EP1907144B1 - Procede et dispositif de regulation de l'epaisseur d'un produit lamine en sortie d'une installation de laminage en tandem - Google Patents

Procede et dispositif de regulation de l'epaisseur d'un produit lamine en sortie d'une installation de laminage en tandem Download PDF

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Publication number
EP1907144B1
EP1907144B1 EP06764691A EP06764691A EP1907144B1 EP 1907144 B1 EP1907144 B1 EP 1907144B1 EP 06764691 A EP06764691 A EP 06764691A EP 06764691 A EP06764691 A EP 06764691A EP 1907144 B1 EP1907144 B1 EP 1907144B1
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EP
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Prior art keywords
thickness
rolling mill
defects
strip
cyclical
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Not-in-force
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EP06764691A
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German (de)
English (en)
French (fr)
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EP1907144A1 (fr
Inventor
Michel Abi Karam
Stéphane GOUTTEBROZE
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Clecim SAS
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Siemens VAI Metals Technologies SAS
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/16Control of thickness, width, diameter or other transverse dimensions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/16Control of thickness, width, diameter or other transverse dimensions
    • B21B37/165Control of thickness, width, diameter or other transverse dimensions responsive mainly to the measured thickness of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/16Control of thickness, width, diameter or other transverse dimensions
    • B21B37/18Automatic gauge control
    • B21B37/20Automatic gauge control in tandem mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/22Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
    • B21B1/24Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
    • B21B1/28Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by cold-rolling, e.g. Steckel cold mill
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B13/00Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/02Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
    • B21B2013/025Quarto, four-high stands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B35/00Drives for metal-rolling mills, e.g. hydraulic drives
    • B21B35/02Drives for metal-rolling mills, e.g. hydraulic drives for continuously-operating mills
    • B21B35/04Drives for metal-rolling mills, e.g. hydraulic drives for continuously-operating mills each stand having its own motor or motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/48Tension control; Compression control
    • B21B37/52Tension control; Compression control by drive motor control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/58Roll-force control; Roll-gap control
    • B21B37/62Roll-force control; Roll-gap control by control of a hydraulic adjusting device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/58Roll-force control; Roll-gap control
    • B21B37/66Roll eccentricity compensation systems

