EP1831234B1 - Compositions containing c4-swallow tail silanes - Google Patents
Compositions containing c4-swallow tail silanes Download PDFInfo
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- EP1831234B1 EP1831234B1 EP05854110A EP05854110A EP1831234B1 EP 1831234 B1 EP1831234 B1 EP 1831234B1 EP 05854110 A EP05854110 A EP 05854110A EP 05854110 A EP05854110 A EP 05854110A EP 1831234 B1 EP1831234 B1 EP 1831234B1
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- 239000000203 mixture Substances 0.000 title claims abstract description 81
- 150000004756 silanes Chemical class 0.000 title claims abstract description 28
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 40
- 150000001875 compounds Chemical class 0.000 claims abstract description 29
- 239000000758 substrate Substances 0.000 claims abstract description 29
- -1 perfluoro Chemical group 0.000 claims abstract description 17
- 239000003960 organic solvent Substances 0.000 claims abstract description 16
- 239000007859 condensation product Substances 0.000 claims abstract description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 46
- 125000005843 halogen group Chemical group 0.000 claims description 32
- 125000003118 aryl group Chemical group 0.000 claims description 24
- 229910016855 F9SO2 Inorganic materials 0.000 claims description 21
- 229910052736 halogen Inorganic materials 0.000 claims description 16
- 150000002367 halogens Chemical class 0.000 claims description 16
- 125000003545 alkoxy group Chemical group 0.000 claims description 15
- 125000001424 substituent group Chemical group 0.000 claims description 15
- 125000004423 acyloxy group Chemical group 0.000 claims description 8
- 125000004104 aryloxy group Chemical group 0.000 claims description 8
- 125000004122 cyclic group Chemical group 0.000 claims description 8
- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 claims description 8
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 229910052718 tin Inorganic materials 0.000 claims description 4
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 claims description 4
- 229910052720 vanadium Inorganic materials 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 2
- 150000002576 ketones Chemical class 0.000 claims description 2
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 claims description 2
- 125000000229 (C1-C4)alkoxy group Chemical group 0.000 claims 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims 1
- 125000003158 alcohol group Chemical group 0.000 claims 1
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 claims 1
- LMBFAGIMSUYTBN-MPZNNTNKSA-N teixobactin Chemical compound C([C@H](C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CO)C(=O)N[C@H](CCC(N)=O)C(=O)N[C@H]([C@@H](C)CC)C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CO)C(=O)N[C@H]1C(N[C@@H](C)C(=O)N[C@@H](C[C@@H]2NC(=N)NC2)C(=O)N[C@H](C(=O)O[C@H]1C)[C@@H](C)CC)=O)NC)C1=CC=CC=C1 LMBFAGIMSUYTBN-MPZNNTNKSA-N 0.000 claims 1
- 125000005010 perfluoroalkyl group Chemical group 0.000 abstract description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 238000000576 coating method Methods 0.000 description 15
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 239000000919 ceramic Substances 0.000 description 10
- 238000006482 condensation reaction Methods 0.000 description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 9
- 239000011521 glass Substances 0.000 description 9
- 239000005871 repellent Substances 0.000 description 9
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000011282 treatment Methods 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 230000003301 hydrolyzing effect Effects 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 230000002940 repellent Effects 0.000 description 4
- 239000012085 test solution Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000008199 coating composition Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 150000002430 hydrocarbons Chemical group 0.000 description 3
- 125000005007 perfluorooctyl group Chemical group FC(C(C(C(C(C(C(C(F)(F)F)(F)F)(F)F)(F)F)(F)F)(F)F)(F)F)(F)* 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 229940051269 1,3-dichloro-2-propanol Drugs 0.000 description 2
- DEWLEGDTCGBNGU-UHFFFAOYSA-N 1,3-dichloropropan-2-ol Chemical compound ClCC(O)CCl DEWLEGDTCGBNGU-UHFFFAOYSA-N 0.000 description 2
- QCAHUFWKIQLBNB-UHFFFAOYSA-N 3-(3-methoxypropoxy)propan-1-ol Chemical compound COCCCOCCCO QCAHUFWKIQLBNB-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- 230000029936 alkylation Effects 0.000 description 2
