EP1597080B1 - Washing device for printing groups and/or coating groups in a processing machine - Google Patents
Washing device for printing groups and/or coating groups in a processing machine Download PDFInfo
- Publication number
- EP1597080B1 EP1597080B1 EP04708736A EP04708736A EP1597080B1 EP 1597080 B1 EP1597080 B1 EP 1597080B1 EP 04708736 A EP04708736 A EP 04708736A EP 04708736 A EP04708736 A EP 04708736A EP 1597080 B1 EP1597080 B1 EP 1597080B1
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- EP
- European Patent Office
- Prior art keywords
- piston pump
- washing device
- printing
- washing
- return line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000005406 washing Methods 0.000 title claims abstract description 72
- 238000000576 coating method Methods 0.000 title claims abstract description 36
- 239000011248 coating agent Substances 0.000 title claims abstract description 35
- 238000007639 printing Methods 0.000 title claims abstract description 35
- 238000012545 processing Methods 0.000 title claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 41
- 239000012530 fluid Substances 0.000 claims abstract description 39
- 238000012544 monitoring process Methods 0.000 claims description 2
- 238000011144 upstream manufacturing Methods 0.000 claims 1
- 230000007246 mechanism Effects 0.000 abstract 2
- 238000011161 development Methods 0.000 description 4
- 230000018109 developmental process Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000012549 training Methods 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 238000007774 anilox coating Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
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- 230000008030 elimination Effects 0.000 description 1
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- 239000012535 impurity Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F35/00—Cleaning arrangements or devices
- B41F35/06—Cleaning arrangements or devices for offset cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2235/00—Cleaning
- B41P2235/30—Recovering used solvents or residues
Definitions
- the invention relates to a washing device for printing and / or coating plants in a processing machine according to the preamble of claim 1.
- Such a washing device can be used in particular in a printing or coating machine, including a coating machine, or in combinations of printing and coating units of a processing machine.
- a washing device of this kind is made DE 91 15 948.2 U1 for cleaning a blanket cylinder in an offset printing machine.
- the washing device is connected to a supply line for the cleaning fluid and a return line with downstream receptacle for dirty cleaning fluid.
- the contaminated cleaning fluid flows under gravity to a receptacle.
- the receiving container is followed by a leading filter device to a filter line downstream, in which a pump is arranged.
- the filter line leads from the filter device on to a reservoir coupled to the supply line.
- the receptacle has a filter pump activating level switch and by means of the filter pump, the contaminated cleaning fluid is driven through the filter device.
- the disadvantage here is that the removal of the contaminated cleaning fluid on the route from the washing device to the receptacle is done by gravity and there is a risk that the return line can clog.
- the elimination of the blockage is expensive, since often the return line must be cleaned and possibly dismantled.
- the invention has for its object to provide a washing device of the type described above, which avoids the disadvantages mentioned, which allows a stable disposal of contaminated cleaning fluid at least in a printing / coating and noticeably reduces the disposal or cleaning effort.
- a first advantage is due to the fact that at least one piston pump, preferably one axial piston pump, is arranged in a processing machine with preferably a plurality of pressure and / or coating units between the preferably arranged several washing devices and a preferably central receptacle in a common return line system.
- This piston pump supplies the contaminated cleaning fluid to at least one receptacle.
- a piston pump is assigned to each individual printing / coating unit.
- one piston pump each is assigned to groups, preferably adjacent pressure and / or coating units.
- a second advantage resides in the fact that the return line system, which is usually coupled to processing machines, for example brush washing devices, can be coupled to this return line system, which is preferably coupled to an axial piston pump.
- processing machines for example brush washing devices
- these are, in particular, inking roller washing machines, blanket cylinder washing machines or form cylinder washing devices, impression cylinder washing devices and washing systems for metering systems, including chambered doctor / applicator roller systems.
- Such washing devices have at least one return line on the housing, which can be arranged directly on the housing or can be coupled to a housing outlet.
- a drain collection trays and drip plates are integrated on the return side in the return line.
- the piston pump can be arranged directly on the return (drain) of the housing of the washing device, the drip pan or the drip plate.
- the distance of the return line is designed short between washing device or drip tray / drip tray and piston pump.
- At least the washing devices have in common that they have at least one supply line for a cleaning fluid.
- the washing devices feed the cleaning fluid, which is contaminated, for example, by color or paint particles, paper dust, powder, etc., into at least one common return line, which is preferably coupled to an axial piston pump.
- an axial piston pump is preferably a parallel arrangement of the return lines feasible.
- each return line is individually or previously coupled to a common return line combined with the associated piston pump.
- a further advantage is that in this return line system and the piston pump used blockages are avoidable and this even with small amounts of cleaning fluid or less fluid cleaning fluids. Thus, a stable disposal of the contaminated cleaning fluid is guaranteed in each printing / coating unit. Furthermore, the expenses for the routing and the disposal costs for the contaminated cleaning fluid are reduced in these training.
- a processing machine is designed as a sheet-fed rotary printing press, which has any number of printing units 1.
- the last printing unit 1 is additionally followed by a coating unit 2, preferably a coating unit.
- a plurality of coating units 2 can be arranged before or after the printing units 1.
- such a processing machine exclusively from coating units 2, for example paint and / or Flexowerken executable.
- Each printing unit 1 has a plate cylinder with an inking unit, possibly with a dampening unit, a blanket cylinder 8 and a pressure cylinder 6 as a sheet guiding cylinder.
- the printing cylinder 6 is followed in the conveying direction 3 of the sheet-shaped substrate at least one transfer cylinder.
- the printing machine further comprises a feeder 4 with feed table and a downstream of the coating unit 2 boom 5.
- the coating unit 2 also has a sheet-guiding printing cylinder 6 and a form cylinder 9 coupled to a metering system 10.
