EP1989761B1 - Connecteur électrique avec insertions métalliques étanches - Google Patents

Connecteur électrique avec insertions métalliques étanches Download PDF

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Publication number
EP1989761B1
EP1989761B1 EP07703827A EP07703827A EP1989761B1 EP 1989761 B1 EP1989761 B1 EP 1989761B1 EP 07703827 A EP07703827 A EP 07703827A EP 07703827 A EP07703827 A EP 07703827A EP 1989761 B1 EP1989761 B1 EP 1989761B1
Authority
EP
European Patent Office
Prior art keywords
plug
housing
metal insert
plastic
sealing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP07703827A
Other languages
German (de)
English (en)
Other versions
EP1989761A1 (fr
Inventor
Thomas Moelkner
Heinz Eisenschmid
Thorsten-Kai Janitza
Ralf Kaiser
Hans-Peter Didra
Stefan Warth
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP1989761A1 publication Critical patent/EP1989761A1/fr
Application granted granted Critical
Publication of EP1989761B1 publication Critical patent/EP1989761B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/521—Sealing between contact members and housing, e.g. sealing insert
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing
    • Y10T29/49208—Contact or terminal manufacturing by assembling plural parts

Definitions

  • the invention relates to a plug of an electrical connector according to the preamble of claim 1.
  • the plug according to the invention with the characterizing features of claim 1 has the advantage that the critical connection between the metal inserts and the overmolded plastic is sealed reliably and effectively by simple means.
  • the sealant or adhesive is a curable gel, in particular a perfluoropolyether gel (eg. Etsu SIFEL 8070 ®, components a and B of the company. Shin-Etsu Chemical Co., Ltd., Tokyo, Japan) or a silicone gel (such as SEMICOSIL ® 9242 Fa.
  • a silicone adhesive eg DOW CORNING ® 866 adhesive of Messrs. Dow Corning GmbH, Wiesbaden.
  • gelling is an established standard methods, which is characterized by low cost and easy handling. It ensures a good connection both to the plastic and to the metal of the insert, which connection is still given under high vibration loads.
  • the plug according to the invention can be used, for example, as an electrical feedthrough in the oil region of a vehicle engine, in particular as an electrical feedthrough from the oil-free interior of a high-pressure sensor with environmental electronics sensitive to seal the oil region.
  • the plug is part of a rail pressure detecting the pressure sensor whose electrical leads are led out through the plug according to the invention to the outside.
  • plug 1 of an electrical connector comprises a connector housing 2 made of plastic and plastic injection-molded metal inserts, namely three electrical contacts (pins) 3 and a circumferential mounting flange 4.
  • the annular or sleeve-shaped mounting flange 4 is a deep-drawn part, the plastic-molded end 4a is bent inwards and its outwardly projecting flange end 4b defines an interior 5 .
  • the electrical contacts 3 enter at the side facing away from the interior 5 housing side 2a in the connector housing 2 and at the interior 5 facing the housing side 2b from the connector housing 2 in the interior 5 from.
  • the plug 1 is made by injection molding of plastic and with the contacts 3 and the mounting flange 4 as metal insert parts and then cooled.
  • the connection between the plug housing 2 and the metal insert parts 3, 4 is not tight due to the very different coefficients of thermal expansion of plastic and metal, so that e.g. Water from the outside along a gap between the connector housing 2 and the electrical contacts 3 and the mounting flange 4 in the interior 5 can pass.
  • Fig. 1 the connector housing 2 and the plastic-coated mounting flange 4 by a hardened sealant or adhesive 6 sealed against each other, which on the inside of the interior 5 facing the housing side 2b around the mounting flange 4, that is applied to the exposed inside plastic / metal interface.
  • sealant or adhesive 6 can also be applied outside the inner space 5 at the exposed outside plastic / metal interface around the attachment flange 4.
  • connector 1 Unlike in Fig. 1 are at the in Fig. 2 shown connector 1, the connector housing 2 and the plastic-coated electrical contacts 3 by the cured sealant or adhesive 6 sealed against each other, which is applied to the interior 5 facing away from the housing side 2a each around the contacts 3.
  • an inner-side sealing of the contacts 3 and a double sealing of the contacts 3, ie on both sides of the housing 2a, 2b, are also possible.
  • the cured sealant or adhesive 6 is liquid-tight and made by gelling or bonding by a moldable and curable sealant or adhesive applied to the respective housing side 2a and 2b around the contacts 3 and around the mounting flange 4 and cured , By appropriate measures in the preparation, processing and curing bubble freedom of the cured sealant or adhesive 6 is achieved. Instead, as shown, the housing side 2a, 2b cover only selectively in the region of the metal inserts 3, 4 with the sealant or adhesive 6, the housing side 2a, 2b of course also large or full surface covered with the sealant or adhesive 6 with preferably uniform layer thickness be.
  • Fig. 3 shows a rail pressure sensor 10 with a connector 1 formed as above.
  • the rail pressure sensor 10 closes with a threaded connector 11 an opening in the fuel pressure accumulator (common rail), wherein a hex nut 12 is used for screwing.
  • the plug 1 is fastened with its mounting flange 4 close to the hex nut 12, for example, welded.
  • a pressure sensor (not shown) is attached, which is connected via a measuring line 13 of the threaded connector 11 to the fuel pressure accumulator.
  • the plug 1 thus serves as a liquid-tight passage of the electrical lines of the pressure sensor from the protected against environmental influences interior 5 of the rail pressure sensor 10.
  • plug 1 are both the electrical contacts 3, as in Fig. 2 shown as well as the mounting flange 4, as in Fig. 1 shown sealed by the sealant or adhesive 6.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Measuring Fluid Pressure (AREA)

