EP2094480B1 - Verfahren und anlage zur montage einer verbundkiste - Google Patents

Verfahren und anlage zur montage einer verbundkiste Download PDF

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Publication number
EP2094480B1
EP2094480B1 EP07866403A EP07866403A EP2094480B1 EP 2094480 B1 EP2094480 B1 EP 2094480B1 EP 07866403 A EP07866403 A EP 07866403A EP 07866403 A EP07866403 A EP 07866403A EP 2094480 B1 EP2094480 B1 EP 2094480B1
Authority
EP
European Patent Office
Prior art keywords
tray
cutout
sheath
matrix
flanks
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP07866403A
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English (en)
French (fr)
Other versions
EP2094480A2 (de
Inventor
Michel Jannin
Pascal Murano
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Sidel Participations SAS
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Sidel Participations SAS
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Filing date
Publication date
Application filed by Sidel Participations SAS filed Critical Sidel Participations SAS
Priority to PL07866403T priority Critical patent/PL2094480T3/pl
Publication of EP2094480A2 publication Critical patent/EP2094480A2/de
Application granted granted Critical
Publication of EP2094480B1 publication Critical patent/EP2094480B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/32—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks each blank forming a body part, whereby each body part comprises at least one outside face of the box, carton or tray
    • B65D5/326—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks each blank forming a body part, whereby each body part comprises at least one outside face of the box, carton or tray at least one container body part formed by folding a single blank to a permanently assembled tube
    • B65D5/327—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks each blank forming a body part, whereby each body part comprises at least one outside face of the box, carton or tray at least one container body part formed by folding a single blank to a permanently assembled tube at least two container body parts, each formed by folding a single blank to a permanently assembled tube
    • B65D5/328—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks each blank forming a body part, whereby each body part comprises at least one outside face of the box, carton or tray at least one container body part formed by folding a single blank to a permanently assembled tube at least two container body parts, each formed by folding a single blank to a permanently assembled tube and the tubular body parts being alligned axially to form a container
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26—Folding sheets, blanks or webs
    • B31B50/44—Folding sheets, blanks or webs by plungers moving through folding dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/32—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks each blank forming a body part, whereby each body part comprises at least one outside face of the box, carton or tray
    • B65D5/326—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks each blank forming a body part, whereby each body part comprises at least one outside face of the box, carton or tray at least one container body part formed by folding a single blank to a permanently assembled tube
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
    • B31B2105/002—Making boxes characterised by the shape of the blanks from which they are formed
    • B31B2105/0022—Making boxes from tubular webs or blanks, e.g. with separate bottoms, including tube or bottom forming operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2110/00—Shape of rigid or semi-rigid containers
    • B31B2110/30—Shape of rigid or semi-rigid containers having a polygonal cross section
    • B31B2110/35—Shape of rigid or semi-rigid containers having a polygonal cross section rectangular, e.g. square
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2120/00—Construction of rigid or semi-rigid containers
    • B31B2120/30—Construction of rigid or semi-rigid containers collapsible; temporarily collapsed during manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2120/00—Construction of rigid or semi-rigid containers
    • B31B2120/50—Construction of rigid or semi-rigid containers covered or externally reinforced
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/004—Closing boxes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702—For plural parts or plural areas of single part
    • Y10T156/1744—Means bringing discrete articles into assembled relationship
    • Y10T156/1768—Means simultaneously conveying plural articles from a single source and serially presenting them to an assembly station

Definitions

  • the present invention relates to a method of making a composite cardboard box.
  • the present invention also relates to the installation, that is to say the machine that allows the implementation of the method of making this type of composite cardboard box.
  • This type of composite box is used for the packaging and packaging of diverse and varied products found on the shelves of large or medium distribution.
  • this box in two parts is well adapted to serve as a display. It is brought into the shelf and, on the spot, the box part can be detached to leave only the tray that holds the products and serves as a display.
  • manufacture of this type of box can be envisaged by shaping one of the parts on the other as, for example, by realizing the volume of the tray cutout directly on the box with an appropriate assembly.
  • the invention proposes a method of shaping this type of box which is based on the well known technique of "wrap around", that is to say that the cutting of the tray is shaped directly on and by the blank body, said body blank having itself been previously formatted in a conventional manner from a blank.
  • Document BE-A-840 677 describes such a method and such a machine.
  • the invention makes it possible to propose a shaping machine for the implementation of the method, which is in a compact, linear form.
  • This machine can also be in a form of module associated with a cut-forming machine type 1 ⁇ 2 US cash. This together, it constitutes a global machine for forming composite boxes which can easily be integrated in a packaging and packaging line of products or replace other existing solutions.
  • the structures carrying the die, on the one hand, and the pusher and the punch, on the other hand consist of trolleys mounted on slides and these trolleys are each powered by means of, for example, example, an electric motor of the linear motor type.