- Each printing and coating unit 1, 2 has at least one washing device 7 coupled to at least one supply line for a cleaning fluid.
- washing devices 7 recorded in a housing cloth or brush washing devices, but also doctor washing devices with sump (and return), for example according to DE 200 02 333 U1 , As well as trained with a return metering systems, such as chamber doctor blade, can be used.
- the washing device 7 comprises in each printing unit 1 an inking roller washing device 7.3, which is designed as a doctor device with sump and return, a blanket cylinder washing device 7.2, which is designed as a recorded in a housing cloth washing device and a printing cylinder washing device, which is formed as a housed in a housing brush washer.
- the embodiment further comprises the washing device 7 in the coating unit 2, a metering system washing device 7.3, which is designed for example as a chamber doctor blade system with anilox roller and a return, a forme cylinder washing device 7.2, which is designed as a recorded in a housing brush washing device and a pressure cylinder -Washing device 7.1, which also as a in a brush-washing device accommodated in a housing is formed.
- a metering system washing device 7.3 which is designed for example as a chamber doctor blade system with anilox roller and a return
- a forme cylinder washing device 7.2 which is designed as a recorded in a housing brush washing device
- a pressure cylinder -Washing device 7.1 which also as a in a brush-washing device accommodated in a housing is formed.
- Each of the washing devices 7.1 - 7.3 has at least one feed for a cleaning fluid, alternatively for a plurality of cleaning fluids.
- the supply lines open into the housing (washing devices 7.1, 7.2) or are directed into the ink roller train or coupled to the dosing system 10 (washing device 7.3).
- the combined arrangement of the washing devices 7.1 - 7.3 is not limited to this exemplary embodiment. Rather, individual or two of the washing devices 7.1 and / or 7.2 and / or 7.3 can be arranged in the printing / coating units 1, 2.
- each printing unit 1 or each coating unit 2 the respective washing device 7 (or 7.1, 7.2, 7.3), coupled to a leading to a receptacle 17 return line 11,22.
- a piston pump 12 is arranged on the line side.
- the piston pump 12 operates on the displacement principle, preferably with a fixed displacement volume.
- the piston pump 12 is an axial piston pump (pump cylinder), in which from the return line 11, 22 a first return line 11 via a first valve 13 (NC / NO) feeds the contaminated cleaning fluid.
- the piston pump 12 is further coupled to pneumatically actuated supply lines 21, which are coupled to a control valve 14.
- the control valve 14 is coupled to an air supply 15, preferably to the compressed air supply of the processing machine.
- the control valve 14 is further provided with a machine control 16, directly on the printing or coating unit 1,2 and / or a central control of the processing machine, circuit-coupled.
- the machine control 16 is circuitically coupled (control line 19) to each of the washing devices 7.1 - 7.3 used in the printing / coating unit 1, 2.
- the operation of the piston pump 12 is not limited to the pneumatic mode. Rather, an electrical control of the piston pump 12, preferably axial piston pump, can also be realized.
- the piston pump 12 is coupled directly to the machine control 16 circuit technology.
- a hydraulic or other mechanical operation can be realized as well.
- a second return line 22 leads to the receptacle 17 and opens there.
- the receptacle 17 is directly on the processing machine (stationary or movable) or can be arranged centrally in a pressroom. In several processing machines, a concatenation with a central treatment or disposal system for contaminated cleaning fluid is also feasible.
- the receptacle 17 is not limited to a container. Rather, a plurality of interconnected or interchangeable (alternating operation) receiving container 17 for receiving differently contaminated cleaning fluids can be arranged. Thus, for example, a receptacle 17 exclusively for the collection of a mixture of contaminated cleaning fluid and UV varnish, another Receptacle 17 for the collection of a mixture of contaminated cleaning fluid and dispersion varnish or another receptacle 17 for the collection of a mixture of contaminated cleaning fluid and offset color can be used.
- the receptacle 17 is connected to the downstream side, for example, according to the sedimentation principle or according to the principle of vacuum distillation, processing plant 20.
- a fill level measuring device 18 is arranged for level monitoring. Upon reaching a predetermined fill level, the fill level measuring device 18 preferably generates a control signal.
- the fill level measuring device 18 detects two fill levels in the receptacle 17. First, the maximum fill level at which a first electrical signal is transmitted to the machine control 16 and from there to the respective wash device 7. Second, a lying below the maximum level, lower level at which a second electrical signal to an optical or acoustic or other display device can be transmitted.
- a continuous level measurement can be realized, for example by means of a probe for online detection of the level for setpoint / actual value detection in circuit technology coupling with the machine control.
- Fig. 2 is in full ruling the arrangement of the washing devices 7 (7.1, 7.2, 7.3) with piston pump 12 and receptacle 17 per printing / coating unit 1.2 shown.
- dashed lines the integration of a further washing device 7 (7.1, 7.2, 7.3) for a further, preferably adjacent, printing / coating unit 1, 2 is additionally shown. This is a group-wise interconnection of the first return strands 11 with only one piston pump 12 can be realized.
- the construction of the washing apparatus is not limited to the present embodiment.
- each a piston pump 12 can be arranged between each washing device 7; 7.1, 7.2, 7.3 and each return line 11, 22 each a piston pump 12 can be arranged between each washing device 7; 7.1, 7.2, 7.3 and each return line 11, 22 each a piston pump 12 can be arranged between each washing device 7; 7.1, 7.2, 7.3 and each return line 11, 22 each a piston pump 12 can be arranged between each washing device 7; 7.1, 7.2, 7.3 and each return line 11, 22 each a piston pump 12 can be arranged between each washing device 7; 7.1, 7.2, 7.3 and each return line 11, 22 arranged.
