EP1954568B2 - Apparatus for, producing blanks for an inner wrapper of a cigarette group - Google Patents
Apparatus for, producing blanks for an inner wrapper of a cigarette group Download PDFInfo
- Publication number
- EP1954568B2 EP1954568B2 EP06806159.7A EP06806159A EP1954568B2 EP 1954568 B2 EP1954568 B2 EP 1954568B2 EP 06806159 A EP06806159 A EP 06806159A EP 1954568 B2 EP1954568 B2 EP 1954568B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- stamping
- material web
- rollers
- blanks
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/02—Packaging cigarettes
- B65B19/22—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
- B65B19/228—Preparing and feeding blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/28—Control devices for cigarette or cigar packaging machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
Definitions
- the invention relates to a device for producing blanks for an inner covering of a cigarette group, according to the preamble of claim 1.
- the position of print marks on the material web is scanned via a material web associated print mark reader and ensured by varying the feed rate of the web that a working in the machine cycle cutting member, the blanks so separated from the material web that the printing at a designated location on the separated Cut is positioned. Consequently, the web position designates the relative position of the prints in the longitudinal direction of the web in relation to the machine position or in the machine cycle operating organs, such as cutting devices, or the position of the cigarette group to be packaged, etc.
- a device according to the preamble of claim 1 is known from GB 2 382 341 A known.
- the invention is based on the object of further developing a device of the type mentioned, in particular with regard to the production of blanks which have partially or completely an embossing.
- An apparatus for solving the problem has the features of claim 1.
- the in the Fig. 3 to 9 shown devices are used to produce blanks 10, 11 as an inner envelope of a cigarette group 12, so as an outer wrapping of a package contents in a cigarette pack, for example of the type folding box.
- Blanks 10, 11 of this type are made of paper or a paper-like material, which may optionally be provided with a metallic coating.
- a block-shaped group of cigarettes is wrapped and enclosed by folding flaps.
- Fig. 1 and 2 fold lines 13 are shown schematically at which along the blank 10, 11 is folded around the cigarette group 12 around.
- the blanks 10, 11 are folded so that in the inner sheath a closed bottom wall 14, a front wall 15, a corresponding rear wall 16 is formed.
- An end wall is formed by trapezoidally folded folding tabs 17, which adjoin the front wall 15 and the rear wall 16 and partially overlap when folded blank 10, 11.
- Side walls of the inner sheath are formed by narrow folding tabs, which are arranged on both sides of the bottom wall 14, front wall 15 and rear wall 16. These include also in a lower portion of the blank 10, 11, namely adjacent to the bottom wall 14, trapezoidally folded side tabs 18. After folding the blanks 10, the side lobes 18 overlap each other in part.
- An upper part of the front wall 15 of the inner wrapper is designed as a pull tab 19. This is limited by a lower transverse perforation line 20 which extends continuously in the region of the front wall 15 and the side flaps 18 adjoining on both sides. Details of the preparation of the pull tab 19 may European patent application EP 0 589 289 A1 be taken from the applicant for the purpose of complete Revelation is referred to.
- the finished blanks 10, 11 are further provided with a print 21 or a printed area.
- the printing 21 is located in the region of the front wall 15, namely above the perforation line 20.
- a special feature of the blank 10 according to Fig. 1 is that it has an embossment 22.
- the embossing 22 extends on the one hand above the perforation line 20 over the full width of the front wall 15 and the two-sided side tabs 18 and in the region of the folding tabs 17 for the end wall. In the area of the printing 21 no embossment 22 is present.
- the embossment 22 is formed as a continuous embossed area, which extends in each case to the lateral edges of the blank. Furthermore, with an embossment 22 as a continuously embossed region, an upper region of the rear wall 16 and of the adjacent side tab 18 and the folding tabs 17 are correspondingly provided. An area 61 of the blank 11 located between the two embossments 21 is not embossed.
- the embossment 22 is positioned so that it extends over the regions of the inner blank which are visible when the cigarette packet is open, that is to say, for example, when the lid is opened.
- the embossment 22 is in this way in the region of the end wall of the inner sheath.
- the embossing of the blank 10 in this case ensures that the restoring forces of the multiply folded folding tabs 17, 18 are counteracted in this area.
- the inner wrapper can be folded in this way easier and has a lower tendency to unfold after the folding process again.
- embossing 22 In addition to the embossing 22 described above, other elements may also be embossed in the blank 10, 11, for example an emblem 23. In the present case, this is arranged above the printing 21 in the region of the front wall 15.
- the blank 11 according to Fig. 2 differs from the blank 10 in Fig. 1 in that it does not have any full-surface impressions 22. Only the emblem 23 is embossed. Alternatively, the emblem 23 may also be printed like the printing 21.
- the blanks 10, 11 for the inner sheath are in the present embodiments of a material web 24 in the region of a partially illustrated packaging machine for folding boxes ( Fig. 3 ) separated.
- the material web 24 is wound into a reel 25 and is prefabricated with regard to the printing 21 provided on the packaging machine, ie it is already provided at its place of manufacture, for example in a paper mill, with the imprints 21.
- the imprints 21 are provided at predetermined intervals in the longitudinal direction on the material web 24. The distance between the prints 21 corresponds to the length of a blank 10, 11th
- print marks 26 are attached to the material web 24.
- the print marks 26 are located on a side flap 18 adjacent to the bottom wall 14.
- the print marks 26 are arranged at a constant distance from one another in the longitudinal direction of the material web 24 and are attached to the material web 24 during production.
- a cigarette group 12 is laterally pushed out by carriers 29 and conveyed along a flat transport path and wrapped in the region of a cutting device 30 in the cut-out of the web 24 blanks 10, 11.
