EP2060374B1 - Installation de fabrication pour blocs de construction à double paroi - Google Patents

Installation de fabrication pour blocs de construction à double paroi Download PDF

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Publication number
EP2060374B1
EP2060374B1 EP08019506A EP08019506A EP2060374B1 EP 2060374 B1 EP2060374 B1 EP 2060374B1 EP 08019506 A EP08019506 A EP 08019506A EP 08019506 A EP08019506 A EP 08019506A EP 2060374 B1 EP2060374 B1 EP 2060374B1
Authority
EP
European Patent Office
Prior art keywords
insulating body
production facility
station
insulating
facility according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08019506A
Other languages
German (de)
English (en)
Other versions
EP2060374A3 (fr
EP2060374A2 (fr
Inventor
Manfred Liebert
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Greisel Bauelemente GmbH
Original Assignee
Greisel Bauelemente GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Greisel Bauelemente GmbH filed Critical Greisel Bauelemente GmbH
Priority to PL08019506T priority Critical patent/PL2060374T3/pl
Publication of EP2060374A2 publication Critical patent/EP2060374A2/fr
Publication of EP2060374A3 publication Critical patent/EP2060374A3/fr
Application granted granted Critical
Publication of EP2060374B1 publication Critical patent/EP2060374B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/003—Machines or methods for applying the material to surfaces to form a permanent layer thereon to insulating material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/002—Producing shaped prefabricated articles from the material assembled from preformed elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/041—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
    • E04C2/042—Apparatus for handling the smaller elements or the hardenable material; bricklaying machines for prefabricated panels

