EP1593762B1 - Verfahren und Vorrichtung zum Stauchkräuseln eines multifilen Fadens - Google Patents
Verfahren und Vorrichtung zum Stauchkräuseln eines multifilen Fadens Download PDFInfo
- Publication number
- EP1593762B1 EP1593762B1 EP05008829A EP05008829A EP1593762B1 EP 1593762 B1 EP1593762 B1 EP 1593762B1 EP 05008829 A EP05008829 A EP 05008829A EP 05008829 A EP05008829 A EP 05008829A EP 1593762 B1 EP1593762 B1 EP 1593762B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- injector
- stuffer box
- suction
- compressed
- chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/12—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using stuffer boxes
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/12—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using stuffer boxes
- D02G1/122—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using stuffer boxes introducing the filaments in the stuffer box by means of a fluid jet
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/16—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
- D02G1/161—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam yarn crimping air jets
Definitions
- the invention relates to a method for stuffer box crimping of a multifilament yarn according to the preamble of claim 1 and to an apparatus for carrying out the method according to the preamble of claim 6.
- a generic method and a generic device for performing the method are known from WO 03/004743 A1 known.
- a method and an apparatus for heat-treating yarn together with the products made therefrom are known.
- the yarn is fed to a chamber which has perforated and non-perforated sections.
- a heated stream is passed through a bundle of yarns in the non-perforated sections and discharged through the perforated sections of the chamber.
- the yarn thus produced is particularly suitable for the production of carpets.
- the Stauchkarnmer sleeve is at least surrounded by a partial shell casing, whose sheathed space is connected by holes with the stuffer box and a system for gas discharge, according to the invention provides in that one of the jacket housings is connected to a pneumatic transducer whose output communicates with a blowing agent throttle.
- the yarn is conveyed pneumatically into a stuffer box by means of a delivery nozzle.
- the delivery nozzle has a thread channel, in which the delivery fluid is introduced under high pressure.
- the multifilament yarn, together with the conveying medium, passes from the thread channel of the delivery nozzle into an immediately adjacent stuffer box.
- a yarn plug is formed, so that deposit the fine filaments of the thread in loops and sheets under the action of the pumped medium on the surface of the yarn plug.
- the stuffer box preferably has a gas-permeable wall in the upper region, so that the delivery fluid can escape from the stuffer box in order to be sucked off.
- Frictional forces between the yarn plug and the stuffer box wall can not cause sufficient holding forces.
- the formation and promotion of the yarn plug within the stuffer box is determined essentially by friction.
- the frictional forces acting due to the frictional forces acting between the yarn plugs and the stuffer box wall are decisive for the construction of holding forces, so that a force ratio determined between the delivery pressure of the delivery fluid and the holder forces is effective so that a uniform delivery of the yarn stopple within the stuffer box prevails.
- a conveyor roller pair is arranged directly on the outlet side of the stuffer box, through which the yarn plug is conveyed out of the stuffer box.
- the speed of the yarn plug and the yarn plug formation within the stuffer box is determined essentially by the conveying speed of the conveyor rollers.
- Another object of the invention is to remove the suction flow from the stuffer box safely and quickly.
- the invention is characterized in that only a single energy source is sufficient for upsetting crimping of a multifilament yarn in order to be able to influence both the conveyance of the yarn and the formation of the plug of the yarn with the greatest possible flexibility.
- the suction flow of the conveying fluid is generated by a compressed air flow of an injector, wherein the compressed air flow and the suction flow are discharged together as a blow stream.
- the volatile constituents contained in the suction flow of the conveying fluid can be discharged at high energy without polluting risk to a central collecting point.
- the injector also has the advantage that the suction is determined solely by the supplied compressed air flow.
- the injector has a pressure connection, through which the compressed air flow by means of a connected pressure source can be fed.
- a pressure connection through which the compressed air flow by means of a connected pressure source can be fed.
