EP1884316A1 - Verfahren zur Herstellung von Schleifscheiben und dadurch hergestellte Schleifscheiben - Google Patents
Verfahren zur Herstellung von Schleifscheiben und dadurch hergestellte Schleifscheiben Download PDFInfo
- Publication number
- EP1884316A1 EP1884316A1 EP07014584A EP07014584A EP1884316A1 EP 1884316 A1 EP1884316 A1 EP 1884316A1 EP 07014584 A EP07014584 A EP 07014584A EP 07014584 A EP07014584 A EP 07014584A EP 1884316 A1 EP1884316 A1 EP 1884316A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressing
- paperboard
- layer
- abrasive
- resins
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 26
- 230000008878 coupling Effects 0.000 claims abstract description 14
- 238000010168 coupling process Methods 0.000 claims abstract description 14
- 238000005859 coupling reaction Methods 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims abstract description 14
- 229920005989 resin Polymers 0.000 claims abstract description 14
- 239000011347 resin Substances 0.000 claims abstract description 14
- 239000011087 paperboard Substances 0.000 claims abstract description 13
- 239000004744 fabric Substances 0.000 claims abstract description 8
- 239000000835 fiber Substances 0.000 claims abstract description 8
- 238000007731 hot pressing Methods 0.000 claims abstract description 8
- 239000011152 fibreglass Substances 0.000 claims description 16
- 239000003082 abrasive agent Substances 0.000 claims description 6
- 229920003002 synthetic resin Polymers 0.000 claims description 4
- 239000000057 synthetic resin Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 2
- 238000010030 laminating Methods 0.000 claims description 2
- 229920003986 novolac Polymers 0.000 claims description 2
- 239000000123 paper Substances 0.000 claims description 2
- 229920001568 phenolic resin Polymers 0.000 claims description 2
- 239000005011 phenolic resin Substances 0.000 claims description 2
- 229920005749 polyurethane resin Polymers 0.000 claims description 2
- 238000003856 thermoforming Methods 0.000 claims 1
- 239000003365 glass fiber Substances 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D13/00—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
- B24D13/14—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face
- B24D13/16—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face comprising pleated flaps or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
Definitions
- the present invention relates to a method for making abrading or abrasive discs, and the abrasive disc made thereby.
- lamellar or blade-like abrasive discs are generally made by molding a plastics material, such as nylon, polycarbonate and the like, or said abrasive discs are made starting from a fiberglass material, by using fiberglass net layers, impregnated or embedded with synthetic resins, and then pressed and polymerized or cross-linked.
- the aim of the present invention is to overcome the above mentioned drawbacks, by providing a method for making abrading or abrasive discs, allowing to easily provide constructionally very simple abrasive discs and, in which, they are achieved as individual finished products, of a comparatively low cost.
- a main object of the invention is to provide such a method allowing to make abrasive discs which, while being greatly resistant from a mere mechanic standpoint, also have a small weight, and can be used in a very safe and efficient manner.
- Another object of the present invention is to provide a method for making abrasive discs, and the related made abrasive discs, which, owing to their specifically designed constructional features, are very reliable and safe in operation.
- Another object of the present invention is to provide abrasive discs which can be easily constructed and which, moreover, are very competitive from a maintenance, servicing and operating standpoint.
- a method for making abrasive discs characterized in that said method comprises the steps of coupling a vulcanized or cured fiber, or fiber paperboard material, or a paperboard material supporting layer, to a further layer including at least a fiberglass net, hot pressing, in a hot pressing mold, the two coupled layers to form a central bulged portion, and fixing a central ring-nut, spreading on the concave face a coupling or binding resin, applying fabric material blade elements coated by an abrasive material, and further pressing in a heated pressing oven.
- the method for making abrasive discs provides the step of coupling a supporting layer 1 to a fiberglass net layer, generally indicated by the reference number 2.
- the support layer 1 is advantageously made starting from a vulcanized or cured fiber material, or a fibrized paperboard material, or a simple paperboard material, made starting from a regenerated paper material, and with a thickness varying from 0.8 to 3 mm.
- said support or supporting layer can be advantageously impregnated or embedded with synthetic resins or animal glue materials.
- the fiberglass layer 2 is made of a fiberglass net construction, having a weight varying from 200 to 500 g/m 2 .
- the layer 2 can be impregnated by phenolic resins, Novolac, epoxydic resins, polyurethane resins or other like synthetic resins.
- the thus obtained laminated construction is made by molding operation in a mold designed for binding or coupling the layer 1 and layer 2 through a combined use of pressure and at a temperature of about 100-130°C.