Definitions

  • the invention relates to a production plant for double-shell bricks, which consist of a thermal insulation layer and a care for the static strength of the brick supporting layer.
  • the invention has for its object to provide a manufacturing plant for such bivalve bricks, with the help of a particularly efficient stone production is possible.
  • This object is achieved by the designation of the manufacturing plant specified in the characterizing part of claim 1 with a plurality of connected via a conveyor stations.
  • the thus designed manufacturing plant has recognizable the advantage that a double-shell brick including detail solutions, namely the circumferential tongue and groove system, can be made fully automatic.
  • Manual interventions are at best when loading the Production plant with the insulating bodies at the beginning of the finished process necessary.
  • the complete brick available at the end of the production facility can preferably be lifted away by the automatic handling machine provided in the assembly station and be stacked, for example, on pallets.
  • the same handling machine can also ensure that is applied by appropriate application of the support body necessary for the achievement of a certain adhesive strength between the insulating body and the patch-mounted support body pressure.
  • the handling machine thus fulfills an advantageous multiple function.
  • Fig. 1 Based on Fig. 1 should be given an overview of the individual stations of the conveyor.
  • the last conveyor belt 2.4 follows the belt 2.3 linearly.
  • the conveyor belts 2.1 to 2.4 are each guided in the usual way via deflection rollers 3 and support rollers 4, which are mounted on a machine frame 5 and driven in a suitable manner.
  • the insulating body 1 are placed either manually or with a feeding device, not shown, with its flat side down and with an alignment of the narrow longitudinal sides 7 in the vertical direction and parallel to the conveying direction F 1 of the conveyor belt 2.1.
  • Each insulating body 1 is transported through this Befräsungsstation 8 using the conveyor belt 2.1 along the milling tools 11, wherein for guiding the side and above the conveying path of the insulating body 11 arranged endless guide belts 15 are provided. Due to the local conveying direction F 1 parallel to the longitudinal extent of the insulating body 1, these measures are sufficient for a clean transport of the insulating body 1 through the Befräsungsstation 8.
  • the conveyor belt 2.2 conveys the insulating body 1 then into the second Befräsungsstation 19, in which by means of lateral milling tools 20 facing away from the narrow transverse sides 21 of the insulating body 1 with a groove 22 and spring 23 are provided. Since in this position milling the insulating body 1 are more sensitive to rotation about its vertical axis, the passage of the insulating body 1 through the Befräsungsstation 19 by additional endless drive belts 24, 25 supported.
  • the lateral drive belts 24 engage on the end face of the spring or the side cheeks adjacent to the groove.
  • the milling tools 11 can clearly be seen, as they are used in the milling stations 8, 19.
  • a one-piece milling head 26 is used.
  • the execution of the spring 14, 23 on the opposite side of the insulating body 1 take two superimposed milling heads 27, 28, which leave the spring 14, 23 between them.
  • All components of the second Befräsungsstation 19 are in turn arranged on a station frame 29 with a corresponding frame 30. All bearing and drive units, such as motors, etc. are merely indicated in the drawing and require no detailed explanation.
  • the conveyor belt 2.2 in turn joins at a right angle to the conveyor belt 2.3, wherein the transfer of the insulating body 1 is in turn carried by a pusher 31 with piston-cylinder drive 32.
  • the insulating body 1 are thus pushed onto the conveyor belt 2.3 in an orientation in which the longitudinal direction is again parallel to the conveying direction F3 of the conveyor belt 2.3.
  • a suction station 33 is provided, which frees the insulating body 1, in particular on its upper side 34 from the milling dust from the Befräsungsstationen 8, 19 and other, possibly present foreign bodies.
  • a Bemörtelungsstation 35 by means of which a thin adhesive mortar layer 36 is applied to the top 34 of the insulating body 1.
  • a cement mortar is held ready in a kind of storage funnel 37, which is discharged via a narrow, extending in the transverse direction of the insulating body 1 over the top 34 discharge slot 38.
  • the conveyor belt 2.3 After the Bemörtelungsstation 35, the conveyor belt 2.4 with the same conveying direction F4, where the completion of the manufacturing plant forming assembly station 39 is formed.
  • the flat-parallelepiped-shaped support body 41 of the two-shell brick 42 (see FIG Fig. 4 and 6 ).
  • the support body 41 is, for example, a conventional sand-lime brick.
  • each of alignment units 43 to 45 are provided at the end of the conveyor belt, which - as from a synopsis of Fig. 5 and 6 becomes clear - are each formed by two horizontal, in pairs superimposed Ausrichtbalken 46, wherein the lower beam respectively just below the top 34 of the insulating body 1, the upper alignment bar 47 in the vertical direction in alignment above the underside 48 of the support body 41 are arranged.
  • the alignment unit 43 on the one hand can, as out Fig. 6 becomes clear, horizontally inward against insulating and supporting body 1, 41 are driven.
  • the opposing alignment unit 44 is pivotally mounted so as to be able to be moved so quickly between the solid drawn retracted position and the dashed line stop position using the piston-cylinder drive 49.
  • the all-round alignment of the support body 41 to insulating body 1 is completed by the fourth alignment unit 50, which is arranged downstream of the inserted into the assembly station 39 insulating body 1 and from the rear of these can be swung.
  • the corresponding alignment bars 46, 47 are arranged on a cantilever 51 which can be pivoted in and out via a piston-cylinder drive 52.
  • the insulating body 1 provided with the adhesive mortar layer 36 is retracted into the assembly station 39 in a provisional set position.
  • the alignment units 43, 44, 45, 50 then align the insulating body 1 briefly in the final target position by each act on the lower Ausrichtbalken 46 the insulating body 1.
  • the prefabricated supporting body 41 is placed from above by means of a suction gripper 53 mounted on the multi-axis robot 40 (see arrow 54 in FIG Fig. 4 ).
  • a contact pressure arrow 55 in FIG Fig.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Civil Engineering (AREA)
  • Specific Conveyance Elements (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Claims (10)

