EP1568050B1 - Dreidimensional geformtes flachkabel, verfahren zu seiner herstellung und seine verwendung - Google Patents
Dreidimensional geformtes flachkabel, verfahren zu seiner herstellung und seine verwendung Download PDFInfo
- Publication number
- EP1568050B1 EP1568050B1 EP03757812.7A EP03757812A EP1568050B1 EP 1568050 B1 EP1568050 B1 EP 1568050B1 EP 03757812 A EP03757812 A EP 03757812A EP 1568050 B1 EP1568050 B1 EP 1568050B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ribbon cable
- adhesive
- cable according
- layer
- adhesive layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000010410 layer Substances 0.000 claims description 20
- 239000012790 adhesive layer Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 11
- 239000004020 conductor Substances 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 9
- 239000000853 adhesive Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 239000011888 foil Substances 0.000 claims description 8
- 229920001169 thermoplastic Polymers 0.000 claims description 8
- 239000004416 thermosoftening plastic Substances 0.000 claims description 8
- 238000003475 lamination Methods 0.000 claims description 7
- 238000004132 cross linking Methods 0.000 claims description 4
- 230000009477 glass transition Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 239000004823 Reactive adhesive Substances 0.000 claims description 3
- 238000001746 injection moulding Methods 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 230000005855 radiation Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000009413 insulation Methods 0.000 claims 1
- 239000004033 plastic Substances 0.000 claims 1
- 229920003023 plastic Polymers 0.000 claims 1
- 239000002759 woven fabric Substances 0.000 claims 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 16
- 239000005020 polyethylene terephthalate Substances 0.000 description 16
- 239000000835 fiber Substances 0.000 description 7
- 239000004745 nonwoven fabric Substances 0.000 description 6
- -1 polyethylene terephthalate Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 239000004831 Hot glue Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- SKIIKRJAQOSWFT-UHFFFAOYSA-N 2-[3-[1-(2,2-difluoroethyl)piperidin-4-yl]oxy-4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]pyrazol-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound FC(CN1CCC(CC1)OC1=NN(C=C1C=1C=NC(=NC=1)NC1CC2=CC=CC=C2C1)CC(=O)N1CC2=C(CC1)NN=N2)F SKIIKRJAQOSWFT-UHFFFAOYSA-N 0.000 description 1
- LLQHSBBZNDXTIV-UHFFFAOYSA-N 6-[5-[[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]methyl]-4,5-dihydro-1,2-oxazol-3-yl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC1CC(=NO1)C1=CC2=C(NC(O2)=O)C=C1 LLQHSBBZNDXTIV-UHFFFAOYSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0838—Parallel wires, sandwiched between two insulating layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/003—Apparatus or processes specially adapted for manufacturing conductors or cables using irradiation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/48—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances fibrous materials
- H01B3/485—Other fibrous materials fabric
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
Definitions
- the invention relates to a three-dimensional (3D) shaped flat cable and a method for its production.
- a method for producing a wiring harness for vehicles in which the lines are glued to a carrier foil and provided with plugs and are fastened to a dimensionally stable carrier, wherein at least some of the lines consist of non-insulated stranded conductors which successively and independently to a insulating provided with an adhesive layer carrier film placed along a predetermined line and then either placed on the carrier film an insulating protective film and glued to the carrier film by applying pressure or coated the carrier film and the applied stranded conductor with a protective lacquer and finally adapted by trimming to the contour of the site becomes.
- a disadvantage of this method is the laborious laying of the tracks and their fixation on the dimensionally stable carrier.
- a wiring harness and a method of manufacturing the same having power cables arranged in a first resinous layer having recesses, wherein the first resin layer is formed to extend along a predetermined routing distance of the power cables and a second resin layer fixed to the first resin layer is connected so as to cover at least the recess of the first resin layer and attached by vacuum molding.
- the invention has for its object to provide a three-dimensionally shaped flat cable and a method for its production, which avoid the disadvantages of the known solutions and allow the intermediate step, the production of dimensionally stable flat cables, which are placed only in a second step at their installation location.
