EP1543897B1 - Manchon, son procede de fabrication et melange pour la production dudit manchon - Google Patents
Manchon, son procede de fabrication et melange pour la production dudit manchon Download PDFInfo
- Publication number
- EP1543897B1 EP1543897B1 EP02770003A EP02770003A EP1543897B1 EP 1543897 B1 EP1543897 B1 EP 1543897B1 EP 02770003 A EP02770003 A EP 02770003A EP 02770003 A EP02770003 A EP 02770003A EP 1543897 B1 EP1543897 B1 EP 1543897B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sleeve
- exothermic
- curing
- procedure according
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/088—Feeder heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/084—Breaker cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/06—Ingot moulds or their manufacture
- B22D7/10—Hot tops therefor
- B22D7/104—Hot tops therefor from exothermic material only
Definitions
- This invention refers to exothermic sleeves for obtaining mini-deadheads applicable in the obtaining of cast pieces, especially in ductile iron, and to the procedure for its production by blowing and curing.
- the production of cast metallic pieces comprises the pouring of the molten metal into a mould, the solidification of the metal by cooling and the de-moulding or extraction of the piece formed by means of the removal or destruction of the mould.
- the moulds can be metallic or they can be formed by aggregates of different materials (ceramics, graphite and, mainly, sand). These moulds need to have some sprues or runners for communication between the internal cavity and the exterior, through which the molten metal is poured in the moulding or casting phase. Due to the contraction of the metal during the cooling process, some overflows have to be foreseen in the mould which are filled with reserve molten metal with the object of forming a deadhead intended to offset the contractions or cavities in the metal. The purpose of the deadhead is to feed the piece when the melt contracts in this, for which reason the metal has to remain in the deadhead in a liquid state for a longer period of time than the piece. For this reason, the deadheads are usually covered with some sleeves, consisting of insulating and/or exothermic materials, which slow the cooling of the metal contained in the deadheads in order to guarantee the fluidity thereof when cavity voids are produced in the cast metal.
- exothermic sleeves around the deadheads allows contraction problems to be reduced and the quality of the cast pieces to be improved, which allows smaller deadheads (mini-deadheads) to be employed which improve production and reduce the contact surface of the deadhead with the cast piece, the elimination of which costs money.
- Exothermic sleeves are known based on fibres manufactured in a wet process starting with a fibrous refractory material combined with a mixture of materials capable of producing an exothermic reaction constituted by an oxidizable metal, in which aluminium is habitually the most used, an oxidizing agent and a fusing agent or initiator of the exothermic reaction which, habitually, is a fluorinated compound.
- the oxidizable metal when mixed with the oxidizing agent and the fusing agent and exposed to extreme heat, is oxidized liberating heat in proportion to the advancing reaction.
- Exothermic sleeves are also known based on sand, highly appreciated in ductile iron foundries.
- the composition of these high-density sand-based sleeves contains a greater quantity of aluminium very high so that the amount of heat produced is very high. This heat is necessary to raise the temperature of the sand-based sleeve before favourably influencing the temperature of the metal in the deadhead.
- the patent application WO-A1-97/00172 discloses a procedure for blowing and cold box curing to manufacture dimensionally accurate, exothermic and/or insulating sleeves, based on a mixture blowable into a mould, said mixture consisting of microspheres of aluminium silicate with an alumina content of less than 38% by weight, a binding agent for cold box curing and, optionally, some non-fibrous loads.
- a typical composition for the production of exothermic sleeves comprises hollow microspheres with an alumina content of less than 38% by weight, aluminium powder, iron oxide and cryolite as fluorinated flux.
- Patent ES-A-2 155 001 discloses an exothermic casting sleeve which has openings at both ends, both openings having a cylindrical shape.
- the sleeve comprises insulating refractory material in the form of hollow microspheres of aluminium silicate, at least one of Al, Mg, Si as an oxidizable metal, a salt of an alkaline or earth alkaline as an oxidizing agent, a binding agent for curing and a curing catalyst.
- the invention arises from the challenge of furnishing a sleeve for obtaining mini-deadheads which does not require the use of a fluoride-free biscuit, nor of any other element to avoid contact of the sleeve with the piece and which, moreover, produces in the deadhead a notch to facilitate its later separation from the cast piece and all this based on a blowable mixture, without fluorine, capable of producing an exothermic reaction for the provision of the heat required.