- the piston pumps 12 are circuit-coupled to the machine control 16.
- the return lines 11, 22 are connected to at least one downstream, in a receptacle 17 feeding manifold. In the manifold or manifolds feed several return lines 11, 22, the contaminated cleaning fluid.
- two manifolds a manifold for conventional cleaning fluid, a manifold for UV cleaning fluid, can be arranged. These man
- a plurality of return lines 11, 22 can be interconnected on the line side and a (single) coupled to the machine control 16 piston pump 12 is integrated into one of the coupled return lines 11, 22.
- the return lines 11, 22 are connected to the line side with at least one downstream manifold.
- the manifolds feed into at least one receptacle 17. Depending on requirements, several manifolds feed into separate receptacles 17.
Landscapes
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
- Printing Methods (AREA)
Abstract
Description
Die Erfindung betrifft eine Waschvorrichtung für Druck- und/oder Beschichtungswerke in einer Verarbeitungsmaschine nach dem Oberbegriff von Anspruch 1.The invention relates to a washing device for printing and / or coating plants in a processing machine according to the preamble of claim 1.
Eine derartige Waschvorrichtung ist insbesondere in einer Druck- bzw. Beschichtungsmaschine, einschließlich einer Lackiermaschine, bzw. in Kombinationen aus Druck- und Lackwerken einer Verarbeitungsmaschine einsetzbar.Such a washing device can be used in particular in a printing or coating machine, including a coating machine, or in combinations of printing and coating units of a processing machine.
Eine Waschvorrichtung dieser Art ist aus
Von Nachteil ist hierbei, dass die Abführung des verunreinigten Reinigungsfluides auf der Strecke von der Waschvorrichtung bis zum Aufnahmebehälter mittels Schwerkraft erfolgt und die Gefahr besteht, dass die Rücklaufleitung verstopfen kann. Die Beseitigung der Verstopfung ist aufwendig, da häufig die Rücklaufleitung gereinigt und möglicherweise demontiert werden muss.The disadvantage here is that the removal of the contaminated cleaning fluid on the route from the washing device to the receptacle is done by gravity and there is a risk that the return line can clog. The elimination of the blockage is expensive, since often the return line must be cleaned and possibly dismantled.
Aus
Der Erfindung liegt die Aufgabe zugrunde, eine Waschvorrichtung der eingangs beschriebenen Art zu schaffen, die die genannten Nachteile vermeidet, die zumindest in einem Druck-/Beschichtungswerk eine stabile Entsorgung von verschmutztem Reinigungsfluid gestattet und den Entsorgungs- bzw. Reinigungsaufwand spürbar reduziert.The invention has for its object to provide a washing device of the type described above, which avoids the disadvantages mentioned, which allows a stable disposal of contaminated cleaning fluid at least in a printing / coating and noticeably reduces the disposal or cleaning effort.
Gelöst wird die Aufgabe durch die Ausbildungsmerkmale von Anspruch 1. Weiterbildungen ergeben sich aus den Unteransprüchen.The problem is solved by the training features of claim 1. Further developments will become apparent from the dependent claims.
Ein erster Vorteil ist darin begründet, dass in einer Verarbeitungsmaschine mit vorzugsweise mehreren Druck- und/oder Beschichtungswerken zwischen den dort bevorzugt mehreren angeordneten Waschvorrichtungen und einem vorzugsweise zentralen Aufnahmebehälter in einem gemeinsamen Rücklaufleitungssystem zumindest eine Kolbenpumpe, vorzugsweise eine Axialkolbenpumpe, angeordnet ist. Diese Kolbenpumpe führt das verunreinigte Reinigungsfluid zumindest einem Aufnahmebehälter zu.A first advantage is due to the fact that at least one piston pump, preferably one axial piston pump, is arranged in a processing machine with preferably a plurality of pressure and / or coating units between the preferably arranged several washing devices and a preferably central receptacle in a common return line system. This piston pump supplies the contaminated cleaning fluid to at least one receptacle.
Dabei ist jeweils eine Kolbenpumpe jedem einzelnen Druck-/ Beschichtungswerk zugeordnet. Alternativ ist je eine Kolbenpumpe in Gruppen zusammengefassten, vorzugsweise benachbarten Druck- und/oder Beschichtungswerken zugeordnet.In each case, a piston pump is assigned to each individual printing / coating unit. Alternatively, one piston pump each is assigned to groups, preferably adjacent pressure and / or coating units.
Ein zweiter Vorteil besteht darin, dass an dieses mit vorzugsweise einer Axialkolbenpumpe gekoppelte Rücklaufleitungssystem die in Verarbeitungsmaschinen üblichen Waschvorrichtungen, beispielsweise Bürstenwaschvorrichtungen, rücklaufseitig ankoppelbar sind. Es sind dies insbesondere Farbwerkswalzenwaschvorrichtungen, Gummituchzylinderwaschvorrichtungen oder Formzylinderwaschvorrichtungen, Druckzylinderwaschvorrichtungen sowie Waschvorrichtungen für Dosiersysteme, einschließlich Kammerrakel-/ Auftragwalzensysteme. Derartige Waschvorrichtungen weisen am Gehäuse wenigstens eine Rücklaufleitung auf, welche direkt am Gehäuse anordenbar oder mit einem Gehäuseablauf koppelbar ist. Weiterhin sind auch mit einem Ablauf versehene Auffangwannen sowie Tropfbleche rücklaufseitig in die Rücklaufleitung eingebunden.A second advantage resides in the fact that the return line system, which is usually coupled to processing machines, for example brush washing devices, can be coupled to this return line system, which is preferably coupled to an axial piston pump. These are, in particular, inking roller washing machines, blanket cylinder washing machines or form cylinder washing devices, impression cylinder washing devices and washing systems for metering systems, including chambered doctor / applicator roller systems. Such washing devices have at least one return line on the housing, which can be arranged directly on the housing or can be coupled to a housing outlet. Furthermore, also provided with a drain collection trays and drip plates are integrated on the return side in the return line.
