EP1697138B1 - Prägestation für eine prägevorrichtung - Google Patents
Prägestation für eine prägevorrichtung Download PDFInfo
- Publication number
- EP1697138B1 EP1697138B1 EP04790015A EP04790015A EP1697138B1 EP 1697138 B1 EP1697138 B1 EP 1697138B1 EP 04790015 A EP04790015 A EP 04790015A EP 04790015 A EP04790015 A EP 04790015A EP 1697138 B1 EP1697138 B1 EP 1697138B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- embossing
- belt
- supporting
- sliding
- station according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004049 embossing Methods 0.000 title claims abstract description 122
- 238000009434 installation Methods 0.000 title 1
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000011796 hollow space material Substances 0.000 claims 1
- 239000011888 foil Substances 0.000 abstract description 11
- 230000000087 stabilizing effect Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/0004—Machines or apparatus for embossing decorations or marks, e.g. embossing coins characterised by the movement of the embossing tool(s), or the movement of the work, during the embossing operation
- B44B5/0009—Rotating embossing tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/0004—Machines or apparatus for embossing decorations or marks, e.g. embossing coins characterised by the movement of the embossing tool(s), or the movement of the work, during the embossing operation
- B44B5/0019—Rectilinearly moving embossing tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/02—Dies; Accessories
- B44B5/028—Heated dies
Definitions
- the invention relates to an embossing station for an embossing device, which is provided for transferring a transfer layer of an embossing film on a begargendes element, in particular to be rempligendes dimensionally stable surface element, wherein the embossing station two spaced apart and mutually axially parallel support rollers and at least one of these spaced and to the support rollers axially parallel deflection roller, around which a stamping belt is deflected, wherein an embossing path of the embossing belt is determined by the support rollers.
- Such embossing station is from the DE 202 05 662 U1 known.
- These stabilizing rollers have a smaller diameter than the support rollers in order to provide a corresponding number of stabilizing rollers between the two support rollers and in this way to increase the number of line contacts. Due to the smaller diameter, the speed of the stabilizing rollers is increased accordingly. This increased speed of the stabilizing rollers is associated with a reduction in the life of the bearings of the stabilizing rollers.
- a pulley for an embossing machine is known with which an increase in performance, ie an increase in the machine speed of the embossing machine, ie an increase in the rotational speed of the roller is possible, that a porous air-permeable mandrel sleeve is fixed to a machine-fixed mandrel, on which a roller sleeve is mounted, wherein the roller mandrel has a compressed air channel for acting on the mandrel sleeve with compressed air, which is provided for forming an air cushion between the mandrel sleeve and the roller sleeve.
- the said air cushion results in a substantial reduction of the friction losses of this known deflection roller.
- a device for transferring a decoration from a stamping foil onto a material web is known, for example, from US Pat EP 0 521 414 B1 known.
- a heatable and coolable roller with almost frictionless storage is in the DE 44 16 421 A1 described.
- This known role is used for transporting and tempering web-like material, wherein a fluid is used for supporting a rotating on a fixed cylindrical core roller shell, which flows between the roller shell and the core mainly in the circumferential direction.
- This fluid can be used simultaneously for tempering the roll shell.
- An air-bearing roller is for example also from the US 3,349,462 known.
- the invention has for its object to provide an embossing station of the type mentioned, which allows comparatively simple increase of the embossing speed, which is associated with an improvement in the embossing quality.
- the embossing belt supporting supporting body which has a sliding surface, which lies in the two supporting rollers interconnecting tangent plane.
- the sliding surface of the support body thus forms not only a number of line contacts but a surface contact, by the quality of the embossing improved and at the same time the embossing speed can be increased.
- the sliding surface of the provided between the two support rollers supporting body extends from one to the other support roller and thus along the entire embossing path of the embossing belt, so that the support body between the embossing belt, the embossing film and the element to be embossed, in particular the dimensionally stable surface element to be embossed Establishes surface contact instead of line contacts.
- the embossing band is, for example, a silicone band having a mechanical reinforcement, so that friction between the embossing band and the sliding surface of the support body is not negligible, it is expedient for the embossing band to have the two support rollers and the sliding surface of the Supporting body facing inside has a low-friction layer.
- This low-friction layer can be a low-friction coating of the embossing belt.
- an embossed embossing belt is relatively expensive, so that it may be useful from the viewpoint of cost reduction, when according to the invention a conventional embossing belt is used and when revolving around the two support rollers a sliding belt, on whose side facing away from the support rollers outside the embossing belt is provided ,
- This sliding belt wraps around the two support rollers and includes the support body.
- the sliding band is applied to the sliding surface of the support body.
- the sliding belt has a relatively small coefficient of friction with respect to the support body.
- the sliding strip on a carrier has a low-friction coating, which faces the two support rollers and the sliding surface of the support body.