- a blank 10, 11 is kept ready in an upright plane, such that the cigarette group 12 is moved in against the clamped blank 10, 11, taking along the blank 10, 11 and U-shaped folding of the same around the cigarette group 12 around. Subsequently, the blank 10, 11 is folded around the cigarette group 12 respectively.
- a collar is placed on the cigarette group 12 before the wrapping of the cigarette group 12 with the blank 10, 11.
- the collars are like the blanks of a reel 31 unwound as a continuous web of material 32 and placed on the cigarette group 12 after the separation of individual collar.
- two bobbins 31 are provided for the collars, with a reel 31 serving as a substitute bolus, which is accessed as soon as the other reel 31 is unwound.
- the material web 24 for the blanks 10, 11 is initially guided starting from the reel 25 via a plurality of guide rollers 33, between which the material web 24 is guided in a zig-zag shape.
- This equipped with pulleys 33 area serves on the one hand to control the web tension, but can also be used as a web memory. Accordingly, the position of the guide rollers 33 can be changed to each other.
- the material web 24 runs out approximately horizontally and is fed via a drive roller 34 and a further deflection roller 39 to an embossing device 60 with an embossing roller pair 35.
- the embossing 22 described above and possibly the emblem 23 is mounted on the web 24.
- the material web 24 is fed via a further deflection roller 40 in the horizontal direction of the cutting device 30.
- This has a pair of feed rollers 36, the web 24 a feed rotating knife block 37. With the knife block 37, on the one hand, each blank 10, 11 is provided with a perforation line 20 and subsequently separated out of the material web 24.
- the drive roller 34 is driven by a separate drive means 41, for example a servomotor ( Fig. 4 ).
- the drive roller 34 designed as a preferred roller is coupled to the servomotor via a drive belt 42.
- the drive means 41 is not coupled to the machine cycle, but freely variable with respect to the drive speed to slow down the feed or preference of the web 24 relative to the machine cycle or accelerate.
- a print mark reader 43 is furthermore positioned with which the print marks 26 attached to the material web 24 are scanned.
- a misalignment of the web 24 is given when the print mark reader 43 does not register the passage of a print mark 26 at a given time.
- the predefined time results, for example, from a specific machine position or a specific machine angle.
- the embossing roller pair 35 consists of two embossing rollers 44, 45. These are driven synchronously in the machine cycle.
- the embossing rollers 44, 45 are arranged so that their peripheral surfaces are at least partially engaged, so that the guided between the two embossing rollers 44, 45 web of material 24 in some areas an embossment 22 according to Fig. 1 receives.
- the peripheral surface of the embossing rollers 44, 45 is partially provided with small elevations and depressions, which lead to a flat embossment 22 of the web 24.
- the two embossing rollers 44, 45 are on these small projections and wells also engaged with each other.
- embossing 22 has to be applied, one of the two embossing rollers 44 has a recess 46 or recess extending over the circumference of embossing roller 44 (FIG. Fig. 7 ).
- the peripheral surfaces of the embossing rollers 44, 45 are not adjacent to one another in the area of the material web 24, so that they are guided freely between the embossing rollers 44, 45.
- the relative position of the printing 21 is controlled via the print mark reader 43 and the drive roller 34 so that the embossment 22 is positioned at the correct position with respect to the printing 21. This also results in the correct positioning of the embossment 22 on the severed blank 10.
- a correspondingly configured elevation 47 is provided on the embossing roller 45 at the corresponding point.
- a special feature with regard to the change of the web position to compensate for misalignments is that this only takes place while the material web 24 is guided freely through the embossing rolls 44, 45, ie during the region of the embossing roll 44 provided with the depression or recess 46 the embossing roll 45 is applied.
- the servomotor or the drive means 41, the drive roller 34 and the embossing unit 60 and the embossing roller pair 35 together form a unit or assembly.
- This may also include the print mark reader 43.
- This unit may be at least partially surrounded by a common housing or mounted on a common carrier.
- An advantage of this unit is, for example, that it is suitable for retrofitting existing packaging machines. In this way, packaging machines, on which normally unembossed or pre-embossed blanks for the innerliner are processed, can be converted, for example, by replacing drive rollers for the material web by the unit described above.
- the drive roller 34 and the servo motor are used, whereas a second drive roller pair is replaced by the embossing roller pair 35.
- the existing coupled to the machine cycle drive can be used.
- the separate drive for the Drive roller 34 brings the unit with. In a simple case, only a power connection for the servomotor is required and a wiring with a control unit and possibly the print mark reader 43.
- the embossing rollers 44, 45 are mounted on one side each on a bearing roller 48 and are driven by drive shafts 49. Laterally adjacent to the embossing rollers 44, 45, gear wheels 50 are provided on the drive shafts 49, which are engaged with each other, so that the embossing rollers 44, 45 are coupled together. In Fig. 5 This engagement of the gears 50 is shown laterally schematically.
- the embossing rollers 44, 45 are also still on their peripheral surfaces engaged with each other. In order to ensure this engagement even when the material web 24 is passed freely between the embossing rolls 44, 45, the embossing rolls 44, 45 have a greater width than the material web 24. In this way, the peripheral surfaces of the embossing rollers 44, 45 on both sides of the material web 24 and the recess 46 are engaged with each other, so even if no embossing of the material web 24 takes place.
- the two embossing rolls 44, 45 can be moved apart so that the material web 24 is continuously guided freely between the embossing rolls 44, 45.
- Fig. 6 shown.
- the two embossing rollers 44, 45 or moved into an extended position. This can be done, for example, via an adjustable mounting of one of the two embossing rolls 44, 45.
- the gears 50 remain in engagement with each other, as laterally in Fig. 6 shown. In this way, even in the unfolded position, the relative position of the embossing rolls 44, 45 is not lost to each other. An adjustment of the same after the moving together of the embossing rollers 44, 45 thus eliminated.