Definitions

  • the invention relates to a method and a device for regulating the final thickness of a rolled product at the outlet of a tandem rolling plant according to the preambles of claims 1 and 9, see for example JP-A05293523 .
  • the method makes it possible to eliminate the cyclic defects generated by the rolling cages, the defects of the rolls and their mounting in the bearings, the defects of roundness and non-circularity of the rolling rolls.
  • the invention applies in particular to cold tandem rolling mills of metal strips, for example made of steel, but can generally be applied to any installation comprising several rolling stands operating in tandem for the progressive reduction of the thickness of a product moving successively between the working rolls of said cages.
  • a rolling mill comprises, in general, at least two working rolls mounted inside a support cage and defining a gap for the passage of product to be rolled, the cage carrying means for applying an adjustable clamping force between the rolls.
  • the number of cylinders may vary according to the type of rolling mill, for example duo, quarto, sexto, depending on whether it comprises a stack of two, four or six cylinders to apply the clamping force on the rolled product, or of other types of rolling mill.
  • chocks which have a sliding possibility vertical inside the support cage to allow the tightening of said cylinders and the application of the clamping force on the product.
  • motor means which apply a driving torque, either directly to the work rolls, or indirectly, on the support cylinders or on the intermediate cylinders in the case of quarto or sexto mounting.
  • tandem rolling installations comprising at least two successive cages each performing part of the reduction in thickness. From a raw thickness at the entrance of the first cage, the product undergoes a first reduction in thickness in the first cage, and it leaves at a speed determined by the speed of rotation of the working rolls of this cage . It undergoes in the second cage a second reduction in thickness and leaves at a higher speed to comply with the law of conservation of mass flow.
  • the working rolls of the second stand must be rotated at a speed greater than that of the rolls of the first stand, the ratio of the speeds between the first and the second stand being in the ratio inverse of the thickness reduction made by the first cage. This is the case of caged cage according to the total number of rolling cages that the tandem rolling mill comprises.
  • the rotational torques applied to the work rolls are adjusted so that each cage exerts a pull on the band coming out of the previous cage.
  • the reduction in the thickness made in each of the rolling mill stands in order to obtain, at the outlet of the plant, a product having a constant thickness with a certain degree of precision and, secondly, to maintain the band perfectly tensioned in each space called "inter cages" between two successive cages, in order to avoid reaching traction levels that would risk cause a rupture of the band.
  • mass flow control also called "mass flow”.
  • the regulation of the thickness of the tandem train is ensured so as to obtain a thickness of the band at the exit of the installation perfectly constant and for that it has been imagined for a long time to maintain at a constant value, on the one hand the thickness of the strip at the output of the first cage, and secondly, the ratio of the speeds of the first and the last cage.
  • the speeds of the intermediate cages can be deduced from these conditions because they are imposed by the law of conservation of the masses of metal passing through the roll stands, and they are in the inverse ratio of the reductions which are attributed to each roll stand.
  • the regulation of the thickness at the exit of the first The cage is generally provided on a modern rolling mill by a hydraulic clamping device which is controlled by a thickness gauge located downstream of this cage. Some more advanced systems also include a thickness gauge upstream of this cage.
  • AGC automatic gage control
  • Cage clamping devices are generally used to adjust the tension of the web.
  • devices for measuring the pull-ups generally consisting of a tensiometer roll, inter-cage, which act in regulation on the clamping means of the cage located downstream, are installed.
  • a thickness gauge placed at the exit of the rolling mill controls the final thickness by acting on the speed of the last or the last two cages of the tandem mill.
  • the control system inter-cage traction is also called "automatic voltage control" or ATC.
  • Methods and devices have therefore been devised to compensate for the effect on the thickness of the ridge defects of the cylinders. These methods consist in determining a signal representative of the thickness defect generated by a support cylinder or a working cylinder. In general, a treatment is carried out by frequency analysis of the thickness gauge signal in order to extract the corresponding variations from one or another cylinder of such a cage, tuning the frequency of the treatment device to that of said cage. It has been found in more elaborate processes that it is also possible to extract the round-bar signal from the rolls from that of the inter-cage tension measurement.
  • this method can be used to compensate for the defects of all the cylinders, it has mainly been used to compensate for the defects of the support rolls. This is because, in view of their large diameter, the rotation frequency is relatively low, of the order of a few hertz, up to about 10 hertz.
  • these defects are detected by a thickness gauge whose measurement is filtered. Indeed these gauges, generally radiation, have a dispersion which results in a background noise, it is useful to filter to facilitate the implementation and adjustment of regulations.
  • the filter of a thickness gauge is a low-pass filter whose cutoff frequency is set to around 8 hertz.
  • At least one cage equipped with hydraulic clamping means is used, and compensation is made on this cage for all the "horizontal mode" defects generated on the whole of the rolling installation.
  • hydraulically controlled clamping means installed on at least the last cage of the installation to achieve, according to the control method, a compensation of the cyclic disturbances of the thickness present in the band and capable of being measured on the tandem mill, by an action on said hydraulically controlled clamping means, by means of a regulator tuned to the frequency of said cyclic defect.
  • the cyclic defects present in the strip are detected by a thickness gauge, they come in general from the mechanical defects of the rolling mill stands and in particular from the faults of roundness and eccentricity of the rolling rolls. .