Alternativ ist die Kolbenpumpe direkt am Rücklauf (Ablauf) des Gehäuses der Waschvorrichtung, der Auffangwanne bzw. des Tropfbleches anordenbar. Bevorzugt ist zwischen Waschvorrichtung bzw. Auffangwanne/Tropfblech und Kolbenpumpe die Strecke der Rücklaufleitung kurz ausgelegt.Alternatively, the piston pump can be arranged directly on the return (drain) of the housing of the washing device, the drip pan or the drip plate. Preferably, the distance of the return line is designed short between washing device or drip tray / drip tray and piston pump.
Zumindest den Waschvorrichtungen ist gemeinsam, dass sie wenigstens eine Zuführleitung für ein Reinigungsfluid aufweisen.At least the washing devices have in common that they have at least one supply line for a cleaning fluid.
Dabei speisen die Waschvorrichtungen das beispielsweise durch Farb- bzw. Lackpartikel, Papierstaub, Puder etc. verunreinigte Reinigungsfluid in wenigstens eine gemeinsame, vorzugsweise.mit einer Axialkolbenpumpe gekoppelte Rücklaufleitung ein. Bei in Gruppen zusammengefassten Druck-/Beschichtungswerken mit vorzugsweise einer Axialkolbenpumpe ist bevorzugt eine parallele Anordnung der Rücklaufleitungen realisierbar. Hierbei ist jede Rücklaufleitung einzeln oder vorher zu einer gemeinsamen Rücklaufleitung vereinigt mit der zugeordneten Kolbenpumpe gekoppelt.The washing devices feed the cleaning fluid, which is contaminated, for example, by color or paint particles, paper dust, powder, etc., into at least one common return line, which is preferably coupled to an axial piston pump. For grouped together in groups printing / coating units with preferably an axial piston pump is preferably a parallel arrangement of the return lines feasible. Here, each return line is individually or previously coupled to a common return line combined with the associated piston pump.
Vorteilhaft ist weiterhin, dass bei diesem Rücklaufleitungssystem und der eingesetzten Kolbenpumpe Verstopfungen vermeidbar sind und dies auch bei geringen Mengen an Reinigungsfluid bzw. bei wenig fließfähigen Reinigungsfluiden. Somit ist eine stabile Entsorgung des verunreinigten Reinigungsfluides in jedem Druck-/Beschichtungswerk gewährleistet. Weiterhin sind bei diesen Ausbildungen der Aufwand für die Leitungsführung sowie der Entsorgungsaufwand für das verunreinigte Reinigungsfluid reduziert.A further advantage is that in this return line system and the piston pump used blockages are avoidable and this even with small amounts of cleaning fluid or less fluid cleaning fluids. Thus, a stable disposal of the contaminated cleaning fluid is guaranteed in each printing / coating unit. Furthermore, the expenses for the routing and the disposal costs for the contaminated cleaning fluid are reduced in these training.
Die Erfindung soll an einem Ausführungsbeispiel näher erläutert werden. Dabei zeigen schematisch:
- Fig. 1
- eine Druckmaschine mit mehreren Druckwer- ken und einem Beschichtungswerk,
- Fig. 2
- eine Anordnung von Waschvorrichtungen in einem Druck-/Beschichtungswerk.
- Fig. 1
- a printing machine with several printing units and a coating unit,
- Fig. 2
- an arrangement of washing devices in a printing / coating plant.
Eine Verarbeitungsmaschine ist als Bogenrotationsdruckmaschine ausgeführt, welche eine beliebige Mehrzahl von Druckwerken 1 aufweist. In Förderrichtung 3 des Bedruckstoffes ist dem letzten Druckwerk 1 zusätzlich ein Beschichtungswerk 2, vorzugsweise ein Lackwerk, nachgeordnet. In einer Weiterbildung sind auch mehrere Beschichtungswerke 2 vor oder nach den Druckwerken 1 anordenbar. Alternativ ist eine derartige Verarbeitungsmaschine ausschließlich aus Beschichtungswerken 2, beispielsweise Lack- und/oder Flexowerken, ausführbar.A processing machine is designed as a sheet-fed rotary printing press, which has any number of printing units 1. In the conveying
Jedes Druckwerk 1 weist einen Plattenzylinder mit einem Farbwerk, ggf. mit einem Feuchtwerk, einen Gummituchzylinder 8 sowie einen Druckzylinder 6 als Bogenführungszylinder auf. Dem Druckzylinder 6 folgt in Förderrichtung 3 des bogenförmigen Bedruckstoffes wenigstens ein Transferzylinder. Die Druckmaschine weist ferner einen Anleger 4 mit Zuführtisch und einen dem Beschichtungswerk 2 nachgeordneten Ausleger 5 auf. Das Beschichtungswerk 2 weist ebenfalls einen bogenführenden Druckzylinder 6 sowie einen mit einem Dosiersystem 10 gekoppelten Formzylinder 9 auf.Each printing unit 1 has a plate cylinder with an inking unit, possibly with a dampening unit, a
Jedes Druck- und Beschichtungswerk 1, 2 weist wenigstens eine mit zumindest einer Zuführleitung für ein Reinigungsfluid gekoppelte Waschvorrichtung 7 auf. Als Waschvorrichtungen 7 sind in einem Gehäuse aufgenommene Tuch- bzw. Bürstenwaschvorrichtungen, aber auch Rakelwaschvorrichtungen mit Auffangwanne (und Rücklauf), beispielsweise gemäß
Im vorliegenden Beispiel umfasst die Waschvorrichtung 7 in jedem Druckwerk 1 eine Farbwerkswalzen-Waschvorrichtung 7.3, welche als Rakeleinrichtung mit Auffangwanne und Rücklauf ausgebildet ist, eine Gummituchzylinder-Waschvorrichtung 7.2, welche als eine in einem Gehäuse aufgenommene Tuchwaschvorrichtung ausgebildet ist und eine Druckzylinder-Waschvorrichtung, welche als eine in einem Gehäuse aufgenommene Bürstenwaschvorrichtung ausgebildet ist.In the present example, the