- both the delivery nozzle for generating a delivery flow and the injector for generating a suction flow could be supplied by a compressed air source.
- substantially heated compressed air is used as the conveying fluid so that it can be released into the environment after expansion.
- the development of the invention according to claims 2 and 7 is particularly advantageous to keep all entrained in the suction impurities in particular preparation residues from the environment.
- the injector on the outlet side is connected to a filter device, so that the blower stream is filtered before entering the environment.
- an adjusting means is assigned to the injector at the pressure port, so that the supply of compressed air to the injector in quantity and / or pressure is adjustable.
- the method according to the invention and the device according to the invention are thus particularly suitable for the basic method, in which the thread stopper is influenced exclusively by friction within the stuffer box.
- the compression chamber on the outlet side is associated with a driven conveyor roller pair
- a maximum possible flexibility of influencing the plug formation can be achieved.
- a process variant has proven to be particularly advantageous in which the formation of the plug initially takes place by means of an intensive suction flow. After a start time, the compressed air supply to the injector for generating the suction flow to a minimum supply or completely off, so that the plug formation exclusively by the driven conveyor rollers on the outlet side of the stuffer box is affected.
- the development of the device according to the invention in claim 11 is thus particularly suitable for being able to carry out this method variant.
- the actuating means of the injector and the drive unit of the conveyor roller pair is connected to a control device.
- the delivery fluids of the individual compression chambers can advantageously be removed by a common suction flow, so that the suction connection of the injector can advantageously be connected to a plurality of expansion chambers.
- Fig. 1 is schematically shown a first embodiment of the device according to the invention for carrying out the method according to the invention in a longitudinal sectional view.
- the device consists of a delivery nozzle 1 and a delivery nozzle 1 downstream crimping 2.
- the delivery nozzle 1 includes a thread channel 3 which forms an inlet 4 at one end and an outlet 5 at the opposite end.
- the delivery nozzle 1 is connected to a pressure source 11 via a fluid inlet 8.
- the fluid inlet 8 opens into a pressure chamber 7, which is connected via a plurality of air inlet holes 6 with the thread channel 3.
- the air inlet holes 6 open into the thread channel 3 such that an incoming via the pressure chamber 7 through the air inlet holes 6 conveying medium flows in the direction of yarn travel in the thread channel.
- the supply line 33 arranged at the fluid inlet 8 is associated with a heating device 9 for heating the conveying fluid and a fluid adjusting means 10 for regulating the delivery pressure and the delivery rate.
- the delivery nozzle 1 is arranged downstream of the crimping device 2 on the outlet side.
- the crimping device 2 forms a stuffer box 15, which is an upper portion with gas-permeable wall 14 and a lower portion with a closed chamber wall 27 is formed.
- the gas-permeable chamber wall 14 is formed by a plurality of juxtaposed slats, which are arranged annularly at a small distance from one another.
- the lamellae of the gas-permeable chamber wall 14 are held in an upper lamella holder 13.1 and in a lower lamella holder 13.2.
- the gas-permeable chamber wall 14 and the holders 13.1 and 13.2 are arranged in a closed housing 12.
- the annular space formed by the housing 12 outside the gas-permeable wall 14 is referred to as expansion chamber 16.
- the expansion chamber 16 is connected to a suction line 17.
- the suction line 17 is connected outside the crimping device 2 to a suction port 19 of an injector 18.
- the injector 18 has a pressure port 20 to which an actuating means 21 is assigned.
- the pressure port 20 is connected via the adjusting means 21 to the pressure source 11.
- the suction lines 17 and the pressure port 20 open into an acceleration section 22 formed by a pipe constriction.
- the acceleration section 22 is connected to a blow pipe 23 and forms the outlet of the injector 18.
- the blow pipe 23 opens into a filter device 24.
- the stopper outlet 34 of the stuffer box 2 is formed on the underside of the crimping device 2, the stopper outlet 34 of the stuffer box 2 is formed.