  • the matrix comprises four embossing plates of the flanks of the tray blank, which plates comprise a entry in an arc to form a kind of funnel, and these plates are convergently movable, actuated by cylinders, between a setting position of the volume of the cut and a pressing position of the sides of the tray cutout.
  • the frame of the matrix comprises means for taking care of the tray cutting when it arrives at the assembly station, which means consist of a plate equipped with suction cups, which plate is mobile under the effect of a jack controlled by a distributor open center type, which jack supports said cut with said suction cup and then it is free, accompanying the movement of the tray and the matrix.
  • the lifting device consists of an endless-belt-type conveyor, which belt comprises a cradle to take care of cutting from below and carries it to a level which is substantially greater. to that of said conveyor to avoid any interference between the latter and the matrix which carries said cutout for the assembly operation.
  • the upper guides of the vertical guide channel are retractable by means of the type cylinders, which jacks move laterally said guides to allow the passage of the matrix during the setting volume of the tray cut and its assembly on the sheath.
  • the glue guns which are responsible for gluing the tongues of the tray cutout, are arranged at the upper end of the sole of the lower guides of the guide channel of the tray blanks, upstream of the upper guides.
  • the storage magazine for tray blanks comprises a sole which consists of two conveyors of the type endless chains or belts, which conveyors are adjustable transversely and vertically independently to accommodate cutouts trays of different formats and shapes.
  • the tray cutting tray is supported and articulated by means of a vertical axis arranged laterally on its outer side, so as to allow its retraction and to offer the operator responsible for the maintenance or other, a consequent access to the transfer conveyor of the sleeves, which comprises, for example, prior to the assembly station, a volume setting station of the US 1 ⁇ 2 box cutout which constitutes the sheath of the composite box.
  • the end of the conveyor system comprises a tilting gate which makes it possible to transfer the box which is lying on said conveyor system and to tilt it to deposit it standing on the evacuation conveyor, which evacuation conveyor is disposed along and below the level of said conveyor system.
  • This box (1) comprises two parts: - a bottom portion in the form of sheath (2) and - a tray-shaped portion (3).
  • the sheath (2) is, for example, consists of a 1 ⁇ 2 US box with or without upper flaps; the tray (3) serves as both a base and a bottom for the body (1).
  • the tray (3) consists of a bottom (4), flanks (5) and (6), and tongues (7) for bonding, which lie in the extension and at the ends of said longitudinal flanks (5). . These tongues (7) are stuck on the flanks (6), outside of the latter.
  • the tray (3) after its setting volume, is applied on the lower part of the sleeve (2) and is fixed by gluing on the longitudinal sides (8); the flanks (5) and (6) form a belt around said sheath; they envelop said longitudinal sides (8) and the transverse sides (9) of said sheath (2).
  • the carton blank which constitutes the cutout (10) of the tray (3) is shown figure 4 with a substantially trapezoidal shape.
  • the shape of this cutout (10) and in particular that of its flanks (5) and (6) can vary for resistance and also aesthetic issues. These shapes, like the trapezoidal shape of the flanks (5), are taken into account by the shaping machine, as detailed below.
  • This machine for shaping the body (1) is schematically represented in perspective, figure 5 , and in the three classic views: - side view, figure 6 , - top view, figure 7 , and elevation view, figure 10 .
  • the machine is represented, figure 5 , with its main components, which elements are integral, directly or indirectly a frame (11) general.
  • This machine has two inputs: on the one hand, an entry symbolized by the arrow Ef for the sleeves (2) arriving, with their axis of symmetry oriented transversely, on a conveyor system (12), in a suitable reference system and, d on the other hand, an entry symbolized by the arrow Ed for the cutouts (10) of the tray (3), which cutouts are arranged in a magazine (13).
  • It comprises an output symbolized by an arrow Sc for the evacuation of the boxes (1) after their shaping, that is to say after the assembly of the sheath (2) with the tray (3), said evacuation taking place by means of a conveyor (14).
  • the manufacture of the box (1) takes place at a station (15) assembly which is located in the central part of the machine, which station (15) extends above the conveyor system (12). ), transversely.
  • This assembly station (15) is supplied with ducts (2) by the conveying system (12) directly, and the cutouts (10) of trays (3) arrive by an elevator system (16) which is arranged along said conveyor system (12) in a plane parallel thereto; this elevator system (16) is located on the side of the conveyor system (12) which corresponds to the side of the lower end of said sheath (2), that is to say the end which is intended to be closed by the tray (3).
  • the elevator system (16) makes it possible to connect the level of the magazine (13) with the cutouts (10) and that of the conveyor system (12).
  • the magazine (13) is located on the upstream side of the conveyor system (12) and close to the ground.
  • the difference in level between the two is greater than the size of the largest cutting size (10); in fact, it corresponds substantially to the size of the largest cutting size (10) increased by the dimension of the upper flank.