Das Ausführungsbeispiel umfasst ferner die Waschvorrichtung 7 in dem Beschichtungswerk 2 eine Dosiersystem-Waschvorrichtung 7.3, welche beispielsweise als Kammerrakelsystem mit Rasterwalze und einem Rücklauf ausgebildet ist, eine Formzylinder-Waschvorrichtung 7.2, welche als eine in einem Gehäuse aufgenommene Bürsten-Waschvorrichtung ausgebildet ist und eine Druckzylinder-Waschvorrichtung 7.1, welche ebenso als eine in einem Gehäuse aufgenommene Bürstenwaschvorrichtung ausgebildet ist.The embodiment further comprises the
Jede der Waschvorrichtungen 7.1 - 7.3 weist jeweils zumindest eine Zuführung für ein Reinigungsfluid, alternativ für mehrere Reinigungsfluide, auf. Die Zuführleitungen münden in das Gehäuse ein (Waschvorrichtungen 7.1, 7.2) bzw. sind in den Farbwalzenzug gerichtet oder mit dem Dosiersystem 10 gekoppelt (Waschvorrichtung 7.3). Dabei ist die kombinierte Anordnung der Waschvorrichtungen 7.1 - 7.3 nicht auf diese beispielhafte Ausbildung beschränkt. Vielmehr sind in den Druck- / Beschichtungswerken 1, 2 auch einzelne bzw. zwei der Waschvorrichtungen 7.1 und/oder 7.2 und/oder 7.3 anordenbar.Each of the washing devices 7.1 - 7.3 has at least one feed for a cleaning fluid, alternatively for a plurality of cleaning fluids. The supply lines open into the housing (washing devices 7.1, 7.2) or are directed into the ink roller train or coupled to the dosing system 10 (washing device 7.3). The combined arrangement of the washing devices 7.1 - 7.3 is not limited to this exemplary embodiment. Rather, individual or two of the washing devices 7.1 and / or 7.2 and / or 7.3 can be arranged in the printing /
In jedem Druckwerk 1 bzw. jedem Beschichtungswerk 2 ist die jeweilige Waschvorrichtung 7 (bzw. 7.1, 7.2, 7.3), mit einer zu einem Aufnahmebehälter 17 führenden Rücklaufleitung 11,22 gekoppelt. Zwischen wenigstens einer Waschvorrichtung 7 und dem Aufnahmebehälter 17 ist eine Kolbenpumpe 12 leitungsseitig angeordnet. Die Kolbenpumpe 12 arbeitet nach dem Verdrängungsprinzip, vorzugsweise mit einem festen Verdrängungsvolumen.
Vorzugsweise ist die Kolbenpumpe 12 eine Axialkolbenpumpe (Pumpzylinder), in die von der Rücklaufleitung 11, 22 ein erster Rücklaufstrang 11 über ein erstes Ventil 13 (Öffner/Schließer) das verunreinigte Reinigungsfluid einspeist.In each printing unit 1 or each
Preferably, the
Die Kolbenpumpe 12 ist weiterhin mit pneumatisch beaufschlagbaren Versorgungsleitungen 21 gekoppelt, welche mit einem Steuerventil 14 gekoppelt sind. Das Steuerventil 14 ist mit einer Luftversorgung 15 gekoppelt, vorzugsweise mit der Druckluftversorgung der Verarbeitungsmaschine. Bevorzugt ist das Steuerventil 14 weiterhin mit einer Maschinensteuerung 16, direkt am Druck- oder Beschichtungswerk 1,2 und/oder einer zentralen Steuerung der Verarbeitungsmaschine, schaltungstechnisch gekoppelt. Bevorzugt ist die Maschinensteuerung 16 schaltungstechnisch (Steuerleitung 19) mit jeder der im Druck-/Beschichtungswerk 1,2 eingesetzten Waschvorrichtungen 7.1 - 7.3 gekoppelt.The
Die Betätigung der Kolbenpumpe 12 ist nicht auf die pneumatische Betriebsweise beschränkt. Vielmehr ist ebenso eine elektrische Ansteuerung der Kolbenpumpe 12, vorzugsweise Axialkolbenpumpe, realisierbar. Hierbei ist die Kolbenpumpe 12 direkt mit der Maschinensteuerung 16 schaltungstechnisch gekoppelt. Alternativ ist ebenso eine hydraulische oder sonstige mechanische Betriebsweise realisierbar.The operation of the
Von der Kolbenpumpe 12, vorzugsweise der Axialkolbenpumpe, führt ein zweiter Rücklaufstrang 22 zum Aufnahmebehälter 17 und mündet dort ein. Hierzu weist die Kolbenpumpe 12 ein zweites Ventil 13 (Öffner/Schließer) auf, welches in Verbindung mit dem aktivierten Kolben der Kolbenpumpe 12 den Weitertransport des verunreinigten Reinigungsfluides zum Aufnahmebehälter 17 bewirkt- Der Aufnahmebehälter 17 ist unmittelbar an der Verarbeitungsmaschine (stationär oder verfahrbar) oder zentral in einem Drucksaal anordenbar. Bei mehreren Verarbeitungsmaschinen ist ebenso eine Verkettung mit einer zentralen Aufbereitungs- oder Entsorgungsanlage für verunreinigtes Reinigungsfluid realisierbar.From the
Der Aufnahmebehälter 17 ist nicht auf einen Behälter beschränkt. Vielmehr sind mehrere untereinander verbundene bzw. untereinander austauschbare (Wechselbetrieb) Aufnahmebehälter 17 für die Aufnahme unterschiedlich verunreinigter Reinigungsfluide anordenbar. So ist beispielsweise ein Aufnahmebehälter 17 ausschließlich für die Sammlung eines Gemisches aus verunreinigtem Reinigungsfluid und UV-Lack, ein weiterer Aufnahmebehälter 17 für die Sammlung eines Gemisches aus verunreinigtem Reinigungsfluid und Dispersionslack oder ein weiterer Aufnahmebehälter 17 für die Sammlung eines Gemisches aus verunreinigtem Reinigungsfluid und Offsetfarbe einsetzbar.The receptacle 17 is not limited to a container. Rather, a plurality of interconnected or interchangeable (alternating operation) receiving container 17 for receiving differently contaminated cleaning fluids can be arranged. Thus, for example, a receptacle 17 exclusively for the collection of a mixture of contaminated cleaning fluid and UV varnish, another Receptacle 17 for the collection of a mixture of contaminated cleaning fluid and dispersion varnish or another receptacle 17 for the collection of a mixture of contaminated cleaning fluid and offset color can be used.