- a conveyor 30 is arranged, which is formed in this embodiment by two opposing rollers. The conveyor 30 is driven by a drive unit 31 with directed in the thread running direction peripheral speed.
- control of the delivery nozzle 1 and the crimping device 2 is performed by a control device 32.
- the control device 32 is connected by a plurality of control lines to the fluid control means 10, the Absaugstellstoff 21, the heater 9 and the drive unit 31.
- a threadline is shown to illustrate the function of the device.
- a delivery fluid of the delivery nozzle 1 provided by the pressure source 11 is provided.
- the fluid adjusting means 10 preferably a delivery pressure can be set with which the delivery medium is supplied to the fluid inlet 8 via the supply line 33.
- the conveying fluid passes into the pressure chamber 7 and flows at high speed through the air inlet holes 6 in the thread channel 3.
- An inserted into the thread channel 3 thread 28 is entrained by the conveying fluid and in the adjacent stuffer box 15th promoted the crimping device 12.
- a yarn plug 29 is formed, so that the thread formed from a plurality of fine filaments deposits on the thread plug 29 in bows and loops on the surface of the yarn plug and compacted by the back pressure of the pumped medium.
- the dynamic pressure acting on the thread stopper 29 is amplified by the injector 18 by a negative pressure generated in the expansion chamber 16.
- the injector supplied from the pressure source 11 second fluid flow is supplied via the Absaugstellstoff 21 which is supplied via the pressure port 20 to the injector 18, thereby forming the suction port 19 of the injector 18 negative pressure generated from the expansion chamber 16 via the suction line 17 suction flow.
- the suction flow and the compressed air flow are supplied together on the outlet side of the injector 18 via the blow pipe 23 of the filter device 24.
- the suction flow is separated from the entrained and entrained foreign particles, which are formed essentially by the volatile constituents of the thread 28.
- the yarn plug 29 is discharged on the outlet side of the crimping device 12 by the conveyor 30 continuously from the stuffer box 15.
- the speed of the yarn plug 29 is adjusted so that the yarn plug height within the stuffer box 15 remains substantially the same.
- the yarn plug is usually dissolved after cooling by pulling off the thread with greater speed again.
- the crimped thread that forms during this process is then wound up into a bobbin after any subsequent treatment.
- a method variant for crimping a thread has been found to be particularly advantageous.
- a high negative pressure in the expansion chamber 16 is set by the injector 18 at the beginning of a process.
- 14 high holding forces on the yarn or the yarn plug are formed over the entire length of the gas-permeable wall.
- a conveyed through the delivery nozzle 3 in the stuffer box 15 thread automatically forms a yarn plug.
- the Injektor für für Square 21 is reduced or turned off via the Absaugstellstoff 21.
- the formation of the yarn plug 29 within the stuffer box 15 can now be controlled substantially by the conveying means 30 on the outlet side of the crimping device 2.
- a further embodiment of the device according to the invention for carrying out the method according to the invention is shown schematically in a cross-sectional view.
- the embodiment has two on a holder 35 parallel juxtaposed crimping device 2.
- the crimping devices 2 and the holder 35 are formed in two parts and can be moved together about the pivot axis 36 to each other.
- the crimping device 2 is shown at the level of the gas-permeable wall 14.
- the stuffer box 15 is located in the center of the crimping device 2.
- the stuffer box 15 is connected via openings in the gas-permeable wall 14 to an expansion chamber 16 enclosing the gas-permeable wall 14.
- Each of the crimping devices 2 is coupled to a suction line 17.
- the suction line 17 is connected at an opposite end to a suction port 19 of an injector 18.
- the injector 18 has a pressure port 20, which is formed by a plurality of inlet channels in this embodiment.
- the pressure port 20 is associated with a Absaugstellstoff 21.
- the injector 18 is connected via a blow pipe 23 with a filter device 24.
