EP1557248B1 - Procédé pour la fabrication de pierres en béton avec un moule modulaire - Google Patents
Procédé pour la fabrication de pierres en béton avec un moule modulaire Download PDFInfo
- Publication number
- EP1557248B1 EP1557248B1 EP04001065A EP04001065A EP1557248B1 EP 1557248 B1 EP1557248 B1 EP 1557248B1 EP 04001065 A EP04001065 A EP 04001065A EP 04001065 A EP04001065 A EP 04001065A EP 1557248 B1 EP1557248 B1 EP 1557248B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- base frame
- individual
- individual moulds
- concrete blocks
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004567 concrete Substances 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims description 24
- 238000003860 storage Methods 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 239000012530 fluid Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- -1 pegoplan Substances 0.000 description 1
- 239000011376 self-consolidating concrete Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
- B30B15/026—Mounting of dies, platens or press rams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/26—Assemblies of separate moulds, i.e. of moulds or moulding space units, each forming a complete mould or moulding space unit independently from each other
Definitions
- the invention relates to a method for the production of concrete blocks with modular mold construction.
- the invention has for its object to provide a method for the production of concrete blocks, which allows the cost-effective production of a variety of different concrete blocks.
- concrete blocks of different sizes can be produced depending on the customer or manufacturer's request. This is made possible by the fact that the required for the production of concrete blocks form is modular and has a base frame and on the other to this attachable individually selectable individual shapes.
- the method according to the invention enables a variable production of concrete blocks of different sizes by receiving different individual shapes.
- inventive method allows the placement of a given base frame with different inner frame, so that in directly successive production sequences different concrete blocks can be produced.
- This method can be used particularly advantageously when working with liquid concrete, fluid concrete and self-compacting concrete, in particular after the wet-cast method.
- the provided overall shape ie the respective base frame with recorded individual shapes, poured out.
- the produced Concrete blocks taken from the individual forms and finally the individual forms again separated from the base frame.
- the method according to the invention thus enables, in particular, a particularly flexible production for concrete blocks produced with liquid concrete.
- a base frame which e.g. can be designed as a wood or metal support frame.
- this base frame similar to a modular kit - different solid or elastic individual forms can be used until the base frame is completely filled. Instead of a complete filling also placeholder can be introduced.
- the base frame and individual molds are detachably connected to one another via corresponding connecting elements (eg pins and openings, tongue and groove, folds, fits, clamps, screws, etc.) in order to introduce fluid concrete and possibly also during application Transport and stacking to prevent unwanted movement of the individual forms.
- corresponding connecting elements eg pins and openings, tongue and groove, folds, fits, clamps, screws, etc.
- the introduced fluid concrete fills the cavities of the individual molds, after curing concrete blocks with the sizes of the individual molds can be taken from the individual molds.
- the base frame can be fitted with other individual shapes and concrete blocks of other sizes can be produced.
- the respective individually selectable individual shapes are kept available in a storage area (for example a high-bay warehouse).
- a storage area for example a high-bay warehouse.
- the base frame After production, the basic frame and individual shapes are detached from each other again and no longer required individual forms fed back to the storage area.
- the base frame can be used again and again and be equipped with new individual shapes.
- the inventive method allows fully automatic control of the production process.
- a computer user station e.g., a personal computer
- the individual forms desired by the customer or manufacturer are selected.
- a corresponding execution order is issued and the individual forms are removed from the storage area and fed to a provided base frame, inserted into this (for example plugged) and releasably connected thereto.
- the base frame and individual forms are in particular modular and form a pluggable and ver unlockable modular molding system which can be created releasably in a manner known per se (eg pin connections).
- Fig. 1 shows four different individual forms A, B, C and D (in particular pourable frame elements with floors, the frame elements, for example, have a rectangular cross-section).
- Such individual forms A, B, C and D can be kept in a storage area 3, in particular in an automated storage rack.
- the individual forms A, B, C and D can consist of frame elements, for example made of plastic or wooden frames.
- the individual forms A, B, C and D are used for filling in particular liquid concrete material in order to produce concrete blocks corresponding to the size of the interiors 1 of the individual forms A, B, C and D.
- Fig. 2 shows a base frame X, on the individual forms A, B, C and D after Fig. 1 can be attached.