- the transport path of the material web 24 is changed. While in the normal position according to Fig. 5 the material web 24, starting from the deflection roller 39 in the region of the drive roller 34, is directed diagonally downwards directly onto the circumference of the embossing roller 45 and from there downwards over the lower deflection roller 40, the transport path of the material web 24 is set in the disengaged position according to FIG Fig. 6 changed by a further deflection roller 51.
- This deflection roller 51 coupled with the moving apart of the embossing rollers 44, 45, horizontally displaced so that the material web 24 is guided between the two guide rollers 51 and 40 in an upright web plane between the embossing rollers 44 and 45.
- the guide roller 51 can automatically when pushing the embossing rollers 44, 45 back to their position Fig. 5 be spent.
- Fig. 9 a variant in which the material web 24 is successively embossed by two embossing roller pairs 35, 52.
- the first embossing roller pair 35 corresponds in structure to the above description.
- an embossing roller 53 has a recess 54.
- a protrusion for embossing the emblem 23 is missing.
- the circumference of the embossing rollers 44, 45; 53, 55 so dimensioned that it corresponds to the longitudinal extent of a blank 10, 11.
- the center distance of the two embossing roller pairs 35, 52 corresponds to half the circumference of the embossing rollers 44, 45; 53, 55.
- multiple embossings can be applied to the material web 24, for example first a flat embossing with a first pattern in certain areas and subsequently a second embossing with a deviating pattern in other areas.
- the embossing can also overlap. This depends essentially on the relative position of the recesses 46, 54 from each other.
- the embossing rollers 44, 45; 53, 55 of the two embossing roller pairs 35, 52 are moved apart separately or together to expose the embossment of the material web 24 through the first embossing roller pair 35 and / or the second embossing roller pair 52.
- FIG Fig. 8 Further alternative embodiments of the device are described below and with reference to FIG Fig. 8 described.
- a separation of drive roller 34 and embossing roller pair 35 was omitted.
- the servomotor or the drive means 41 directly drives an embossing roller pair 56.
- This embossing roller pair 56 is used in this case as a pair of preferred rollers for transporting the web 24 and to compensate for misalignments of the print 21 of the web 24. Accordingly, the web 24 from the area of the guide rollers 33 by the two adjacent to each other at the periphery embossing rollers 57, 58th of the embossing roller pair 56 passed and from there directly from the feed roller pair 36 in the cutting device 30.
- the web position can be changed by the embossing rollers 57, 58 to compensate for misalignments.
- the embossing rollers 57, 58 do not apply section-wise embossing 22 to the material web 24, as in FIG Fig. 1 but a continuous imprint.
- the emblem 23 must be dispensed with, or this must be printed on the material web 24 together with the imprint 21.
- the cigarette group 12 is wrapped in a blank 59, which is provided in the region of the front wall 15 with a printing 21 and additionally has a over the entire length of the blank 59 extending embossing.
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Description
Die Erfindung betrifft eine Vorrichtung zur Herstellung von Zuschnitten für eine Innenumhüllung einer Zigarettengruppe, gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a device for producing blanks for an inner covering of a cigarette group, according to the preamble of claim 1.
Vorrichtungen der vorstehend genannten Art sind in unterschiedlichen Ausgestaltungen aus der Praxis bekannt. Dabei wird über einen der Materialbahn zugeordneten Druckmarkenleser die Position von Druckmarken auf der Materialbahn abgetastet und durch Variation der Vorschubgeschwindigkeit der Materialbahn dafür gesorgt, dass ein im Maschinentakt arbeitendes Schneideorgan, die Zuschnitte derart aus der Materialbahn heraustrennt, dass die Bedruckung an einer vorgesehenen Stelle am abgetrennten Zuschnitt positioniert ist. Die Bahnposition bezeichnet folglich die Relativlage der Bedruckungen in Längsrichtung der Materialbahn im Bezug auf die Maschinenposition bzw. im Maschinentakt arbeitende Organe, wie Schneideeinrichtungen, oder die Position der zu verpackenden Zigarettengruppe, etc.Devices of the aforementioned type are known in different embodiments from practice. In this case, the position of print marks on the material web is scanned via a material web associated print mark reader and ensured by varying the feed rate of the web that a working in the machine cycle cutting member, the blanks so separated from the material web that the printing at a designated location on the separated Cut is positioned. Consequently, the web position designates the relative position of the prints in the longitudinal direction of the web in relation to the machine position or in the machine cycle operating organs, such as cutting devices, or the position of the cigarette group to be packaged, etc.
Eine Vorrichtung gemäß dem Oberbegriff des Anspruchs 1 ist aus der
Hiervon ausgehend liegt der Erfindung die Aufgabe zu Grunde eine Vorrichtung der eingangs genannten Art weiterzuentwickeln, insbesondere im Hinblick auf die Herstellung von Zuschnitten, die teilweise oder komplett eine Prägung aufweisen.On this basis, the invention is based on the object of further developing a device of the type mentioned, in particular with regard to the production of blanks which have partially or completely an embossing.
Eine Vorrichtung zur Lösung der Aufgabe weist die Merkmale des Anspruchs 1 auf.An apparatus for solving the problem has the features of claim 1.
Weitere Einzelheiten der Erfindung ergeben sich aus den Unteransprüchen und der Beschreibung im Übrigen.Further details of the invention will become apparent from the dependent claims and the description otherwise.
Weitere Einzelheiten der Erfindung ergeben sich aus den Unteransprüchen und der Beschreibung im Übrigen.Further details of the invention will become apparent from the dependent claims and the description otherwise.
