EP1892731A2 - Câble et procédé destiné à la fabrication du câble - Google Patents

Câble et procédé destiné à la fabrication du câble Download PDF

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Publication number
EP1892731A2
EP1892731A2 EP07112148A EP07112148A EP1892731A2 EP 1892731 A2 EP1892731 A2 EP 1892731A2 EP 07112148 A EP07112148 A EP 07112148A EP 07112148 A EP07112148 A EP 07112148A EP 1892731 A2 EP1892731 A2 EP 1892731A2
Authority
EP
European Patent Office
Prior art keywords
cable
conductors
markings
locations
insulation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07112148A
Other languages
German (de)
English (en)
Other versions
EP1892731A3 (fr
EP1892731B1 (fr
Inventor
Thomas Hock
Klaus Holterhoff
Jens Oesterhaus
Stephan Fehling
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weidmueller Interface GmbH and Co KG
Original Assignee
Weidmueller Interface GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weidmueller Interface GmbH and Co KG filed Critical Weidmueller Interface GmbH and Co KG
Publication of EP1892731A2 publication Critical patent/EP1892731A2/fr
Publication of EP1892731A3 publication Critical patent/EP1892731A3/fr
Application granted granted Critical
Publication of EP1892731B1 publication Critical patent/EP1892731B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/08—Flat or ribbon cables
    • H01B7/0876—Flat or ribbon cables comprising twisted pairs
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/36—Insulated conductors or cables characterised by their form with distinguishing or length marks
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913—Rod, strand, filament or fiber
    • Y10T428/2922—Nonlinear [e.g., crimped, coiled, etc.]
    • Y10T428/2924—Composite
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913—Rod, strand, filament or fiber
    • Y10T428/2922—Nonlinear [e.g., crimped, coiled, etc.]
    • Y10T428/2925—Helical or coiled
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913—Rod, strand, filament or fiber
    • Y10T428/2933—Coated or with bond, impregnation or core