- the base frame X have separating points 2 for opening.
- the individual forms A, B, C and D may have pins which are insertable in openings of adjacent individual forms A, B, C and D or the base frame X as in a kit.
- Fig. 4 shows a computer user station 4 (eg, a personal computer) for selecting 5 specific individual forms A, B, C, D, E, F, etc. from a storage area 3 for placement 6 of a base frame X. After completion of production, the individual forms are again after possibly a cleaning in the storage area 3 returned (step 7).
- a computer user station 4 eg, a personal computer
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Artificial Fish Reefs (AREA)
Claims (5)
- Procédé pour la fabrication de pierres en béton, dans lequel on peut disposer sur un cadre de base (X) plusieurs moules individuels sélectionnables individuellement (A, B, C et D), comprenant les étapes de procédé suivantes :- garniture du cadre de base (X) avec plusieurs moules individuels sélectionnés (A, B, C et D),- fabrication d'une connexion amovible des moules individuels (A, B, C et D) au cadre de base (X) pour immobiliser les moules individuels (A, B, C et D),- remplissage des moules individuels (A, B, C et D) avec du béton liquide,- durcissement du béton,- enlèvement des pierres en béton durcies hors des moules individuels (A, B, C et D),- séparation des moules individuels (A, B, C et D) du moule de base (X),caractérisé en ce que- l'on garde un assortiment de moules individuels différents (A, B, C et D) dans une zone de stockage (3) et- les moules individuels (A, B, C et D) sélectionnables individuellement sont acheminés depuis la zone de stockage (3) par le biais d'un dispositif de prélèvement automatique au cadre de base (X) en vue de le garnir.
- Procédé selon la revendication 1, dans lequel le cadre de base (X) est réalisé sous la forme d'un cadre extérieur.
- Procédé selon la revendication 2, dans lequel on dispose de manière amovible à l'intérieur du cadre extérieur (X) plusieurs moules individuels (A, B, C et D).
- Procédé selon l'une quelconque des revendications précédentes, dans lequel les moules individuels (A, B, C et D) sont connectés de manière amovible les uns aux autres.
- Procédé selon l'une quelconque des revendications précédentes, dans lequel les moules individuels (A, B, C et D) sont séparés du cadre de base (X) après l'utilisation et sont ramenés à la zone de stockage (3).
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE502004008148T DE502004008148D1 (de) | 2004-01-20 | 2004-01-20 | Verfahren zur Herstellung von Betonsteinen mit modularem Formenbau |
ES04001065T ES2314301T3 (es) | 2004-01-20 | 2004-01-20 | Procedimiento para la fabricacion de ladrillos de hormigon con molde modular. |
AT04001065T ATE409561T1 (de) | 2004-01-20 | 2004-01-20 | Verfahren zur herstellung von betonsteinen mit modularem formenbau |
EP04001065A EP1557248B1 (fr) | 2004-01-20 | 2004-01-20 | Procédé pour la fabrication de pierres en béton avec un moule modulaire |
CNA2005800089230A CN1980776A (zh) | 2004-01-20 | 2005-01-18 | 用于利用模块式的模具结构制造预制混凝土块的方法 |
JP2006548110A JP2007518598A (ja) | 2004-01-20 | 2005-01-18 | モジュール式型枠構造を用いたコンクリートブロックの製造方法 |
DE112005000655T DE112005000655D2 (de) | 2004-01-20 | 2005-01-18 | Verfahren zur Herstellung von Betonsteinen mit modularem Formaufbau |
US10/586,511 US20080042316A1 (en) | 2004-01-20 | 2005-01-18 | Method for Producing Concrete Stones with a Modular Molding Structure |
RU2006129910/03A RU2385223C2 (ru) | 2004-01-20 | 2005-01-18 | Способ изготовления бетонных камней |