- the crimping devices are indeed identical to the previous embodiment according to Fig. 1 so that reference may be made to the preceding description.
- the aforementioned embodiment according to Fig. 1 becomes in the embodiment after Fig. 2 two parallel juxtaposed conveying nozzles and crimping operated in parallel to simultaneously curl two parallel threads.
- advantageously more than two crimping devices can be arranged side by side on a common holder.
- each of the crimping devices is connected to a common suction line 17.
- the suction line 17 is connected to the injector 18, so that a negative pressure generated by the injector equally acts in both expansion chambers of the crimping devices 2.
- the function for building up the negative pressure and for discharging the suction flow is identical to the previous exemplary embodiment Fig. 1 so that reference may be made to the above description.
- the method according to the invention and the device according to the invention are thus particularly suitable for influencing plug formation with the greatest possible flexibility.
- This can be threads with a relatively large Titer Scheme to treat. Due to the high flexibility, individual ripples can be produced depending on the thread type and type of thread.
- an injector for the extraction of the pumped liquid a process-safe and very well reproducible adjustment is given, which also allows a safe discharge of the suction flow.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004022469 | 2004-05-06 | ||
DE102004022469A DE102004022469A1 (de) | 2004-05-06 | 2004-05-06 | Verfahren und Vorrichtung zum Stauchkräuseln eines multifilen Fadens |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1593762A2 EP1593762A2 (de) | 2005-11-09 |
EP1593762A3 EP1593762A3 (de) | 2005-12-21 |
EP1593762B1 true EP1593762B1 (de) | 2010-05-19 |
Family
ID=34935581
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05008829A Not-in-force EP1593762B1 (de) | 2004-05-06 | 2005-04-22 | Verfahren und Vorrichtung zum Stauchkräuseln eines multifilen Fadens |
Country Status (6)
Country | Link |
---|---|
US (1) | US7155787B2 (ja) |
EP (1) | EP1593762B1 (ja) |
JP (1) | JP4741281B2 (ja) |
CN (1) | CN1693563B (ja) |
AT (1) | ATE468428T1 (ja) |
DE (2) | DE102004022469A1 (ja) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITUD20050213A1 (it) * | 2005-12-19 | 2007-06-20 | Sergio Zamattio | Procedimento per la voluminizzazione di un nastro di materiale tessile,relativo dispositivo e nastro di materiale tessile cosi' ottenuto |
IT1393810B1 (it) * | 2009-04-29 | 2012-05-11 | Technores S R L C O Studio Minicucci Pidatella & A | Dispositivo per il trattamento di un filato, sistema di trattamento di un filato e metodo per il trattamento di un filato |
WO2013102642A2 (de) * | 2012-01-07 | 2013-07-11 | Oerlikon Textile Gmbh & Co. Kg | Verfahren und vorrichtung zum kräuseln eines multifilen fadens |
JP6605575B2 (ja) * | 2014-03-27 | 2019-11-13 | エーリコン テクスティル ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト | 糸群を引き出しかつ処理する装置 |
DE102014005311A1 (de) | 2014-04-10 | 2015-10-15 | Oerlikon Textile Gmbh & Co. Kg | Vorrichtung zum Stauchkräuseln mehrerer Fäden |
CN109518288A (zh) * | 2018-11-07 | 2019-03-26 | 神马实业股份有限公司 | Bcf尼龙66中低旦纱线的生产方法及bcf尼龙66中低旦纱线 |
