EP1739153B1 - Method for the production of brea from tar and the distillates thereof arising from coal tar by oxidative thermal treatment - Google Patents
Method for the production of brea from tar and the distillates thereof arising from coal tar by oxidative thermal treatment Download PDFInfo
- Publication number
- EP1739153B1 EP1739153B1 EP05708091A EP05708091A EP1739153B1 EP 1739153 B1 EP1739153 B1 EP 1739153B1 EP 05708091 A EP05708091 A EP 05708091A EP 05708091 A EP05708091 A EP 05708091A EP 1739153 B1 EP1739153 B1 EP 1739153B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thermal treatment
- pitch
- tar
- distillation
- oxygen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000007669 thermal treatment Methods 0.000 title claims abstract description 25
- 230000001590 oxidative effect Effects 0.000 title claims abstract description 7
- 239000011269 tar Substances 0.000 title claims description 17
- 238000000034 method Methods 0.000 title claims description 16
- 238000004519 manufacturing process Methods 0.000 title abstract description 13
- 239000011280 coal tar Substances 0.000 title abstract description 7
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 15
- 239000001301 oxygen Substances 0.000 claims abstract description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 4
- 239000003245 coal Substances 0.000 claims abstract description 4
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 claims description 56
- 239000011295 pitch Substances 0.000 claims description 49
- 230000008569 process Effects 0.000 claims description 15
- YNPNZTXNASCQKK-UHFFFAOYSA-N phenanthrene Chemical compound C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 claims description 8
- 238000004508 fractional distillation Methods 0.000 claims description 5
- 239000006227 byproduct Substances 0.000 claims description 4
- 238000004821 distillation Methods 0.000 abstract description 24
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000036541 health Effects 0.000 abstract description 3
- 239000002243 precursor Substances 0.000 abstract description 2
- 239000003570 air Substances 0.000 abstract 1
- 230000001747 exhibiting effect Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 27
- 238000006243 chemical reaction Methods 0.000 description 20
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 18
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 11
- 229910052799 carbon Inorganic materials 0.000 description 10
- 239000000047 product Substances 0.000 description 9
- 238000001914 filtration Methods 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 6
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 6
- 239000002956 ash Substances 0.000 description 6
- GVEPBJHOBDJJJI-UHFFFAOYSA-N fluoranthene Chemical compound C1=CC(C2=CC=CC=C22)=C3C2=CC=CC3=C1 GVEPBJHOBDJJJI-UHFFFAOYSA-N 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- UJOBWOGCFQCDNV-UHFFFAOYSA-N 9H-carbazole Chemical compound C1=CC=C2C3=CC=CC=C3NC2=C1 UJOBWOGCFQCDNV-UHFFFAOYSA-N 0.000 description 4
- 239000003575 carbonaceous material Substances 0.000 description 4
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- BBEAQIROQSPTKN-UHFFFAOYSA-N pyrene Chemical compound C1=CC=C2C=CC3=CC=CC4=CC=C1C2=C43 BBEAQIROQSPTKN-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000000711 cancerogenic effect Effects 0.000 description 3
- 239000007833 carbon precursor Substances 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000007086 side reaction Methods 0.000 description 3
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- FMMWHPNWAFZXNH-UHFFFAOYSA-N ERM-AC051 Natural products C1=C2C3=CC=CC=C3C=C(C=C3)C2=C2C3=CC=CC2=C1 FMMWHPNWAFZXNH-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 231100000315 carcinogenic Toxicity 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000006482 condensation reaction Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 239000013067 intermediate product Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 125000005575 polycyclic aromatic hydrocarbon group Chemical group 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 208000005623 Carcinogenesis Diseases 0.000 description 1
- 238000005727 Friedel-Crafts reaction Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000010420 art technique Methods 0.000 description 1
- 229910021383 artificial graphite Inorganic materials 0.000 description 1
- 239000011305 binder pitch Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000036952 cancer formation Effects 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 231100000357 carcinogen Toxicity 0.000 description 1
- 231100000504 carcinogenesis Toxicity 0.000 description 1
- 239000003183 carcinogenic agent Substances 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000001072 heteroaryl group Chemical group 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 150000002605 large molecules Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000000399 optical microscopy Methods 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004416 surface enhanced Raman spectroscopy Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000011299 tars and pitches Substances 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10C—WORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
- C10C1/00—Working-up tar
- C10C1/04—Working-up tar by distillation
- C10C1/16—Winning of pitch
Definitions
- the invention relates to a process for producing pitches, in particular those suitable for use as carbon precursors, from coal tars and distillates thereof, through a sequential and combined operation in three steps:
- coal tar is a byproduct from coke batteries makes this raw material a highly inconsistent product, and this drawback is only compensable through the formulation of suitable tar blends.