  • the cutout magazine (13) is arranged parallel to the conveyor system (12) and these cutouts (10) are perpendicular to said conveyor system (12) when in said magazine (13). To orient them parallel to the conveyor system (12) and place them in a vertical guide channel (17), these cuts (10) are recovered in the magazine (13) by means of a sampling device which is driven by a circular motion whose amplitude corresponds to a quarter circle.
  • This cut-off sampling device (10) consists of an extractor arm (18) which is provided with suction cups, which arm is articulated on a vertical axis (19); this axis (19) is located at the intersection of the plane of the vertical corridor (17) and the plan of the exit of the store (13).
  • the extractor arm (18) is driven by appropriate means of the jack type (20) or other such as, for example, a geared motor with a connecting rod-crank device.
  • the cutout (10) is placed, by the extractor arm (18), in vertical guides (21) of the passage (17) to be supported by a lifting device (22) which brings it to the position of assembly (15).
  • the cutout (10) is placed in front of the sheath (2), which sheath (2) is waiting on the conveyor system (12), set in its reference frame which consists of cleats (23) arranged upstream and downstream of said sheath (2), which cleats (23) are integral with the belts (24) or chains of said conveyor system (12).
  • the sheath (2) and the cutout (10) pass respectively by gluing stations, in front of nozzles which deposit lines of glue on the fly.
  • nozzles (26) upstream of the assembly station (15), which are arranged on the side of the conveyor system (12), which nozzles (26) deposit a line (27) of glue in the center, for example near the rim on both longitudinal sides (8) of the sheath (2).
  • nozzles (28) are arranged upstream of the assembly station (15), on the path of the cuts (10), at the level of the guides (21) of the vertical corridor (17); these nozzles (28) deposit lines (29) of glue on the tongues (7), visible figure 4 , especially.
  • the cutout (10) is placed between the sheath (2) and a matrix (30), detailed below, whose particular function is to set the volume (3) in volume under form of tray (3) by folding the flaps (5) and (6) and tabs (7), which bend and volume is made directly on the end of the sleeve (2).
  • the matrix (30) is integral with a carrier structure in the form of a carriage (31); this carriage (31) is movable transversely to the direction of advance of the sleeves (2) and is guided on a gantry which is integral with the frame (11) of the machine.
  • This gantry comprises a horizontal beam (32) acting as slide and the carriage (31) is movable under the effect of a motor member, not shown, of the cylinder type, servomotor with belt, or under the effect of an electric motor of the linear motor type.
  • This carriage (33) is equipped with a punch (34) which is arranged cantilever at the end of an arm (35) square.
  • This punch (34) comprises guides in the form of pads (36) to penetrate into the sheath (2), to its end, which punch (34) is also arranged to support the longitudinal walls (8) of said sheath (2). ) and exert a back pressure during the shaping of the sidewalls (5) of the tray (3) on said walls (8).
  • the punch (34) comprises two cylinders (37) which are arranged head to tail so as to face the lines (27) of adhesive and these two cylinders (37) are implemented at Timely, as detailed below.
  • the carriage (33) comprises, in addition to the punch (34), means whose mission is to move transversely the sheath (2) to approach the cutout (10). During this movement, the sheath (2) remains guided in its reference which consists of the cleats (23).
  • These means, which move the sleeve (2), consist, on the one hand, of a pusher (38) in the form of a shield and, on the other hand, a system of grippers (39) which grip the edges said sheath (2).
  • These clamps (39) are operated by means of cylinders, not shown.
  • the die (30) comprises a general frame (40) and is connected to the carriage (31) by means of a vertical arm, which arm supports it cantilevered.
  • This die (30) has means for taking care of the cut (10) when it reaches the level of the assembly station (15).
  • These means are constituted, as represented on the figure 10 in particular, a jack (41) which is fixed on the frame (40) and whose end of the rod is provided with at least one suction cup (42) which makes it possible to suction the cutout (10) by its panel (4) constituting the bottom.
  • the end of the rod of the jack (41) comprises a plate (43) which is equipped with four suckers (42) which are distributed over a good part of the bottom surface (4) of the blank (10) .
  • the jack (41) has the particularity of being powered by means of a distributor, not shown, of the open-center type. This feature allows to release the cylinder (41) after the capture of the blank (10); it is then subjected to the movements of the cutout (10) which are imposed by the matrix (30).
  • the matrix (30) passes through the plane of the guides (21) upstream and downstream of the corridor (17) and the width of this matrix (30) can, according to the shapes and dimensions of the cuts (10), be greater than the space between said guides (21) upstream and downstream.
  • These guides (21) are designed to be able to: - at the station (15), retract on both sides of the cutout (10) and, in addition, - at the store (13) , open to accommodate the cutout (10) which is fed by the extractor arm (18).