CN109371518A (zh) * | 2018-11-17 | 2019-02-22 | 江苏纵横优仪人造草坪有限公司 | 人造草丝拉丝机同温同压热空气系统 |
CZ2019389A3 (cs) * | 2019-06-19 | 2020-12-30 | Rieter Cz S.R.O. | Zařízení pro nasávání a dopravu příze pro uspořádání na obslužném robotu textilního stroje pro výrobu příze, obslužný robot pro obsluhu pracovního místa textilního stroje a textilní stroj |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IE35045B1 (en) * | 1970-04-06 | 1975-10-29 | Heathcoat & Co Ltd | Method of and apparatus for producing bulked yarns |
NL166995C (nl) * | 1970-10-14 | 1981-10-15 | Rhone Poulenc Textile | Werkwijze voor het gelijktijdig continu textureren en verven van een thermoplastische draad. |
US3802038A (en) * | 1970-12-16 | 1974-04-09 | Neumuenster Masch App | Crimping of filamentary materials |
DE2144479A1 (de) * | 1971-09-06 | 1973-03-22 | Neumuenster Masch App | Verfahren und vorrichtung zum kraeuseln von faeden |
JPS5622969B1 (ja) * | 1971-03-09 | 1981-05-28 | ||
DE2632083A1 (de) * | 1976-07-16 | 1978-01-19 | Barmag Barmer Maschf | Kraeuselvorrichtung |
JPS5345420A (en) * | 1976-10-05 | 1978-04-24 | Teijin Ltd | Crimping of filament yarns and its apparatus |
JPS54151653A (en) * | 1978-05-16 | 1979-11-29 | Teijin Ltd | Crimping method and apparatus of yarn |
DD141430A1 (de) * | 1978-11-30 | 1980-04-30 | Erich Mewes | Vorrichtung zur inbetriebnahme von treibduesen-stauchkraeuseleinrichtungen |
JPS57101031A (en) * | 1980-12-15 | 1982-06-23 | Asahi Chemical Ind | Production of bulky yarn |
US4956901A (en) * | 1987-11-16 | 1990-09-18 | E. I. Du Pont De Nemours And Company | Apparatus and process for forming a wad of yarn |
WO1995016065A1 (en) * | 1993-12-06 | 1995-06-15 | E.I. Du Pont De Nemours And Company | Method and apparatus for heat-treating yarns and products prepared therefrom |
CN1218073C (zh) * | 2000-03-01 | 2005-09-07 | 苏拉有限及两合公司 | 用于填塞卷曲的方法和装置 |
CN1498292A (zh) * | 2001-05-10 | 2004-05-19 | ��˹��ŵ�� | 合成多纤维丝线的填塞卷曲装置 |
ATE353109T1 (de) * | 2001-07-03 | 2007-02-15 | Saurer Gmbh & Co Kg | Vorrichtung zum stauchkräuseln |
WO2004063440A1 (de) * | 2003-01-15 | 2004-07-29 | Saurer Gmbh & Co. Kg | Verfahren und vorrichtung zum spinnen und kräuseln eines synthetischen fadens |
-
2004
- 2004-05-06 DE DE102004022469A patent/DE102004022469A1/de not_active Withdrawn
-
2005
- 2005-04-19 US US11/109,014 patent/US7155787B2/en not_active Expired - Fee Related
- 2005-04-22 DE DE502005009582T patent/DE502005009582D1/de active Active
- 2005-04-22 AT AT05008829T patent/ATE468428T1/de active
- 2005-04-22 EP EP05008829A patent/EP1593762B1/de not_active Not-in-force
- 2005-04-27 CN CN200510066746.3A patent/CN1693563B/zh not_active Expired - Fee Related
- 2005-05-02 JP JP2005134675A patent/JP4741281B2/ja not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE102004022469A1 (de) | 2005-12-01 |
CN1693558A (zh) | 2005-11-09 |
US7155787B2 (en) | 2007-01-02 |
US20050246878A1 (en) | 2005-11-10 |
EP1593762A3 (de) | 2005-12-21 |
CN1693563B (zh) | 2010-06-09 |
DE502005009582D1 (de) | 2010-07-01 |
ATE468428T1 (de) | 2010-06-15 |
EP1593762A2 (de) | 2005-11-09 |
JP2005320675A (ja) | 2005-11-17 |
JP4741281B2 (ja) | 2011-08-03 |
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