- all types of tars and, consequently, pitches obtained thereby have solid particles in suspension (primary and secondary QI, and carry-over), besides different types of metallic sludge identifiable by its ashes content. Both pollutants prejudice pitch quality and/or decrease its potential application in advanced carbon materials.
- Anthracene oil is obtained along distillation of coal tar and is characterized by its distillation range, which is comprised from about 260° C until the corresponding temperature for adjusting the softening point of the pitch obtained as a final product (generally 400-410° C).
- Anthracene oil is mostly constituted by aromatic hydrocarbons of 2-4 benzene rings and the corresponding heterocyclics with O, N and S, phenanthrene, anthracene, fluoranthene, carbazole and pyrene being the main components.
- Patent US 4892642 discloses the production of pitches from coal tars in three steps: an oxidative thermal treatment by 350-400° C and 1-3 atm, a thermal treatment under inert atmosphere and a fractional distillation.
- Patent EP-A-0167046 discloses the production of a pitch with low content in solids by means of oxidation with air or oxygen of a distillation fraction selected from coal tar or a heavy oil derived thereof, while heated at preferred temperatures of 315-385° C, though the possibility of operating at a lower temperature (149° C) is mentioned, until obtaining a desired intermediate product.
- This intermediate product is then submitted to distillation by stripping with steam or an inert gas, although said distillation could be avoided by using higher temperatures in the oxidation phase.
- the result is an impregnating pitch especially useful in the manufacture of electrodes.
- the process according to the invention in comparison with the prior art, starts with a wider range of raw materials, including petrochemical aromatic fractions.
- Pitches obtained in accordance with the invention when compared with those of the prior art, present a higher intrinsic quality and improved properties in relation to health (carcinogenesis) and environment.
- the resulting pitch can generate cokes which when observed under optical microscopy with polarized light, can appear as 100% anisotropic or 100% isotropic, depending on the properties of the pitch receiving interest.
- pitches are suitable for applications belonging to the field of carbon precursors and in particular are useful in the manufacture of electrodes for aluminium industry, graphite electrodes and synthetic graphite in general, binders for refractory industry, waterproof materials and electrometallurgical paste.
- anthracene oil may be directly put in commerce, in accordance with the usual applications of said raw material obtained by tar distillation. Additionally, the increase of anthracene/phenanthrene concentration, as a consequence of these being poorly reactive components, would provoke that said fraction could promote the actual interest in the manufacture of anthracene paste.
- raw material it is used anthracene oil arising from coal tar distillation with the following average characteristics (non-limitative aspect):
- Raw material Anthracene oil Origin Distillation of high temperature tar Distillation range (BS144) > 260° C Density (ASTM D1298) > 1.120 g/cm 3 (20° C) Ashes (ASTM D482) ⁇ 0.02% Toluene insolubles (BS144) ⁇ 0.1% C/H atomic ratio (ASTM D5291) > 1.30
- different carbochemical fractions can be used by means of widening or narrowing the proposed distillation range, with no inconvenient for the quality of the product.
- the sole substantial variation to be obtained will be that derived from a higher or lower yield in the process.
