EP1543174B1 - Aluminum-zinc-magnesium-copper alloy extrusion - Google Patents
Aluminum-zinc-magnesium-copper alloy extrusion Download PDFInfo
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- EP1543174B1 EP1543174B1 EP03808403A EP03808403A EP1543174B1 EP 1543174 B1 EP1543174 B1 EP 1543174B1 EP 03808403 A EP03808403 A EP 03808403A EP 03808403 A EP03808403 A EP 03808403A EP 1543174 B1 EP1543174 B1 EP 1543174B1
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- extrusion
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- alloy
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- -1 Aluminum-zinc-magnesium-copper Chemical compound 0.000 title description 2
- 229910000881 Cu alloy Inorganic materials 0.000 title 1
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- 238000005260 corrosion Methods 0.000 claims description 29
- 239000000047 product Substances 0.000 claims description 27
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- 229910000838 Al alloy Inorganic materials 0.000 claims description 23
- 238000005266 casting Methods 0.000 claims description 23
- 229910052802 copper Inorganic materials 0.000 claims description 21
- 229910052749 magnesium Inorganic materials 0.000 claims description 20
- 229910052726 zirconium Inorganic materials 0.000 claims description 14
- 238000001556 precipitation Methods 0.000 claims description 13
- 239000012535 impurity Substances 0.000 claims description 12
- 229910052804 chromium Inorganic materials 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 229910052748 manganese Inorganic materials 0.000 claims description 7
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 5
- 239000002244 precipitate Substances 0.000 claims description 5
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- 238000009827 uniform distribution Methods 0.000 claims description 3
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- 239000002826 coolant Substances 0.000 description 29
- 239000011701 zinc Substances 0.000 description 26
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- 239000010949 copper Substances 0.000 description 21
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- 239000002184 metal Substances 0.000 description 18
- 239000000243 solution Substances 0.000 description 17
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 10
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 10
- 239000011651 chromium Substances 0.000 description 10
- 239000007788 liquid Substances 0.000 description 10
- 229910018569 Al—Zn—Mg—Cu Inorganic materials 0.000 description 9
- 238000001816 cooling Methods 0.000 description 8
- 230000006378 damage Effects 0.000 description 7
- 238000004299 exfoliation Methods 0.000 description 7
- 239000011572 manganese Substances 0.000 description 7
- 238000007711 solidification Methods 0.000 description 7
- 230000008023 solidification Effects 0.000 description 7
- 238000005728 strengthening Methods 0.000 description 7
- 238000011282 treatment Methods 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000004881 precipitation hardening Methods 0.000 description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- 238000000265 homogenisation Methods 0.000 description 5
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- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
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- 229910017708 MgZn2 Inorganic materials 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
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- 239000012530 fluid Substances 0.000 description 2
- 229910052735 hafnium Inorganic materials 0.000 description 2
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
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- 239000010936 titanium Substances 0.000 description 2
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- 229910052720 vanadium Inorganic materials 0.000 description 2
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 2
- 241000288673 Chiroptera Species 0.000 description 1
- 229910017818 Cu—Mg Inorganic materials 0.000 description 1
- 229910019086 Mg-Cu Inorganic materials 0.000 description 1
- 229910017706 MgZn Inorganic materials 0.000 description 1
- 230000018199 S phase Effects 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
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- 229910052745 lead Inorganic materials 0.000 description 1
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- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/10—Alloys based on aluminium with zinc as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/053—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
Definitions
- This invention relates to Al-Zn-Mg-Cu alloys and more particularly it relates to Al-Zn-Mg-Cu extrusions and the method of making the same for use in aircraft applications. Further, the invention relates to Al-Zn-Mg-Cu alloy extrusion product having improved fracture toughness.
- the alloy is then solution heat treated; precipitation hardened to increase its strength to a level exceeding the as-solution heat treated strength level by at least about 30% of the difference between as-solution heat treated strength and peak strength; subjected to treatment at a sufficient temperature or temperatures for improving its corrosion resistance properties; and again precipitation hardened to raise its yield strength and produce a high strength, highly corrosion resistant alloy product.
- U.S. Patent 5,221,377 discloses an alloy product having improved combinations of strength, density, toughness and corrosion resistance, said alloy product consisting essentially of about 7.6 to 8.4% zinc, about 1.8 to 2.2% magnesium, about 2 to 2.6% copper and at least one element selected from zirconium, vanadium and hafnium present in a total amount not exceeding about 0.5%, preferably about 0.05 to 0.25% zirconium, the balance aluminum and incidental elements and impurities.
- the alloy product suitable for aerospace applications, exhibits high yield strength, at least about 10% greater yield strength than its 7X50-T6 counterpart, with good toughness and corrosion resistance properties typically comparable to or better than those of its 7X50-T76 counterpart.
- Upper wing members made from this alloy typically have a yield strength over 84 ksi, good fracture toughness and an EXCO exfoliation resistance level of "EC" or better, typically "EB”.
- U.S. Patent 4,477,292 discloses a three-step thermal aging method for improving the strength and corrosion resistance of an article comprising a solution heat treated aluminum alloy containing zinc, magnesium, copper and at least one element selected from the group consisting of chromium, manganese and zirconium.
- the article treated comprises aluminum alloy 7075 in the T6 condition.
- the method of the invention is easier to control and is suitable for treating articles of greater thickness than other comparable methods.
- U.S. Patent 5,108,520 discloses an aging process for solution-heat-treated, precipitation hardening metal alloy which includes first underaging the alloy, such that a yield strength below peak yield strength is obtained, followed by higher aging for improving the corrosion resistance of the alloy, followed by lower temperature aging to strength increased over that achieved initially.