Claims (7)

  1. Fiche électrique (1) comprenant un boîtier de fiche (2) en matière plastique et comprenant au moins un insert métallique (3, 4) surmoulé par la matière plastique prévu dans celui-ci, lequel est dégagé sur au moins un côté du boîtier (2a, 2b), le boîtier de connecteur (2) et l'insert métallique (3, 4) étant rendus étanches l'un par rapport à l'autre par une masse d'étanchéité ou de collage (6) durcie, laquelle est prévue sur l'au moins un côté de boîtier (2a, 2b) autour de l'insert métallique (3, 4) dégagé, caractérisée en ce que la masse d'étanchéité ou de collage (6) est un gel durcissable, notamment un gel de perfluorpolyéther ou un gel de silicone.
  2. Fiche selon la revendication 1, caractérisée en ce que l'insert métallique (3) est dégagé sur deux côtés du boîtier (2a, 2b).
  3. Fiche selon la revendication 1 ou 2, caractérisée en ce que l'insert métallique est un contact électrique (3) ou une bride de fixation (4) de la fiche (1).
  4. Fiche selon l'une des revendications précédentes, caractérisée en ce que la masse d'étanchéité ou de collage (6) est étanche et de préférence aussi hermétique.
  5. Fiche selon l'une des revendications précédentes, caractérisée en ce que l'au moins un côté du boîtier (2a, 2b) est recouvert sur toute sa surface par la masse d'étanchéité ou de collage (6).
  6. Capteur de pression de rail (10) comprenant une fiche (1) selon l'une des revendications précédentes.
  7. Procédé pour rendre étanche une fiche électrique (1) comprenant un boîtier de fiche (2) en matière plastique et comprenant au moins un insert métallique (3) surmoulé par la matière plastique prévu dans celui-ci, lequel est dégagé sur au moins un côté du boîtier (2a, 2b), une masse d'étanchéité ou de collage (6) durcissable étant appliquée et durcie sur un côté du boîtier (2a, 2b) autour de l'insert métallique (3) dégagé, caractérisé en ce que la masse d'étanchéité ou de collage (6) est un gel durcissable, notamment un gel de perfluorpolyéther ou un gel de silicone.
EP07703827A 2006-02-21 2007-01-12 Connecteur électrique avec insertions métalliques étanches Active EP1989761B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102006007989A DE102006007989A1 (de) 2006-02-21 2006-02-21 Elektrischer Stecker mit abgedichteten Metalleinlegeteilen
PCT/EP2007/050286 WO2007096207A1 (fr) 2006-02-21 2007-01-12 Connecteur électrique avec insertions métalliques étanches

Publications (2)

Publication Number Publication Date
EP1989761A1 EP1989761A1 (fr) 2008-11-12
EP1989761B1 true EP1989761B1 (fr) 2009-07-29