  1. Installation de fabrication pour des blocs de construction (42) à double paroi constituée d'une couche d'isolation thermique (1) et d'une couche support (41) procurant une résistance statique au bloc de construction (42),
    comprenant les postes suivants, reliés par l'intermédiaire d'un dispositif de transport (2.1 à 2.4) :
    - un poste de chargement (6) dans lequel les blocs d'isolation (1) poreux formant la couche d'isolation thermique sont disposés sur le dispositif de transport (2.1),
    - un premier poste de fraisage (8) dans lequel les côtés longitudinaux ou transversaux (7, 21) opposés l'un à l'autre du bloc d'isolation (1) sont munis d'une rainure (22) et d'un ressort (23),
    - un deuxième poste de fraisage (19) dans lequel les côtés transversaux ou longitudinaux (21, 7) opposés l'un à l'autre du bloc d'isolation (1) sont également munis d'une rainure (22) et d'un ressort (23),
    - un poste d'enrobage avec du mortier (35) pour l'apport d'une couche de mortier colle (36) sur la face supérieure (34) du bloc d'isolation (1) et
    - un poste de montage (39) dans lequel un bloc support (41) formant la couche support est posé avec précision sur un bloc isolant (1) recouvert d'une couche de mortier-colle (36) au moyen d'un automate de manipulation (40), un maintien latéral étant assuré par des unités d'alignement (43, 44, 45, 50) sur les blocs d'isolation (1) et les blocs supports (41).
  2. Installation de fabrication selon la revendication 1 caractérisée en ce que les blocs d'isolation (1) sont disposés de telle manière avec leur côté plan sur le dispositif de transport, sous la forme d'une bande transporteuse (2.1), que leurs côtés longitudinaux étroits (7) sont orientés verticalement et parallèlement au sens de transport (F1).
  3. Installation de fabrication selon les revendications 1 ou 2 caractérisée en ce que, dans le premier poste de fraisage (8), respectivement une rainure (22) et un ressort (23) sont fraisés dans les côtés longitudinaux étroits (7) du bloc isolant (1) à l'aide d'outils de fraisage (20) disposés de part et d'autre du chemin de transport, le bloc isolant (1) étant transporté par la bande transporteuse (2.1, 2.2) et sur des bandes de guidage sans fin circulaires (15, 16).
  4. Installation de fabrication selon l'une des revendications précitées caractérisée en ce que l'agencement du bloc isolant (1) sur l'unité de transport (2.1, 2.2) est tourné de telle manière entre le premier et le second poste de fraisage (8, 19) que ses côtés transversaux étroits (21) sont orientés verticalement et parallèlement par rapport au sens du transport (F2).
  5. Installation de fabrication selon l'une des revendications précitées caractérisée en ce que, dans le second poste de fraisage (19), respectivement une rainure (22) et un ressort (23) sont fraisés dans les côtés transversaux (21) étroits du bloc isolant (1) à l'aide d'outils de fraisage (20) disposés de part et d'autre du chemin de transport, le bloc d'isolation (1) étant transporté par la bande transporteuse (2.2) et des bandes d'entraînement sans fin circulaires supplémentaires (24, 25), qui s'accrochent à la surface frontale du ressort (23) ou aux parois latérales flanquant les côtés de la rainure (22) du bloc isolant (1).
  6. Installation de fabrication selon l'une des revendications précitées caractérisée par un poste d'aspiration (33) pour les blocs d'isolation (1) disposé après les postes de fraisage (8, 19) et avant le poste d'enrobage par du mortier (35).
  7. Installation de fabrication selon l'une des revendications précitées caractérisée en ce que l'automate de manipulation (40) adjoint au poste de montage (39) est un robot multiaxes équipé d'une ventouse (53).
  8. Installation de fabrication selon l'une des revendications précitées caractérisée en ce que les aides à l'alignement (43, 44, 45, 50) sont formées par des poutres d'alignement (46) pouvant être escamotées ou pivotées latéralement par un entraînement cylindre-piston (49, 52), poutres qui exposent respectivement horizontalement et par paires l'une sur l'autre, les surfaces latérales (7, 21) des blocs d'isolation (1) et des blocs supports (41) à aligner.
  9. Installation de fabrication selon l'une des revendications précitées caractérisée en ce qu'avec l'aide d'automates de manipulation (40) le bloc support (41) peut être posé sur le bloc d'isolation (1) avec une force de compression (55) afin d'atteindre au moins une adhésion suffisante entre ces deux blocs (41, 1) pour l'exécution du bloc de construction (42) terminé.
  10. Installation de fabrication selon l'une des revendications précitées caractérisée en ce que le bloc de construction (42) fabriqué est prélevé à partir de l'installation de fabrication et empilé à l'aide de l'automate de manipulation (40).
EP08019506A 2007-11-13 2008-11-07 Installation de fabrication pour blocs de construction à double paroi Not-in-force EP2060374B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08019506T PL2060374T3 (pl) 2007-11-13 2008-11-07 Urządzenie produkcyjne do wytwarzania dwuwarstwowych cegieł