In einer Weiterbildung ist der Aufnahmebehälter 17 mit einer nachgeordneten, beispielsweise nach dem Sedimentationsprinzip oder nach dem Prinzip der Vakuumdestillation wirkenden, Aufbereitungsanlage 20 leitungsseitig verbunden.In a further development, the receptacle 17 is connected to the downstream side, for example, according to the sedimentation principle or according to the principle of vacuum distillation, processing
Am Aufnahmebehälter 17 ist für die Niveauüberwachung bevorzugt eine Füllstandsmesseinrichtung 18 angeordnet. Bevorzugt wird bei Erreichen eines vorgegebenen Füllstandes von der Füllstandsmesseinrichtung 18 ein Steuersignal erzeugt. Hierzu ist die Füllstandsmesseinrichtung 18 schaltungstechnisch, hier mittels Steuerleitung 19, bevorzugt mit der Maschinensteuerung 16 gekoppelt. Das Steuersignal wird bevorzugt der Maschinensteuerung 16 zugeführt zwecks optischer bzw. akustischer Anzeige oder Abschalten der jeweils aktiven Waschvorrichtung 7.At the receptacle 17 preferably a fill
In einer bevorzugten Weiterbildung erfasst die Füllstandsmesseinrichtung 18 zwei Füllstände im Aufnahmebehälter 17. Erstens den maximalen Füllstand, bei dessen Erreichen ein erstes elektrisches Signal an die Maschinensteuerung 16 und von dort an die jeweilige Waschvorrichtung 7 übermittelbar ist. Zweitens einen unter dem maximalen Füllstand liegenden, niedrigeren Füllstand, bei dessen Erreichen ein zweites elektrisches Signal an eine optische oder akustische oder sonstige Anzeigevorrichtung übermittelbar ist.In a preferred development, the fill
Alternativ ist eine kontinuierliche Füllstandsmessung realisierbar, beispielsweise mittels einer Sonde zur Online-Erfassung des Füllstands zur Soll-/Istwert-Erfassung in schaltungstechnischer Kopplung mit der Maschinensteuerung.Alternatively, a continuous level measurement can be realized, for example by means of a probe for online detection of the level for setpoint / actual value detection in circuit technology coupling with the machine control.
In
Die Ausbildung der Waschvorrichtung ist nicht auf das vorliegende Ausführungsbeispiel beschränkt.The construction of the washing apparatus is not limited to the present embodiment.
Alternativ ist zwischen jeder Waschvorrichtung 7; 7.1, 7.2, 7.3 und jeder Rücklaufleitung 11, 22 jeweils eine Kolbenpumpe 12 anordenbar. Die Kolbenpumpen 12 sind schaltungstechnisch mit der Maschinensteuerung 16 gekoppelt. Die Rücklaufleitungen 11, 22 sind mit wenigstens einer nachgeordneten, in einen Aufnahmebehälter 17 einspeisenden Sammelleitung verbunden. In die Sammelleitung bzw. Sammelleitungen speisen mehrere Rücklaufleitungen 11, 22 das verunreinigte Reinigungsfluid ein. Bei Verwendung unterschiedlicher bzw. untereinander unverträglicher Reinigungsfluide (bzw. Farben/Lacke) sind beispielsweise zwei Sammelleitungen, eine Sammelleitung für konventionelles Reinigungsfluid, eine Sammelleitung für UV-Reinigungsfluid, anordenbar. Diese Sammelleitungen speisen dann in getrennte Aufnahmebehälter 17 ein, um ein mögliches Vermischen zu vermeiden.Alternatively, between each
In einer weiteren Ausbildung sind mehrere Rücklaufleitungen 11, 22 leitungsseitig zusammenschaltbar und eine (einzige) mit der Maschinensteuerung 16 gekoppelte Kolbenpumpe 12 ist in eine der gekoppelten Rücklaufleitungen 11, 22 integriert. Die Rücklaufleitungen 11, 22 sind mit wenigstens einer nachgeordneten Sammelleitung leitungsseitig verbunden. Die Sammelleitungen speisen in wenigstens einen Aufnahmebehälter 17 ein. Je nach Bedarf speisen auch mehrere Sammelleitungen in getrennte Aufnahmebehälter 17 ein.In a further embodiment, a plurality of
Die Wirkungsweise ist wie folgt:
- Von den jeweils im Druck-/
Beschichtungswerk 1,2 eingesetzten Waschvorrichtungen 7 (7.1, 7.2 7.3) wird das verunreinigte Reinigungsfluid inden ersten Rücklaufstrang 11 eingespeist.