- the sliding belt can be tensioned by means of a clamping device about the two support rollers.
- An advantage of the above-mentioned embodiment is that the sliding belt when changing the embossing belt. i.e. for example, when replacing a worn embossing band with an unused new embossing band in the embossing station, i. at the two support rollers, can remain.
- the support body has a gas-permeable porous surface element, by which the sliding surface of the support body is formed.
- Said gas-permeable porous surface element may consist of an open-pored sintered metal or of an open-pore sintered ceramic, wherein the sliding surface is correspondingly surface-treated in order to achieve a smooth sliding surface.
- the gas-permeable porous surface element closes a cavity formed in the support body, into which a compressed gas inlet opens.
- the compressed gas may be compressed air, for example.
- the gas-permeable porous surface element prefferably has a main surface facing the embossing belt and two laterally opposite side surfaces facing away from the two mutually remote longitudinal edges of the embossing belt, an air cushion being formed between the embossing belt and the porous surface element during operation of the embossing station.
- This air cushion between the embossing belt and the porous surface element of the support body causes a negligible friction between the support body and the embossing belt, wherein also advantageously an addition of abrasive Dust on the embossing belt and the support body is prevented.
- the porous surface element of the support body allows between the embossing belt and the element to be embossed so high surface pressures that the embossing process is not affected.
- suitable selection of the material for the porous surface element ie by suitable dimensioning of the porosity of the surface element, also the consumption of compressed gas is so low that the cooling of the embossing belt during the embossing process by the pressurized gas is negligibly small. From the point of view of a possible, undesirable cooling, it is expedient if the support body and / or the compressed gas inlet are / is provided with a heating device.
- the support body and / or the compressed gas, with which the support body is acted upon are heated to compensate for a corresponding energy loss.
- Said heating means can also be used advantageously to assist the heating of the embossing station during its commissioning.
- FIG. 1 shows an embodiment of the embossing station 10 for an embossing device, which is provided for transferring a transfer layer 12 (see FIG. 2) of an embossing foil 14 onto an element to be embossed, in particular a dimensionally stable surface element 16 to be embossed.
- a transfer layer 12 see FIG. 2
- an embossing foil 14 onto an element to be embossed, in particular a dimensionally stable surface element 16 to be embossed.
- dimensionally stable surface element 16 are, for example, plates for furniture such as table tops or the like. To floor, wall or ceiling boards or panels or plastic profiles and the like.
- the embossing station 10 has two spaced-apart and mutually axially parallel support rollers 18, through which an embossing path 20 of the embossing station 10 is determined. Spaced from the two support rollers 18 and axially parallel to this, a guide roller 22 is provided. To the two support rollers 18 and the guide roller 22, an endless embossing belt 24 is deflected.
- a schematically indicated by a block heater 26 is provided for heating the embossing belt 24.
- the embossing belt 24 runs for example in the direction of the arrow 28 about the support rollers 18 and around the guide roller 22 around.
- the surface element 16 to be embossed is moved along the embossing path 20 past the embossing station 10. This is indicated by the arrow 30.
- a support body 32 is provided between the two support rollers 18, a support body 32 is provided.
- the support body 32 has a sliding surface 34, which is provided in the two supporting rollers 18 interconnecting tangent plane 36.
- the sliding surface 34 of the support body 32 is formed at its two opposite edges with side legs 38 which for lateral guidance of the circumferential embossing belt 24 and the stamping foil 14 along the embossing line 20 are used.
- a carrier layer 40 of the stamping foil 14 indicated (see also Figure 2).
- the embossing foil 14 is formed by the carrier layer 40 and the releasably provided on the carrier layer 40 transfer layer 12.
- Such a stamping foil 14 is known per se, so that it need not be discussed in more detail here.
- the transfer layer 12 of the stamping foil 14 is transferred from the carrier layer 40 to the surface element 16.
- the embossing belt 24 on its inside facing the two support rollers 18 and the support body 32 has a low-friction layer 42 (see 3), which is formed by a coating of a suitable material.
- FIG. 4 shows, in a schematic illustration similar to FIG. 1, a further embodiment of the embossing station 10, wherein a sliding belt 44 revolves around the two support rollers 18, on whose outer side 46 remote from the support rollers 18 the embossing belt 24 is provided, as is also illustrated in FIG ,
- the embossing belt 24 runs around the two support rollers 18 and around the guide roller 22.
- the sliding belt 44 has a carrier 48 and a low-friction coating 50 on the carrier 48.
- the low-friction coating 50 faces the two support rollers 18 and the sliding surface 34 of the support body 32 provided between the two support rollers 18.
- the sliding belt 44 is defined by means of a clamping device 52 around the two support rollers 18 tensioned.
