15 Völkl, Thomas Kalibrierschneidvorrichtung
ITRE20020010A1 (it) * 2002-02-01 2003-08-01 Giorgio Grasselli Metodo e dispositivo per tagliare pezzi di carne in fette di ugual peso.
DE10304773A1 (de) * 2003-02-05 2004-08-19 Maja-Maschinenfabrik Hermann Schill Gmbh & Co. Kg Vorrichtung und Verfahren zum Portionieren eines Lebensmittelstücks

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021134551A1 (de) 2021-12-23 2023-06-29 Multivac Sepp Haggenmüller Se & Co. Kg Mehrspurige Aufschneide-Maschine sowie Verfahren zu ihrem Betrieb

Also Published As

Publication number Publication date
DE102004041881A1 (de) 2006-10-26
EP2107962A2 (de) 2009-10-14
PL2107962T3 (pl) 2017-07-31
ES2595502T3 (es) 2016-12-30
WO2006024469A3 (de) 2006-07-27
WO2006024469A2 (de) 2006-03-09

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