- reaction must be conducted under vigilance in order to avoid the formation of gums and cross-linked structures. It is recommendable to maximize the temperature and reduce the conversion to a single step.
- the resulting pitch would be suitable for its application as a binder pitch for electrodes in aluminium industry.
- a greater ratio of quinoline insolubles is required, it is possible to prepare blends with a carbochemical pitch with high insolubles content, in which case there would be obtained a pitch with improved beta-resin and fixed carbon (normalized to the insolubles level) parameters.
- Example 2 Standard pitch Example 4 Softening point (ASTM D3104) °C, Mettler 90 90 90 Flash point (ASTM D92) °C, COC 276 250-270 272 Toluene insolubles (ISO 6376) % 25.3 15.0 23.8 Quinoline insolubles (ASTM D2318) % 0.4 0.8 0.5 Beta-resin % 24.9 14.2 23.3 Fixed carbon (CRDG-B10) %, Sers 43.1 40.1 42.0 Filtration rate g, 80 min 59 (6 min) 15-20 67 (55 min) Ashes (ASTM D2415) % ⁇ 0.01 0.1 ⁇ 0.01
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Working-Up Tar And Pitch (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Carbon And Carbon Compounds (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL05708091T PL1739153T3 (pl) | 2004-02-20 | 2005-02-17 | Sposób wytwarzania paku ze smoły oraz jej destylatów powstałych ze smoły węglowej przez tlenową obróbkę termiczną |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200400421A ES2238931B1 (es) | 2004-02-20 | 2004-02-20 | Procedimiento de obtencion de breas a partir de alquitranes y sus destilados procedentes del alquitran de hulla, mediante tratamiento termico oxidativo. |
PCT/ES2005/000079 WO2005079136A2 (es) | 2004-02-20 | 2005-02-17 | Procedimiento de obtención de breas a partir de alquitranes y sus destilados procedentes del alquitrán de hulla, mediante tratamiento térmico oxidativo |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1739153A2 EP1739153A2 (en) | 2007-01-03 |
EP1739153B1 true EP1739153B1 (en) | 2011-09-07 |
Family
ID=34878432
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05708091A Active EP1739153B1 (en) | 2004-02-20 | 2005-02-17 | Method for the production of brea from tar and the distillates thereof arising from coal tar by oxidative thermal treatment |
Country Status (11)
Country | Link |
---|---|
EP (1) | EP1739153B1 (pl) |
JP (1) | JP2007525578A (pl) |
KR (1) | KR20070044800A (pl) |
CN (1) | CN1957061A (pl) |
AT (1) | ATE523579T1 (pl) |
BR (1) | BRPI0507215B1 (pl) |
CA (1) | CA2556482C (pl) |
DK (1) | DK1739153T3 (pl) |
ES (2) | ES2238931B1 (pl) |
PL (1) | PL1739153T3 (pl) |
WO (1) | WO2005079136A2 (pl) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11248172B2 (en) | 2019-07-23 | 2022-02-15 | Koppers Delaware, Inc. | Heat treatment process and system for increased pitch yields |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BRPI0800466B1 (pt) * | 2008-03-05 | 2016-05-17 | Saint Gobain Cerâmicas & Plásticos Ltda | processo de desenvolvimento de um sistema de ligação ecológico para uma massa refratária |
US8747651B2 (en) * | 2008-05-22 | 2014-06-10 | Graftech International Holdings Inc. | High coking value pitch |