Bevorzugte Ausführungsbeispiele der Erfindung werden nachfolgend anhand der Zeichnung erläutert. In dieser zeigen:
- Fig. 1
- eine Draufsicht auf einen ausgebreiteten Zuschnitt für eine Innenumhüllung einer Zigarettengruppe,
- Fig. 2
- ein alternatives Ausführungsbeispiel des Zuschnitts gemäß
Fig. 1 , - Fig. 3
- eine Seitenansicht einer Vorrichtung zum Verpacken von Zigaretten in einer Seitenansicht,
- Fig. 4
- ein Teil der Vorrichtung gemäß
Fig. 3 in vergrößerter Darstellung, - Fig. 5
- eine Prägeeinrichtung der Vorrichtung in einer Konfiguration zur Herstellung von geprägten Zuschnitten,
- Fig. 6
- die Prägeeinrichtung gemäß
Fig. 5 in einer Konfiguration zur Herstellung von ungeprägten Zuschnitten, - Fig. 7
- ein Horizontalschnitt im Bereich der Prägeeinrichtung entlang Schnittlinie VII-VII in
Fig. 4 , - Fig. 8
- ein zweites Ausführungsbeispiel der Erfindung in einer Darstellung analog zu
Fig. 4 und - Fig. 9
- eine Variante des ersten Ausführungsbeispiels mit zwei aufeinanderfolgend angeordneten Prägewalzenpaaren.
- Fig. 1
- a top view of a spread-out blank for an inner wrapper of a cigarette group,
- Fig. 2
- an alternative embodiment of the blank according to
Fig. 1 . - Fig. 3
- a side view of a device for packaging cigarettes in a side view,
- Fig. 4
- a part of the device according to
Fig. 3 in an enlarged view, - Fig. 5
- an embossing device of the device in a configuration for the production of embossed blanks,
- Fig. 6
- the embossing device according to
Fig. 5 in a configuration for producing unembossed blanks, - Fig. 7
- a horizontal section in the region of the embossing device along section line VII-VII in
Fig. 4 . - Fig. 8
- A second embodiment of the invention in a representation analogous to
Fig. 4 and - Fig. 9
- a variant of the first embodiment with two successively arranged embossing roller pairs.
Die in den
Zuschnitte 10, 11 dieser Art bestehen aus Papier oder einem papierähnlichem Werkstoff, der ggf. mit einer metallischen Beschichtung versehen sein kann. In diese Zuschnitte 10, 11 wird eine blockförmige Gruppe aus Zigaretten eingewickelt und durch Falten von Faltlappen eingeschlossen. In
Die Zuschnitte 10, 11 werden dabei so gefaltet, dass in der Innenumhüllung eine geschlossene Bodenwand 14, eine Vorderwand 15, eine korrespondierende Rückwand 16 gebildet ist. Eine Stirnwand ist durch trapezförmig gefaltete Faltlappen 17 gebildet, die an die Vorderwand 15 und die Rückwand 16 anschließen und sich bei gefaltetem Zuschnitt 10, 11 teilweise überlappen. Seitenwände der Innenumhüllung werden von schmalen Faltlappen gebildet, die beiderseits von Bodenwand 14, Vorderwand 15 und Rückwand 16 angeordnet sind. Hierzu gehören auch die in einem unteren Bereich des Zuschnitts 10, 11, nämlich benachbart zur Bodenwand 14, trapezförmig gefalteten Seitenlappen 18. Nach Faltung der Zuschnitte 10 überlappen die Seitenlappen 18 einander teilweise.The
Ein oberer Teil der Vorderwand 15 der Innenumhüllung ist als Abziehlasche 19 ausgebildet. Diese wird durch eine untere quergerichtete Perforationslinie 20 begrenzt, die sich durchgehend im Bereich der Vorderwand 15 und der beidseitig anschließenden Seitenlappen 18 erstreckt. Einzelheiten zur Herstellung der Abziehlasche 19 können der europäischen Patentanmeldung
Die fertigen Zuschnitte 10, 11 sind weiterhin mit einer Bedruckung 21 bzw. einem bedruckten Bereich versehen. Die Bedruckung 21 befindet sich im Bereich der Vorderwand 15, nämlich oberhalb der Perforationslinie 20.The finished
Eine Besonderheit des Zuschnitts 10 gemäß
Die Prägung 22 ist im vorliegenden Fall so positioniert, dass diese sich über die Bereiche des Innenzuschnitts erstreckt, die bei geöffneter Zigarettenpackung, also beispielsweise bei aufgeschwenktem Deckel sichtbar sind. Zudem befindet sich die Prägung 22 auf diese Weise im Bereich der Stirnwand der Innenumhüllung. Die Prägung des Zuschnitts 10 sorgt in diesem Fall dafür, dass den Rückstellkräfte der mehrfach gefalteten Faltlappen 17, 18 in diesem Bereich entgegengewirkt wird. Die Innenumhüllung lässt sich auf diese Weise leichter falten und weist eine geringere Neigung auf sich nach dem Faltvorgang wieder zu entfalten.In the present case, the
Zusätzlich zu der vorstehend beschriebenen Prägung 22 können auch noch weitere Element in dem Zuschnitt 10,11 eingeprägt sein, beispielsweise ein Emblem 23. Dieses ist im vorliegenden Fall oberhalb der Bedruckung 21 im Bereich der Vorderwand 15 angeordnet.In addition to the
Der Zuschnitt 11 gemäß
Diese Prägung 22 wird wie nachfolgend geschildert bei der Verarbeitung der Zuschnitte 10, 11 angebracht: Die Zuschnitte 10, 11 für die Innenumhüllung werden in den vorliegenden Ausführungsbeispielen von einer Materialbahn 24 im Bereich einer teilweise dargestellten Verpackungsmaschine für Klappschachteln (
Damit die Zuschnitte 10, 11 in der Verpackungsmaschine so abgetrennt werden können, dass die Bedruckung 21 stets an der gleichen Stelle im Bereich der Vorderwand 15 positioniert ist, muss eine entsprechende Kontrolle erfolgen. Hierzu sind Druckmarken 26 an der Materialbahn 24 angebracht. Die Druckmarken 26 befinden sich im vorliegenden Fall an einem zur Bodenwand 14 benachbarten Seitenlappen 18. Wie die Bedruckung 21, so sind auch die Druckmarken 26 mit konstantem Abstand zueinander in Längsrichtung der Materialbahn 24 hintereinander angeordnet und werden bei der Herstellung an der Materialbahn 24 angebracht.So that the
In der Übersichtsdarstellung gemäß
