EP1646484A1 - Machine de chantier - Google Patents

Machine de chantier

Info

Publication number
EP1646484A1
EP1646484A1 EP04727518A EP04727518A EP1646484A1 EP 1646484 A1 EP1646484 A1 EP 1646484A1 EP 04727518 A EP04727518 A EP 04727518A EP 04727518 A EP04727518 A EP 04727518A EP 1646484 A1 EP1646484 A1 EP 1646484A1
Authority
EP
European Patent Office
Prior art keywords
chisel
construction machine
tool
machine according
milling drum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04727518A
Other languages
German (de)
English (en)
Other versions
EP1646484B1 (fr
Inventor
Bernd Holl
Günter HÄHN
Martin Lenz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wirtgen GmbH
Original Assignee
Wirtgen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wirtgen GmbH filed Critical Wirtgen GmbH
Priority to EP09003594.0A priority Critical patent/EP2060375B1/fr
Priority to EP15150872.8A priority patent/EP2915642B1/fr
Publication of EP1646484A1 publication Critical patent/EP1646484A1/fr
Application granted granted Critical
Publication of EP1646484B1 publication Critical patent/EP1646484B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/18Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
    • B28D1/186Tools therefor, e.g. having exchangeable cutter bits
    • B28D1/188Tools therefor, e.g. having exchangeable cutter bits with exchangeable cutter bits or cutter segments
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/08Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
    • E01C23/085Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades using power-driven tools, e.g. vibratory tools
    • E01C23/088Rotary tools, e.g. milling drums
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/18Mining picks; Holders therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/18Mining picks; Holders therefor
    • E21C35/188Mining picks; Holders therefor characterised by adaptations to use an extraction tool