  • cyclic disturbances of the thickness of the product caused by the eccentricity defects of the cylinders of the rank cage i are compensated by an action of the control device on the hydraulic clamping of at least a cage located downstream of said rank cage i.
  • the defects generated by the cage of rank i are compensated by an action of the regulating device on the hydraulic clamping of the cage located downstream and closest to the said cage of rank i, for which there is a hydraulically operated clamping device and a thickness gauge at its outlet.
  • a device for regulating the thickness of the strip at the outlet of a rolling installation consisting of at least two cages operating in tandem according to the invention comprises adjustable clamping means for the rolling rolls, of which hydraulic control on at least the last cage, the installation being associated with an automatic device for regulating the outlet thickness and the product tension in each space between two successive cages, and a general device for controlling the speeds of all the rolling mill stands, said thickness regulating device further comprises at least one circuit for compensating the cyclic disturbances of the thickness present in the rolled strip, acting in closed loop and in time real on the hydraulically controlled clamping means by developing a compensation signal from the signal of a thickness gauge.
  • the device for regulating the thickness of the strip according to the invention is designed to correct, in particular the cyclical defects in the thickness of the strip which originate from mechanical defects in the cages of the tandem rolling mill.
  • the compensation devices of the invention comprise a resonator circuit tuned to the frequency of the cyclic defect to be corrected.
  • the compensation devices of different cyclic faults comprise resonator circuits each tuned to the frequency of one of the cyclic faults to be corrected.
  • the devices for compensating for cyclic defects in the cage of rank i act on the hydraulic clamping of the first cage situated downstream of said cage of rank i equipped with such means for adjusting the clamping of the rolling rolls as well as a thickness gauge at the outlet of said roll stand located downstream of said row stand i.
  • the cyclic defect compensation devices of the first tandem mill stands all act on the hydraulic clamping device of the last stand of the tandem mill using the signal of the output thickness gauge. of the tandem mill and comprise resonator circuits tuned to the frequency of the cyclic defect of each of the first stands of the tandem mill to compensate.
  • the resonator circuit of the device comprises a Fourrier analyzer operating in real time on the fundamental frequency of the signal of the thickness gauge.
  • a rolling mill comprising at least two mill stands operating in tandem, equipped with adjustable clamping means of the rolling rolls, the plant being associated with an automatic control device of the rolling mill.
  • hydraulically operated means are available on at least the last cage rolling mill for clamping the rolls and at least one compensation circuit for the cyclic disturbances of the thickness present in the rolled strip, acting in a closed loop on the hydraulically controlled clamping means.
  • a rolling installation according to another embodiment of the invention comprises at least one output thickness gauge providing the measurement signal used by the compensation circuits.
  • the figure 1 schematically represents a tandem with four cages 1, 2, 3, 4 of quarto configuration, each cage of which is equipped with two working rolls 11, 12, 21, 22, ... and two bearing cylinders 13, 14, 23, 24 ..
  • the rolled product, constituted by a metal strip B circulates from the cage 1 to the cage 4 in the direction of travel F and its thickness is gradually reduced by each of the cages 1, 2, 3, 4.
  • the clamping means of the cages 1, 2 and 3 are screw nut systems 15, 25, 35 whose screw is motorized by a motor not shown so as to act on the clamping force of the rolls.
  • the cage 4 is equipped with a hydraulic clamping means 45, the rolling installation comprises an output thickness gauge J 5 so as to control the output thickness, by an action on the motor of the cage 4, or on the two motors of cages 3 and 4, according to a well-known operating mode of AGC type tandem rolling thickness regulations.
  • Tension meter tensile measuring devices T 12 , T 23 , T 34 are installed between each cage and each of them acts on the clamping device of the cage located immediately downstream so as to maintain the traction in the band constant in application of the law of the conservation of flows.
  • the figure 2 shows schematically a configuration of a modern tandem rolling mill with five stands 1, 2, 3, 4 and 5, all are equipped with hydraulic clamping means 15, 25, 35, 45 and 55 with a low response time, they are of quarto configuration.
  • a continuous tandem mill equipped with a tensioner device S at the entrance of the first cage.
  • the general diagram of AGC-type thickness regulation is conventional, of the same type as that shown in figure 1 .
  • the regulation of the first cage is more elaborate and comprises an upstream control with an input thickness gauge J 0 and downstream regulation with a thickness gauge J 1 disposed downstream of the cage 1.
  • a gauge output J 5 makes it possible to control the final thickness at the outlet of the installation by acting on the engines of the last cages.
  • Tensile measuring devices in the B-band consisting of T 12 , T 23 , T 34 and T 45 tensorometer rollers make it possible to ensure constant traction in the inter-cages by acting respectively on the clamping means 25, 35 , 45 and 55, each on the cage located downstream of the measuring device, always by applying the law of flow rates.
  • the cages can be equipped with eccentricity compensation in a conventional fashion, and, for example, by following the teaching of the patent FR 2,735,046 , the eccentricities defects of the cage 2 are measured by the upstream tension meter T 12 and a compensation signal is developed by Fourier analysis or any other method for extracting a signal corresponding to the rotation frequency of the rolls of the cage 2.
  • the figure 3 represents what is then observed.
  • Figure 3a represents the mode without compensation.
  • the traction signal is shown successively upstream of the cage generating a fault T am, the signal of the downstream traction T av of the cage generating a fault.
  • These two traction signals are affected by a sinusoidal cyclic perturbation and in phase opposition.
  • the force F is kept constant by the regulation, it does not change, the output thickness of the cage considered and the final output thickness E 5 are affected by the disturbance.