- a flat cable consisting of a laminate which consists of at least one integrated between two insulating layers conductor track and at least one carrier layer which are interconnected by means of an adhesive layer and applied to a positive mold and using heat and pressure brought into shape and by cooling below the glass transition temperature T g of the adhesive layer or curing of Adhesive layer is fixed in its three-dimensional shape shape, being used as an adhesive layer, a thermoplastic adhesive, a thermoplastic adhesive film and / or an adhesive nonwoven fabric having a melting point T m ⁇ 180 ° C and / or a latent reactive adhesive having a crosslinking temperature ⁇ 140 ° C.
- Adhesive layers of this type make it possible to connect the flat cable and the porous support layer firmly and to form an intermediate molding. When reactive adhesives are used, cooling may be dispensable, but adequate solidification must have occurred through extensive curing by crosslinking.
- Such a 3D flat cable is also storable as an intermediate part before installation.
- the porous carrier layer is advantageously made of a nonwoven fabric or fabric of polymeric fibers.
- the flat cable according to the invention may be at least partially back-injected with a thermoplastic. This makes it possible to produce parts designed for the installation site.
- the conductors of the conductor track are exposed before the lamination at least in partial areas of their surface to form contact fields.
- Particularly preferred is a flat cable that is equipped with electronic components.
- functionally finished electronic components can be produced in a very rational manner.
- the production of the 3D flat cables as intermediate parts takes place in such a way that the laminate consisting of flat cable, adhesive and nonwoven layers is applied to a positive molding tool, aligned and shaped using heat and / or radiation and / or pressure and through Cooling below the glass transition temperature T g of the adhesive layer or curing of the adhesive layer is fixed in its shape.
- pressure for example, a negative pressure is applied to the back of the laminate.
- the fixed in shape in their shape laminate parts are reworked by punching, milling or cutting and installed in a separate step at their site or back-injected for better assembly at least partially in an injection molding process with a thermoplastic.
- a metal foil is preferably used in the lamination process and / or in the mold.
- nonwoven fabric for the said process, it is preferable to use those of polyester or polyamide having a thickness of 0.1 to 2 mm, a tensile strength of 50 to 250 N / 50 mm and an elongation of 30 to 50%.
- the adhesive nonwoven used as a thermoplastic adhesive layer should have a softening temperature between 30 and 180 ° C, its basis weight should be between 10 and 70 g / m 2 and it should have a low melt index.
- the materials used are flexible flat cables (FFC), 1.2-1.4 mm thick, hot-melt adhesive material of copolyamides with T m : 105-110 ° C., a basis weight of 30 g / m 2 and thermally bonded polyethylene terephthalate spunbonded nonwoven having a basis weight of 250 g / m 2 used.
- a non-woven fabric is laminated to the back side of an FFC with a hot-melt press at 140 ° C using a press.
- the nonwoven serves as a carrier layer, the hot melt adhesive improves moldability.
- This laminate is fixed on a positive mold and shaped at 140 ° C / 30 sec. After cooling the tool, the laminate is removed as a dimensionally stable flat cable of the form.
- Example 1 Analogously to Example 1 is a flexible flat cable with 45 g / m 2 of a copolyamide having a melting point T m of 105 ° C and a thermally bonded staple fiber non-woven fabric of polyethylene terephthalate fibers having a basis weight of 100 g / m 2 using a 0.5 mm thick Laminated aluminum foil as a cooling element and fixed at 140 ° C / 45 s on a positive mold. After cooling the tool, the laminate is removed as a dimensionally stable flat cable of the form.
- Example 1 Analogously to Example 1 is a flexible flat cable with ultraviolet light (UV) curing adhesive and a thermally bonded spunbonded fabric Polyethylene terephthalate fibers having a basis weight of 150 g / m 2 laminated together.
- UV ultraviolet light
- the molding takes place at room temperature under UV light irradiation on a positive mold.
- the laminate is removed as a dimensionally stable flat cable of the form.
