EP1582623A2 - Verfahren zur ungleichmässigen Färbung oder Entfärbung von Geweben - Google Patents

Verfahren zur ungleichmässigen Färbung oder Entfärbung von Geweben Download PDF

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Publication number
EP1582623A2
EP1582623A2 EP04078347A EP04078347A EP1582623A2 EP 1582623 A2 EP1582623 A2 EP 1582623A2 EP 04078347 A EP04078347 A EP 04078347A EP 04078347 A EP04078347 A EP 04078347A EP 1582623 A2 EP1582623 A2 EP 1582623A2
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EP
European Patent Office
Prior art keywords
procedure
fabric
fact
per
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP04078347A
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English (en)
French (fr)
Other versions
EP1582623A3 (de
Inventor
Massimo Papucci
Fabrizio Generini
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Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP1582623A2 publication Critical patent/EP1582623A2/de
Publication of EP1582623A3 publication Critical patent/EP1582623A3/de
Withdrawn legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/15Locally discharging the dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B11/00Treatment of selected parts of textile materials, e.g. partial dyeing
    • D06B11/0093Treatments carried out during or after a regular application of treating materials, in order to get differentiated effects on the textile material
    • D06B11/0096Treatments carried out during or after a regular application of treating materials, in order to get differentiated effects on the textile material to get a faded look
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/0004General aspects of dyeing
    • D06P1/0016Dye baths containing a dyeing agent in a special form such as for instance in melted or solid form, as a floating film or gel, spray or aerosol, or atomised dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/13Fugitive dyeing or stripping dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06QDECORATING TEXTILES
    • D06Q1/00Decorating textiles
    • D06Q1/08Decorating textiles by fixation of mechanical effects, e.g. calendering, embossing or Chintz effects, using chemical means
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06QDECORATING TEXTILES
    • D06Q1/00Decorating textiles
    • D06Q1/10Decorating textiles by treatment with, or fixation of, a particulate material, e.g. mica, glass beads