Family

ID=37831617

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07703827A Active EP1989761B1 (fr) 2006-02-21 2007-01-12 Connecteur électrique avec insertions métalliques étanches

Country Status (6)

Country Link
US (1) US20100255723A1 (fr)
EP (1) EP1989761B1 (fr)
CN (1) CN101390259B (fr)
AT (1) ATE438214T1 (fr)
DE (2) DE102006007989A1 (fr)
WO (1) WO2007096207A1 (fr)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5623836B2 (ja) * 2010-09-09 2014-11-12 日本圧着端子製造株式会社 防水コネクタの製造方法
JP5916197B2 (ja) * 2010-12-02 2016-05-11 日本圧着端子製造株式会社 防水コネクタ及びその製造方法
EP2541691A1 (fr) * 2011-06-29 2013-01-02 Nexans Câble avec pièce d'accouplement moulé par injection
JP5930513B2 (ja) * 2013-04-01 2016-06-08 Smk株式会社 スルーボードソケットとその製造方法
EP2947723B1 (fr) * 2014-05-20 2017-07-19 Sick Ag Connecteur électrique à fiche
CN105006405A (zh) * 2015-07-18 2015-10-28 安徽机电职业技术学院 一种防松动型电磁继电器的静端子结构
US9608363B2 (en) 2015-07-24 2017-03-28 Magna Powertrain, Inc. Sealing insert for electrical connectors

Family Cites Families (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4775333A (en) * 1985-12-23 1988-10-04 Ford Motor Company Method of assembling an improved electrical connector
JP2766558B2 (ja) * 1991-02-14 1998-06-18 矢崎総業株式会社 油洩れ防止用電線保持ケース
US5090917A (en) * 1991-05-10 1992-02-25 Thomas & Betts Corporation Insulation displacing connector for providing repeatable sealed termination of electrical conductors
US5266054A (en) * 1992-12-22 1993-11-30 The Whitaker Corporation Sealed and filtered header receptacle
US5483743A (en) * 1993-09-24 1996-01-16 Honeywell Inc. Method of hermetically sealing a plastic connector
DE29622860U1 (de) * 1996-02-27 1997-07-03 Danfoss As Gehäuse einer elektrischen Einrichtung
US5735697A (en) * 1996-09-27 1998-04-07 Itt Corporation Surface mount connector
AU5572598A (en) * 1997-01-28 1998-08-18 Whitaker Corporation, The Seal for an electrical connector, method for manufacturing seal and use of a seal
JPH11339881A (ja) * 1998-05-27 1999-12-10 Sumitomo Wiring Syst Ltd コネクタ
GB9814399D0 (en) * 1998-07-03 1998-09-02 Raychem Sa Nv A seal
JP2000150057A (ja) * 1998-11-16 2000-05-30 Sumitomo Wiring Syst Ltd 防水コネクタ
DE10022374A1 (de) * 2000-05-08 2001-11-15 Harting Kgaa Steckverbinder und Verfahren zur Montage eines Steckverbinders
US6755694B2 (en) * 2001-04-19 2004-06-29 Medtronic, Inc. Lead upsizing sleeve
JP2002367716A (ja) * 2001-06-04 2002-12-20 Sumitomo Wiring Syst Ltd 防水コネクタ
US6632104B2 (en) * 2002-02-08 2003-10-14 Emerson Electric Co. Hermetic terminal assembly
US7156688B2 (en) * 2002-05-31 2007-01-02 Molex Incorporated Insulation displacement connector
US6482036B1 (en) * 2002-06-13 2002-11-19 Blaine L. Broussard Waterproof electrical connector
JP2005322749A (ja) * 2004-05-07 2005-11-17 Denso Corp 接続端子の封止構造
DE102004037963A1 (de) * 2004-08-05 2006-03-16 Robert Bosch Gmbh Prüfverfahren

Also Published As

Publication number Publication date
ATE438214T1 (de) 2009-08-15
CN101390259B (zh) 2012-04-18
WO2007096207A1 (fr) 2007-08-30
EP1989761A1 (fr) 2008-11-12
DE502007001188D1 (de) 2009-09-10
DE102006007989A1 (de) 2007-08-30
US20100255723A1 (en) 2010-10-07
CN101390259A (zh) 2009-03-18

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