Definitions

  • the invention relates to a cable with a cable sheath, in which at least two or more conductors are embedded, which are preferably each surrounded by an insulation, wherein the cable has markings, which are arranged directly on or in the region of points of the cable, where at least one or more conductors being contactable by means of at least one insulation penetrating contact, and a method of manufacturing the cable or attaching marks to an otherwise prefabricated cable constructed according to any one of claims 1 to 12, according to the preamble of the claim 13th
  • Cables in particular ribbon cables, which have parallel and / or mutually twisted conductors (the latter in so-called "twisted-pair technology") are known per se.
  • the prior art are so far the DE 38 90 470 C2 , the US 6,270,598 B1 , the US 5,606,151 and the US 6,476,329 B2 called.
  • a particular problem of these cables occurs in the contacting of the twisted together conductors by means of insulation piercing contacts, which must contact the twisted together conductors in exactly the places that are suitable for this purpose.
  • This can e.g. Be places where the conductors in the cable plane are adjacent or perpendicular to the cable plane one above the other.
  • the parallel sides are not always defined to each other, so that their support is not always secure.
  • the invention has the object to remedy this problem and to further develop the generic cable such that a secure contacting of conductors and in particular - if available - the twisted conductor with isolations micdringenden contacts, in particular piercing contacts, is possible. It is also intended to provide a method for producing the cable and a connection device for contacting the cable according to the invention.
  • the markings allow in a simple manner the setting of the insulation piercing contacts or a parent connection device with the at least one insulation piercing contact in the right place. But it is not possible to put them in a fixed grid.
  • This measure is known per se. However, the advantage was not recognized that it is particularly easy to use this measure to automatically attach markings to the cable.
  • the measure of transparency also makes it possible to easily investigate other properties, e.g. the parallelism of conductors of the cable, for example, to ensure that a particularly suitable location of the cable to which the conductors are arranged exactly as given to each other to contact.
  • the markers are set at locations where - in particular continuously - twisted conductors in the twisted region can be contacted with IDC contacts.
  • optimal locations for IDC contacting are also determined and marked on cables with only parallel conductors.
  • the cable sheath consists of a transilluminable by means of a light source material.
  • markings are formed as easily detectable openings or indentations in the cable sheath.
  • This variant of the invention is supplemented in an advantageous manner by a connection device for contacting mutually twisted conductors of a cable, which has a device for aligning the markings of the cable. In the simplest possible way, this may be a projection for engaging in a breakthrough or an expression which forms the marking.
  • the marking lies directly laterally (perpendicular to the longitudinal direction X next to the point to be contacted, but the marking can also be slightly offset in the longitudinal direction of the cable, if this is taken into consideration in the construction of the connecting device Mark engages that the insulation piercing contact for contacting the twisted conductors is properly aligned.
  • a plurality of twisted pairs of conductors are provided, it is also possible, if appropriate, to provide a plurality of markings, possibly different ones, for each twisted pair of conductors.
  • the markers are arranged in the longitudinal direction of the cable adjacent to the locations of the cable at which the twisted-together conductors are to be contacted by the insulation-penetrating contacts.
  • these are the areas where the conductors twisted together are aligned with each other in the direction of movement of the insulation piercing contacts.
  • the invention also provides a method for producing a cable in which it is determined from a prefabricated cable, preferably with at least one pair of parallel conductors and / or conductors twisted together, at which positions the parallel conductors or, if appropriate, ie if present - the conductors twisted together can be contacted with the insulation piercing contacts, wherein the cable or the cable sheath is preferably provided with markings at these locations or in the region of these locations.
  • the otherwise prefabricated cable is transilluminated by means of a light source which is movable relative to the cable, with the help of a likewise relatively movable sensor on the other side of the cable (s) s the locations are determined at which the parallel or twisted conductors by means of insulation penetrating Contacts are contactable and wherein the cable or its jacket is provided with markings at which the respective insulation piercing contact or a corresponding connection device is aligned for contacting.
  • This procedure is simple and automated. According to the state of the art, no method has been known in order to be able to set markings on cables, for example for marking contactable locations on twisted conductors in a cable sheath, although it has already been envisaged to attach such markings to the cable. However, the idea could not be implemented in an automated process, since the distance between the suitable locations in the cable sheath is usually not so constant that the markings are simply attached in a fixed grid. This problem can be solved according to the invention.
  • Fig. 1 shows a prefabricated or prefabricated cable with a cable sheath 1, are embedded in the conductor 2, which are preferably - but not necessarily - again surrounded by an insulation 3.
  • the cable is designed as a ribbon cable, which has fourteen conductors 2a to 2n on. This number is to be understood as an example and can be varied within the scope of the invention.
  • the diameter of the conductor 2 of the cable can be the same or different.
  • the conductors 2a to 2n are grouped here into two groups 4, 5 to seven conductors 2a to 2g and 2h to 2n, wherein between the two groups beyond the distance of the conductors 2 within the groups 4, 5 outgoing distance, the of a cable sheath strip 6 is bridged.
  • the conductors 2 are all parallel to one another.
  • the five conductors 2h to 21 are parallel to each other.
  • the conductors 2k and 2m have a larger diameter than the conductors 2a to 2j.
  • At least two of the conductors - the conductors 2m, 2n - are also twisted together (twisted pair), this twisted unit 7 in turn being arranged as a whole parallel to the other conductors.
  • At least two of the conductors 2 of the cable are twisted together.
  • a plurality of twisted pairs of conductors could preferably be arranged in a plane next to one another in the cable (not shown here).
  • the cable forms here a particularly preferred ribbon cable form.
  • Alternative embodiments are conceivable, in particular flat elliptically shaped cables. If round cables are used, it is recommended to provide a polarizing agent such as a bar on the outer jacket.
  • the cable sheath 1 consists of a transparent or translucent material, which is illustrated for example in FIGS. 5 to 7.
  • the cable 1 of FIG. 1 becomes a final production step subjected.
  • the cable 1 is then provided once or preferably with markings 11 in the region of each helix.
  • the conductors 2m, 2n twisted together at the points at which they lie perpendicular to one another relative to the cable plane (ie, parallel to the plane of the page in FIG. 7). These are the locations 9 at which the conductors 2m, 2n are aligned with each other in the direction of movement of the IDC contacts 8. Then, the points to be contacted later 9 are each provided with at least one of the markers 11.
  • the markings 11 can be easily recognizable and clearly arranged in the central cable sheath strip 6 as openings (FIG. 2).
  • markings 11 are in a fixed relation to the helical arrangement and the orientation of the conductors 2m, 2n twisted together. It is advisable to mark as precisely as possible the points or regions of the cable to be contacted with the insulation-penetrating contacts in its longitudinal direction X, which is particularly evident in FIG.
  • the markings 11 are here set perpendicular to the longitudinal extension X laterally next to the contactable point 9 in the cable sheath strip 6.
  • the marking is preferably carried out automatically by means of a device for scanning the cable, wherein the cable is, for example, transilluminated from one side with a light source which is movable relative to the cable. It is determined by means of a likewise relatively movable sensor on the other side of the cable, when the conductors 2m, 2n are directly above each other.
  • the light entering the sensor depends on whether the two twisted conductors are on top of each other or next to each other. If a maximum of light is detected, the marker is set.
  • the contacting is preferably carried out by means of a connection device with a preferably multi-part housing 12, 13 and with the IDC contacts 8 (preferably piercing contacts), which may be attached to the lid, for example.
  • the housing 12, 13 is aligned with one of the markers 11.
  • the lower housing part 12 has a projection 14, which is aligned to engage in the opening, which forms the Martechniken 11, so that the correct orientation of the connection device 8 when contacting the cable quasi "automatically” guaranteed ( Figure 7).

