EP1568050A1 - Cable plat forme en trois dimensions, procede de production et utilisation correspondants - Google Patents

Cable plat forme en trois dimensions, procede de production et utilisation correspondants

Info

Publication number
EP1568050A1
EP1568050A1 EP03757812A EP03757812A EP1568050A1 EP 1568050 A1 EP1568050 A1 EP 1568050A1 EP 03757812 A EP03757812 A EP 03757812A EP 03757812 A EP03757812 A EP 03757812A EP 1568050 A1 EP1568050 A1 EP 1568050A1
Authority
EP
European Patent Office
Prior art keywords
flat cable
adhesive
adhesive layer
cable according
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03757812A
Other languages
German (de)
English (en)
Other versions
EP1568050B1 (fr
Inventor
Denis Reibel
Thorsten Frank
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Carl Freudenberg KG
Original Assignee
Carl Freudenberg KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE10315747A external-priority patent/DE10315747A1/de
Application filed by Carl Freudenberg KG filed Critical Carl Freudenberg KG
Publication of EP1568050A1 publication Critical patent/EP1568050A1/fr
Application granted granted Critical
Publication of EP1568050B1 publication Critical patent/EP1568050B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/08—Flat or ribbon cables
    • H01B7/0838—Parallel wires, sandwiched between two insulating layers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/003—Apparatus or processes specially adapted for manufacturing conductors or cables using irradiation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06—Insulating conductors or cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/48—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances fibrous materials
    • H01B3/485—Other fibrous materials fabric
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/08—Flat or ribbon cables

Definitions

  • the invention relates to a three-dimensional (3D) shaped flat cable, process for its production and its use.
  • a method for producing a cable set for vehicles in which the cables are glued to a carrier film and provided with plugs and are attached to a dimensionally stable carrier, at least some of the cables being made of non-insulated stranded conductors consist of one after the other and independently of one another on an insulating carrier film provided with an adhesive layer along a predetermined line and then either place an insulating protective film on the carrier film and glued to the carrier film by applying pressure or cover the carrier film and the applied stranded conductors with a protective lacquer layer and finally adapted to the contour of the place of use by trimming.
  • a disadvantage of this method is the labor-intensive laying of the conductor tracks and their fixing to the dimensionally stable support.
  • a cable harness and a method for its production which have power cables which are arranged in a first resin layer with depressions, the first resin layer being shaped such that it runs along a predetermined route of the power cables extends and a second resin layer which is fixedly connected to the first resin layer so that it covers at least the recess of the first resin layer and is applied by vacuum molding.
  • the invention has set itself the task of specifying three-dimensionally shaped flat cable and a method for manufacturing which avoids the disadvantages of the known solutions and which in the intermediate step allows the production of dimensionally stable flat cables which are only placed in their installation location in a second step.
  • a flat cable consisting of a laminate which consists of at least one interconnect between two insulation layers and at least one carrier layer which are connected to one another by means of an adhesive layer and which is applied to a positive mold and using heat and pressure is brought into shape and is fixed in its three-dimensional shape by cooling below the glass transition temperature T g of the adhesive layer or curing of the adhesive layer.
  • a 3D flat cable is Can also be stored as an intermediate part before installation.
  • the carrier layer can consist of metal or plastic foils or porous layers.
  • thermoplastic adhesive a thermoplastic adhesive film and / or an adhesive nonwoven with a
  • Adhesive layers of this type allow the flat cable to be firmly connected to the carrier layer and to form one
  • Crosslinking temperatures> 140 ° C can also be used if a
  • Cooling may be unnecessary when using reactive adhesives, but a corresponding one must
  • porous layer serving for covering can also be provided.
  • the porous layer advantageously consists of a nonwoven fabric or fabric made of polymeric fibers.
  • the flat cable according to the invention can be back-injected at least partially with a thermoplastic. This makes it possible to manufacture parts designed at the installation location.
  • the conductors of the conductor track are exposed at least in partial areas of their surface to form contact fields before lamination.
  • a flat cable that is equipped with electronic components is particularly preferred.
  • functionally finished electronic built-in parts can be produced in a very rational manner.
  • the production of the 3D flat cable as intermediate parts takes place in such a way that the laminate consisting of flat cable, adhesive and nonwoven layers is applied to a positive molding tool, aligned and brought into shape by means of heat and / or radiation and / or pressure as well as by Cooling below the glass transition temperature T g of the adhesive layer or curing of the adhesive layer is fixed in its shape. For example, a negative pressure is applied to the back of the laminate.
  • the shape of the laminate parts fixed in shape is preferably reworked by punching, milling or cutting and installed in a separate step at their place of use or at least partially back-injected with a thermoplastic for better assembly in an injection molding process.
  • a metal foil is preferably used in the lamination process and / or in the mold.
  • nonwoven fabric for the above-mentioned process, those made of polyester or polyamide are preferably used which have a thickness of 0.1 to 2 mm, a tensile strength of 50 to 250 N / 50mm and an elongation of 30 to 50%.
  • the nonwoven used as a thermoplastic adhesive layer should have a softening temperature between 30 and 180 ° C, its basis weight should be between 10 and 70 g / m 2 and it should have a low melt index.
  • the material used is flexible flat cable (FFC), 1, 2 - 1, 4 mm thick, hot-melt adhesive nonwoven made of copolyamides with T m : 105 - 110 ° C, a basis weight of 30 g / m 2 and thermally bonded spunbonded polyethylene terephthalate with a basis weight of 250 g / m 2 used.
  • FFC flexible flat cable
  • hot-melt adhesive nonwoven made of copolyamides with T m : 105 - 110 ° C, a basis weight of 30 g / m 2 and thermally bonded spunbonded polyethylene terephthalate with a basis weight of 250 g / m 2 used.
  • FFC flexible flat cable
  • hot-melt adhesive nonwoven made of copolyamides with T m : 105 - 110 ° C
  • a basis weight of 30 g / m 2 thermally bonded spunbonded polyethylene terephthalate with a basis weight of 250 g / m 2 used
  • a flexible flat cable with 45 g / m 2 of a copolyamide with a melting point T m of 105 ° C. and a thermally bonded staple fiber nonwoven made of polyethylene terephthalate fibers with a basis weight of 100 g / m 2 is used using a 0.5 mm thick Laminated aluminum foil as a cooling element and fixed at 140 ° C / 45 s on a positive mold. After the tool has cooled, the laminate is removed from the mold as a dimensionally stable flat cable.
  • a flexible flat cable is made from ultraviolet light (UV) curing adhesive and a thermally bonded spunbonded nonwoven Laminated polyethylene terephthalate fibers with a basis weight of 150 g / m 2 .
  • UV ultraviolet light
  • the molding is carried out at room temperature under UV light irradiation on a positive mold. After curing, the laminate is removed from the mold as a dimensionally stable flat cable. The dimensionally stable flat cable is then partially back-injected with polypropylene in an injection molding process.
  • a flexible flat cable which is equipped with electronic components such as light-emitting diodes (LED), with 25 g / m 2 of a copolyamide with a melting point T m of 105 ° C and a thermally bonded spunbonded nonwoven made of polyethylene terephthalate fibers with a basis weight of 150 g / m 2 laminated together and fixed at 110 ° C / 120 s on a positive mold. After the tool has cooled, the laminate is removed from the mold as a dimensionally stable flat cable.
  • LED light-emitting diodes