- a bulging or bulged portion is obtained, generally indicated by the reference number 4, where a central hole for receiving a ring nut 5 anchored to the laminated construction is formed.
- a binding or coupling resin including preferably a single component epoxydic resin material.
- said resin is applied by a spreading operation, thereby providing circular region 10 affecting the concave surface or face, where fabric blade elements 11, coated by an abrasive material, are applied.
- the thus made assembly is pressed, and the made disc elements are in turn pressed and conveyed, as supported on a rod element 15, to a heated oven, which is heated to a temperature from 110°C to 130°C.
- the disc elements are held in the oven 11 from about one to three hours, thereby causing the resin materials used for making the abrasive discs to be perfectly cured or polymerized.
- a supporting layer of the above disclosed type, derived from a web or strip material, and a fiberglass layer, also obtained from a web or strip material, which are coupled to one another by causing them to pass through a calander, including calandering heated rollers, at a temperature from 100°C to 120°C; and, after having been subjected to a heating and cooling step, said coupled or laminated layer being rolled on.
- the thus made web is cut through to provide desired diameter disc elements.
- the thus obtained disc product has a very small cost.
- the product made by the first making method can be produced in a single making line, starting from component elements to fully achieve a finished abrading disc.
- the above disclosed method allows to eliminate the comparatively long and complex operations of the prior art, thereby allowing to achieve a saving of 30% with respect to conventional like products.
- the used materials provided that they are compatible to the intended application, as well as the contingent size and shapes, can be any, depending on requirements.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI200730121T SI1884316T1 (sl) | 2006-07-31 | 2007-07-25 | Postopek izdelave abrazivnih diskov in abrazivni diski izdelani po tem postopku |
PL07014584T PL1884316T3 (pl) | 2006-07-31 | 2007-07-25 | Sposoby wytwarzania tarcz ściernych oraz tarcze ścierne wytworzone tymi sposobami |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT001516A ITMI20061516A1 (it) | 2006-07-31 | 2006-07-31 | Procedimento per la realizzazione di dischi abrasivi,nonche' dischi abrasivi ottenuti. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1884316A1 true EP1884316A1 (de) | 2008-02-06 |
EP1884316B1 EP1884316B1 (de) | 2009-09-23 |
Family
ID=38686631
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07014584A Active EP1884316B1 (de) | 2006-07-31 | 2007-07-25 | Verfahren zur Herstellung von Schleifscheiben und dadurch hergestellte Schleifscheiben |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1884316B1 (de) |
AT (1) | ATE443599T1 (de) |
DE (1) | DE602007002528D1 (de) |
ES (1) | ES2334396T3 (de) |
IT (1) | ITMI20061516A1 (de) |
PL (1) | PL1884316T3 (de) |
SI (1) | SI1884316T1 (de) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011101200A1 (de) * | 2010-02-18 | 2011-08-25 | Klingspor Ag | Rotationsscheibe zur bearbeitung von materialoberflächen |
ITPR20100022A1 (it) * | 2010-03-24 | 2011-09-25 | Campana Mirco E Figli S N C | Supporto per dischi abrasivi |
EP3173190A1 (de) | 2015-11-27 | 2017-05-31 | Przedsiebiorstwo Pentar Stanislaw Róg | Abrasive lamellenscheibe |
IT201600117892A1 (it) * | 2016-11-22 | 2018-05-22 | Bdl S R L | Disco per elettroutensili per il supporto di materiale abrasivo e metodo di realizzazione di un disco abrasivo comprendente detto disco di supporto |
CN109108845A (zh) * | 2018-10-30 | 2019-01-01 | 河南格锐新材料科技有限公司 | 一种切割片的骨架 |
EP3542960A3 (de) * | 2018-03-22 | 2019-10-16 | TU Global Ltd. | Schleifscheibe mit ausgezeichneter verarbeitbarkeit und stabilität und verfahren zur herstellung davon |