  • the figure 3b represents the result obtained with the conventional compensation mode of the eccentricity fault.
  • the upstream traction T am is stabilized since the measurement of this signal is used as an error signal, whereas the rolling force F is disturbed by the correction signal, since it is applied to the clamping means of the cage of the rolling mill.
  • the outlet thickness E 5 undergoes no modification and always has the same defect, as well as the downstream traction at the mill stand T av. We are thus in the presence of a defect which is not accessible by the modification of the force of the cage to be corrected, but by a defect which is propagated by the pulls, defect of 'horizontal mode'.
  • a 'horizontal mode' defect generated by a cage i is corrected by action on at least one downstream cage of rank at least i + 1. Such a defect can also be corrected on the last cage.
  • V 1 ⁇ e 1 - V 5 ⁇ e 5 which shows that the thickness disturbances are also transmitted by the speeds / pulls ('horizontal mode').
  • a 'vertical mode' fault generating downstream of the cage where it originates can also be corrected on a cage downstream from the one that gave it birth, even on the last cage of the tandem mill.
  • a signal extracted from the output thickness signal E 5 is tuned to the frequency of rotation of the cage having a defect cylinders (here the cage 2) is applied to control the clamping of the last cage 5.
  • the upstream pulls and downstream of the cage 2, T and T am2 av2 remain undisturbed as when there is no compensation.
  • the effect of the compensation applied on the cage 5 is reflected by a disturbance on the upstream traction of the T 5 am5 cage, and a stabilized outlet thickness E 5 .
  • the process of the invention it is thus possible to compensate for residual cyclic defects of the 'horizontal mode' type by acting on the clamping means of a cage situated downstream of the cage which generates these defects.
  • compensation will be made on a cage equipped with hydraulically controlled clamping means.
  • the choice of the cage on which the compensation method will be installed also depends on the number and location of the gauges available.
  • the compensation of the cyclic faults will be installed most immediately downstream of that generating faults, on a cage equipped with a hydraulic clamping device, and equipped with a measuring gauge. thickness immediately downstream.
  • the device of the invention incorporates in a scheme for regulating the thickness of an AGC rolling installation, a cyclic defect regulator R, as shown in FIG. figure 2 .
  • the regulator acts on the last cage of the tandem mill by developing a signal of compensation from the signal of the output thickness gauge J 5 .
  • This regulator receives a signal of the frequency of each of the cages generating faults to agree on this frequency and extract from the signal of the gauge the component corresponding to the fault to be corrected.
  • the figure 6 schematically represents the operating principle of the compensation circuit comprising a resonator.
  • a Fourier transformer is used to extract the false-round signal from the signal of the thickness or the traction signal.
  • This method has the disadvantage of not being able to realize a real-time application of the fault to be corrected. Indeed, it is necessary to acquire the signal over at least one period of the component representative of the defect, then to calculate the Fourier transform of this sample to obtain the amplitudes of the fault on all the frequencies. Then we calculate the compensation to be applied to cancel these amplitudes, we finally realize the inverse Fourier transform to have the compensation signal to be applied to the cylinder clamping control device, in synchronism with the rotational movement of the latter.
  • the method of the invention uses Fourier analysis without having the need to calculate the complete transform and the inverse transform, which makes it possible to have a regulation device working in real time.
  • the Fourier theorem teaches that any periodic function can be represented as a sum of a constant term and a sequence of sinusoidal functions of frequency f, 2f, 3f, etc. that we will represent by their pulsations ⁇ 0 t, ⁇ 1 t, ..., ⁇ n t.
  • the regulator R is a Fourier analyzer in real time, it functions as a control circuit.
  • the input signals are the signal of the thickness error ⁇ e and the pulsation ⁇ n t.
  • Sine and cosine functions are performed in modules 100 and 101 and modules 102 and 103 produce the product by the function to be analyzed: ⁇ e.
  • the integration modules 104 and 105 which deliver at their output the amplitudes a n and b n of the harmonic n to be corrected, it remains to multiply them by the error signal ⁇ e and to sum them in the modules 106, 107 and 108 for developing the correction signal c which will be applied to the control of the hydraulic clamping device of the rolls of the roll stand.
  • Such a device operates without delay and gradually applies a correction signal to each change in the error signal ⁇ e. It is a follower device, resonator, that works in real time. Of course, if it is necessary we can multiply these circuits and use others tuned to harmonic frequencies 2f, 3f, etc.
  • the invention is not limited to the embodiment described, it can, as shown on the figure 2 , compensate for the defects of all the stands of the mill, by an action on the last cage from the signal of the output thickness gauge. But one can also imagine other possible combinations without departing from the scope of the invention, according to the number of cages generating defects, the number of cages equipped with hydraulic clamping and the number of thickness gauges available, in which the defects generated by a cage of rank i are corrected by an action on a cage of rank i + j located downstream, provided that this cage is equipped with a hydraulic clamping and that a thickness gauge is located immediately downstream of said cage of rank i + j.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Metal Rolling (AREA)
  • Metal Rolling (AREA)
EP06764691A 2005-06-23 2006-05-24 Procede et dispositif de regulation de l'epaisseur d'un produit lamine en sortie d'une installation de laminage en tandem Not-in-force EP1907144B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0506425A FR2887480B1 (fr) 2005-06-23 2005-06-23 Procede et dispositif de regulation de l'epaisseur d'un produit lamine en sortie d'une installation de laminage en tandem
PCT/FR2006/001199 WO2006136670A1 (fr) 2005-06-23 2006-05-24 Procede et dispositif de regulation de l’epaisseur d’un produit lamine en sortie d’une installation de laminage en tandem