PCT/DE2005/000061 WO2005068144A1 (fr) | 2004-01-20 | 2005-01-18 | Procede de production de pierres en beton a structure de moulage modulaire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04001065A EP1557248B1 (fr) | 2004-01-20 | 2004-01-20 | Procédé pour la fabrication de pierres en béton avec un moule modulaire |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1557248A1 EP1557248A1 (fr) | 2005-07-27 |
EP1557248B1 true EP1557248B1 (fr) | 2008-10-01 |
Family
ID=34626461
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04001065A Expired - Lifetime EP1557248B1 (fr) | 2004-01-20 | 2004-01-20 | Procédé pour la fabrication de pierres en béton avec un moule modulaire |
Country Status (9)
Country | Link |
---|---|
US (1) | US20080042316A1 (fr) |
EP (1) | EP1557248B1 (fr) |
JP (1) | JP2007518598A (fr) |
CN (1) | CN1980776A (fr) |
AT (1) | ATE409561T1 (fr) |
DE (2) | DE502004008148D1 (fr) |
ES (1) | ES2314301T3 (fr) |
RU (1) | RU2385223C2 (fr) |
WO (1) | WO2005068144A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1400565B1 (it) * | 2010-06-18 | 2013-06-14 | Maccaferri Spa Off | Cassaforma per la fabbricazione di un elemento di protezione e di immobilizzazione del tipo a materasso, e relativo procedimento. |
US8876515B2 (en) | 2010-08-16 | 2014-11-04 | Jones-Zylon Company | System and method for customizing a food tray |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US848955A (en) * | 1906-05-28 | 1907-04-02 | George Leon Bartlett | Mold. |
DE2536926C3 (de) * | 1975-08-19 | 1978-09-14 | Schlosser & Co Gmbh, 6209 Aarbergen | Formkasten zum Herstellen von Formkörpern aus Beton o.dgl |
DE2934838A1 (de) * | 1979-08-29 | 1981-03-19 | Georges Rio de Janeiro Ruegner | Formkasten zur herstellung von betonsteinen |
JP2652621B2 (ja) * | 1995-05-22 | 1997-09-10 | 川崎重工業株式会社 | コンクリート2次製品用型枠及びその組立方法 |
JPH1110621A (ja) * | 1997-06-20 | 1999-01-19 | Toyota Soken Kk | プレキャストコンクリート板の製造型枠 |
DE29810770U1 (de) * | 1998-06-16 | 1998-09-10 | Präzi-Flachstahl GmbH, 48351 Everswinkel | Formkasten zur Herstellung von Formlingen aus Kalksandstein, Ton o.dgl. |
JP4146027B2 (ja) * | 1999-04-05 | 2008-09-03 | 株式会社岩根研究所 | 情報変換システム |
US6754557B2 (en) * | 2001-09-20 | 2004-06-22 | The Tech Group | System and method for manufacturing plastic injection stack components |
ITMI20012604A1 (it) * | 2001-12-11 | 2003-06-11 | Martinelli Ettore Srl | Stampo con matrice ad inserti per la formatura di piastrelle ceramiche |
-
2004
- 2004-01-20 ES ES04001065T patent/ES2314301T3/es not_active Expired - Lifetime
- 2004-01-20 AT AT04001065T patent/ATE409561T1/de active
- 2004-01-20 DE DE502004008148T patent/DE502004008148D1/de not_active Expired - Lifetime
- 2004-01-20 EP EP04001065A patent/EP1557248B1/fr not_active Expired - Lifetime
-
2005
- 2005-01-18 JP JP2006548110A patent/JP2007518598A/ja active Pending
- 2005-01-18 DE DE112005000655T patent/DE112005000655D2/de not_active Expired - Fee Related
- 2005-01-18 RU RU2006129910/03A patent/RU2385223C2/ru not_active IP Right Cessation
- 2005-01-18 CN CNA2005800089230A patent/CN1980776A/zh active Pending
- 2005-01-18 WO PCT/DE2005/000061 patent/WO2005068144A1/fr active Application Filing
- 2005-01-18 US US10/586,511 patent/US20080042316A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
WO2005068144A1 (fr) | 2005-07-28 |
CN1980776A (zh) | 2007-06-13 |
JP2007518598A (ja) | 2007-07-12 |
DE112005000655D2 (de) | 2006-11-30 |
ATE409561T1 (de) | 2008-10-15 |
DE502004008148D1 (de) | 2008-11-13 |
US20080042316A1 (en) | 2008-02-21 |
EP1557248A1 (fr) | 2005-07-27 |
RU2006129910A (ru) | 2008-02-27 |
ES2314301T3 (es) | 2009-03-16 |
RU2385223C2 (ru) | 2010-03-27 |
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