- the procedure for the production by blowing and cold box curing of an exothermic sleeve for foundry moulds comprises the following steps:
- mixture for the production of the exothermic sleeve comprises:
- Hollow microspheres of aluminium silicate are basically used as insulating material. Mixtures of these aluminium silicate spheres with sand can also be used, when it is necessary to improve the mechanical properties of the sleeve, to the detriment of the insulating properties.
- oxidizable metals aluminium silicon and others can be used.
- aluminium in a combination of fine and coarse powder.
- oxidizing agents nitrates, chlorates, permanganates and metallic oxides such as iron and magnesium oxide can be used and, of course, combinations of these compounds.
- magnesium is used as initiator of the exothermic reaction.
- the double chamfer (8) of the sleeve will produce in the deadhead a rut or slot equivalent in form which defines and facilitates the cutting line for the separation of the deadhead from the piece.
- the insulating/refractory material (a.1) present in the fluoride-free composition for the production of sleeves is a material which basically comprises hollow microspheres of aluminium silicate, although it could also contain a certain quantity of sand, on the assumption that, by sacrificing insulating capacity, it is desired to improve the mechanical properties of the sleeve.
- the quantity of insulating/refractory material (a.1) will be between 30 and 70% by weight with respect to the total of the fluoride-free composition.
- the exothermic material (a.2) present in the fluoride-free composition for the production of sleeves comprises an oxidizable metal and an oxidizing agent capable of producing an exothermic reaction, wherein said exothermic material might comprise:
- a property of the composition for the production of the exothermic sleeves according to the present invention resides in that said composition comes without the inorganic fluorinated flux habitually utilized as initiators of the exothermic reaction. Magnesium is used in place thereof, which reacts at a lower temperature whereby the exothermic reaction produced between the oxidizable metal and the oxidizing agent begins earlier.
- the reaction between the oxidizable metal and the oxidizing agent is an exothermic reaction which produces heat thereby enhancing the heating properties of the exothermic sleeves.
- the loss of temperature is reduced of the molten material in the sprue, which is kept hotter and liquid for a longer time.
- the quantity of oxidizable metal present in the exothermic material (a.2) will be between 20 and 30% by weight with respect to the total of the fluoride-free composition for the production of the sleeve.
- the procedure disclosed by this invention allows exothermic sleeves to be obtained with the desired balance of insulating and exothermic properties merely by using the quantities of insulating material (a.1) and of material exothermic (a.2) present in component A in the appropriate ratios by weight.
- the cold box curing binding agents which can be used in the mixture for the production of sleeves according to the sleeve manufacturing procedure disclosed by this invention are known. In principle, any cold box curing binding agent can be used which is capable of maintaining the fluoride-free composition for the production of sleeves in the form of a sleeve and polymerise in presence of a curing catalyst.
- this cold box curing binding agent is selected from among the epoxy acrylic resins activated by SO 2 (gas) and the phenol-urethane resins activated by amine (gas) known as cold box curing binding agents EXACTCAST® (Ashland).
- the necessary quantity of cold box curing binding agent is the effective quantity to maintain the form of the sleeve and to permit its effective curing, that is, a quantity such as allows a sleeve to be produced which can be handled after the curing process.
- the quantity of cold box curing binding agent will be between 1 and 10% with respect to the total of the composition for the production of the sleeve.
- the catalyst for cold box curing is applied in gas form and is made to pass through the sleeve until the latter reaches a manageable consistency.
- the catalyst in the gaseous phase can be an amine, carbon dioxide, methyl formate, sulphur dioxide, etc. depending on the cold box curing binder utilized.
- exothermic sleeves can be obtained with both internal and external dimensional accuracy, which can be coupled easily to the moulding assembly in the foundry after being manufactured with no need to carry out additional manipulations.
- the exothermic sleeve obtainable according to the procedure disclosed by this invention constitutes an additional aspect of the present invention.
- the sleeve (1) provided by this invention comprises:
- the double chamfer (8) present in the sleeve provided by this invention is due to the combined action of 2 cores (2,2') during the blowing of the mixture.
- the double chamfer (8) will define in the deadhead a rut or slot which facilitates the separation of the same from the cast piece.