Publications (2)

Publication Number Publication Date
EP1907144A1 EP1907144A1 (fr) 2008-04-09
EP1907144B1 true EP1907144B1 (fr) 2011-09-21

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EP06764691A Not-in-force EP1907144B1 (fr) 2005-06-23 2006-05-24 Procede et dispositif de regulation de l'epaisseur d'un produit lamine en sortie d'une installation de laminage en tandem

Country Status (7)

Country Link
US (1) US8020417B2 (zh)
EP (1) EP1907144B1 (zh)
KR (1) KR100984430B1 (zh)
CN (1) CN101203334B (zh)
BR (1) BRPI0611874A2 (zh)
FR (1) FR2887480B1 (zh)
WO (1) WO2006136670A1 (zh)

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JP6316445B2 (ja) 2014-01-27 2018-04-25 ダニエリ アンド シー.オフィス メカニケ エスピーエーDanieli&C.Officine Meccaniche Spa コイルの中の圧延帯片を検査する設備
CN104923572B (zh) * 2015-06-25 2017-01-11 中色科技股份有限公司 一种冷轧机上游轧机轧辊偏心补偿的方法
JP6672094B2 (ja) 2016-07-01 2020-03-25 株式会社日立製作所 プラント制御装置、圧延制御装置、プラント制御方法およびプラント制御プログラム
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KR102257799B1 (ko) * 2018-04-05 2021-05-28 월포스 주식회사 멜라민 수지 성형품의 제조방법
CN108817100B (zh) * 2018-04-24 2019-07-26 邯郸钢铁集团有限责任公司 一种判断某机架轧辊造成带钢出口厚度波动的方法
EP3974073B1 (de) * 2020-09-28 2023-07-19 Primetals Technologies Germany GmbH Walzen unter berücksichtigung von frequenzverhalten
CN112974547B (zh) * 2021-03-15 2022-11-11 湖南工程学院 一种铝基复合材料及镁合金板材轧制装置

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Publication number Publication date
KR20080023258A (ko) 2008-03-12
CN101203334A (zh) 2008-06-18
EP1907144A1 (fr) 2008-04-09
FR2887480A1 (fr) 2006-12-29
CN101203334B (zh) 2012-11-14
US8020417B2 (en) 2011-09-20
BRPI0611874A2 (pt) 2010-10-05
KR100984430B1 (ko) 2010-09-30
FR2887480B1 (fr) 2007-09-21
WO2006136670A1 (fr) 2006-12-28
US20090031776A1 (en) 2009-02-05

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