  • These guides (21) side of the vertical corridor (17) are divided on the height in two parts between which there are the nozzles (28) sizing which has been discussed previously.
  • These guides (21) include: - guides (44) that support the cutout (10) at the magazine (13) and - guides (45) that support the same cutout (10) at the station (15) assembly.
  • the figure 8 shows, schematically, in plan view and in horizontal section, a guide (44).
  • the section of this guide (44) is U-shaped.
  • This particular U comprises - a rear wing, or downstream, which is fixed to act as a sole (46) and on which is pressed the cutout (10) when fed by the extractor arm (18), and - a movable forward, or upstream wing, which acts as a flap (47); which flap (47) is movable, manipulated, for example, by means of a jack (48).
  • the figure 9 shows, in the same way, a section of the upper guide (45) whose cross-section is rather V-shaped or square, which guide (45) is operated by means of a jack (49), or a couple of cylinders, to retract laterally and open the passage to let the matrix (30) during the shaping of the tray (3) and its assembly on the sleeve (2).
  • the guide (45) has a V-shaped section to avoid wiping the lines (29) of glue which are on the tabs (7) of the cutout (10) and which have been deposited by the nozzles (28). which are just upstream of said guides (45). In fact, the cutout (10) is guided by the edge of its flanks (6) and tabs (7).
  • the adhesive is deposited in the form of one or more lines (29) on the tongues (7) during the transfer of the blank (10) between the store (13) and the station (15) level. assembly by the elevator system (16).
  • This elevator system (16) comprises, in addition to the corridor (17) and guides (21) which have been detailed previously, the elevator device (22) which serves as a conveyor. It is provided with an endless belt (51) which comprises at least one cradle (52), which cradle is arranged to take care of cutting (10) when it has been released by the extractor arm (18).
  • This cradle (52) has a U-shape whose position of the projecting branches is adapted to the shape of the flanks (5) of the cutouts (10) in order to convey these cuts correctly in the guides (21).
  • the upper part of the lifting device (22) is located substantially below the assembly station (15) so as not to interfere with the matrix (30) as it moves transversely.
  • the cradle (52) is secured to the belt (51) so as to be able to carry said cutout (10) clearly above the upper level of the lifting device (22).
  • the die (30) has four pressing plates (53) each corresponding to the sides (8) and (9) of the sleeve (2).
  • the plates (53) comprise complementary jacks which, in a specific manner, press offices at the different bonding points.
  • the plates (53) side include cylinders (55), visible figure 7 , which press the tabs (7) on the flanks (6) of the blank (10) to secure the bonding at the lines (29) of glue.
  • the cylinders (56) come into action at the same time as the cylinders (37), when the tray (3) is in place, formed on the end of the sleeve (2).
  • the carriage (31) carrying the die (30) and the carriage (33) carrying the punch (34) withdraw from the assembly station.
  • the carriage (33), which includes the gripper system (39), carries out the extraction of the box (1) from the matrix (30) and its withdrawal to a position which is established by a stop (57) retractable.
  • This stop (57) is installed on the general frame (11) of the machine, under the level of the conveyor (12) and, simultaneously with the deactivation of the clamps (39), it holds the box (1) to allow the punch ( 34) to exit completely from the sheath (2) and to return to the inactive position.
  • the stop (57) in its inactive position, is slightly advanced relative to the rim of the sleeve (2), figure 10 .
  • This slightly advanced position allows it to position the box (1) on the conveyor (12), between its catches (23), before the sidewalls (5, 6) and the tabs (7) come to touch the repository of the sheath ( 2), that is to say the chains (24) and said cleats (23) of the conveyor system (12).
  • the conveyor system (12) moves it to the outlet Sc where it is tilted on the evacuation conveyor (14).
  • the tilting of the box (1) is achieved by means of a grid (58) whose bars extend on both sides and between the belts (24), or chains, of the conveyor (12).
  • This grid (58) pivots about a longitudinal axis (59) disposed on the side of the conveyor (12), under the effect of a jack, for example, not shown.
  • the grid (58) extends towards the conveyor (14) in the form of a plate (60) which is profiled to accompany the box (1) in its descent on the conveyor (14).
  • the magazine (13) for storing cutouts is arranged to accept cuts (10) of various sizes and shapes. It consists of two conveying arms (63) acting sole, which arms (63) are separately adjustable, in particular height. They can thus accept and easily carry cutouts (10) complicated shapes such as, for example, cuts with sidewalls (5) in the form of trapezes or other.
  • the magazine (13) comprises a frame (64) which is articulated laterally on the frame (11). of the machine.
  • the magazine (13) can be retracted, as shown figure 7 around a vertical axis (65) which is on its outer side.
  • the Figures 10 to 14 illustrate steps in the crate forming process (1).
  • the sheath (2) is wedged longitudinally in its reference which consists of the cleats (23) and is positioned transversely on the reference line (66) which is on the side of the conveyor system (12).