- 238000005804 alkylation reaction Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 239000007857 degradation product Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 125000003709 fluoroalkyl group Chemical group 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 229910052740 iodine Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- TZIHFWKZFHZASV-UHFFFAOYSA-N methyl formate Chemical compound COC=O TZIHFWKZFHZASV-UHFFFAOYSA-N 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- JGTNAGYHADQMCM-UHFFFAOYSA-N perfluorobutanesulfonic acid Chemical class OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F JGTNAGYHADQMCM-UHFFFAOYSA-N 0.000 description 2
- 238000006068 polycondensation reaction Methods 0.000 description 2
- NROKBHXJSPEDAR-UHFFFAOYSA-M potassium fluoride Chemical compound [F-].[K+] NROKBHXJSPEDAR-UHFFFAOYSA-M 0.000 description 2
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- OSDWBNJEKMUWAV-UHFFFAOYSA-N Allyl chloride Chemical compound ClCC=C OSDWBNJEKMUWAV-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- 241000397426 Centroberyx lineatus Species 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- 229910004721 HSiCl3 Inorganic materials 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 241000252794 Sphinx Species 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003377 acid catalyst Substances 0.000 description 1
- 238000010533 azeotropic distillation Methods 0.000 description 1
- 231100000693 bioaccumulation Toxicity 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000013066 combination product Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000006459 hydrosilylation reaction Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000006140 methanolysis reaction Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 125000005003 perfluorobutyl group Chemical group FC(F)(F)C(F)(F)C(F)(F)C(F)(F)* 0.000 description 1
- YPJUNDFVDDCYIH-UHFFFAOYSA-N perfluorobutyric acid Chemical compound OC(=O)C(F)(F)C(F)(F)C(F)(F)F YPJUNDFVDDCYIH-UHFFFAOYSA-N 0.000 description 1
- QZHDEAJFRJCDMF-UHFFFAOYSA-N perfluorohexanesulfonic acid Chemical compound OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F QZHDEAJFRJCDMF-UHFFFAOYSA-N 0.000 description 1
- YFSUTJLHUFNCNZ-UHFFFAOYSA-N perfluorooctane-1-sulfonic acid Chemical compound OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F YFSUTJLHUFNCNZ-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 239000011698 potassium fluoride Substances 0.000 description 1
- 235000003270 potassium fluoride Nutrition 0.000 description 1
- 235000011118 potassium hydroxide Nutrition 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- ZDHXKXAHOVTTAH-UHFFFAOYSA-N trichlorosilane Chemical compound Cl[SiH](Cl)Cl ZDHXKXAHOVTTAH-UHFFFAOYSA-N 0.000 description 1
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
- C04B41/49—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes
- C04B41/4905—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon
- C04B41/4922—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon applied to the substrate as monomers, i.e. as organosilanes RnSiX4-n, e.g. alkyltrialkoxysilane, dialkyldialkoxysilane
- C04B41/4933—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon applied to the substrate as monomers, i.e. as organosilanes RnSiX4-n, e.g. alkyltrialkoxysilane, dialkyldialkoxysilane containing halogens, i.e. organohalogen silanes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/82—Coating or impregnation with organic materials
- C04B41/84—Compounds having one or more carbon-to-metal of carbon-to-silicon linkages
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/08—Compounds having one or more C—Si linkages
- C07F7/18—Compounds having one or more C—Si linkages as well as one or more C—O—Si linkages
- C07F7/1804—Compounds having Si-O-C linkages
Definitions
- the present invention relates to novel fluorochemical silanes containing two perfluoro-lower alkyl groups or "tails" in close proximity to one another, called “swallow tail” silanes.
- the novel silanes are useful as easy to clean treatments for siliceous substrates, for example, ceramics, ceramic tiles, glass, glass surfaces, and the like.
- the novel silanes are more effective in creating high oil and water repellent surfaces compared to single group or single tail silanes of the same lower molecular tail size.
- Fluorochemical compounds are well known and commercially used to coat or render various substrates oil- and water-repellent and to provide other desirable properties thereto such as soil repellency and soil release.
- Fluorochemical sulfonamido silanes having at least 4 carbon atoms in the fluoroalkyl group have been described for treating substrates in GB 2,218,097 ; US 5,274,159 ; US 5,702,509 ; and earlier in US 3,492394 ; US 3,423,234 , and US 3,442,664 .
- fluorochemical oligomeric silanes having at least 4 carbon atoms in the fluoroalkyl group have been described for treating hard surfaces, such as glass or ceramics in EP 1,369,453 ; EP 1,225,187 , and EP 1,225,188 .