Ebenfalls im Bereich der Schneideeinrichtung 30 wird vor dem Umwickeln der Zigarettengruppe 12 mit dem Zuschnitt 10, 11 ein Kragen auf die Zigarettengruppe 12 aufgelegt. Die Kragen werden dabei wie die Zuschnitte von einer Bobine 31 als fortlaufende Materialbahn 32 abgewickelt und nach dem Abtrennen von einzelnen Kragen auf die Zigarettengruppe 12 aufgelegt. Im vorliegenden Fall werden zwei Bobinen 31 für die Kragen bereitgehalten, wobei eine Bobine 31 als Ersatzbobine dient, auf die zugegriffen wird, sobald die jeweils andere Bobine 31 abgewickelt ist.Also in the region of the cutting
Die Materialbahn 24 für die Zuschnitte 10, 11 wird ausgehend von der Bobine 25 zunächst über mehrere Umlenkrollen 33 geführt, zwischen denen die Materialbahn 24 zick-zack-förmig geführt wird. Dieser mit Umlenkrollen 33 ausgestattete Bereich dient zum einen zur Regelung der Bahnspannung, kann aber auch als Bahnspeicher herangezogen werden. Entsprechend kann die Position der Umlenkrollen 33 zueinander verändert werden.The
Aus dem. Bereich der Umlenkrollen 33 läuft die Materialbahn 24 etwa horizontal heraus und wird über eine Antriebswalze 34 und eine weitere Umlenkrolle 39 einer Prägeeinrichtung 60 mit einem Prägewalzenpaar 35 zugeführt. Hier wird die eingangs beschriebene Prägung 22 und ggf. das Emblem 23 auf der Materialbahn 24 angebracht. Im Anschluss an das Prägewalzenpaar 35 wird die Materialbahn 24 über eine weitere Umlenkrolle 40 in horizontaler Richtung der Schneideeinrichtung 30 zugeführt. Diese verfügt über ein Paar Vorzugswalzen 36, die die Materialbahn 24 einem drehend angetriebenen Messerblock 37 zuführen. Mit dem Messerblock 37 wird zum einen jeder Zuschnitt 10, 11 mit einer Perforationslinie 20 versehen und nachfolgend aus der Materialbahn 24 herausgetrennt. Während dieser Trennschnitt durchgeführt, liegt der Zuschnitt 10, 11 bereits schlupfend an einem weiteren Förderorgan, nämlich einer Auflegewalze 38 an. An der Auflegewalze 38 wird der Zuschnitt 10, 11 mit Unterdruck über Saugbohrungen gehalten, und zwar ausschließlich in seitlichen Bereichen, sodass die Zigarettengruppe 12 quer zur Förderbahn der Zuschnitte 10, 11 und durch die Auflegewalze 38 hindurch gegen den bereitgehaltenen Zuschnitt 10, 11 gefahren werden kann. Details der Vereinzelung der Zuschnitte 10, 11 mit der Schneideeinrichtung 30 ergeben sich aus der deutschen Patentanmeldung
Die Antriebswalze 34 wird von einem separaten Antriebsmittel 41, beispielsweise einem Servomotor angetrieben (
Im Bereich des Antriebsmittels 41 und der Antriebswalze 34 ist weiterhin ein Druckmarkenleser 43 positioniert, mit dem die an der Materialbahn 24 angebrachten Druckmarken 26 abgetastet werden. Eine Fehlstellung der Materialbahn 24 ist dann gegeben, wenn der Druckmarkenleser 43 nicht zu einem vorgegebenen Zeitpunkt den Durchlauf einer Druckmarke 26 registriert. Der vorgegebene Zeitpunkt ergibt sich dabei beispielsweise aus einer bestimmten Maschinenstellung bzw. einem bestimmten Maschinenwinkel.In the area of the drive means 41 and the
Eine Fehlstellung der Materialbahn 24, also eine Fehlpositionierung der Bedruckung 21 in Transportrichtung, würde ohne korrigierenden Eingriff zu einer fehlpositionierten Prägung 22 und einem entsprechenden fehlerhaften Trennschnitt beim Vereinzeln der Zuschnitte 10, 11 führen, da das Prägewalzenpaar 35 und die Schneideeinrichtung 30 an den Maschinentakt gekoppelt sind. Es ist daher vorgesehen, dass die Bahngeschwindigkeit der Materialbahn 24 nach Maßgabe der erkannten Druckmarken 26 durch unterschiedliche Antriebsgeschwindigkeiten der Antriebswalze 34 ausgeglichen wird, bevor die Materialbahn 24 in den Bereich des Prägewalzenpaares 35 gelangt.A misalignment of the
Eine Besonderheit hinsichtlich des Ausgleichs von Fehlstellungen der Materialbahn 24 besteht darin, dass dies erfolgt während die Materialbahn 24 nicht durch die Prägeeinrichtung 60 geprägt wird. Das Prägewalzenpaar 35 besteht aus zwei Prägewalzen 44, 45. Diese werden synchron im Maschinentakt angetrieben. Die Prägewalzen 44, 45 sind so angeordnet, dass deren Umfangsflächen wenigstens bereichsweise miteinander in Eingriff stehen, sodass die zwischen den beiden Prägewalzen 44, 45 hindurchgeführte Materialbahn 24 bereichsweise eine Prägung 22 gemäß
Um die in
Zur Anbringung des Emblems 23 ist an der Prägewalze 45 an entsprechender Stelle eine korrespondierend ausgestaltete Erhebung 47 vorgesehen.For attaching the
Eine Besonderheit hinsichtlich der Änderung der Bahnposition zum Ausgleich von Fehlstellungen besteht darin, dass dies nur dann erfolgt, während die Materialbahn 24 frei durch die Prägewalzen 44, 45 hindurchgeführt wird, also während der mit der Vertiefung bzw. Ausnehmung 46 versehene Bereich der Prägewalze 44 an der Prägewalze 45 anliegt. Je größer dabei die nicht geprägten Bereiche 61 an der Materialbahn 24 sind, desto mehr Zeit steht zur Verfügung, um Fehlstellungen der Bedruckung 21 auszugleichen. Sind die Fehlstellungen sehr groß bzw. die nicht geprägten Bereiche 61 sehr klein, muss ggf. in Kauf genommen werden, dass der Ausgleich der Fehlstellung sich über die Fertigung von mehreren Zuschnitten 10, 11 erstreckt.A special feature with regard to the change of the web position to compensate for misalignments is that this only takes place while the