  • the punch (34) penetrates into the sheath (2) to its end and, when the pusher (38) reaches the rim of said sheath, the clamps (39) are closed on these flanges and said sheath (2) is driven to the matrix (30) up to a zone shown in the figure by a line (68) which corresponds to the plane in which the sheath (2) meets the cutout (10), the latter being supported on said sheath (2).
  • the cradle (52) of the elevator system (16) retracts and, figure 12 , the sleeve (2) and the matrix (30) converge towards the assembly plane (68) and when reach this plane (68), the matrix (30) has already begun to fold down the tongues (7) and the flanks (5) and (6).
  • the die (30) continues its stroke and completes the folding of the tongues (7) and the flanks (5) and (6); the tray (3) thus formed covers, at its full depth, said end of the sheath (2), figure 13 .
  • the jacks (54) of the die (30) come into action to apply, in a global manner, the plates (53) on the flanks (5) and (6) and on the tongues (7), just as the various cylinders (55) and (56) apply specifically at the points of glue, which jacks (56) act opposite the jacks (37) of the punch (34).
  • the matrix (30) can then move back after the deactivation of the various cylinders (55, 56) and (37) which act as presses and after the inactive position of the various plates (53) by their respective jack (54).
  • the sheath (2) also moves back, between its cleats (23), driven by the clamps (39) of the carriage (33), to the stop (57) which has been put in the active position. At this point, the clamps (39) are deactivated and the carriage (33) carrying the punch (34) continues the recoil movement to release said punch (34) out of the sleeve (2), to its inactive position.
  • the conveyor (12) can then take the box (1) and the latter is ejected on the conveyor (14), as mentioned above.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Connection Or Junction Boxes (AREA)
  • Refrigerator Housings (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Claims (15)

  1. Verfahren zur Herstellung einer zusammengesetzten Pappschachtel, die zwei Teile umfasst: - eine halbe Faltschachtel ohne Boden und - ein Tray (3), das als Boden dient, wobei das Tray Seitenteile (5, 6) und Laschen (7) zum miteinander Verbinden der Seitenteile aufweist,
    wobei das Verfahren zunächst darauf beruht, den Zuschnitt der halben Faltschachtel in Gestalt einer Hülle (2), deren Symmetrieachse rechtwinklig zu ihrer Bewegungsrichtung auf der Maschine ist, aufzurichten, und anschließend darin besteht:
    - die Hülle (2) zu bewegen, um sie in einem sich auf dem Niveau einer Montagestation (15) für die beiden Teile befindlichen Bezugssystem zu platzieren;
    - aus einem in der Nähe der Montagestation (15) angeordneten Magazin (13) mit geeigneten Mitteln einen Trayzuschnitt (10) zu entnehmen;
    - auf die Hülle (2) und den Trayzuschnitt (10) während der Bewegung Klebstoff aufzutragen, wobei die Hülle (2) Streifen (27) von Klebstoff an den Längsseiten (8) aufnimmt und der Trayzuschnitt (10) Streifen (29) von Klebstoff auf den Laschen (7) aufnimmt;
    - den Trayzuschnitt (10) in einem weiteren Bezugssystem auf dem Niveau der Montagestation (15) zwischen der Hülle (2) und einem Formgebungswerkzeug (30) für den Trayzuschnitt zu platzieren und zu halten;
    - in die Hülle (2) auf dem Niveau des das Tray (3) erwartenden Endes, einen Stempel (34) zu stecken;
    - den Zuschnitt (10) und die Hülle (2) aufeinander zu zu bewegen, wobei die Hülle als Stütze für den Zuschnitt (10) dient, während das Werkzeug (30) damit beginnt, die Seitenteile (5, 6) und die Laschen (7) von letzterem umzubiegen;
    - die Seitenteile (5, 6) des Trayzuschnitts (10) mithilfe des Werkzeugs (30) auf das Ende der Hülle (2) zu legen und zu drücken;
    - die Laschen (7) auf die entsprechenden Seitenteile (6) zu legen und zu drücken;
    - die zusammengesetzte Schachtel zum Zweck des Abtransports in Richtung des Bezugssystems der Hülle (2) zu führen und sie deutlich von der vorherigen Position im Bezugssystem freizugeben.