Definitions

  • This invention applies to the textile finishing sector and specifically describes a new procedure for the continuous uneven dyeing or discoloring of fabrics.
  • the current procedure available to unevenly dye or discolor garments in order to attain one of the effects most in demand by current fashion trends and employed in particular for youth garments, consists in preliminarily ironing, softening and drying the garments, in performing a final neutralizing phase and in dying/discoloring the garments.
  • the latter process consists in impregnating granules of rough permeable but highly absorbent material (usually pumice) with a liquid dyeing or discoloring substance, depending on requirements. These granules are inserted, together with the dry garments that have to be treated, into a machine with revolving drum, which is allowed to run dry for a preset time. At the end of the cycle, the granules are disposed of or recycled so that they can be used for subsequent treatments.
  • This procedure is particularly suitable for the uneven dyeing or discoloring of textiles, but cannot be effectively used with fabrics of large sizes or that exceed specific lengths.
  • the aim of this invention is to provide a procedure for the continuous uneven dyeing or discoloring of fabrics.
  • Another aim of this invention is to provide a procedure for the continuous uneven dyeing or discoloring of fabrics, with the characteristics specified above, that enhances the range of aesthetic effects as compared to those that can be attained with traditional discoloring procedures.
  • dyeing or discoloring is carried out using dyes or bleaches in powder, instead of the liquid solutions that are generally employed in traditional dyeing or discoloring treatments.
  • the procedure described in the aforementioned patent application differs from traditional methods because of the fact that the powder dye or bleach is distributed on the fabric while it is fed through a machine designed for this purpose. Before being dyed or discolored, the fabric is immersed into a water bath and pressed in order to attain the percentage of humidity required for the selected aesthetic effect.
  • One of the innovative characteristics of this invention derives from the fact that the procedure foresees the initial distribution of the powder dye/bleach on the fabric and the subsequent application of water (wetting). Water can be nebulized, sprayed, sprayed continuously (rain) or applied in the form of large or small drops. This creates a series of continuous streams that form uneven lines of different sizes, depending on the amount of water applied and on the applications systems used. Technicians must select the distribution system according to the final desired effect.
  • fabric is heated in order to remove all the traces of water.
  • the resulting dyeing or discoloring effects vary according to the system used to distribute water.
  • Water causes the dissolution of the dye or discoloring agent, its distribution on the fabric and the consequent formation of patterns and fancy shapes.
  • Figures 1 and 2 show two possible examples of the effects that can be attained using the procedure described in this invention.
  • the fabric After the application of the dye/discoloring agent and the water, the fabric can be wound up and left in this condition for a few hours to allow it to fully absorb the dye/bleach.
  • composition of the bath used to impregnate the fabric and process conditions vary according to the fibers of the material, as the experts of the field know. With cellulose fibers like cotton, flax, viscose, modal and similar materials, it is necessary to increase the temperature of the bath to 50°C. In this case, the bath should also include a chloride or sodium sulfate saline solution with an absorber to aid the impregnation of the fabric. With reactive dyes it is instead preferable to use baths with a high alkaline pH in order to create the background required to cause the reaction of the dye on the fiber. In this case, it is generally necessary to dampen the fabric with water before heating it, and leave it to rest for 8-10 hours to allow the dye to react with the fiber according to the dye fixing specifications applicable to this type of dye (see the Pad-Batch procedure by way of example).
  • the bath must be heated at 60°C and acidified with sulfuric or formic acid.
  • sulfuric or formic acid For synthetic and acetate fibers, it is necessary to use a slightly acid pH and a temperature of approximately 50°C and include a dispersing agent to allow the fixation of dispersed dye.
  • the dye or discoloring agent is applied to the fabric by means of a special machine that moves the fabric forward at controlled speed.
  • the dye or discoloring agent in powder is distributed onto the fabric by means of a hopper that is placed above the fabric.
  • the powder falls on the damp fabric where it partly dissolves or adheres to it.
  • the degree of consistency of the distribution of the dye or discoloring agent influences the consistency of the final effect.
  • the configuration of the powder distribution system is known, though the system has so far been used for other applications and more specifically for the application of adhesive powder on fabrics designed to be joined at a later stage.
  • the system recommended for this application should comprise a powder distribution system - hopper or equivalent device - and a downstream water distribution system.
  • a feeder is required to continuously feed the fabric to these devices.
  • the fabric can be washed, fixed, softened, dried and thermally fixed using traditional methods.
  • the dyeing and discoloring effects that can be attained vary considerably, depending on the temperature of the water, the degree of compression of the fabric, the amount of powder applied to the fabric and, for discoloring, also on the type of dyes used for the background dye applied to the fabric that has to be discolored (it is possible for example to dye the fabric with a dye resistant to bleaching agents and apply a second layer with a less resistant dye; in this case the discoloring agent attacks the less solid color revealing the more resistant dye). It is also possible to equip the dye distribution machine with special mobile transversal nozzles in order to control the spray of water and apply the exact amount required to dissolve the dye or discoloring agent and form several kinds of patterns by appropriately adjusting the water distribution method and the movement of the nozzles.
  • One of the advantages of the procedure described in this invention lies in the possibility of consistently creating discoloring effects that are highly repeatable and solid.
  • the procedure described can be used for garment fabrics, indoor or outdoor decor fabrics, sports apparel fabrics, household fabrics. It is also useful to notice that the procedure described in this invention offers high outputs along with very low production costs.
  • the procedure described in this invention can also be slightly changed in order to allow the use of pre-dyed polyamide adhesive powder instead of dyeing powder.
  • the dyed powder is introduced into the hopper of the distribution system; it is possible to simultaneously use one or more colors to apply multi-color effects to the fabric.
  • This process differs from the one described above due to the fact that it does not use a dye and does not therefore require the application of water.
  • it is necessary to increase the temperature of the fabric to that of the gluing agent, which can range from 90 to 150°C, depending on the type of glue used.
  • the fabric is conveyed through a pressurized cylinder. Fabric can be protected with a glossy film in order to add glossiness to the polyamide or with a flat film to add flatness to the fabric. In both cases, the film must be removed at the end of the process.
  • One of the initial possible treatment may include the brushing of the fabric in the direction in which it is fed and after the application of water. This can be done with a cylindrical brush that revolves in the same or in the opposite direction as compared to the fabric or with the aid of a fixed brush that moves along the fabric being fed into the machine. This produces an accentuated striping on the fabric. The intensity of the stripes naturally varies according to the conformation and rigidity of the bristles of the brush and to the brushing pressure.
  • a second additional treatment could be sponging. This is done using a spongy surface, which can also be uneven, and rotating it in contact with the moving surface.
  • the cylinder, downstream from the water distribution system, can also be wet independently and be rotated on the fabric with an adjustable pressure.
  • a third potential treatment may involve the use of a preventively dampened fabric in polyester or other material that cannot be dyed with the dyes in use.
  • This fabric is pressed by a pressure roller coated with a dyeing substance. This enables to create the pattern on the polyester fabric while it is still moving. The polyester fabric must then be washed to allow the removal of the residuals of dye before it can be reused.
EP04078347A 2003-12-17 2004-12-09 Verfahren zur ungleichmässigen Färbung oder Entfärbung von Geweben Withdrawn EP1582623A3 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT000322A ITFI20030322A1 (it) 2003-12-17 2003-12-17 Procedimento di tintura o decolorazione non uniforme
ITFI20030322 2003-12-17