- a coating composition capable of providing a highly durable water, oil and/or stain repellent coating on a substrate.
- a durable coating wherein the initial repellent properties are substantially maintained, even under abrading conditions.
- the coating compositions preferably can be applied and used in an environmentally friendly way and can be produced in a reliable, convenient and cost effective way.
- the coatings desirably have a good durability against exposure to UV light, i.e. the repellency properties do not substantially degrade upon exposure to UV light.
- the present invention provides a fluorochemical composition containing one or more silanes of the formula I: R f SO 2 -N(R)(C n H 2n )CHZ(C m H 2m )N(R')SO 2 R f (I) wherein R f is each independently C p F 2p+1 , where p is 2 to 5; R is a C 1 to C 4 alkyl or an aryl group which is an aromatic group which is unsubstituted or substituted by one or up to five substituents selected from alkyl having 1 to 4 carbon atoms, alkoxy having 1 to 4 carbon atoms, halo, hydroxy, amino, or nitro; m and n are both integers from 1 to 6; Z is a group of the formula: (C m ⁇ H 2m ⁇ )X-Q-Si(Y) 3 , in which m' is 0 to 4, X is O, S or NH and Q is -C(O)NH
- the present invention includes a fluorochemical composition as above described with an organic solvent in an amount sufficient to dissolve and/or disperse the silane(s).
- a third aspect of the present invention provides the above described fluorochemical composition and one or more compounds of the formula II: M(R") q (Y) r-q (II) wherein M is selected from Si, Ti, Zr, Al, V, Sn, and Zn; R" is a non-hydrolyzable group which may be the same or containing one or more silanes of formula I and, optionally one or more compounds of formula II in an organic solvent.
- compositions of the present invention are efficient and effective oil and water repellents for siliceous surfaces, such as sanitary ceramics, ceramic tiles and glass. They provide superior overall performance to that of the single tail perfluoro C4 silanes and comparable performance to perfluoro C8 silanes.
- the compositions are substantially free of fluorochemical compounds that eliminate slowly from living organisms and are therefore considered environmentally sustainable vis a vis materials which are based on building blocks containing a longer perfluorinated group (tail).
- fluorochemical materials contain perfluorooctyl moieties. These surfactants ultimately degrade to perfluorooctyl-containing compounds. It has been reported that certain perfluorooctyl-containing compounds may tend to bio-accumulate in living organisms; this tendency has been cited as a potential concern regarding some fluorochemical compounds. For example, see U.S. Patent No. 5,688,884 (Baker et al. ). As a result, there is a desire for fluorine-containing compositions which are effective in providing desired surfactant properties, and which eliminate more effectively from the body (including the tendency of the composition and its degradation products).
- fluorochemical materials of the present invention which contain perfluorobutyl moieties
- fluorochemical materials of the present invention when exposed to biological, thermal, oxidative, hydrolytic, and photolytic conditions found in the environment, will break down to various degradation products.
- compositions comprising perfluorobutylsulfonamido moieties are expected to degrade, at least to some extent, ultimately to perfluorobutylsulfonate salts. It has been surprisingly found that perfluorobutylsulfonate, tested in the form of its potassium salt, eliminates from the body much more effectively than perfluorohexylsulfonate and even more effectively than perfluorooctylsulfonate.
- the fluorochemical composition contains one or more silanes of the formula I R f SO 2 -N(R)(C n H 2n )CHZ(C m H 2m )N(R')SO 2 R f (I) wherein R f is each independently C p F 2p+1 , where p is 2 to 5; R is a C 1 to C 4 alkyl or an aryl group ; m and n are both integers from 1 to 6; Z is a group of the formula: (C m H 2m )X-Q-Si(Y) 3 , in which m' is 0 to 4, X is O, S or NH and Q is -C(O)NH-(CH 2 ) n' - or -(CH 2 ) n' ; and R' is R; or Z is H, and R' is a group of the formula -(CH 2 ) n' -Si(Y) 3 ; n' is an integer of 1 to 20,
- the perfluoroalkylsulfonamido groups may be the same or different.
- the perfluoroalkyl may each contain 2-5 carbon atoms, but preferably each has 4 carbon atoms.
- alkyl is defined as having 1-4 carbon atoms and includes, for example, methyl or ethyl.
- aryl means an aromatic group such as phenyl which is unsubstituted or may be substituted by one or up to five substituents selected from alkyl, as above defined, alkoxy of 1 to 4 carbon atoms, halo (e.g. fluoro, chloro, bromo, iodo), hydroxy, amino, and nitro. Halo and alkyl substituents are preferred.