  2. Verfahren zur Herstellung einer zusammengesetzten Pappschachtel nach Anspruch 1, dadurch gekennzeichnet, dass es darauf beruht:
    - den Trayzuschnitt (10) aus einem Magazin (13) zu entnehmen, dessen Auflage sich auf einem Niveau unter der der Auflage der Montagestation (15) befindet, wobei der Abstand zwischen den beiden Auflagen mindestens dem Vertikalmaß des Trayzuschnitts (10) entspricht, vergrößert um das maximale Vertikalmaß eines Seitenteils;
    - den Trayzuschnitt (10) in einer vertikalen Führungsrinne (17) zwischen dem Magazin (13) und der Montagestation (15) und mit einer Bewegung rechtwinklig zur Vorwärtsbewegung der Hülle (2) hochzuheben;
    - den Trayzuschnitt (10) auf dem Niveau der Montagestation (15) von Mitteln in der Gestalt einer mit Saugnäpfen (42) versehenen Platte (43) aufnehmen zu lassen, wobei die Platte (43) unter der Einwirkung eines Zylinders (41) entlang einer Achse parallel zur Achse der Hülle (2) bewegt werden kann, um in die aktive Position des Aufnehmens des Trayzuschnitts (10) gebracht zu werden, und wobei diese Platte anschließend, während des Aufrichtens des Trayzuschnitts (10) und während des Verbindens mit der Hülle (2), frei ist.
  3. Verfahren zur Herstellung einer zusammengesetzten Pappschachtel nach Anspruch 2, dadurch gekennzeichnet, dass es darauf beruht:
    - die Hülle (2) mithilfe einer Schubvorrichtung (38) und von an der Tragkonstruktion des Stempels (34) angeordneten Greifern (39) in ihrem Bezugssystem quer zu verschieben;
    - die Seitenteile (5, 6) der Trayzuschnitte (10) umzubiegen und dabei die Laschen (7) an die Seitenteile (6) zu legen;
    - die Laschen (7) mithilfe von an dem Werkzeug (30) angebrachten Zylindern (55) in der Nähe der Ecken der Hülle (2) an die Seitenteile (6) zu drücken;
    - die Längsseitenteile (5) des Zuschnitts (10) mithilfe des Werkzeugs (30) und des Stempels (34) auf die Längsseiten (8) der Hülle (2) zu drücken, um den Tray (3) mit der Hülle (2) zu verbinden, wobei der Stempel (34) Zylinder (37) aufweist, die einen Gegendruck ausüben;
    - die Mittel zum Aufnehmen des Trayzuschnitts (10) zu deaktivieren;
    - die Tragkonstruktion des Stempels (34) und das Werkzeug (30) zu bewegen, um mithilfe der Greifer (39) die zusammengesetzte Schachtel (1) vom Werkzeug zu entfernen;
    - die Greifer (39) zu deaktivieren, um die Schachtel (1) mithilfe eines Stoppers (57), der die Schachtel (1) im Bereich ihres umlaufenden freien Rands auffängt, in ihrem Bezugssystem fallen zu lassen, wobei sie vor der vorherigen Position im Bezugssystem fallengelassen wird;
    - die zusammengesetzte Schachtel (1) in Richtung des Ausgangs zu bewegen und sie auf eine Fördereinrichtung (14) für den Abtransport zu kippen, indem der Boden in Form eines Trays auf die Fördereinrichtung (14) gestellt wird.
  4. Maschine zum Durchführen des Verfahrens zur Herstellung einer zusammengesetzten Schachtel nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass sie Folgendes umfasst:
    - eine Förderanlage (12) zum Transportieren der Hülle (2), die vorher an der Formgebungsstation aufgerichtet wurde, wobei die Hülle (2) mit ihrem Bezugssystem transportiert wird;
    - ein Magazin (13) zum Aufbewahren der Trayzuschnitte (10);
    - Mittel in Form von Saugarmen (18), um die Trayzuschnitte (10) nacheinander aus dem Magazin (13) zu entnehmen und sie einem Bezugssystem im Bereich der Montagestation (15) gegenüber der Hülle (2) zuzuführen;
    - Mittel, die während der Fortbewegung in Richtung der Montagestation (15) Klebstoff auf die Ränder der Längsseiten (8) der Hülle (2) und der Seitenteile (5, 6) des Trayzuschnitts (10) auftragen;
    - ein Gerüst, das quer über der Förderanlage (12) in der vertikalen Mittelebene der Montagestation (15) angeordnet ist, wobei das Gerüst in Form eines Balkens (32) zwei bewegliche Strukturen aufweist: - eine erste Struktur, die ein Werkzeug (30) trägt, um den Trayzuschnitt (10) zu formen, und eine zweite Struktur, die insbesondere eine Schubvorrichtung (38) trägt, die dafür geeignet ist, mit dem freien Umfang der Hülle (2) zusammenzuwirken, um sie in Richtung des Werkzeugs (30) mitzuführen und der Hülle (2) die Rolle einer Stütze zu verleihen;
    - Mittel, die an dem Werkzeug (30) angeordnet sind, um die Seitenteile (5, 6) des Trayzuschnitts (10) auf die Hülle (2) zu drücken, und Mittel in Form eines Stempels (34), wobei der Stempel (34) an der Tragkonstruktion der Schubvorrichtung (38) vor letzterem angeordnet ist und dafür geeignet ist, bis zum Ende der Hülle (2) hineingesteckt zu werden, um mit geeigneten Zylindermitteln (37) einen Gegendruck gegen die in der Gestalt von Zylindern (56) an dem Werkzeug (30) angeordneten Druckmittel aufrechtzuerhalten.