Definitions

  • the invention relates to a construction machine for working floor surfaces, with a milling drum, on the surface of which a plurality of chisel holders are arranged, a chisel, in particular a round chisel, being exchangeably received in a chisel holder of the chisel holder.
  • Such a construction machine designed as a road milling machine is known from DE 39 03 482 A1.
  • Road surfaces can be milled off with the road milling machines.
  • the chisels wear continuously while the machine is in use. When the chisels have reached a certain state of wear, they must be replaced. For this it is necessary that a worker goes into the area of the milling drum and there the chisels from the chisel holders casts. When driving out the chisel, the worker uses a special driving mandrel and a hammer. Injuries can result. Handling in the narrowed milling drum area is extremely laborious and requires great care to minimize the risk of danger. After a chisel has been removed from its chisel holder, new unsworn chisels must be inserted into the
  • Chisel holders can be used. Replacing the chisels is a very tedious and time-consuming job.
  • This object is achieved in that a tool changing device is assigned to the milling drum, and in that the tool changing device disassembles and / or assembles the chisel or chisels from the chisel holder.
  • an interchangeable tool which automatically disassembles the worn chisel and / or mounts an unshielded chisel in the chisel holder receptacle of the chisel holder.
  • the tool changing device is preferably a mechanical tool device. Which is arranged inside or outside the milling drum. In the technical design of the tool changing device, different concepts can be implemented depending on the application. a) The tool changer will be positioned to the chisel. b) The chisel will be positioned to the tool changer. c) The tool changer and the chisel are positioned to each other.
  • the tool changing device has at least one tool changer that can be assigned to the individual bit holders or groups of bit holders by means of an actuating unit. It is also conceivable that a single tool changer is assigned to all chisels or chisel holders. This then disassembles or assembles the chisel at the same time. In an alternative embodiment of the invention it can also be provided that each tool holder is assigned a tool changer of the tool changing device and that the tool changer is firmly connected to the tool holder. The tool changers can be connected to one another via a common control. Using this control, a machine operator can, for example, selectively change individual chisels, groups of chisels or all chisels at the same time.
  • a conceivable variant of the invention can be characterized in that the tool changing device introduces at least one dynamic impulse into the milling drum, part of the milling drum, the chisel holder or a group of chisel holders against the dismantling direction of the chisel. Accordingly generates an impulse from the tool changing device which, due to the inertia of the chisel, introduces an expulsion force into the chisel.
  • the pulse can be built up, for example, by an oscillation generated in the milling drum. It is also conceivable that one or more vibration devices are provided. Another possibility is that a pulse shaper is used on the milling drum.
  • the milling drum is assigned a stop which is provided with a stop surface pointing into the working movement device, and that a pulse shaper applies a force acting against the working movement direction to the stop surface.
  • the pulse shaper can be a mallet that acts on this stop surface with its weight.
  • the design of the tool changing device can be such that the chisel is positioned in relation to the tool changer (see b) and c) above).
  • the chisel can be positioned, for example, with an adjustment device that positions the milling drum relative to the tool changer.
  • this can be done in such a way that the milling drum is coupled to a drive motor of the construction machine via a drive train, the adjusting device having an auxiliary drive that can be coupled to the drive train that raises the milling drum by a predetermined or selectable state Angle of rotation rotated, the torque of the auxiliary drive being higher than the moment of inertia of the milling drum and of the part of the drive train which is moved with the milling drum when the drive motor is switched off or decoupled.
  • the predetermined position pattern of the chisel can be used and stored in a control system.
  • the tool design can be such that the actuating unit positions the at least one tool changer relative to the milling drum. The tool changer and the milling drum are then brought into position with respect to one another.
  • tool changers are fixedly arranged on the machine side.
  • the chisels are then assigned to them as a result of a rotation of the milling drum.
  • the tool changer can be designed in such a way that it engages the chisel positively and / or non-positively and disassembles it from the chisel holder or assembles it into it.
  • the tool change can be further automated if it is provided that the tool changing device conveys the dismantled chisels directly or via a conveying device into a container or that a separating device is assigned to the tool changing device, and that the separating device feeds chisels from a storage unit to the tool changing device.
  • Optimal utilization of the tool life can be achieved if it is provided that the milling drum is assigned a detection device that continuously, at intervals or by default, checks the wear condition of the chisel or a part of the chisel or an individual chisel, and that the detection device initiates or signals a tool change when a predetermined wear condition is reached.
  • the wear detection can, for example, be designed such that at least one signal recording unit of the detection device is at least one Work process directly or indirectly involved machine component is assigned that the signal recording unit detects an operating state of the machine component, and that the signal recording unit determines the wear state via a signal processing arrangement.
  • FIG. 1 is a milling drum of a road milling machine with a chisel holder mounted thereon and a tool changing device in a side view and partial view,
  • FIG. 2 shows the milling drum according to FIG. 1 with a tool changing device for assembling unworn chisels
  • Fig. 3 in side view and in section a milling drum with a one-piece molded tool holder
  • Fig. 4 in side view a milling drum with a tool changing device in the milling drum interior
  • FIG. 5 shows the representation according to FIG. 4 in a changed working position.
  • Base parts 20 are arranged in a systematic division on the roll surface 1 1 of the milling drum 1 0.
  • the base parts 20 are connected to the roll surface 11, preferably welded.