Eine weitere Besonderheit besteht darin, dass der Servomotor bzw. das Antriebsmittel 41, die Antriebswalze 34 und die Prägeeinheit 60 bzw. das Prägewalzenpaar 35 zusammen eine Einheit bzw. Baugruppe bilden. Hierzu gehört ggf. auch noch der Druckmarkenleser 43. Diese Einheit kann wenigstens teilweise von einem gemeinsamen Gehäuse umgeben oder an einem gemeinsamen Träger montiert sein. Ein Vorteil dieser Einheit besteht beispielsweise darin, dass sie zur Umrüstung vorhandener Verpackungsmaschinen geeignet ist. Auf diese Weise können Verpackungsmaschinen, auf denen normalerweise ungeprägte oder vorgeprägte Zuschnitte für den Innerliner verarbeitet werden, umgerüstet werden, indem z.B. Antriebswalzen für die Materialbahn durch die vorstehend beschriebene Einheit ersetzt werden. So kommt an Stelle eines ersten Antriebswalzenpaares die Antriebswalze 34 und der Servomotor zum Einsatz, wohingegen ein zweites Antriebswalzenpaar durch das Prägewalzenpaar 35 ersetzt wird. Für das Prägewalzenpaar 35 kann der vorhandene an den Maschinentakt gekoppelte Antrieb verwendet werden. Den separaten Antrieb für die Antriebswalze 34 bringt die Einheit mit. In einem einfachen Fall ist lediglich ein Stromanschluss für den Servomotor erforderlich sowie eine Verkabelung mit einer Steuereinheit und gegebenenfalls dem Druckmarkenleser 43.Another special feature is that the servomotor or the drive means 41, the
Weitere Einzelheiten des Aufbaus und des Antriebs der Prägewalzen 44, 45 ergeben sich aus
Bei der Herstellung der geprägten Zuschnitte 10 stehen die Prägewalzen 44, 45 zudem auch noch über ihre Umfangsflächen miteinander in Eingriff. Um diesen Eingriff auch dann zu gewährleisten, wenn die Materialbahn 24 frei zwischen den Prägewalzen 44, 45 hindurchgeführt wird, weisen die Prägewalzen 44, 45 eine größere Breite als die Materialbahn 24 auf. Auf diese Weise stehen die Umfangsflächen der Prägewalzen 44, 45 beiderseits der Materialbahn 24 bzw. der Ausnehmung 46 miteinander im Eingriff, also auch wenn keine Prägung der Materialbahn 24 stattfindet.In the production of the embossed
Um auf der vorstehend beschriebenen Vorrichtung ungeprägte Zuschnitte 11 herstellen zu können, ist vorgesehen, dass die beiden Prägewalzen 44, 45 auseinander bewegt werden können, damit die Materialbahn 24 ständig frei zwischen den Prägewalzen 44, 45 hindurchgeführt wird. Eine derartige Situation ist in
Weiterhin ist vorgesehen, dass in der auseinander gerückten Stellung der Prägewalzen 44, 45 gemäß
Alternativ zu der vorstehend beschriebenen Prägung der Materialbahn 24 mit einem Prägewalzenpaar 35 zeigt
Wie im ersten Ausführungsbeispiel ist der Umfang der Prägewalzen 44, 45; 53, 55 so bemessen, dass er der Längserstreckung eines Zuschnitts 10, 11 entspricht. Der Mittenabstand der beiden Prägewalzenpaare 35, 52 entspricht dabei dem halben Umfang der Prägewalzen 44, 45; 53, 55. Auf diese Weise können mehrfache Prägungen an der Materialbahn 24 angebracht werden, beispielsweise zunächst eine flächige Prägung mit einem ersten Muster in bestimmten Bereichen und nachfolgend eine zweite Prägung mit einem abweichenden Muster in anderen Bereichen. Die Prägung kann sich auch überlagern. Dies hängt im Wesentlichen von der Relativstellung der Vertiefungen 46, 54 zueinander ab. Im ersten Ausführungsbeispiel können auch die Prägewalzen 44, 45; 53, 55 der beiden Prägewalzenpaare 35, 52 separat oder zusammen auseinanderbewegt werden, um die Prägung der Materialbahn 24 durch das erste Prägewalzenpaar 35 und/oder das zweite Prägewalzenpaar 52 auszusetzen.As in the first embodiment, the circumference of the
Weitere alternative Ausgestaltungen der Vorrichtung werden nachfolgend und Bezugnahme auf
Um mit der in
Claims (9)
- Apparatus for producing blanks (10) for an inner wrapper of a cigarette group (12), in particular within an apparatus for producing cigarette packs, wherein the blanks (10) can be severed, by means of a cutting device (30), from a continuous material web (24), which is provided with imprints (21) at predetermined intervals, and wherein a printed-mark reader (43) is provided for checking the position of the imprints (21), and wherein the web position can be altered in order to compensate for incorrect positioning of the imprints (21), and wherein the material web (24), prior to the blanks (10) being severed, can be guided through a stamping device (60), with stamped formations (22) or stamped regions, which are spaced apart from one another in the longitudinal direction of the material web (24), being applied in the process, and wherein the web position can be altered by a drive means (41), in order to compensate for incorrect positioning, whereas the material web (24) can be guided freely through the stamping device (60), characterized by the following features:a) a recess (46) is formed in a certain region or regions of the circumference merely of one stamping roller (44) of a pair (35, 52) of stamping rollers of the stamping device (60), such that the material web (24) does not undergo stamping in a region (61) corresponding to the recess (46) as it runs through the pair (35) of stamping rollers, wherein the other stamping roller (45) of the pair (35, 52) of stamping rollers has no corresponding recess (46),b) the stamping rollers (44, 45) have a greater width than the material web (24), and therefore the stamping rollers (44, 45) engage with one another even in the region of the recess (46), in which the material web (24) is guided freely between the stamping rollers (44, 45),c) a drive roller (34) is arranged upstream of the pair (35, 52) of stamping rollers in order to advance the material web (24) at least in the region of the stamping device, wherein a regulatable drive means (41) is provided for the drive roller (34), it being possible for the drive speed of said drive means to be altered in order to compensate for incorrect positioning of the imprint (21),d) the printed-mark reader (43) is arranged in the region of the drive roller (34), which is arranged upstream of the pair (35, 52) of stamping rollers.