- FIGS. 4 and 5 The same details are denoted in FIGS. 4 and 5 by the same reference numerals as in FIGS. 1 to 3, so that it is not necessary to describe all these details in detail again in connection with FIGS. 4 and 5.
- FIG. 6 shows, in a principal side view similar to FIGS. 1 and 4, a third, preferred embodiment of the embossing station 10, the support body 32 provided between the two support rollers 18 having a gas-permeable porous surface element 54, by which the sliding surface 34 of the support body 32 is formed.
- the gas permeable i.e. open-pored surface element 54 made of a sintered material closes off a cavity 56 formed in the support body 32 to the outside. In the cavity 56 opens a compressed gas inlet 58 a.
- the compressed gas inlet 58 and / or the support body 32 are provided with a heater 60.
- the gas-permeable porous surface element 54 has a main surface 62 facing the embossing belt 24 and two laterally opposite side surfaces 66 which are opposite the two longitudinal edges 64 of the embossing belt 24 so that during operation of the embossing station 10, i. upon application of the cavity 56 of the support body 32 with compressed gas, between the embossing belt 24 and the porous surface element 54 of the support body 32, an air cushion 68 is formed by the embossing belt 24 is slightly spaced from the support body 32 on all sides, so that between the embossing belt 24 and the Support body 32, the friction is negligible.
- FIGS. 6 and 7 Like details are denoted in FIGS. 6 and 7 by the same reference numerals as in FIGS. 1 to 4, so that it is not necessary to describe all these details again in detail in connection with FIGS. 6 and 7.
Landscapes
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Confectionery (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL04790015T PL1697138T3 (pl) | 2003-11-12 | 2004-10-19 | Stanowisko tłoczenia dla maszyny do tłoczenia |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10352700A DE10352700B3 (de) | 2003-11-12 | 2003-11-12 | Prägestation für eine Prägevorrichtung |
PCT/DE2004/002329 WO2005047019A2 (de) | 2003-11-12 | 2004-10-19 | Prägestation für eine prägevorrichtung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1697138A2 EP1697138A2 (de) | 2006-09-06 |
EP1697138B1 true EP1697138B1 (de) | 2007-08-08 |
Family
ID=33521614
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04790015A Expired - Lifetime EP1697138B1 (de) | 2003-11-12 | 2004-10-19 | Prägestation für eine prägevorrichtung |
Country Status (12)
Country | Link |
---|---|
US (1) | US7442020B2 (zh) |
EP (1) | EP1697138B1 (zh) |
JP (1) | JP4427549B2 (zh) |
CN (1) | CN100421936C (zh) |
AT (1) | ATE369248T1 (zh) |
DE (2) | DE10352700B3 (zh) |
ES (1) | ES2291948T3 (zh) |
MY (1) | MY142863A (zh) |
PL (1) | PL1697138T3 (zh) |
PT (1) | PT1697138E (zh) |
RU (1) | RU2329899C2 (zh) |
WO (1) | WO2005047019A2 (zh) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006056701B4 (de) * | 2006-11-30 | 2008-08-28 | Leonhard Kurz Gmbh & Co. Kg | Prägevorrichtung |
DE102007058815B3 (de) * | 2007-12-05 | 2009-04-02 | Leonhard Kurz Stiftung & Co. Kg | Vorrichtung zum Beprägen von entlang einer Transportstrecke geführten Werkstücken mit einer Folie |
DE102007062123A1 (de) * | 2007-12-21 | 2009-06-25 | Giesecke & Devrient Gmbh | Werkzeugform zum Erzeugen einer Mikrostruktur |
DE102008013279A1 (de) | 2008-03-08 | 2009-09-10 | Leonhard Kurz Stiftung & Co. Kg | Verfahren und Vorrichtung zum Beprägen von Werkstücken |
JP5693019B2 (ja) * | 2010-03-01 | 2015-04-01 | ユニ・チャーム株式会社 | 回転加工装置 |
EP2502725B1 (de) * | 2011-03-24 | 2015-01-07 | PackSys Global (Switzerland) Ltd. | Vorrichtung und Verfahren zum Herstellen von Tubenkörpern |
CN102380906B (zh) * | 2011-10-26 | 2014-01-22 | 赤壁人和建材有限公司 | 一种反式浇注纤维石膏板生产设备 |