- said plug (9) has no structural purpose nor does it intervene in the formation or action of the deadhead, and, for this reason, the material used in the production of the plug can be practically any material, advantageously, a cheap material, such as plastic, wood, sawdust, paper, sand, etc., or even the actual material constituting the sleeve.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Mold Materials And Core Materials (AREA)
- Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)
- Manufacturing Of Micro-Capsules (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Materials For Medical Uses (AREA)
- Organic Insulating Materials (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Powder Metallurgy (AREA)
- Soft Magnetic Materials (AREA)
Claims (11)
- Procédé pour produire par soufflage et par durcissement en boîte froide d'un manchon exothermique pour moules de fonderie, comprenant :(A) l'introduction, par soufflage, dans un moule de durcissement en boîte froide dans l'espace défini entre le moule et deux noyaux alignés l'un avec l'autre et qui se touchent, d'un mélange pour la production d'un manchon exothermique, obtenant de cette manière un manchon non durci, ouvert à ses deux extrémités, les longueurs respectives des deux noyaux et la configuration de leurs extrémités qui se touchent étant telle que l'ouverture de l'embouchure du manchon non durci a un double chanfrein interne tandis que l'autre ouverture est normalement plate, et dont le mélange pour produire des manchons exothermiques comprend :a. une composition sans fluorures pour produire des manchons comprenant :a.1) un matériau isolant/ réfractaire,a.2) un mélange exothermique à base d'un métal oxydable, d'un agent oxydant capable de produire une réaction exothermique, et de magnésium en tant qu'élément amorceur de la réaction ;b. un agent liant pour le durcissement en boîte froide ;(B) la mise en contact du manchon non durci préparé en (A) en contact avec un catalyseur de durcissement en boîte froide pour durcir le manchon non durci ;(C) le séjour du manchon obtenu en (B) dans le moule à durcir ;(D) le retrait du manchon durci à partir du moule ; et(E) la mise en place d'un bouchon dans l'orifice de la base du manchon durci qui est opposé à l'embouchure du manchon.
- Procédé selon la revendication 1, selon lequel le matériau isolant ayant des propriétés réfractaires (a.1) est le silicate d'aluminium sous la forme de microsphères creuses.
- Procédé selon la revendication 1, dans lequel le métal oxydable est l'aluminium, de préférence un mélange de poudres fine et grossière de ce métal.
- Procédé selon la revendication 1, dans lequel l'agent oxydant est choisi dans le groupe formé par des sels de métaux alcalins ou de terres alcalines, des oxydes métalliques et des mélanges de ceux-ci.
- Procédé selon les revendications 1 et 4, dans lequel l'agent oxydant est choisi dans le groupe formé par les nitrates, les chlorates et les permanganates de métaux alcalins ou de terres alcalines, l'oxyde de fer, l'oxyde de manganèse et des mélanges de ceux-ci.
- Procédé selon la revendication 1, dans lequel le matériau exothermique (a.2) est sous forme non fibreuse, c'est-à-dire, sous forme soufflable.
- Procédé selon la revendication 1, dans lequel l'agent liant de durcissement en boîte froide est choisi dans le groupe formé par les résines phénoliques, les résines phénol-uréthane, les résines époxy-acryliques, les résines phénoliques alcalines et les résines de silicates.
- Procédé selon la revendication 12, dans lequel l'agent liant de durcissement en boîte froide est choisi dans le groupe formé par des résines époxy-acryliques activées par du SO2 (gaz) et des résines phénol-uréthane activées par une amine (gaz).
- Procédé selon la revendication 1, dans lequel, à l'étape (B), le manchon non durci préparé à l'étape (A) est mis en contact avec un catalyseur dans la phase gazeuse adaptée pour durcir le manchon.
- Procédé selon la revendication 1, dans lequel le catalyseur pour durcir le manchon non durci est un catalyseur dans la phase gazeuse choisie parmi une amine gazeuse pour activer les résines phénol-uréthane, le SO2 (gaz) pour activer les résines époxy-acryliques, le CO2 (gaz) ou le formiate de méthyle (gaz) pour activer les résines phénoliques alcalines et le CO2 (gaz) pour activer les résines de silicate de sodium.