Landscapes

  • Communication Cables (AREA)
  • Insulated Conductors (AREA)
  • Manufacturing Of Electric Cables (AREA)
EP07112148A 2006-08-24 2007-07-10 Câble et procédé destiné à la fabrication du câble Active EP1892731B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102006039604A DE102006039604A1 (de) 2006-08-24 2006-08-24 Kabel, Anschlußeinrichtung mit Kabel und Verfahren zur Herstellung des Kabels

Publications (3)

Publication Number Publication Date
EP1892731A2 true EP1892731A2 (fr) 2008-02-27
EP1892731A3 EP1892731A3 (fr) 2012-04-04
EP1892731B1 EP1892731B1 (fr) 2013-03-13

Family

ID=38739392

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07112148A Active EP1892731B1 (fr) 2006-08-24 2007-07-10 Câble et procédé destiné à la fabrication du câble

Country Status (5)

Country Link
US (1) US7667140B2 (fr)
EP (1) EP1892731B1 (fr)
JP (1) JP2008071752A (fr)
DE (1) DE102006039604A1 (fr)
ES (1) ES2412882T3 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2333919A3 (fr) * 2009-12-08 2013-08-14 BPW Bergische Achsen KG Agencement de câble électrique
EP2194539A3 (fr) * 2008-12-08 2014-01-08 Zellner GmbH Câble de données pouvant être confectionné

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4306692B2 (ja) * 2006-05-15 2009-08-05 住友電装株式会社 ワイヤハーネス分岐部へのプロテクタの外装方法およびワイヤハーネスの分岐構造
DE102013002740A1 (de) 2013-02-19 2014-08-21 Wieland Electric Gmbh Flachkabel mit gerillter und planter Oberfläche
CN104425061B (zh) * 2013-09-04 2017-01-04 富士康(昆山)电脑接插件有限公司 扁平线缆
US11094429B2 (en) * 2018-06-05 2021-08-17 Cerro Wire Llc Non-metallic cable having PCS subassembly

Citations (3)