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Thermal Sciences (AREA)
  • Insulated Conductors (AREA)
  • Laminated Bodies (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

L'invention concerne un câble plat formé en trois dimensions, qui comprend un aggloméré stratifié, composé d'au moins un tracé conducteur noyé entre deux couches isolantes, ainsi qu'une couche support, qui sont interconnectés par une couche adhésive. Ledit aggloméré stratifié est appliqué sur un outil de formage positif et mis en forme sous apport de chaleur et/ou de rayonnement et/ou de pression, et est ensuite fixé dans sa conformation en trois dimensions, par refroidissement en dessous de la température de transition vitreuse Tg de la couche adhésive ou par durcissement de ladite couche adhésive.
EP03757812.7A 2002-12-02 2003-09-10 Cable plat forme en trois dimensions, procede de production et utilisation correspondants Expired - Lifetime EP1568050B1 (fr)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE10256372 2002-12-02
DE10256372 2002-12-02
DE10315747 2003-04-04
DE10315747A DE10315747A1 (de) 2002-12-02 2003-04-04 Dreidimensional geformtes Flachkabel, Verfahren zu seiner Herstellung und seine Verwendung
PCT/EP2003/010031 WO2004051675A1 (fr) 2002-12-02 2003-09-10 Cable plat forme en trois dimensions, procede de production et utilisation correspondants

Publications (2)

Publication Number Publication Date
EP1568050A1 true EP1568050A1 (fr) 2005-08-31
EP1568050B1 EP1568050B1 (fr) 2013-11-06

Family

ID=32471490

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03757812.7A Expired - Lifetime EP1568050B1 (fr) 2002-12-02 2003-09-10 Cable plat forme en trois dimensions, procede de production et utilisation correspondants

Country Status (8)