  • the base parts 20 have a plug-in receptacle 21.
  • a plug attachment of a chisel holder 23 can be inserted into the plug receptacle 21.
  • the bit holder 23 is fixed to the base part 20 by means of a pressure screw 22.
  • the bit holder 23 has a bit holder 24, which in the present case is designed as a bore.
  • a chisel 30, in the present case a round shank chisel, can be inserted into the bore.
  • the chisel 30 has a chisel head 31 to which a chisel tip 32 consisting of hard metal or a ceramic material is fastened on the front.
  • a shaft 33 adjoins the chisel head 31, on which a clamping sleeve 34 is fitted.
  • the clamping sleeve 34 is not axially displaceable, but is rotatably connected to the shaft 33 in the circumferential direction.
  • the chisel head 31 lies on a counter surface of the chisel holder 23 with the interposition of a wear protection disk 35.
  • the tool holder 23 is assigned a tool changing device with a tool changer 40.
  • the tool changer 40 has a servomotor 43 which drives a transmission element 41.
  • the transmission member 41 is designed as a pull rod.
  • the transmission member 41 carries an expulsion mandrel 42.
  • the expulsion mandrel 42 can be inserted into the chisel receptacle 24 via the servomotor 43.
  • the mandrel penetrates into the chisel receptacle 24 via the rear bore opening 25. It then strikes the rear abutment surface formed by the shaft 33.
  • the servomotor 43 pulls the driven mandrel 42 into the
  • the chisel 30 together with its clamping sleeve 34 is pushed out of the chisel holder 24.
  • the servomotor 43 pushes the driving mandrel 42 out of the chisel receptacle 24 again.
  • the tool changer 40 can be adjusted in the direction of the central longitudinal axis of the milling drum 10, for example in a linear manner, by means of an actuating unit (not shown in the drawing). It can then be gradually assigned to the individual chisel holders 23 of the milling drum 10.
  • the servomotor 43 does not move only one driving mandrel 42, but several driving mandrels 42 at the same time, so that a plurality of chisels 30 can be pushed out of their chisel holders 23 with one setting process.
  • the milling drum 10 can be rotated via an auxiliary drive of an adjusting device.
  • the auxiliary drive can be used when the chamfering roller 10 is lifted off the ground. Then it can be adjusted for tool change using the auxiliary drive.
  • a control unit is also advantageously assigned to the auxiliary drive. This rotates the milling drum 1 0 according to a predetermined program sequence, so that the chisel 30 or part of the
  • Chisels 30 can be aligned one after the other on the tool changer 40.
  • a tool changer 40 is shown in FIG. 2, which is used to assemble an unworn chisel 30 in the chisel holder 24.
  • Tool changer 40 in turn has a servomotor 43 which linearly adjusts the transmission element 41.
  • the transmission link 41 has a mounting bell 44. This is provided with a receptacle 45 in which the chisel 30 to be assembled is held with its chisel head 31.
  • the tool changer 40 is accordingly assigned to the bit holder 23 by means of an actuating unit.
  • the chisel shank is then opposite the bore entry into the chisel receptacle 24.
  • the servomotor 43 is then activated.
  • the shaft 33 is then inserted into the chisel holder 24.
  • the threading movement of the shank 33 into the chisel holder is carried out by means of a conical bore widening 26 facilitated.
  • the tool changers shown in FIGS. 1 and 2 can be used individually or together on a road milling machine. If they are used together, a fully automatic bit change can be carried out.
  • FIG. 3 A section of a milling drum 10 is shown in FIG. 3.
  • the milling drum 1 0 has a milling drum tube which forms the drum surface 1 1.
  • Chisel receptacles 24 are introduced directly into the milling drum tube, so that the bit holders 23 are connected in one piece to the milling drum tube.
  • the bit holder. 24 is formed by a hole. This is provided at its one bore end with a bore extension 26, which facilitates the insertion of the chisel 30.
  • a tool changer 40 is arranged at the other end of the bore. This can be designed as a hydraulic or pneumatic cylinder and a linearly adjustable
  • the tool changing device shown in FIG. 3 can also be used on any other tool holder system, in particular with a tool holder system as shown in FIGS. 1 and 2.
  • a chisel 30 is inserted into the chisel receptacle 24. The design of this corresponds to the chisels 30 shown in FIGS. 1 and 2.
  • the tool changer 40 In order to remove the chisel 30 from its chisel holder 24, the tool changer 40 is activated. Then the driven mandrel 42 moves against the free end of the chisel shaft 33. The driven mandrel 42 pushes the chisel 30 into rattle tion of the central longitudinal axis of the bit holder 24.
  • the tool changer 40 can also be used to reinsert a new unworn chisel 30 into the chisel receptacle 24. For this purpose, the chisel 30 would be coupled to the extended mandrel 42 and drawn into the chisel receptacle 24 under the action of the interchangeable tool 40.
  • the tool changing device has a tool changer 40, which is accommodated in the interior of the milling drum 10.
  • the milling drum 10 itself is constructed similarly to that in FIG. 3. It has a bit holder 23 formed in one piece. Of course, any other chisel holder 23 can be used here.
  • the tool changer 40 has two articulated arms 47, 49 which are connected to one another by means of a rotary joint 48.
  • the articulated arm 47 is fixed in place via a swivel joint 46.
  • a pulse shaper 50 in the form of a weight is arranged at the free end of the second articulated arm 49.
  • the milling drum 1 0 carries on its inner circumference a stop 51 with a stop surface 52.
  • Stop surface 52 facing away from the stop 51 has a deflection slope 53.
  • the tool changer 40 is held in the position shown in FIG. 5 during normal milling operation. When a chisel change is due, it will be in the
  • Fig. 4 position shown offset.
  • the milling drum 10 is rotated in the circumferential direction until the pulse shaper 50 strikes the stop surface 52 of the stop 51.
  • the pulse shaper 50 After the pulse shaper 50 has hit the stop surface 52, it is deflected at the stop 51 and brought back into its extended starting position via the deflection bevel 53. The impulse process can then be repeated if necessary. After the expulsion process is complete
  • Tool changer 40 is returned to the position shown in FIG. 5. It is of course possible to reverse the principle of action.
  • the pulse shaper can be rotated.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Automatic Tool Replacement In Machine Tools (AREA)
  • Road Repair (AREA)
  • Drilling And Exploitation, And Mining Machines And Methods (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Soil Working Implements (AREA)