Durch Abluftdrosselung ist eine Kolbendämpfung an
Nach Beendigung des Waschprozesses bzw. vor einem Wechsel des Reinigungsfluides wird der Aufnahmebehälter 17 komplett entleert. Damit ist eine getrennte Entsorgung bzw. Wiederaufbereitung realisierbar.The mode of action is as follows:
- Of the washing devices 7 (7.1, 7.2 7.3) used in each case in the printing /
coating unit 1, 2, the contaminated cleaning fluid is fed into thefirst return line 11.
By exhaust throttling a piston damping on the
After completion of the washing process or before a change of the cleaning fluid of the receptacle 17 is completely emptied. This is a separate disposal or reprocessing realizable.
- 1 -1 -
- Druckwerkprinting unit
- 2 -2 -
- Beschichtungswerk (Lackwerk)Coating plant (coating unit)
- 3 -3 -
- Förderrichtungconveying direction
- 4 -4 -
- Anlegerinvestor
- 5 -5 -
- Auslegerboom
- 6 -6 -
- Druckzylinderpressure cylinder
- 7 -7 -
- Waschvorrichtungwasher
- 7.1 -7.1 -
- Druckzylinder-WaschvorrichtungImpression cylinder washing device
- 7.2 -7.2 -
- Gummituchzylinder-/Formzylinder-WaschvorrichtungGummituchzylinder- / form cylinder washing device
- 7.3 -7.3 -
- Farbwerks-/Dosiersystem-WaschvorrichtungInking / dosing washing device
- 8 -8th -
- GummituchzylinderBlanket cylinder
- 9 -9 -
- Formzylinderform cylinder
- 10 -10 -
- Dosiersystemdosing
- 11 -11 -
- erster Rücklaufstrangfirst return line
- 12 -12 -
- Kolbenpumpepiston pump
- 13 -13 -
- VentilValve
- 14 -14 -
- Steuerventilcontrol valve
- 15 -15 -
- Luftversorgungair supply
- 16 -16 -
- Maschinensteuerungmachine control
- 17 -17 -
- Aufnahmebehälterreceptacle
- 18 -18 -
- FüllstandsmesseinrichtungLevel measuring device
- 19 -19 -
- Steuerleitungcontrol line
- 20 -20 -
- Aufbereitungsanlageprocessing plant
- 21 -21 -
- Versorgungsleitungsupply line
- 22 -22 -
- zweiter Rücklaufstrangsecond return strand
Claims (10)
- A washing device for printing and/or coating systems in a processing machine with a receiving vessel for collecting exclusively contaminated cleaning fluid, wherein the receiving vessel comprises a filling level measuring device for level monitoring, characterized in that between at least one washing device (7, 7.1; 7.2, 7.3) and a return line (11, 22) feeding into the receiving vessel (17) a piston pump (12) is arranged in the line, in that from the return line (11) via a first valve (13) the contaminated cleaning fluid can be fed into the piston pump (12), in that from the piston pump (12) via a second valve (13) the contaminated cleaning fluid can be transported to the receiving vessel (17) via the return line (22) and in that the piston pump (12) is coupled with a machine control.
- The washing device according to Claim 1, characterized in that the piston pump (12) is an axial piston pump.
- The washing device according to Claim 1, characterized in that the return line (11, 22) comprises a first return line (11) which leads from the washing devices (7; 7.1, 7.2, 7.3) to the piston pump (12) and comprises a second return line (22) which leads from the piston pump (12) to the receiving vessel (17).
- The washing device according to Claim 1 and 3, characterized in that the piston pump (12) is electrically controllable.
- The washing device according to Claim 1 and 3, characterized in that the piston pump (12) is pneumatically controllable.
- The washing device according to Claim 5, characterized in that the piston pump (12) is controllable by means of an upstream control valve (14) switch-connected to the machine control (16) and which control valve is coupled with an air supply (15).
- The washing device according to Claim 1, characterized in that a processing plant (20) is arranged on the line downstream of the receiving vessel (17).
- The washing device according to at least Claim 1, characterized in that a piston pump (12) in terms of lines is coupled with washing devices (7) of a plurality of printing and coating systems (1, 2).
- The washing device according to Claim 1, characterized in that between each washing device (7; 7.1, 7.2, 7.3) and each return line (11, 22) a piston pump (12) switch-coupled to the machine control (16) is arranged and that the return lines (11, 22) in terms of lines are connected with at least one manifold line feeding into a receiving vessel (17).