- the dimensionally stable flat cable is then partially back-injected with polypropylene in an injection molding process.
- Example 1 Analogously to Example 1 is a flexible flat cable, which is equipped with electronic components such as light emitting diodes (LED), with 25 g / m 2 of a copolyamide having a melting point T m of 105 ° C and a thermally bonded spunbonded nonwoven polyethylene terephthalate fibers having a basis weight of 150 g / m 2 together and fixed at 110 ° C / 120 s on a positive mold. After cooling the tool, the laminate is removed as a dimensionally stable flat cable of the form.
- LED light emitting diodes
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Thermal Sciences (AREA)
- Insulated Conductors (AREA)
- Laminated Bodies (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10256372 | 2002-12-02 | ||
DE10256372 | 2002-12-02 | ||
DE10315747A DE10315747A1 (de) | 2002-12-02 | 2003-04-04 | Dreidimensional geformtes Flachkabel, Verfahren zu seiner Herstellung und seine Verwendung |
DE10315747 | 2003-04-04 | ||
PCT/EP2003/010031 WO2004051675A1 (de) | 2002-12-02 | 2003-09-10 | Dreidimensional geformtes flachkabel, verfahren zu seiner herstellung und seine verwendung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1568050A1 EP1568050A1 (de) | 2005-08-31 |
EP1568050B1 true EP1568050B1 (de) | 2013-11-06 |
Family
ID=32471490
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03757812.7A Expired - Lifetime EP1568050B1 (de) | 2002-12-02 | 2003-09-10 | Dreidimensional geformtes flachkabel, verfahren zu seiner herstellung und seine verwendung |
Country Status (8)
Country | Link |
---|---|
US (1) | US7408117B2 (ru) |
EP (1) | EP1568050B1 (ru) |
JP (1) | JP2006508517A (ru) |
KR (1) | KR100779336B1 (ru) |
AU (1) | AU2003273849A1 (ru) |
RU (1) | RU2305336C2 (ru) |
TW (1) | TWI225261B (ru) |
WO (1) | WO2004051675A1 (ru) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2459454A (en) * | 2008-04-22 | 2009-10-28 | Tyco Electronics | Power Cable |
KR100990407B1 (ko) | 2008-08-08 | 2010-10-29 | 브로콜리 주식회사 | 평면 균일 전송 선로 제조 방법 |
JP5644716B2 (ja) * | 2011-08-17 | 2014-12-24 | 日立金属株式会社 | 接着フィルム及びフラットケーブル |
DE102012203571C5 (de) * | 2012-03-07 | 2016-07-28 | Lisa Dräxlmaier GmbH | Verfahren zum plastischen Umformen mehrerer elektrisch leitender Schichten eines Flachleiters zu einer mehrdimensionalen Kontur sowie Vorrichtungen für dieses Verfahren |
CN105979716A (zh) * | 2016-05-20 | 2016-09-28 | 泉州三宝电子有限公司 | 一种柔性电路板及其制造方法 |
Family Cites Families (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3836415A (en) | 1972-11-03 | 1974-09-17 | Ford Motor Co | Method of fabricating a precontoured unitized electrical wiring harness |
US4616717A (en) * | 1978-11-09 | 1986-10-14 | Tel Tec Inc. | Flexible wire cable and process of making same |
US4381420A (en) * | 1979-12-26 | 1983-04-26 | Western Electric Company, Inc. | Multi-conductor flat cable |
US4781601A (en) | 1987-07-06 | 1988-11-01 | Motorola, Inc. | Header for an electronic circuit |
US4924037A (en) * | 1988-12-20 | 1990-05-08 | W. L. Gore & Associates, Inc. | Electrical cable |
JP2900342B2 (ja) * | 1988-12-27 | 1999-06-02 | 矢崎総業株式会社 | フラットワイヤハーネスの製造方法および装置 |