- one embodiment has R defined as independently -CH 3 or -CH 2 CH 3 .
- n' may also vary from 1-10 and in one embodiment may be 3.
- a hydrolyzable group, Y, in the silanes of formula I is the same as defined for Y in the compounds of formula II below.
- Representative fluorochemical compounds of the invention include, but are not limited to, [C 4 F 9 SO 2 N(CH 3 )CH 2 ] 2 CHOCH 2 CH 2 CH 2 Si(OCH 3 ) 3 , [C 4 F 9 SO 2 N(CH 3 )CH 2 ] 2 CHOCONHCH 2 CH 2 CH 2 Si(OCH 3 ) 3 , and C 4 F 9 SO 2 N(CH 3 )CH 2 CH 2 CH 2 N(SO 2 C 4 F 9 )CH 2 CH 2 CH 2 Si(OCH 3 ) 3 .
- the fluorochemical compounds of the invention may be prepared by known methods. For example, [C 4 F 9 SO 2 N(CH 3 )CH 2 ] 2 CHOH may be made by reacting two moles of C 4 F 9 SO 2 NH(CH 3 ) with either 1,3-dichloro-2-propanol or epichlorohydrin in the presence of a base.
- [C 4 F 9 SO 2 N(CH 3 )CH 2 ] 2 CHOCH 2 CH 2 CH 2 Si(OCH 3 ) 3 can be made from [C 4 F 9 SO 2 N(CH 3 )CH 2 ] 2 CHOH by alkylation with ClCH 2 CH 2 CH 2 Si(OCH 3 ) 3 or by alkylation with allyl chloride, followed by hydrosilation with HSiCl 3 and methanolysis. Reaction of [C 4 F 9 SO 2 N(CH 3 ) 3 CH 2 ] 2 CHOH with OCNCH 2 CH 2 CH 2 Si(OCH 3 ) 3 yields [C 4 F 9 SO 2 N(CH 3 ) 3 CH 2 ] 2 CHOCONHCH 2 CH 2 CH 2 Si(OCH 3 ) 3 .
- composition of the present invention may include one or more organic solvents.
- the organic solvent or blend of organic solvents used must be capable of dissolving one or more silanes of formula I and, optionally a mixture of the silanes with one or more compounds of formula II, described below.
- Suitable organic solvents or mixtures of solvents include aliphatic alcohols, such as methanol, ethanol, isopropanol; ketones such as acetone or methyl ethyl ketone; esters such as ethyl acetate, methylformate, and ethers such as diethyl ether or dipropyleneglycol monomethylether (DPM).
- aliphatic alcohols such as methanol, ethanol, isopropanol
- ketones such as acetone or methyl ethyl ketone
- esters such as ethyl acetate, methylformate
- ethers such as diethyl ether or dipropyleneglycol monomethylether (DPM).
- one or more silanes of formula I may be combined with one or more compounds of formula II M(R") q (Y) r-q (II) wherein M is selected from Si, Ti, Zr, Al, V, Sn, and Zn; R" is a non-hydrolyzable group different and is selected from a hydrocarbon group having from 1 to 4 carbon atoms or an aryl group which is an aromatic group which is unsubstituted or substituted by one or up to five substituents selected from alkyl having 1 to 4 carbon atoms, alkoxy having 1 to 4 carbon atoms, halo, hydroxy, amino, or nitro; Y is a hydrolyzable group which may be the same or different and is selected from halogen, an alkoxy group -OR' (wherein R' represents a lower alkyl group containing 1 to 6 carbon atoms which may optionally be substituted by one or more halogen atoms), an acyloxy group
- a fourth aspect of the present invention provides the combination of one or more silanes of formula I and one or more compounds of formula II with an organic solvent in an amount sufficient to dissolve and/or disperse both components.
- the present invention also includes methods of treating siliceous substrates by applying to at least a portion of the surface of the substrate a fluorochemical composition ;
- Y is a hydrolyzable group
- Y is a hydrolyzable group which may be the same or different and is selected from halogen, an alkoxy group -OR' (wherein R' represents a lower alkyl group containing 1 to 6 carbon atoms which may optionally be substituted by one or more halogen atoms), an acyloxy group -O(CO)-R" (wherein R" represents a lower alkyl group containing 1 to 6 carbon atoms which may optionally be substituted by one or more halogen atoms), an aryloxy group -OR'" (wherein R"' represents an aryl moiety containing 6 to 12 carbon atoms, which may be
- a fourth aspect of the present invention provides the combination of one or more silanes of formula I and one or more compounds of formula II with an organic solvent in an amount sufficient to dissolve and/or disperse both components.