- The washing device according to Claim 1, characterized in that the return lines (11, 22) of a plurality of washing devices (7; 7.1, 7.2, 7.3) are connected in terms of the lines and comprise a piston pump (12) coupled to the machine control (16) and that the return lines (11, 22) in terms of the lines are connected with at least one manifold line feeding into a receiving vessel (17).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE20302462U DE20302462U1 (en) | 2003-02-15 | 2003-02-15 | Washing device for printing and / or coating units in a processing machine |
DE20302462U | 2003-02-15 | ||
PCT/EP2004/001089 WO2004071773A1 (en) | 2003-02-15 | 2004-02-06 | Washing device for printing groups and/or coating groups in a processing machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1597080A1 EP1597080A1 (en) | 2005-11-23 |
EP1597080B1 true EP1597080B1 (en) | 2010-07-07 |
Family
ID=7980072
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04708736A Expired - Lifetime EP1597080B1 (en) | 2003-02-15 | 2004-02-06 | Washing device for printing groups and/or coating groups in a processing machine |
Country Status (7)
Country | Link |
---|---|
US (1) | US20060102034A1 (en) |
EP (1) | EP1597080B1 (en) |
JP (1) | JP4589302B2 (en) |
CN (1) | CN100540306C (en) |
AT (1) | ATE473104T1 (en) |
DE (2) | DE20302462U1 (en) |
WO (1) | WO2004071773A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101722716B (en) * | 2008-10-27 | 2014-06-25 | 海德堡印刷机械股份公司 | Printing material coating system and method for operating the system |
DE102013014370A1 (en) * | 2012-09-28 | 2014-04-03 | Heidelberger Druckmaschinen Ag | Method for cleaning printing element of rotary offset printing machine, involves selecting combination of different cleaning programs stored in control computer of printing machine through touchscreen |
JP6430056B1 (en) * | 2018-07-17 | 2018-11-28 | 中外炉工業株式会社 | Coating nozzle cleaning device |
Family Cites Families (20)
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US2081220A (en) * | 1932-07-18 | 1937-05-25 | Ro Ko Corp | Liquid operated pump |
US3700360A (en) * | 1971-08-23 | 1972-10-24 | Myers Sherman Co | Double-acting tandem piston pump |
US5005478A (en) * | 1987-12-16 | 1991-04-09 | Precision Engineered Systems Inc. | Blanket wash system with sub-ambient pressure circulation |
US5003876A (en) * | 1989-02-10 | 1991-04-02 | The Ward Machinery Company | Printing apparatus with dual inking system |
US5109770A (en) * | 1989-09-22 | 1992-05-05 | Oxy-Dry Corporation | Printing cylinder cleaning system |
DE4129189C2 (en) * | 1991-09-03 | 1997-02-27 | Roland Man Druckmasch | Device for washing a cylinder of a printing press |
JPH0767800B2 (en) | 1991-12-16 | 1995-07-26 | ニッカ株式会社 | Printing cylinder cleaning equipment |
US5259313A (en) * | 1991-12-20 | 1993-11-09 | Heidelberg Harris Gmbh | Method and apparatus for cleaning an inking mechanism and/or a printing mechanism in printing units of rotary printing machines |
DE9115948U1 (en) | 1991-12-21 | 1992-02-20 | Lößner, Wolfgang, 6229 Kiedrich | Washing system for the blanket cylinder of an offset printing machine |
DE4327209A1 (en) * | 1992-09-11 | 1994-03-17 | Heidelberger Druckmasch Ag | Cleaning and disposal system within a production machine |
JP3794434B2 (en) * | 1995-09-12 | 2006-07-05 | ジェーピーイー株式会社 | Cleaning device for ink fountain device of printing press |
DE19548535C2 (en) * | 1995-12-22 | 1999-12-30 | Windmoeller & Hoelscher | Method and device for cleaning a doctor blade device for a rinsing inking unit of a rotary printing press |
DE19614395C2 (en) * | 1996-04-12 | 1999-08-12 | Roland Man Druckmasch | Method and device for cleaning a printing press cylinder and / or rollers |
JP2955990B2 (en) * | 1996-06-28 | 1999-10-04 | 株式会社沖電気コミュニケーションシステムズ | Screen plate cleaning device |
DE59802237D1 (en) * | 1998-06-25 | 2002-01-10 | Fischer & Krecke Gmbh & Co | Method and device for cleaning the ink transport system of a printing press |
US6029688A (en) * | 1998-08-26 | 2000-02-29 | Kaufman; Michael J. | Water wheel for pumping chemical treatment into water stream |
DE29913778U1 (en) * | 1999-08-06 | 1999-09-30 | Roland Man Druckmasch | Coating device in a printing press |
DE10246946B4 (en) * | 2001-11-07 | 2013-06-13 | Heidelberger Druckmaschinen Ag | Device for coating substrates in a printing machine |
ITGE20020033A1 (en) * | 2002-04-24 | 2003-10-24 | Schiavi Spa | AUTOMATIC WASHING METHOD OF THE INKING CIRCUIT IN ROTARY PRINTING MACHINES, AND PLANT FOR IMPLEMENTING THE METHOD |
AU2003291545A1 (en) * | 2002-11-15 | 2004-06-15 | Graymills Corporation | System and method for delivering and flushing ink and other liquids in a printing press |
-
2003
- 2003-02-15 DE DE20302462U patent/DE20302462U1/en not_active Expired - Lifetime
-
2004
- 2004-02-06 DE DE502004011364T patent/DE502004011364D1/en not_active Expired - Lifetime
- 2004-02-06 US US10/545,751 patent/US20060102034A1/en not_active Abandoned
- 2004-02-06 AT AT04708736T patent/ATE473104T1/en active
- 2004-02-06 CN CNB2004800042850A patent/CN100540306C/en not_active Expired - Fee Related
- 2004-02-06 EP EP04708736A patent/EP1597080B1/en not_active Expired - Lifetime
- 2004-02-06 JP JP2006501750A patent/JP4589302B2/en not_active Expired - Fee Related
- 2004-02-06 WO PCT/EP2004/001089 patent/WO2004071773A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
CN100540306C (en) | 2009-09-16 |
WO2004071773A1 (en) | 2004-08-26 |
DE20302462U1 (en) | 2003-04-17 |
CN1750933A (en) | 2006-03-22 |
EP1597080A1 (en) | 2005-11-23 |
DE502004011364D1 (en) | 2010-08-19 |
JP4589302B2 (en) | 2010-12-01 |
ATE473104T1 (en) | 2010-07-15 |
JP2006517480A (en) | 2006-07-27 |
US20060102034A1 (en) | 2006-05-18 |
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