- Apparatus according to Claim 1, characterized in that the stamping rollers (44, 45; 53, 55) of one or each pair (35) of stamping rollers can be moved apart from one another, in order to produce an at least partially unstamped material web (24) or corresponding blanks (10, 11), wherein the stamping rollers (44, 45; 53, 55) are each mounted on drive shafts (49), the rotary movement of each of which is coupled such that the stamping rollers (44, 45; 53, 55) are driven synchronously even in the moved-apart position.
- Apparatus according to Claim 2, characterized in that the respective drive shafts (49) are each assigned gearwheels (50), which mesh with one another even in the moved-apart position.
- Apparatus according to Claim 2 or 3, characterized by an adjustable deflecting roller (51) for the material web (24) being positioned in the region of at least one stamping roller (44, 45), it being possible for said deflecting roller to be adjusted, at least for the production of non-stamped material webs (24), such that the material web (24) does not butt against the circumference of the stamping rollers (44, 45).
- Apparatus according to one of the preceding claims, characterized by the provision of a control unit for altering the drive speed of the drive means (41) (exclusively) as the material web (24) runs through the non-stamping region of the stamping rollers (44, 45).
- Apparatus according to one of the preceding claims, characterized in that the pair (35) of stamping rollers and the drive roller (34) with the drive means (41) are designed in the form of a subassembly, wherein preferably the mechanisms of the subassembly are arranged in a common housing and/or on a common carrier.
- Apparatus according to one of the preceding claims, characterized by the provision of two pairs (35, 52) of stamping rollers which follow one after the other and are spaced apart from one another, as seen in the transporting direction of the material web (24), by a centre-to-centre distance which corresponds to half the circumference of the stamping rollers (44, 45; 53, 55), and wherein the blanks (10, 11) which are to be severed can be partially stamped in each pair (35, 52) of stamping rollers.
- Apparatus according to one of the preceding claims, characterized in that the stamping device has two stamping rollers (44, 45; 53, 55; 57, 58) which form the pair (35, 52, 56) of stamping rollers, wherein the stamping rollers (44, 45; 53, 55; 57, 58) can be driven synchronously and preferably continuously in rotation, and wherein in particular the circumference of the stamping rollers (44, 45; 53, 55; 57, 58) corresponds essentially to the longitudinal extent (10, 11) of the blanks within the material web (24).
- Apparatus according to one of the preceding claims, characterized in that the stamped material web (24) can be fed, by a pair of advancement rollers (36), to the cutting device (30) for severing the blanks (10, 11), wherein, in the cutting device (30), preferably a knife roller (30) can be used to execute both a severing cut for separating the blanks (10, 11) and a perforation cut for forming a perforation line (20) running transversely to the longitudinal axis of the blanks.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16000827.2A EP3088308B1 (en) | 2005-11-25 | 2006-10-11 | Method and device for producing blanks for an inner wrapper of a cigarette group |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005056627A DE102005056627A1 (en) | 2005-11-25 | 2005-11-25 | Device for producing blanks for inner wrapper of cigarette group, has blanks and prior to blanks being severed, material web is guided through stamping device and is provided with stamped regions or stamped formations |
PCT/EP2006/009787 WO2007059820A1 (en) | 2005-11-25 | 2006-10-11 | Method of, and apparatus for, producing blanks for an inner wrapper of a cigarette group |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16000827.2A Division EP3088308B1 (en) | 2005-11-25 | 2006-10-11 | Method and device for producing blanks for an inner wrapper of a cigarette group |
EP16000827.2A Division-Into EP3088308B1 (en) | 2005-11-25 | 2006-10-11 | Method and device for producing blanks for an inner wrapper of a cigarette group |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1954568A1 EP1954568A1 (en) | 2008-08-13 |
EP1954568B1 EP1954568B1 (en) | 2016-06-01 |
EP1954568B2 true EP1954568B2 (en) | 2019-03-13 |
Family
ID=37684090
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06806159.7A Not-in-force EP1954568B2 (en) | 2005-11-25 | 2006-10-11 | Apparatus for, producing blanks for an inner wrapper of a cigarette group |
EP16000827.2A Not-in-force EP3088308B1 (en) | 2005-11-25 | 2006-10-11 | Method and device for producing blanks for an inner wrapper of a cigarette group |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16000827.2A Not-in-force EP3088308B1 (en) | 2005-11-25 | 2006-10-11 | Method and device for producing blanks for an inner wrapper of a cigarette group |