- the present invention also includes methods of treating siliceous substrates by applying to at least a portion of the surface of the substrate a fluorochemical composition; q is 0, 1 or 2, and r is 4, 3 or 2.
- the combination may be a mixture or a condensation product obtainable after a substantially complete condensation reaction of said one or more fluorochemical silanes and said one or more non-fluorinated compounds of formula II.
- substantially complete condensation reaction is meant that the reaction is either complete or at least 80% of the hydrolyzable groups in the mixture have disappeared, preferably at least 90%. Completion of the reaction can be monitored through the use of infrared spectroscopy and 13 C-NMR.
- the present invention provides a composition comprising a condensation product obtainable after a partial condensation reaction of said one or more fluorochemical oligomers and said one or more non-fluorinated compounds.
- a condensation product obtainable after a partial condensation reaction of said one or more fluorochemical oligomers and said one or more non-fluorinated compounds.
- partial condensation and “partial condensate” in connection with the present invention is meant that some of the hydrolyzable groups in the mixture have reacted while leaving a substantial amount of hydrolyzable groups available for a condensation reaction.
- a partial condensate means that at least 20%, preferably at least 30%, more preferably at least 50% of the hydrolyzable groups are still available for further condensation reactions.
- hydrolyzable group in connection with the present invention refers to a group which is either directly capable of undergoing condensation reactions under appropriate conditions or which is capable of hydrolyzing under appropriate conditions, thereby yielding a compound, which is capable of undergoing condensation reactions.
- Appropriate conditions include acidic or basic aqueous conditions, optionally in the presence of another condensation catalyst, such as Sn-compounds.
- the hydrolyzable groups Y may be the same or different and are generally capable of hydrolyzing under appropriate conditions, for example under acidic or basic aqueous conditions, such that the fluorochemical oligomer can participate in condensation reactions.
- the hydrolyzable groups upon hydrolysis yield groups capable of undergoing condensation reactions, such as silanol groups.
- Hydrolyzable groups are halogens such as chlorine, bromine, iodine or fluorine, alkoxy groups -OR' (wherein R' represents a lower alkyl group containing 1 to 6, preferably 1 to 4 carbon atoms and which may optionally be substituted by one or more halogen atoms), acyloxy groups -O(CO)-R" (wherein R" represents a lower alkyl group containing 1 to 6, preferably 1 to 4 carbon atoms and which may optionally be substituted by one or more halogen atoms), aryloxy groups -OR'" (wherein R"' represents an aryl moiety containing 6 to 12, preferably containing 6 to 10 carbon atoms, which may be optionally substituted by one or more substituents independently selected from halogens, and C 1 to C 4 alkyl groups which may optionally be substituted by one or more halogen atoms).
- R', R", and R'" may include linear, branched and/or
- the non-hydrolyzable groups R" may be the same or different and are generally not capable of hydrolyzing under conditions for condensation reactions, e.g., acidic or basic aqueous conditions where hydrolyzable groups are hydrolyzed.
- the non-hydrolyzable groups R" are independently a hydrocarbon group, for example an alkyl group, having from 1-4 carbon atoms as defined above for R or an aryl group also as defined above for R.
- Representative examples of compounds of formula (II) include tetramethoxysilane, tetraethoxysilane (TEOS), methyltriethoxysilane (MTEOS), dimethyldiethoxysilane (DDS), tetraethylhexyltitanate and the like.
- the combination or condensation product of silanes of formula I and compounds of formula II may also contain organic solvents as defined above in an amount sufficient to dissolve the compounds.
- the weight ratio of compounds (I) to (II) is from about 100:0 to 1:99; a preferred ratio is between 50:50 and 10:90.
- the reaction product is obtainable by reacting the components and an optional crosslinking agent.
- the reaction product is a partial condensate or alternatively a substantially complete condensation product is formed.
- the polycondensation reaction is conveniently carried out by mixing the starting components in an organic solvent, preferably at room temperature, in the presence of sufficient water to effect hydrolysis of the hydrolyzable groups.