  5. Maschine nach Anspruch 4, dadurch gekennzeichnet, dass die Tragkonstruktion des Werkzeugs (30) einerseits und der Schubvorrichtung (38) sowie des Stempels (34) andererseits entsprechend aus den Schlitten (31, 33) gebildet sind, wobei die Schlitten auf Gleitflächen montiert und jeweils motorisch angetrieben sind, beispielsweise mithilfe eines Linearmotor-Elektromotors.
  6. Maschine nach einem der Ansprüche 4 oder 5, dadurch gekennzeichnet, dass das Werkzeug (30) vier Platten (53) zum Wegdrücken der Seitenteile (5, 6) und der Laschen (7) des Trayzuschnitts (10) aufweist, wobei die Platten (53) einen kreisbogenförmigen Eingang aufweisen, um eine Art Trichter zu bilden, und sich, betätigt von Zylindern (54), zwischen einer Position der Formgebung und einer Position des Andrückens der Seitenteile (5, 6) des Trayzuschnitts (10) einander annähernd bewegen können.
  7. Maschine nach Anspruch 6, dadurch gekennzeichnet, dass der Rahmen (40) des Werkzeugs (30) Mittel aufweist, um den Trayzuschnitt (10) aufzunehmen, wenn er den Bereich der Montagestation (15) erreicht, wobei die Mittel aus einer mit Saugnäpfen (42) versehenen Platte (43) bestehen, wobei die Platte (43) unter der Einwirkung eines Zylinders (41) bewegt werden kann, der von einem Steuerventil für einen offenen Kreislauf gesteuert wird, wobei der Zylinder (41) den Zuschnitt mit den Saugnäpfen (42) aufnimmt und anschließend frei ist und der Bewegung des Zuschnitts (10) und des Werkzeugs (30) folgt.
  8. Maschine nach einem der Ansprüche 4 bis 7, dadurch gekennzeichnet, dass das Magazin (13) zum Aufbewahren der Trayzuschnitte (10) unter der Höhe der Förderanlage (12) für den Transport der Hüllen (2) parallel zu letzterer angeordnet ist und der Transport jedes Trayzuschnitts (10) mithilfe folgender Mittel erfolgt:
    - einerseits mit einem Saugarm (18), der gelenkig an einer sich am Rand der Förderanlage (12) befindlichen vertikalen Achse (19) befestigt ist und der von geeigneten Zylindermitteln (20) oder anderen Mitteln in Bewegung versetzt wird, um zwischen dem Ausgang des Magazins (13) und der Ebene (67) zur Platzierung des Trayzuschnitts (10), die ebenfalls auf der Seite der Förderanlage (12) für den Transport parallel zu letzterer liegt, einen Viertelkreis auszuführen,
    - und andererseits mit einer Hebeanlage (16), die eine vertikale Führungsrinne (17) und eine Hebevorrichtung (22) umfasst, um jeden Zuschnitt (10) zwischen dem unteren Niveau, das der Höhe des Magazins (13) zum Aufbewahren der Trayzuschnitte (10) entspricht, und dem der Förderanlage (12) entsprechenden Niveau der Montagestation (15) zu bewegen.
  9. Maschine nach Anspruch 8, dadurch gekennzeichnet, dass die Hebevorrichtung (22) aus einer Endlosriemen-Fördereinrichtung (51) gebildet ist, wobei der Riemen (51) einen Träger (52) aufweist, um den Zuschnitt (10) von unten am Rand des unteren Seitenteils (5) aufzunehmen, und ihn zu einem Niveau zu führen, das deutlich über demjenigen der Hebevorrichtung (22) liegt, um jegliche Behinderungen zwischen letzerer und dem Werkzeug (30) zu verhindern.