DE202014005743U1 (de) | 2014-07-09 | 2014-07-24 | Hansgrohe Se | Prägeeinrichtung |
CN115139691B (zh) * | 2022-05-06 | 2024-08-23 | 海啊科技股份有限公司 | 一种汽车脚垫的压纹设备 |
CN114986644B (zh) * | 2022-06-21 | 2023-11-14 | 滁州兴阳机械制造有限公司 | 一种可适用不同大小spc地板块对花装置 |
CN116118342B (zh) * | 2023-04-20 | 2023-06-13 | 江苏兴广包装科技有限公司 | 一种镭射图案定位压印转移设备 |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU93477A1 (ru) | 1950-12-26 | 1951-11-30 | Л.Б. Иоффе | Аппарат дл непрерывной вулканизации и тиснени рисунка на поверхности листового материала, например, искусственной коже и т.п. |
US3349462A (en) * | 1966-06-14 | 1967-10-31 | Lambert H Mott | Air roller |
JPS5137108B2 (zh) * | 1972-05-17 | 1976-10-13 | ||
US4288275A (en) * | 1979-05-14 | 1981-09-08 | Davis Jesse B | Roll leaf coating apparatus |
US5505599A (en) * | 1990-04-06 | 1996-04-09 | Kemcast Partners-1989 | Continuous 3-D forming machine and endless flexible forming belts for forming three-dimensional products from thermoplastic materials |
US5167781A (en) * | 1990-04-06 | 1992-12-01 | Kemcast Partners-1989 | Continuous plastics molding process and apparatus |
DE4121766A1 (de) * | 1991-07-01 | 1993-01-07 | Kurz Leonhard Fa | Vorrichtung zum uebertragen eines dekors von einer praegefolie auf eine materialbahn |
DE4416421C2 (de) * | 1994-05-10 | 1996-07-04 | Heinz Dr Ing Gros | Heiz- und kühlbare Rolle mit nahezu reibungsfreier Lagerung |
CH690716A5 (fr) * | 1995-04-28 | 2000-12-29 | Bobst Sa | Dispositif de transport de bandes métallisées dans une machine de transfert d'images métallisées sur des éléments en feuille. |
ATE205438T1 (de) * | 1996-11-27 | 2001-09-15 | Polytech Klepsch & Co Gmbh | Vorrichtung zum herstellen von formteilen |
DE10037643A1 (de) * | 2000-07-31 | 2002-02-21 | Ms Praegesysteme Gmb | Prägemaschine für Prägefolien |
DE10159662B4 (de) * | 2001-12-05 | 2005-08-11 | Leonhard Kurz Gmbh & Co. Kg | Umlenkrolle |
DE20205662U1 (de) * | 2002-04-12 | 2002-07-25 | Leonhard Kurz GmbH & Co. KG, 90763 Fürth | Prägevorrichtung |
DE10216139C1 (de) * | 2002-04-12 | 2003-12-11 | Kurz Leonhard Fa | Prägevorrichtung |
-
2003
- 2003-11-12 DE DE10352700A patent/DE10352700B3/de not_active Expired - Fee Related
-
2004
- 2004-10-19 US US10/578,964 patent/US7442020B2/en not_active Expired - Lifetime
- 2004-10-19 EP EP04790015A patent/EP1697138B1/de not_active Expired - Lifetime
- 2004-10-19 JP JP2006538642A patent/JP4427549B2/ja not_active Expired - Fee Related
- 2004-10-19 ES ES04790015T patent/ES2291948T3/es not_active Expired - Lifetime
- 2004-10-19 PL PL04790015T patent/PL1697138T3/pl unknown
- 2004-10-19 PT PT04790015T patent/PT1697138E/pt unknown
- 2004-10-19 CN CNB2004800334261A patent/CN100421936C/zh not_active Expired - Fee Related
- 2004-10-19 AT AT04790015T patent/ATE369248T1/de active
- 2004-10-19 RU RU2006120400/12A patent/RU2329899C2/ru not_active IP Right Cessation
- 2004-10-19 WO PCT/DE2004/002329 patent/WO2005047019A2/de active IP Right Grant
- 2004-10-19 DE DE502004004601T patent/DE502004004601D1/de not_active Expired - Lifetime
- 2004-11-05 MY MYPI20044601A patent/MY142863A/en unknown
Also Published As
Publication number | Publication date |
---|---|
PT1697138E (pt) | 2007-11-07 |
EP1697138A2 (de) | 2006-09-06 |
DE10352700B3 (de) | 2005-01-20 |
JP4427549B2 (ja) | 2010-03-10 |
DE502004004601D1 (de) | 2007-09-20 |
WO2005047019A3 (de) | 2005-08-18 |
ES2291948T3 (es) | 2008-03-01 |
RU2006120400A (ru) | 2007-12-27 |
MY142863A (en) | 2011-01-14 |
US20070148274A1 (en) | 2007-06-28 |
PL1697138T3 (pl) | 2007-11-30 |
CN100421936C (zh) | 2008-10-01 |
CN1878675A (zh) | 2006-12-13 |
RU2329899C2 (ru) | 2008-07-27 |
JP2007512156A (ja) | 2007-05-17 |
ATE369248T1 (de) | 2007-08-15 |
US7442020B2 (en) | 2008-10-28 |
WO2005047019A2 (de) | 2005-05-26 |
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