Country Link
US (1) US7408117B2 (fr)
EP (1) EP1568050B1 (fr)
JP (1) JP2006508517A (fr)
KR (1) KR100779336B1 (fr)
AU (1) AU2003273849A1 (fr)
RU (1) RU2305336C2 (fr)
TW (1) TWI225261B (fr)
WO (1) WO2004051675A1 (fr)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2459454A (en) * 2008-04-22 2009-10-28 Tyco Electronics Power Cable
KR100990407B1 (ko) 2008-08-08 2010-10-29 브로콜리 주식회사 평면 균일 전송 선로 제조 방법
JP5644716B2 (ja) * 2011-08-17 2014-12-24 日立金属株式会社 接着フィルム及びフラットケーブル
DE102012203571C5 (de) * 2012-03-07 2016-07-28 Lisa Dräxlmaier GmbH Verfahren zum plastischen Umformen mehrerer elektrisch leitender Schichten eines Flachleiters zu einer mehrdimensionalen Kontur sowie Vorrichtungen für dieses Verfahren
CN105979716A (zh) * 2016-05-20 2016-09-28 泉州三宝电子有限公司 一种柔性电路板及其制造方法

Family Cites Families (25)

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Publication number Priority date Publication date Assignee Title
US3836415A (en) 1972-11-03 1974-09-17 Ford Motor Co Method of fabricating a precontoured unitized electrical wiring harness
US4616717A (en) * 1978-11-09 1986-10-14 Tel Tec Inc. Flexible wire cable and process of making same
US4381420A (en) * 1979-12-26 1983-04-26 Western Electric Company, Inc. Multi-conductor flat cable
US4781601A (en) 1987-07-06 1988-11-01 Motorola, Inc. Header for an electronic circuit
US4924037A (en) * 1988-12-20 1990-05-08 W. L. Gore & Associates, Inc. Electrical cable
JP2900342B2 (ja) * 1988-12-27 1999-06-02 矢崎総業株式会社 フラットワイヤハーネスの製造方法および装置
US5028473A (en) 1989-10-02 1991-07-02 Hughes Aircraft Company Three dimensional microcircuit structure and process for fabricating the same from ceramic tape
US5142105A (en) * 1989-12-05 1992-08-25 Cooper Industries, Inc. Electrical cable and method for manufacturing the same
TW198118B (fr) * 1991-09-27 1993-01-11 Minnesota Mining & Mfg
US5276759A (en) * 1992-01-09 1994-01-04 Raychem Corporation Flat cable
US5268531A (en) * 1992-03-06 1993-12-07 Raychem Corporation Flat cable
US5327513A (en) * 1992-05-28 1994-07-05 Raychem Corporation Flat cable
US5246061A (en) 1992-07-29 1993-09-21 Grumman Aerospace Corporation Thermal storage by heavy water phase change
US5554825A (en) * 1994-11-14 1996-09-10 The Whitaker Corporation Flexible cable with a shield and a ground conductor
US5659153A (en) 1995-03-03 1997-08-19 International Business Machines Corporation Thermoformed three dimensional wiring module
JP3565951B2 (ja) * 1995-07-20 2004-09-15 矢崎総業株式会社 ワイヤーハーネスおよびその製造方法
DE19649972C2 (de) 1996-11-22 2002-11-07 Siemens Ag Verfahren zur Herstellung eines Leitungssatzes für Kraftfahrzeuge
JPH11111065A (ja) * 1997-09-30 1999-04-23 Yazaki Corp 回路体及びその製造方法
US6499217B1 (en) * 1999-03-26 2002-12-31 Mitsubishi Plastics Inc. Method of manufacturing three-dimensional printed wiring board
US6392155B1 (en) * 1999-05-07 2002-05-21 Hitachi Cable, Ltd. Flat cable and process for producing the same
DE10103761A1 (de) * 2001-01-27 2002-09-05 Kostal Leopold Gmbh & Co Kg Flexibles Flachbandkabel
JP2002313148A (ja) * 2001-04-06 2002-10-25 Hitachi Cable Ltd フラットケーブル
US6717057B1 (en) * 2001-08-09 2004-04-06 Flexcon Company, Inc. Conductive composite formed of a thermoset material
US6948240B2 (en) * 2001-10-05 2005-09-27 Benq Corporation Method for shaping an object
US7332677B2 (en) * 2004-12-17 2008-02-19 General Electric Company Multiconductor cable assemblies and methods of making multiconductor cable assemblies

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Also Published As

Publication number Publication date
AU2003273849A1 (en) 2004-06-23
EP1568050B1 (fr) 2013-11-06
RU2005120772A (ru) 2006-01-20
RU2305336C2 (ru) 2007-08-27
KR100779336B1 (ko) 2007-11-23
US20060131060A1 (en) 2006-06-22
KR20050084105A (ko) 2005-08-26
TW200410265A (en) 2004-06-16
US7408117B2 (en) 2008-08-05
WO2004051675A1 (fr) 2004-06-17
JP2006508517A (ja) 2006-03-09
TWI225261B (en) 2004-12-11

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