Publications (2)

Publication Number Publication Date
EP1582623A2 true EP1582623A2 (de) 2005-10-05
EP1582623A3 EP1582623A3 (de) 2008-05-28

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP04078347A Withdrawn EP1582623A3 (de) 2003-12-17 2004-12-09 Verfahren zur ungleichmässigen Färbung oder Entfärbung von Geweben

Country Status (2)

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EP (1) EP1582623A3 (de)
IT (1) ITFI20030322A1 (de)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014196942A1 (en) * 2013-06-04 2014-12-11 Gap Güneydoğu Teksti̇l Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ The system providing the yarn with slub effect by chemical spraying
CN114561819A (zh) * 2022-03-28 2022-05-31 广东溢达纺织有限公司 一种环保多色面料或者成衣及其炒色加工方法
CN114775200A (zh) * 2022-05-20 2022-07-22 广东溢达纺织有限公司 一种不均匀时尚效果的成衣染色方法及系统

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3078510A (en) * 1956-02-16 1963-02-26 Bonafide Mills Inc Method of and apparatus for making decorative surface covering sheets

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2122714C2 (de) * 1971-05-07 1974-01-17 Eduard Kuesters Maschinenfabrik, 4150 Krefeld Verfahren zum farbigen Bemustern von textlien Materialien, Papier, Kunststoff, Blech

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3078510A (en) * 1956-02-16 1963-02-26 Bonafide Mills Inc Method of and apparatus for making decorative surface covering sheets

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014196942A1 (en) * 2013-06-04 2014-12-11 Gap Güneydoğu Teksti̇l Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ The system providing the yarn with slub effect by chemical spraying
CN114561819A (zh) * 2022-03-28 2022-05-31 广东溢达纺织有限公司 一种环保多色面料或者成衣及其炒色加工方法
CN114561819B (zh) * 2022-03-28 2024-01-30 广东溢达纺织有限公司 一种环保多色面料或者成衣及其炒色加工方法
CN114775200A (zh) * 2022-05-20 2022-07-22 广东溢达纺织有限公司 一种不均匀时尚效果的成衣染色方法及系统
CN114775200B (zh) * 2022-05-20 2023-12-26 广东溢达纺织有限公司 一种不均匀时尚效果的成衣染色方法及系统

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Publication number Publication date
ITFI20030322A1 (it) 2005-06-18
EP1582623A3 (de) 2008-05-28

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