Abstract

L'invention concerne une machine de chantier pour le travail de surfaces du sol, comprenant un rouleau de fraisage sur la surface duquel est disposée une pluralité de porte-burins (23), cependant que dans un logement (24) de chaque porte-burin, un burin (30), en particulier, un burin à queue cylindrique est inséré de façon interchangeable. En vue de pouvoir effectuer de façon simplifiée un tel changement d'outil dans une telle machine de chantier, l'invention est caractérisée en ce qu'un dispositif de changement d'outil est associé au rouleau de fraisage, et en ce que le dispositif de changement d'outil démonte le/ou les burin(s) du porte-burin et/ou les monte dans ce dernier.
EP04727518.5A 2003-07-14 2004-04-15 Machine de chantier Expired - Lifetime EP1646484B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP09003594.0A EP2060375B1 (fr) 2003-07-14 2004-04-15 Procédé de remplacement de burins
EP15150872.8A EP2915642B1 (fr) 2003-07-14 2004-04-15 Engin de construction

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10331970A DE10331970B4 (de) 2003-07-14 2003-07-14 Baumaschine
PCT/EP2004/003940 WO2005005119A1 (fr) 2003-07-14 2004-04-15 Machine de chantier

Related Child Applications (4)

Application Number Title Priority Date Filing Date
EP15150872.8A Division EP2915642B1 (fr) 2003-07-14 2004-04-15 Engin de construction
EP15150872.8A Division-Into EP2915642B1 (fr) 2003-07-14 2004-04-15 Engin de construction
EP09003594.0A Division-Into EP2060375B1 (fr) 2003-07-14 2004-04-15 Procédé de remplacement de burins
EP09003594.0A Division EP2060375B1 (fr) 2003-07-14 2004-04-15 Procédé de remplacement de burins

Publications (2)

Publication Number Publication Date
EP1646484A1 true EP1646484A1 (fr) 2006-04-19
EP1646484B1 EP1646484B1 (fr) 2016-03-23

Family

ID=34041873

Family Applications (3)

Application Number Title Priority Date Filing Date
EP15150872.8A Expired - Lifetime EP2915642B1 (fr) 2003-07-14 2004-04-15 Engin de construction
EP09003594.0A Expired - Lifetime EP2060375B1 (fr) 2003-07-14 2004-04-15 Procédé de remplacement de burins
EP04727518.5A Expired - Lifetime EP1646484B1 (fr) 2003-07-14 2004-04-15 Machine de chantier

Family Applications Before (2)

Application Number Title Priority Date Filing Date
EP15150872.8A Expired - Lifetime EP2915642B1 (fr) 2003-07-14 2004-04-15 Engin de construction
EP09003594.0A Expired - Lifetime EP2060375B1 (fr) 2003-07-14 2004-04-15 Procédé de remplacement de burins

Country Status (9)

Country Link
US (1) US7401862B2 (fr)
EP (3) EP2915642B1 (fr)
JP (1) JP4714146B2 (fr)
CN (1) CN1816432B (fr)
AU (1) AU2004255307B2 (fr)
BR (1) BRPI0412551B1 (fr)
DE (1) DE10331970B4 (fr)
RU (1) RU2332538C2 (fr)
WO (1) WO2005005119A1 (fr)

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AU2004255307A1 (en) 2005-01-20
US7401862B2 (en) 2008-07-22
EP2915642A1 (fr) 2015-09-09
WO2005005119A1 (fr) 2005-01-20
EP1646484B1 (fr) 2016-03-23
EP2060375A1 (fr) 2009-05-20
RU2006104563A (ru) 2006-08-27
CN1816432A (zh) 2006-08-09
JP2007533875A (ja) 2007-11-22
DE10331970B4 (de) 2008-01-31
AU2004255307B2 (en) 2009-08-20
US20070132304A1 (en) 2007-06-14
EP2915642B1 (fr) 2017-06-28
CN1816432B (zh) 2010-10-27
BRPI0412551B1 (pt) 2015-09-08
EP2060375B1 (fr) 2016-05-18
RU2332538C2 (ru) 2008-08-27
BRPI0412551A (pt) 2006-09-19
DE10331970A1 (de) 2005-02-10
JP4714146B2 (ja) 2011-06-29

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