- Manchon fabriqué selon le procédé de la revendication 1,
caractérisé en ce que
lorsqu'il est moulé, démoulé et durci, il présente une embouchure pour l'entrée de la masse fondue qui doit former la masselotte, dotée d'un chanfrein périphérique interne, ce qui va produire dans la masselotte une ornière ou une fente de géométrie équivalente, tandis que l'orifice opposé à l'embouchure est fermé par un bouchon en plastique, en bois, en sciure, en sable et même en matériau constituant précisément le manchon.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI200230596T SI1543897T1 (sl) | 2002-09-09 | 2002-09-09 | Tulec, postopek izdelave in meĺ anica za proizvodnjo le-tega |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/ES2002/000422 WO2004022262A1 (fr) | 2002-09-09 | 2002-09-09 | Manchon, son procede de fabrication et melange pour la production dudit manchon |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1543897A1 EP1543897A1 (fr) | 2005-06-22 |
EP1543897B1 true EP1543897B1 (fr) | 2007-06-20 |
Family
ID=31970554
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02770003A Expired - Lifetime EP1543897B1 (fr) | 2002-09-09 | 2002-09-09 | Manchon, son procede de fabrication et melange pour la production dudit manchon |
Country Status (16)
Country | Link |
---|---|
US (2) | US20050247424A1 (fr) |
EP (1) | EP1543897B1 (fr) |
JP (1) | JP4413780B2 (fr) |
CN (1) | CN1305601C (fr) |
AT (1) | ATE365086T1 (fr) |
AU (1) | AU2002336110B2 (fr) |
BR (1) | BR0215879B1 (fr) |
CA (1) | CA2498240C (fr) |
DE (1) | DE60220841T2 (fr) |
DK (1) | DK1543897T3 (fr) |
ES (1) | ES2288560T3 (fr) |
HK (1) | HK1078288A1 (fr) |
MX (1) | MXPA05002612A (fr) |
PT (1) | PT1543897E (fr) |
SI (1) | SI1543897T1 (fr) |
WO (1) | WO2004022262A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2601721C2 (ru) * | 2015-03-11 | 2016-11-10 | федеральное государственное бюджетное образовательное учреждение высшего образования "Нижегородский государственный технический университет им. Р.Е. Алексеева" (НГТУ) | Экзотермическая смесь для обогрева прибылей стальных и чугунных отливок |
WO2022219156A1 (fr) | 2021-04-16 | 2022-10-20 | Foseco International Limited | Article réfractaire et composition |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4749948B2 (ja) * | 2006-06-23 | 2011-08-17 | 滲透工業株式会社 | 鋳造用発熱性造形品 |
DE102008058205A1 (de) * | 2008-11-20 | 2010-07-22 | AS Lüngen GmbH | Formstoffmischung und Speiser für den Aluminiumguss |
CN101549387B (zh) * | 2009-05-18 | 2011-04-20 | 谢锦荣 | 一种圆柱形保温冒口的底座 |
WO2011154561A1 (fr) | 2010-06-08 | 2011-12-15 | Iberia Ashland Chemical, S.A. | Procédé permettant d'obtenir une pièce métallique |
CN102328027A (zh) * | 2011-07-13 | 2012-01-25 | 中核苏阀横店机械有限公司 | 一种保温冒口防堵结构 |
CN103551515B (zh) * | 2013-11-22 | 2015-05-13 | 哈尔滨理工大学 | 铸造用发热保温冒口及其制备方法 |
CN103586416B (zh) * | 2013-11-28 | 2015-06-17 | 哈尔滨理工大学 | 一种无氟发热保温冒口的制备方法 |
CN108296446B (zh) * | 2018-01-25 | 2019-11-05 | 宁夏共享能源有限公司 | 持续发热的铸造保温冒口及其制备方法 |
USD872781S1 (en) * | 2018-04-13 | 2020-01-14 | Foseco International Limited | Breaker core |
CN111889629A (zh) * | 2020-08-14 | 2020-11-06 | 欧区爱铸造材料(中国)有限公司 | 一种铸造冒口加热用无氟高效发热剂 |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
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CA941109A (en) * | 1971-08-17 | 1974-02-05 | Canada Wire And Cable Limited | Welding of hollow core aluminum conductors |
DE2146031A1 (de) * | 1971-09-15 | 1973-03-22 | Eduard Dipl Ing Baur | Giessform und schalenfoermige trichter fuer giessformen |
JPS4931535A (fr) * | 1972-07-22 | 1974-03-22 | ||
US4008109A (en) * | 1975-07-01 | 1977-02-15 | Chemincon Incorporated | Shaped heat insulating articles |
US4574869A (en) * | 1981-01-22 | 1986-03-11 | Foseco International Limited | Casting mould, and cavity former and sleeve for use therewith |