CN114434349A (zh) * | 2022-03-19 | 2022-05-06 | 南通市辉鑫玻璃纤维有限公司 | 一种应用在铁路钢轨树脂砂轮切割片的生产工艺 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2928136A (en) * | 1957-04-08 | 1960-03-15 | Norton Co | Method of forming coated abrasives |
DE9017196U1 (de) * | 1990-03-23 | 1991-03-14 | Lukas-Erzett Vereinigte Schleif- Und Fraeswerkzeugfabriken Gmbh & Co Kg, 5250 Engelskirchen, De | |
DE9216621U1 (de) * | 1992-12-05 | 1993-01-28 | Lukas-Erzett Vereinigte Schleif- Und Fraeswerkzeugfabriken Gmbh & Co Kg, 5250 Engelskirchen, De | |
US5183479A (en) * | 1991-11-01 | 1993-02-02 | Gemtex Company Limited | Abrasive disks and method of making |
US6142045A (en) * | 1996-10-24 | 2000-11-07 | Coxe; Howard | Abrasive disc cutting apparatus and method |
WO2001034348A1 (en) * | 1999-11-12 | 2001-05-17 | Izard Irwin International Limited | Implements and methods of manufacturing same |
US20050170764A1 (en) * | 2004-01-31 | 2005-08-04 | Sun Abrasives Co., Ltd. | Back up pad of grinding wheel |
-
2006
- 2006-07-31 IT IT001516A patent/ITMI20061516A1/it unknown
-
2007
- 2007-07-25 EP EP07014584A patent/EP1884316B1/de active Active
- 2007-07-25 DE DE602007002528T patent/DE602007002528D1/de active Active
- 2007-07-25 PL PL07014584T patent/PL1884316T3/pl unknown
- 2007-07-25 SI SI200730121T patent/SI1884316T1/sl unknown
- 2007-07-25 AT AT07014584T patent/ATE443599T1/de active
- 2007-07-25 ES ES07014584T patent/ES2334396T3/es active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2928136A (en) * | 1957-04-08 | 1960-03-15 | Norton Co | Method of forming coated abrasives |
DE9017196U1 (de) * | 1990-03-23 | 1991-03-14 | Lukas-Erzett Vereinigte Schleif- Und Fraeswerkzeugfabriken Gmbh & Co Kg, 5250 Engelskirchen, De | |
US5183479A (en) * | 1991-11-01 | 1993-02-02 | Gemtex Company Limited | Abrasive disks and method of making |
DE9216621U1 (de) * | 1992-12-05 | 1993-01-28 | Lukas-Erzett Vereinigte Schleif- Und Fraeswerkzeugfabriken Gmbh & Co Kg, 5250 Engelskirchen, De | |
US6142045A (en) * | 1996-10-24 | 2000-11-07 | Coxe; Howard | Abrasive disc cutting apparatus and method |
WO2001034348A1 (en) * | 1999-11-12 | 2001-05-17 | Izard Irwin International Limited | Implements and methods of manufacturing same |
US20050170764A1 (en) * | 2004-01-31 | 2005-08-04 | Sun Abrasives Co., Ltd. | Back up pad of grinding wheel |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011101200A1 (de) * | 2010-02-18 | 2011-08-25 | Klingspor Ag | Rotationsscheibe zur bearbeitung von materialoberflächen |
ITPR20100022A1 (it) * | 2010-03-24 | 2011-09-25 | Campana Mirco E Figli S N C | Supporto per dischi abrasivi |
EP3173190A1 (de) | 2015-11-27 | 2017-05-31 | Przedsiebiorstwo Pentar Stanislaw Róg | Abrasive lamellenscheibe |
WO2017091093A1 (en) | 2015-11-27 | 2017-06-01 | Przedsiębiorstwo Pentar Stanisław Róg | Abrasive flap disc |
IT201600117892A1 (it) * | 2016-11-22 | 2018-05-22 | Bdl S R L | Disco per elettroutensili per il supporto di materiale abrasivo e metodo di realizzazione di un disco abrasivo comprendente detto disco di supporto |
EP3542960A3 (de) * | 2018-03-22 | 2019-10-16 | TU Global Ltd. | Schleifscheibe mit ausgezeichneter verarbeitbarkeit und stabilität und verfahren zur herstellung davon |
US11103975B2 (en) | 2018-03-22 | 2021-08-31 | Tu Global Ltd. | Abrasive disk having excellent workability and stability and process for producing the same |
CN109108845A (zh) * | 2018-10-30 | 2019-01-01 | 河南格锐新材料科技有限公司 | 一种切割片的骨架 |
CN114434349A (zh) * | 2022-03-19 | 2022-05-06 | 南通市辉鑫玻璃纤维有限公司 | 一种应用在铁路钢轨树脂砂轮切割片的生产工艺 |
CN114434349B (zh) * | 2022-03-19 | 2023-07-07 | 南通市辉鑫玻璃纤维有限公司 | 一种应用在铁路钢轨树脂砂轮切割片的生产工艺 |
Also Published As
Publication number | Publication date |
---|---|
ES2334396T3 (es) | 2010-03-09 |
SI1884316T1 (sl) | 2010-02-26 |
DE602007002528D1 (de) | 2009-11-05 |
EP1884316B1 (de) | 2009-09-23 |
ATE443599T1 (de) | 2009-10-15 |
ITMI20061516A1 (it) | 2008-02-01 |
PL1884316T3 (pl) | 2010-01-29 |
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