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Publication number Priority date Publication date Assignee Title
US4641904A (en) * 1983-06-18 1987-02-10 Yamaichi Electric Mfg. Co., Ltd. Flat cable connecting system
US5973268A (en) * 1997-12-09 1999-10-26 Cheng; Yu-Feng Multicolor electric cable
US20030064615A1 (en) * 1997-05-30 2003-04-03 The Whitaker Corporation Ribbon cable connector with ground bus

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DE1754975U (de) * 1956-07-17 1957-10-31 Siemens Ag Verdrillte adergruppe mit kunststoffisolierten adern fuer fernmeldekabel, insbesondere sternvierer.
US4034148A (en) * 1975-01-30 1977-07-05 Spectra-Strip Corporation Twisted pair multi-conductor ribbon cable with intermittent straight sections
US4472598A (en) * 1983-04-27 1984-09-18 Hughes Tool Company Braidless perforated cable
DE3527847A1 (de) * 1985-07-31 1987-02-05 Siemens Ag Flache elektrische leitung
US4777325A (en) * 1987-06-09 1988-10-11 Amp Incorporated Low profile cables for twisted pairs
US4874908A (en) * 1987-07-08 1989-10-17 Minnesota Mining And Manufacturing Company Wiring harness
CH678247A5 (fr) * 1988-11-15 1991-08-15 Multi Contact Ag
FR2640412B1 (fr) * 1988-12-13 1991-01-04 Filotex Sa Cable electrique blinde muni de zones de raccordement rapide en derivation
DD279335A1 (de) * 1988-12-30 1990-05-30 Kabelwerk Lausitz Veb Verfahren zur herstellung von flachbandkabeln
JPH0828749B2 (ja) * 1990-06-14 1996-03-21 株式会社東芝 ネットワークコントローラ
US5606151A (en) * 1993-03-17 1997-02-25 Belden Wire & Cable Company Twisted parallel cable
US5483020A (en) * 1994-04-12 1996-01-09 W. L. Gore & Associates, Inc. Twin-ax cable
DE19717216A1 (de) * 1997-04-24 1998-10-29 Hirschmann Richard Gmbh Co Verfahren zum abisolierfreien Kontaktieren mehradriger Rundkabel und Kontaktiereinrichtungen hierfür
JP2000294046A (ja) * 1999-04-08 2000-10-20 Hitachi Cable Ltd ツイストフラットケーブル
JP3651309B2 (ja) * 1999-05-13 2005-05-25 日立電線株式会社 フラットケーブルの製造方法および製造装置
HU225924B1 (en) * 1999-07-22 2008-01-28 Belden Wire & Cable Co Data cable comprising at least one insulated twisted pair cable and method for preparing the same
US6498300B2 (en) * 2001-03-16 2002-12-24 Omega Patents, L.L.C. Electrical signal cable assembly including transparent insulating layers and associated methods
JP2002298659A (ja) 2001-04-02 2002-10-11 Hitachi Cable Ltd ツイストフラットケーブル
DE10157678C2 (de) * 2001-11-24 2003-10-16 Daimler Chrysler Ag Hochfrequenzfestes Folienkabel für Datenleitungen
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Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4641904A (en) * 1983-06-18 1987-02-10 Yamaichi Electric Mfg. Co., Ltd. Flat cable connecting system
US20030064615A1 (en) * 1997-05-30 2003-04-03 The Whitaker Corporation Ribbon cable connector with ground bus
US5973268A (en) * 1997-12-09 1999-10-26 Cheng; Yu-Feng Multicolor electric cable

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2194539A3 (fr) * 2008-12-08 2014-01-08 Zellner GmbH Câble de données pouvant être confectionné
EP2333919A3 (fr) * 2009-12-08 2013-08-14 BPW Bergische Achsen KG Agencement de câble électrique

Also Published As

Publication number Publication date
US7667140B2 (en) 2010-02-23
US20080047734A1 (en) 2008-02-28
DE102006039604A1 (de) 2008-02-28
JP2008071752A (ja) 2008-03-27
ES2412882T3 (es) 2013-07-12
EP1892731A3 (fr) 2012-04-04
EP1892731B1 (fr) 2013-03-13

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