RU2477744C1 (ru) * | 2011-11-29 | 2013-03-20 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Башкирский государственный университет" | Способ получения нефтяных пеков |
JP6076147B2 (ja) * | 2013-03-11 | 2017-02-08 | 株式会社クレハ | 高軟化点ピッチの製造方法 |
KR102207835B1 (ko) * | 2013-12-23 | 2021-01-26 | 재단법인 포항산업과학연구원 | 콜타르의 증류 유분을 이용한 탄소소재용 핏치의 제조방법 및 이를 이용하여 제조된 탄소소재용 핏치 |
CN108003910B (zh) * | 2016-10-27 | 2020-06-19 | 宝武炭材料科技有限公司 | 一种高软化点环保沥青的制备方法、沥青及应用 |
CN107446606B (zh) * | 2017-08-30 | 2024-01-23 | 西北大学 | 一种煤焦油生产改质沥青、脂肪烃与芳香烃的工艺及装置 |
KR102202219B1 (ko) * | 2018-12-13 | 2021-01-12 | 재단법인 한국탄소융합기술원 | 카본블록 밀도화 방법 |
CN111518583B (zh) * | 2020-04-20 | 2021-03-05 | 华中科技大学 | 一种固废热解液相产物熔盐梯级处理除杂提质装置 |
RU2744579C1 (ru) * | 2020-06-01 | 2021-03-11 | Общество с ограниченной ответственностью "Объединенная Компания РУСАЛ Инженерно-технологический центр" | Способ получения связующего пека |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4146048A (en) * | 1977-05-02 | 1979-03-27 | Prefco Productions, Inc. | Fire damper and method of fabrication |
GB2115437B (en) * | 1982-02-15 | 1985-10-02 | Nippon Oil Co Ltd | Pitch for carbon fibers |
US4664774A (en) * | 1984-07-06 | 1987-05-12 | Allied Corporation | Low solids content, coal tar based impregnating pitch |
US4892642A (en) * | 1987-11-27 | 1990-01-09 | Conoco Inc. | Process for the production of mesophase |
-
2004
- 2004-02-20 ES ES200400421A patent/ES2238931B1/es not_active Expired - Fee Related
-
2005
- 2005-02-17 JP JP2006553601A patent/JP2007525578A/ja active Pending
- 2005-02-17 KR KR1020067018337A patent/KR20070044800A/ko not_active Application Discontinuation
- 2005-02-17 PL PL05708091T patent/PL1739153T3/pl unknown
- 2005-02-17 WO PCT/ES2005/000079 patent/WO2005079136A2/es active Application Filing
- 2005-02-17 AT AT05708091T patent/ATE523579T1/de active
- 2005-02-17 BR BRPI0507215-8A patent/BRPI0507215B1/pt active IP Right Grant
- 2005-02-17 CA CA2556482A patent/CA2556482C/en active Active
- 2005-02-17 CN CNA2005800117917A patent/CN1957061A/zh active Pending
- 2005-02-17 EP EP05708091A patent/EP1739153B1/en active Active
- 2005-02-17 ES ES05708091T patent/ES2376938T3/es active Active
- 2005-02-17 DK DK05708091.3T patent/DK1739153T3/da active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11248172B2 (en) | 2019-07-23 | 2022-02-15 | Koppers Delaware, Inc. | Heat treatment process and system for increased pitch yields |
US11624029B2 (en) | 2019-07-23 | 2023-04-11 | Koppers Delaware, Inc. | Heat treatment process for increased pitch yields |
Also Published As
Publication number | Publication date |
---|---|
JP2007525578A (ja) | 2007-09-06 |
WO2005079136A2 (es) | 2005-09-01 |
KR20070044800A (ko) | 2007-04-30 |
ES2238931B1 (es) | 2007-06-16 |
PL1739153T3 (pl) | 2012-03-30 |
EP1739153A2 (en) | 2007-01-03 |
DK1739153T3 (da) | 2012-01-09 |
WO2005079136A3 (es) | 2005-12-29 |
CA2556482C (en) | 2012-11-27 |
ES2376938T3 (es) | 2012-03-21 |
CA2556482A1 (en) | 2005-09-01 |
CN1957061A (zh) | 2007-05-02 |
ES2238931A1 (es) | 2005-09-01 |
BRPI0507215B1 (pt) | 2015-05-26 |
BRPI0507215A (pt) | 2007-06-19 |
ATE523579T1 (de) | 2011-09-15 |
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