- the amount of water will be between 0.1 and 20 % by weight of the total composition, more preferably between 1 and 10% by weight.
- an organic or inorganic acid or base catalyst should preferably be used.
- Organic acid catalysts include acetic acid, citric acid, formic acid, triflic acid, perfluorobutyric acid and the like.
- inorganic acids include sulphuric acid, hydrochloric acid and the like.
- useful base catalysts include sodium hydroxide, potassium hydroxide, sodium fluoride, potassium fluoride and triethylamine.
- the acid or base catalyst will generally be used in amounts between about 0.01 and 10%, more preferably between 0.05 and 5% by weight of the total composition.
- composition of the present invention comprising the compounds of formulae I and II and optional crosslinking agent, and/or the partial or complete polycondensation products thereof, is generally applied to the substrate in amounts sufficient to produce a coating that is water- and oil-repellent.
- This coating can be extremely thin, e.g., 1 to 50 molecular layers, though in practice a useful coating may be thicker.
- Suitable substrates that can be treated in a particularly effective way with the fluorochemical composition, comprising the fluorochemical condensate mixture, of this invention include substrates having a hard surface that preferably has groups capable of reacting with the fluorinated condensate. Particularly preferred substrates include ceramics and glass.
- Various articles can be effectively treated with the fluorochemical composition of the present invention to provide a water- and oil-repellent coating thereon. Examples include ceramic tiles, bathtubs or toilets, glass shower panels, construction glass, various parts of a vehicle (such as the mirror or windscreen), glass, and ceramic or enamel pottery materials.
- Treatment of the substrates results in rendering the treated surfaces less retentive of soil and more readily cleanable due to the oil- and water-repellent nature of the treated surfaces. These desirable properties are maintained despite extended exposure or use and repeated cleanings because of the high degree of durability of the treated surface as can be obtained through the compositions of this invention.
- the fluorochemical composition preferably in the form of a solvent composition as disclosed above, is applied to the substrate.
- the amount of fluorochemical composition to be coated on the substrate will generally be that amount sufficient to produce a coating which is water- and oil-repellent, such a coating having at 20°C a contact angle with distilled water of at least 80°, and a contact angle with n-hexadecane of at least 40°, measured after drying and curing of the coating.
- the substrate should be clean prior to applying the compositions of the invention so as to obtain optimum characteristics, particularly durability. That is, the surface of the substrate to be coated should be substantially free of organic contamination prior to coating. Cleaning techniques depend on the type of substrate and include, for example, a solvent washing step with an organic solvent, such as acetone or ethanol.
- compositions for application to a substrate are prepared by diluting a concentrate comprising a solution of at least 25% by weight of solids in an organic solvent, by adding to the concentrate an organic solvent or mixture of solvents.
- a wide variety of coating methods can be used to apply a composition of the present invention, such as brushing, spraying, dipping, rolling, spreading, and the like.
- a preferred coating method for application of the fluorochemical composition includes spray application.
- a substrate to be coated can typically be contacted with the treating composition at room temperature (typically, about 20°C to about 25°C).
- the mixture can be applied to substrates that are preheated at a temperature of, for example, between 60°C and 150°C. This is of particular interest for industrial production, where e.g. ceramic tiles can be treated immediately after the baking oven at the end of the production line.
- the treated substrate can be dried and cured at ambient or elevated temperature, e.g., at 40°C to 300°C and for a time sufficient to dry and cure.
- the coating composition may be cured by irradiation (e.g., by means of UV-irradiators, a laser, etc.) in a manner known per se, depending on the type and presence, respectively of an initiator.
- the process may also require a polishing step to remove excess material.
- FC-1 [C 4 F 9 SO 2 N(CH 3 )CH 2 ] 2 CHOC(O)NH(CH 2 ) 3 Si(OCH 2 CH 3 ) 3
- FC-2 [C 4 F 9 SO 2 N(CH 3 )CH 2 ] 2 CHO(CH 2 ) 3 Si(OCH 2 CH 3 ) 3
- Test solutions for Examples 1 - 7 and Comparative Example C-1 were prepared by combining 1.0 g of the compositions listed in Table 1 together with 37% HCl (1.0 g) and ethanol (98.0 g).
- Test Solutions were sprayed onto pre-cleaned, white sanitary ceramic tiles (available from Sphinx, Maastricht, Netherlands) at room temperature at a rate of about 40 mL/minute.