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102007053975A DE102007053975B4 (de) 2007-11-13 2007-11-13 Fertigungsanlage für zweischalige Mauersteine

Publications (3)

Publication Number Publication Date
EP2060374A2 EP2060374A2 (fr) 2009-05-20
EP2060374A3 EP2060374A3 (fr) 2011-04-27
EP2060374B1 true EP2060374B1 (fr) 2012-10-10

Family

ID=40352258

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08019506A Not-in-force EP2060374B1 (fr) 2007-11-13 2008-11-07 Installation de fabrication pour blocs de construction à double paroi

Country Status (3)

Country Link
EP (1) EP2060374B1 (fr)
DE (1) DE102007053975B4 (fr)
PL (1) PL2060374T3 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102912868A (zh) * 2012-10-23 2013-02-06 北京索利特新型建筑材料有限公司 酚醛板自动开槽覆砂浆系统
CN108044782A (zh) * 2017-11-09 2018-05-18 深圳市贝优通新能源技术开发有限公司 一种具有定量进料和除湿功能的压电陶瓷生产设备

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2355459B1 (es) * 2008-05-22 2012-02-08 Ibercal Morteros, S.L. Proceso para la fabricación de un elemento constructivo para cerramientos de doble pared con cámara aislante, y elemento constructivo obtenido mediante dicho proceso.
EP2256264B1 (fr) * 2009-05-29 2012-05-23 RC Betonvarer A/S Procédé de production d'un élément de construction en forme de bloc avec un noyau isolant
FI124179B (fi) * 2009-12-22 2014-04-15 Ibriq Oy Menetelmä ja laitteisto tiiliseinän valmistamiseksi

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2254945A5 (en) * 1973-12-17 1975-07-11 Schaeffer Successeurs Ets Insulated building element mfr. - by adhering panel of insulating material with quick-adhesion adhesive applied to face of tile
US4584043A (en) * 1983-08-15 1986-04-22 Monte Riefler Insulated concrete block assembly and method of making the same
DE4340784A1 (de) * 1993-11-30 1995-06-01 Mariotti Norberto Verfahren zur Profilierung eines quaderförmigen plastischen Blockes
DE19901560A1 (de) * 1999-01-16 2000-07-20 Gebhart Siegfried Stein, insbesondere Blockstein
DE20013930U1 (de) * 2000-08-12 2000-12-07 Siller, Knut Jack, 01097 Dresden Wärmedämm-Verbund-Element für das Ultra-NEH in massiver Bauweise
DE202006004060U1 (de) * 2006-03-13 2006-06-08 Greisel Bauelemente Gmbh Mauerstein mit in Dickenrichtung zweischaligem Aufbau

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102912868A (zh) * 2012-10-23 2013-02-06 北京索利特新型建筑材料有限公司 酚醛板自动开槽覆砂浆系统
CN102912868B (zh) * 2012-10-23 2014-07-30 北京索利特新型建筑材料有限公司 酚醛板自动开槽覆砂浆系统
CN108044782A (zh) * 2017-11-09 2018-05-18 深圳市贝优通新能源技术开发有限公司 一种具有定量进料和除湿功能的压电陶瓷生产设备
CN108044782B (zh) * 2017-11-09 2020-01-07 杨松梅 一种具有定量进料和除湿功能的压电陶瓷生产设备

Also Published As

Publication number Publication date
EP2060374A3 (fr) 2011-04-27
PL2060374T3 (pl) 2013-03-29
DE102007053975B4 (de) 2009-08-13
EP2060374A2 (fr) 2009-05-20
DE102007053975A1 (de) 2009-05-20

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