US5028473A (en) | 1989-10-02 | 1991-07-02 | Hughes Aircraft Company | Three dimensional microcircuit structure and process for fabricating the same from ceramic tape |
US5142105A (en) * | 1989-12-05 | 1992-08-25 | Cooper Industries, Inc. | Electrical cable and method for manufacturing the same |
TW198118B (ru) * | 1991-09-27 | 1993-01-11 | Minnesota Mining & Mfg | |
US5276759A (en) * | 1992-01-09 | 1994-01-04 | Raychem Corporation | Flat cable |
US5268531A (en) * | 1992-03-06 | 1993-12-07 | Raychem Corporation | Flat cable |
US5327513A (en) * | 1992-05-28 | 1994-07-05 | Raychem Corporation | Flat cable |
US5246061A (en) | 1992-07-29 | 1993-09-21 | Grumman Aerospace Corporation | Thermal storage by heavy water phase change |
US5554825A (en) * | 1994-11-14 | 1996-09-10 | The Whitaker Corporation | Flexible cable with a shield and a ground conductor |
US5659153A (en) | 1995-03-03 | 1997-08-19 | International Business Machines Corporation | Thermoformed three dimensional wiring module |
JP3565951B2 (ja) * | 1995-07-20 | 2004-09-15 | 矢崎総業株式会社 | ワイヤーハーネスおよびその製造方法 |
DE19649972C2 (de) | 1996-11-22 | 2002-11-07 | Siemens Ag | Verfahren zur Herstellung eines Leitungssatzes für Kraftfahrzeuge |
JPH11111065A (ja) * | 1997-09-30 | 1999-04-23 | Yazaki Corp | 回路体及びその製造方法 |
US6499217B1 (en) * | 1999-03-26 | 2002-12-31 | Mitsubishi Plastics Inc. | Method of manufacturing three-dimensional printed wiring board |
US6392155B1 (en) * | 1999-05-07 | 2002-05-21 | Hitachi Cable, Ltd. | Flat cable and process for producing the same |
DE10103761A1 (de) * | 2001-01-27 | 2002-09-05 | Kostal Leopold Gmbh & Co Kg | Flexibles Flachbandkabel |
JP2002313148A (ja) * | 2001-04-06 | 2002-10-25 | Hitachi Cable Ltd | フラットケーブル |
US6717057B1 (en) * | 2001-08-09 | 2004-04-06 | Flexcon Company, Inc. | Conductive composite formed of a thermoset material |
US6948240B2 (en) * | 2001-10-05 | 2005-09-27 | Benq Corporation | Method for shaping an object |
US7332677B2 (en) * | 2004-12-17 | 2008-02-19 | General Electric Company | Multiconductor cable assemblies and methods of making multiconductor cable assemblies |
-
2003
- 2003-09-10 KR KR1020057009964A patent/KR100779336B1/ko not_active IP Right Cessation
- 2003-09-10 RU RU2005120772/09A patent/RU2305336C2/ru not_active IP Right Cessation
- 2003-09-10 JP JP2004570672A patent/JP2006508517A/ja active Pending
- 2003-09-10 WO PCT/EP2003/010031 patent/WO2004051675A1/de active Application Filing
- 2003-09-10 AU AU2003273849A patent/AU2003273849A1/en not_active Abandoned
- 2003-09-10 US US10/537,082 patent/US7408117B2/en not_active Expired - Fee Related
- 2003-09-10 EP EP03757812.7A patent/EP1568050B1/de not_active Expired - Lifetime
- 2003-09-18 TW TW092125719A patent/TWI225261B/zh not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
TWI225261B (en) | 2004-12-11 |
WO2004051675A1 (de) | 2004-06-17 |
TW200410265A (en) | 2004-06-16 |
KR20050084105A (ko) | 2005-08-26 |
EP1568050A1 (de) | 2005-08-31 |
US7408117B2 (en) | 2008-08-05 |
RU2305336C2 (ru) | 2007-08-27 |
AU2003273849A1 (en) | 2004-06-23 |
JP2006508517A (ja) | 2006-03-09 |
KR100779336B1 (ko) | 2007-11-23 |
US20060131060A1 (en) | 2006-06-22 |
RU2005120772A (ru) | 2006-01-20 |
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