- FC-1 (g) FC-2 (g) TEOS (g) MTEOS (g) DDS (g) FC-3* (g) 1 1.0 --- --- --- --- --- --- --- --- --- --- -- 3 0.5 --- 0.5 --- --- --- 4 0.10 --- 0.9 --- --- --- 5 0.10 --- 0.45 0.45 --- --- 6 0.10 --- 0.45 --- 0.45 --- 7 --- 0.10 0.90 --- --- C-1 --- --- --- --- --- --- 1.0 --- indicates none added FC-3 is C 8 F 17 SO 2 N(CH 2 CH 3 )CH 2 CH 2 CH 2 Si(OCH 2 CH 3 ) 3 Table 2.
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- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Materials Applied To Surfaces To Minimize Adherence Of Mist Or Water (AREA)
- Detergent Compositions (AREA)
- Paints Or Removers (AREA)
- Surface Treatment Of Glass (AREA)
Applications Claiming Priority (2)
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US11/027,404 US7495118B2 (en) | 2004-12-30 | 2004-12-30 | Compositions containing C4-swallow tail silanes |
PCT/US2005/045326 WO2006073718A1 (en) | 2004-12-30 | 2005-12-15 | Compositions containing c4-swallow tail silanes |
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EP1831234B1 true EP1831234B1 (en) | 2011-09-14 |
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EP (1) | EP1831234B1 (ja) |
JP (1) | JP4988598B2 (ja) |
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US7569715B2 (en) * | 2006-07-05 | 2009-08-04 | 3M Innovative Properties Company | Compositions containing silanes |
DE602007005017D1 (de) * | 2006-10-20 | 2010-04-08 | 3M Innovative Properties Co | Verfahren für leicht zu reinigende substrate und artikel daraus |
BRPI0719929A2 (pt) | 2006-12-07 | 2014-03-11 | 3M Innovative Properties Co | Partículas que compreendem um siloxano fluorado e métodos de preparo e uso das mesmas |
US8058463B2 (en) | 2007-12-04 | 2011-11-15 | E. I. Du Pont De Nemours And Compnay | Fluorosilanes |
WO2009086515A2 (en) | 2007-12-27 | 2009-07-09 | 3M Innovative Properties Company | Protective coating compositions |
US20110020657A1 (en) * | 2007-12-27 | 2011-01-27 | Cheng-Chung Chang | Protective coating compositions |
TWI450043B (zh) * | 2008-03-11 | 2014-08-21 | 3M Innovative Properties Co | 具備保護層之光工具 |
US9096712B2 (en) | 2009-07-21 | 2015-08-04 | 3M Innovative Properties Company | Curable compositions, method of coating a phototool, and coated phototool |
KR101768237B1 (ko) | 2009-09-16 | 2017-08-14 | 쓰리엠 이노베이티브 프로퍼티즈 컴파니 | 플루오르화된 코팅 및 그로 제조된 포토툴 |
KR101781659B1 (ko) | 2009-09-16 | 2017-09-25 | 쓰리엠 이노베이티브 프로퍼티즈 컴파니 | 플루오르화된 코팅 및 그로 제조된 포토툴 |
US8420281B2 (en) | 2009-09-16 | 2013-04-16 | 3M Innovative Properties Company | Epoxy-functionalized perfluoropolyether polyurethanes |
CN107001397B (zh) | 2014-09-26 | 2020-10-13 | 科慕埃弗西有限公司 | 异氰酸酯衍生的有机硅烷 |
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- 2004-12-30 US US11/027,404 patent/US7495118B2/en not_active Expired - Fee Related
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- 2005-12-15 AT AT05854110T patent/ATE524480T1/de not_active IP Right Cessation
- 2005-12-15 CN CN2005800456210A patent/CN101094859B/zh not_active Expired - Fee Related
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CA2592284A1 (en) | 2006-07-13 |
JP2008527079A (ja) | 2008-07-24 |
RU2007123147A (ru) | 2009-02-10 |
US7495118B2 (en) | 2009-02-24 |
JP4988598B2 (ja) | 2012-08-01 |
CN101094859A (zh) | 2007-12-26 |
CN101094859B (zh) | 2010-09-29 |
EP1831234A1 (en) | 2007-09-12 |
ATE524480T1 (de) | 2011-09-15 |
US20060147645A1 (en) | 2006-07-06 |
WO2006073718A1 (en) | 2006-07-13 |
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