  10. Maschine nach einem der Ansprüche 8 oder 9, dadurch gekennzeichnet, dass die vertikale Führungsrinne (17) für die Zuschnitte (10) aus Seitenführungen (21) gebildet ist, die auf beiden Seiten der Hebevorrichtung (22) angeordnet sind, um den Trayzuschnitt (10) während der Aufwärtsbewegung zwischen der Höhe des Magazins (13) und der Höhe der Montagestation (15) zu leiten, wobei die vertikale Rinne (17) zwei unterschiedliche Teile aufweist:
    - einen unteren Teil, dessen Höhe ungefähr der Abmessung des größten Formats des Trayzuschnitts (10) entspricht und der aus einem Paar von Führungen (44) mit einem U-förmigen Querschnitt gebildet ist, die einander gegenüber angeordnet sind und deren hinterer oder nachgelagerter Schenkel unbeweglich ist, um als Auflageplatte (46) zu dienen, während der vordere oder vorgelagerte Schenkel eine Klappe (47) bildet, die mit einer Schwenkbewegung oder Seitwärtsbewegung weggeklappt werden kann, um einerseits den Zuschnitt (10), der vom Saugarm (18) zugeführt wird, hindurchzulassen, und um ihn andererseits an der Auflageplatte (46) absetzen zu können, wobei die Klappe (47) vor der Trennung von Zuschnitt (10) und Saugarm (18) und vor der Aufnahme durch die Hebevorrichtung (22) und insbesondere durch die aktive Fläche des Trägers (52), die den Zuschnitt (10) in Richtung der Montagestation (15) schiebt, wieder die aktive Führungsposition einnimmt,
    - einen oberen Teil, dessen Höhe der des größten Formats des Trayzuschnitts (10) entspricht und der aus Führungen (45) mit einem V-förmigen Querschnitt gebildet ist, die ebenfalls einander gegenüber angeordnet sind, um den Zuschnitt (10) mit den Seitenkanten zu führen.
  11. Maschine nach Anspruch 10, dadurch gekennzeichnet, dass die oberen Führungen (45) der vertikalen Führungsrinne (17) mit Zylindermitteln (49) zurückgezogen werden können, wobei die Zylinder (49) die Führungen zur Seite bewegen, um sie auseinanderzubewegen und das Werkzeug (30) hindurchzulassen.
  12. Maschine nach einem der Ansprüche 8 oder 11, dadurch gekennzeichnet, dass die Düsen (28) für das Auftragen von Klebstoff auf die Laschen (7) des Trayzuschnitts (10) vor den oberen Führungen (45) am oberen Ende der unteren Führungen (44) der vertikalen Führungsrinne (17) für die Zuschnitte (10) angeordnet sind.
  13. Maschine nach einem der Ansprüche 4 bis 12, dadurch gekennzeichnet, dass das Magazin (13) zum Aufbewahren der Trayzuschnitte (10) eine Auflage umfasst, die aus zwei Endloskette-Förderarmen (63) oder Endlosriemen gebildet ist, wobei die Förderarme (63) quer und in der Höhe unabhängig voneinander einstellbar sind, um Trayzuschnitte (10) mit unterschiedlichen Formaten und unterschiedlichen Formen aufzunehmen.
  14. Maschine nach Anspruch 13, dadurch gekennzeichnet, dass das Magazin (13) mithilfe einer seitlich an der Außenseite des Magazins (13) angeordneten vertikalen Achse (65), getragen wird und gelenkig befestigt ist, sodass es weggeklappt werden kann und damit die für die Wartung zuständige Bedienperson oder eine andere Person folglich die Förderanlage (12) für den Transport der Hüllen (2) erreichen kann, wobei die Förderanlage (12) vor der Montagestation (15) beispielsweise eine Station zum Aufrichten des Zuschnitts der halben Faltschachtel aufweist, die die Hülle (2) der zusammengesetzten Schachtel (1) darstellt.
  15. Maschine nach einem der Ansprüche 4 bis 14, dadurch gekennzeichnet, dass das Ende der Förderanlage (12) einen Kipprost (58) aufweist, mit dem die Schachtel (1), die auf der Förderanlage (12) liegt, transportiert und umgekippt werden kann, um sie auf der Fördereinrichtung (14) für den Abtransport abzusetzen, wobei die Fördereinrichtung (14) parallel und unter dem Niveau der Förderanlage (12) angeordnet ist.
EP07866403A 2006-10-20 2007-10-19 Verfahren und anlage zur montage einer verbundkiste Not-in-force EP2094480B1 (de)

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FR0609199A FR2907369B1 (fr) 2006-10-20 2006-10-20 Procede et installation pour la confection d'une caisse composite
PCT/FR2007/001726 WO2008047009A2 (fr) 2006-10-20 2007-10-19 Procede et installation pour la confection d'une caisse composite

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DE (1) DE602007006052D1 (de)
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ES2344582T3 (es) 2010-08-31
FR2907369B1 (fr) 2009-01-16
BRPI0717463A2 (pt) 2013-12-24
PT2094480E (pt) 2010-07-21
WO2008047009A2 (fr) 2008-04-24
EP2094480A2 (de) 2009-09-02
WO2008047009A3 (fr) 2008-08-07
CN101573223B (zh) 2011-05-04
DE602007006052D1 (de) 2010-06-02
PL2094480T3 (pl) 2010-09-30
US7976448B2 (en) 2011-07-12
JP2010506763A (ja) 2010-03-04
CN101573223A (zh) 2009-11-04
US20100069209A1 (en) 2010-03-18
FR2907369A1 (fr) 2008-04-25
MX2009004066A (es) 2009-05-08

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