Country Status (3)
Country | Link |
---|---|
EP (2) | EP1954568B2 (en) |
DE (1) | DE102005056627A1 (en) |
WO (1) | WO2007059820A1 (en) |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2027993A1 (en) * | 2007-08-23 | 2009-02-25 | Boegli-Gravures S.A. | Device for preparing packing paper for the subsequent packing process |
DE102009030069A1 (en) * | 2009-06-22 | 2010-12-23 | Focke & Co.(Gmbh & Co. Kg) | Device for embossing in particular collar of a folding box for cigarettes |
DE102011114522A1 (en) * | 2011-09-29 | 2013-04-04 | Focke & Co. (Gmbh & Co. Kg) | Method and apparatus for producing a package for a group of smokable articles |
DE102012019372A1 (en) | 2011-10-26 | 2013-05-02 | Heidelberger Druckmaschinen Ag | Method for embossing products with a rotary embossing device |
ITBO20110752A1 (en) * | 2011-12-22 | 2013-06-23 | Gd Spa | PACKAGING METHOD AND MACHINE FOR PACKAGING MACHINES OF FLAVORED CIGARETTE GROUPS. |
EP2705948A1 (en) * | 2012-09-07 | 2014-03-12 | Boegli-Gravures S.A. | Method for manufacturing a set of embossing rollers |
EP2653301A1 (en) * | 2012-04-17 | 2013-10-23 | Boegli-Gravures S.A. | Method for manufacturing a set of embossing rollers |
MX348059B (en) | 2012-04-17 | 2017-05-25 | Boegli-Gravures Sa | Method for manufacturing a set of embossing rollers. |
DE102012104060A1 (en) | 2012-05-09 | 2013-11-14 | Focke & Co. (Gmbh & Co. Kg) | Method and device for producing blanks, in particular for packs for cigarettes |
DE102012106190A1 (en) * | 2012-07-10 | 2014-01-16 | Focke & Co. (Gmbh & Co. Kg) | Apparatus for producing blanks, in particular for packings for cigarettes |
DE102013008250A1 (en) | 2013-05-15 | 2014-11-20 | Focke & Co. (Gmbh & Co. Kg) | Method and device for producing packaging for tobacco products |
DE102013108961A1 (en) | 2013-06-24 | 2014-12-24 | Focke & Co. (Gmbh & Co. Kg) | Method and device for producing blanks for an inner envelope of a cigarette group |
DE102013012437A1 (en) | 2013-07-29 | 2015-01-29 | Focke & Co. (Gmbh & Co. Kg) | Method and device for producing blanks for collars of packages for cigarettes |
UA121660C2 (en) * | 2014-08-29 | 2020-07-10 | Філіп Морріс Продактс С.А. | Container with wrapper with removable portion |
KR102446298B1 (en) | 2015-04-27 | 2022-09-22 | 보에글리-그라부레스 에스.에이. | Method for manufacturing a set of embossing rollers |
WO2017072072A1 (en) * | 2015-10-29 | 2017-05-04 | Tetra Laval Holdings & Finance S.A. | Arrangement and method for processing a web of packaging material, and a packaging material |
DE102017119191A1 (en) * | 2017-08-22 | 2019-02-28 | Focke & Co. (Gmbh & Co. Kg) | Method and device for producing a blank from a packaging material |
IT201900001759A1 (en) * | 2019-02-07 | 2020-08-07 | Gd Spa | Method and unit of embossing a wrapping sheet provided with a print. |
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GB2285414A (en) † | 1993-12-15 | 1995-07-12 | Topack Verpacktech Gmbh | Making embossed blanks of flexible sheet material |
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JPS55158969A (en) | 1979-05-26 | 1980-12-10 | Tokyo Kikai Seisakusho:Kk | Multipurpose offset printing press |
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DE4231591A1 (en) * | 1992-09-21 | 1994-03-24 | Focke & Co | Packaging for cigarettes |
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DE19742537A1 (en) * | 1997-09-25 | 1999-04-01 | Focke & Co | Method and device for producing cigarette packs in particular |
DE19859949A1 (en) * | 1998-12-28 | 2000-06-29 | Focke & Co | Cigarette pack and method and apparatus for making the same |
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GB2375527B (en) | 2001-05-17 | 2004-05-12 | Ind Automation Systems Ltd | Improvements in or relating to apparatus for synchronising a printed image on an embossed web |
ITBO20040718A1 (en) | 2004-11-19 | 2005-02-19 | Gd Spa | EMBOSSING DEVICE |
ITBO20050114A1 (en) | 2005-03-02 | 2005-06-01 | Gd Spa | EMBOSSING UNIT OF A WRAPPING MATERIAL TAPE |
-
2005
- 2005-11-25 DE DE102005056627A patent/DE102005056627A1/en not_active Ceased
-
2006
- 2006-10-11 EP EP06806159.7A patent/EP1954568B2/en not_active Not-in-force
- 2006-10-11 EP EP16000827.2A patent/EP3088308B1/en not_active Not-in-force
- 2006-10-11 WO PCT/EP2006/009787 patent/WO2007059820A1/en active Application Filing
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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GB2285414A (en) † | 1993-12-15 | 1995-07-12 | Topack Verpacktech Gmbh | Making embossed blanks of flexible sheet material |
Also Published As
Publication number | Publication date |
---|---|
EP3088308A1 (en) | 2016-11-02 |
DE102005056627A1 (en) | 2007-05-31 |
EP1954568B1 (en) | 2016-06-01 |
EP1954568A1 (en) | 2008-08-13 |
EP3088308B1 (en) | 2018-12-12 |
WO2007059820A1 (en) | 2007-05-31 |
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