DE3600847A1 (de) * | 1986-01-14 | 1987-07-30 | Foseco Ges Fuer Chemisch Metal | Verfahren, vorrichtung und speisereinsaetze zur herstellung von giessformen |
US5252526A (en) * | 1988-03-30 | 1993-10-12 | Indresco Inc. | Insulating refractory |
AU654047B2 (en) * | 1991-10-03 | 1994-10-20 | Masamitsu Miki | Riser sleeve with neck-down core |
GB9308363D0 (en) * | 1993-04-22 | 1993-06-09 | Foseco Int | Refractory compositions for use in the casting of metals |
ES2134729B1 (es) * | 1996-07-18 | 2000-05-16 | Kemen Recupac Sa | Mejoras introducidas en objeto solicitud patente invencion española n. 9601607 por "procedimiento para fabricacion manguitos exactos y otros elementos de mazarotaje y alimentacion para moldes de fundicion, incluyendo la formulacion para obtencion de dichos manguitos y elementos". |
JP3153991B2 (ja) * | 1997-10-01 | 2001-04-09 | 正光 三木 | 押湯スリーブ |
JP3374242B2 (ja) * | 1998-10-09 | 2003-02-04 | 正光 三木 | 鋳物用発熱性アセンブリ |
DE19925167A1 (de) * | 1999-06-01 | 2000-12-14 | Luengen Gmbh & Co Kg As | Exotherme Speisermasse |
US6360808B1 (en) * | 2000-06-19 | 2002-03-26 | Ashland Inc. | Exothermic sleeve compositions containing aluminum dross |
CN2465837Y (zh) * | 2001-02-12 | 2001-12-19 | 盛天良 | 冒口颈盘 |
-
2002
- 2002-09-09 WO PCT/ES2002/000422 patent/WO2004022262A1/fr active IP Right Grant
- 2002-09-09 CA CA002498240A patent/CA2498240C/fr not_active Expired - Lifetime
- 2002-09-09 CN CNB028295897A patent/CN1305601C/zh not_active Expired - Fee Related
- 2002-09-09 AT AT02770003T patent/ATE365086T1/de active
- 2002-09-09 DK DK02770003T patent/DK1543897T3/da active
- 2002-09-09 MX MXPA05002612A patent/MXPA05002612A/es active IP Right Grant
- 2002-09-09 AU AU2002336110A patent/AU2002336110B2/en not_active Ceased
- 2002-09-09 PT PT02770003T patent/PT1543897E/pt unknown
- 2002-09-09 EP EP02770003A patent/EP1543897B1/fr not_active Expired - Lifetime
- 2002-09-09 JP JP2004533521A patent/JP4413780B2/ja not_active Expired - Fee Related
- 2002-09-09 US US10/526,856 patent/US20050247424A1/en not_active Abandoned
- 2002-09-09 ES ES02770003T patent/ES2288560T3/es not_active Expired - Lifetime
- 2002-09-09 BR BRPI0215879-5A patent/BR0215879B1/pt active IP Right Grant
- 2002-09-09 DE DE60220841T patent/DE60220841T2/de not_active Expired - Lifetime
- 2002-09-09 SI SI200230596T patent/SI1543897T1/sl unknown
-
2005
- 2005-11-16 HK HK05110239A patent/HK1078288A1/xx not_active IP Right Cessation
-
2008
- 2008-02-06 US US12/026,697 patent/US20080121363A1/en not_active Abandoned
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2601721C2 (ru) * | 2015-03-11 | 2016-11-10 | федеральное государственное бюджетное образовательное учреждение высшего образования "Нижегородский государственный технический университет им. Р.Е. Алексеева" (НГТУ) | Экзотермическая смесь для обогрева прибылей стальных и чугунных отливок |
WO2022219156A1 (fr) | 2021-04-16 | 2022-10-20 | Foseco International Limited | Article réfractaire et composition |
Also Published As
Publication number | Publication date |
---|---|
MXPA05002612A (es) | 2005-05-05 |
AU2002336110A1 (en) | 2004-03-29 |
CA2498240C (fr) | 2009-05-19 |
AU2002336110B2 (en) | 2009-09-03 |
CN1668402A (zh) | 2005-09-14 |
CN1305601C (zh) | 2007-03-21 |
BR0215879A (pt) | 2005-08-02 |
EP1543897A1 (fr) | 2005-06-22 |
DK1543897T3 (da) | 2007-09-24 |
DE60220841D1 (de) | 2007-08-02 |
CA2498240A1 (fr) | 2004-03-18 |
US20050247424A1 (en) | 2005-11-10 |
DE60220841T2 (de) | 2008-02-28 |
PT1543897E (pt) | 2007-09-12 |
HK1078288A1 (en) | 2006-06-09 |
WO2004022262A1 (fr) | 2004-03-18 |
SI1543897T1 (sl) | 2007-12-31 |
ATE365086T1 (de) | 2007-07-15 |
ES2288560T3 (es) | 2008-01-16 |
US20080121363A1 (en) | 2008-05-29 |
JP4413780B2 (ja) | 2010-02-10 |
BR0215879B1 (pt) | 2014-01-21 |
JP2005537935A (ja) | 2005-12-15 |
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