- U.S. Patent 5,560,789 discloses AA 7000 series alloys having high mechanical strength and a process for obtaining them
- the alloys contain, by weight, 7 to 13.5% Zn, 1 to 3.8% Mg, 0.6 to 2.7% Cu, 0 to 0.5% Mn, 0 to 0.4% Cr, 0 to 0.2% Zr, others up to 0.05% each and 0.15% total, and remainder Al.
- Either wrought or cast alloys can be obtained, and the specific energy associated with the DEA melting signal of the product is lower than 3 J/g.
- U.S. Patent 5,312,498 discloses a method of producing an aluminum-based alloy product having improved exfoliation resistance and fracture toughness which comprises providing an aluminum-based alloy composition consisting essentially of about 5.5-10.0% by weight of zinc, about 1.75-2.6% by weight of magnesium, about 1.8-2.75% by weight of copper with the balance aluminum and other elements.
- the aluminum-based alloy is worked, heat treated, quenched and aged to produce a product having improved corrosion resistance and mechanical properties.
- the amounts of zinc, magnesium and copper are stoichiometrically balanced such that after precipitation is essentially complete as a result of the aging process, no excess elements are present.
- the method of producing the aluminum-based alloy product utilizes either a one- or two-step aging process in conjunction with the stoichiometrically balancing of copper, magnesium and zinc.
- U.S. Patent 4,711,762 discloses an improved aluminum base alloy product comprising 0 to 3.0 wt. % Cu, 0 to 1.5 wt. % Mn, 0.1 to 4.0 wt. % Mg, 0.8 to 8.5 wt. % Zn, at least 0.005 wt. % Sr, max. 1.0 wt. % Si, max. 0.8 wt. % Fe and max. 0.45 wt. % Cr, 0 to 0.2 wt. % Zr, the remainder aluminum and incidental elements and impurities.
- U.S. Patent 1,418,303 discloses an improved aluminum alloy consisting of copper about 0.1 % to any amount below 3%, titanium about 0.1 % to about 2%, zinc about 6% to about 16%, iron (present as an impurity of commercial aluminum) preferably not exceeding 0.6%, silicon (present as an impurity of commercial aluminum) preferably not exceeding 0.4%, other elements (impurities) preferably not exceeding 0.4%, remainder aluminum.
- U.S. Patent 2,290,020 discloses an improved aluminum alloy having the ternary compound of aluminum, zinc and magnesium present in an amount ranging from about 2% to 20%, the preferred range being between about 3% and 15%. At room temperature the ternary compound goes into solid solution in aluminum alloys in an amount of about 2%. The percentage in solid solution increases at high temperatures and decreases upon cooling, the excess precipitating out.
- U.S. Patent 3,637,441 discloses an aluminum base powder metallurgy alloy article having an improved combination of high-transverse yield strength and high-stress corrosion cracking resistance.
- the alloy contains the basic precipitation hardening elements zinc, magnesium and copper plus dispersion strengthening elements iron and nickel. It may additionally contain chromium and/or manganese.
- the alloy is prepared by atomization of a melt of the elements, hot-working, solution heat treating, quenching and artificial aging. Components of the alloy in percent by weight are, in addition to the aluminum, from at least 6.5 to 13 zinc, 1.75 to 6 magnesium, 0.25 to 2.5 copper, 0.75 to 4.25 iron and 0.75 to 6 nickel, up to 3 manganese and up to 0.75 chromium.
- the iron to nickel ratio is from 0.2:1 to 2.0:1.
- U.S. Patent 5,028,393 discloses an Al-based alloy for use as sliding material, superior in fatigue resistance and anti-seizure property consisting, by weight, of 1-10% Zn, 1-15% Si, 0.1-5% Cu, 0.1-5% Pb, 0.005-0.5% Sr, and the balance Al and incidental impurities.
- U.S. Patent 6,315,842 discloses a mold for plastics made of a rolled, extruded or forged AlZnMgCu aluminum alloy product >60 mm thick, and having a composition including, in weight %: 5.7 ⁇ Zn ⁇ 8.7, 1.7 ⁇ Mg ⁇ 2.5, 1.2 ⁇ Cu ⁇ 2.2, Fe ⁇ 0.14, Si ⁇ 0.11, 0.05 ⁇ Zr ⁇ 0.15, Mn ⁇ 0.02, Cr ⁇ 0.02, with Cu+Mg ⁇ 4.1 and Mg>Cu, other elements ⁇ 0.05 each and ⁇ 0.10 in total, the product being treated by solution heat treating, quenching and aging to a T6 temper.
- a molten body ofAl-Zn-Mg-Cu alloy is cast at a controlled solidification rate to obtain a specific grain size range in the cast body. Thereafter, the cast body is homogenized under controlled conditions to obtain a uniform distribution of MgZn, or ⁇ precipitate.
- the body is extruded in a specific rate range and temperature to obtain an extrusion having a large portion thereof, e.g., at least 80%, in a non-recrystallized condition.
- the extrusion is then solution heat treated and aged to very high levels of strength, fracture toughness and corrosion resistance.
- the alloy according to the method of the invention contains about 8.2 to 10 wt.% Zn, 1.9 to 2.5 wt.% Mg, 1.95 to 2.5 wt.% Cu, 0.05 to 0.25 wt.% Zr, max. 0.15 wt.% Si, max. 0.15 wt.% Fe, max. 0.1 wt.% Mn, the remainder aluminum, incidental elements and impurities.
- the alloy contains 1.95 to 2.3 wt.% Cu, 1.9 to 2.3 wt.% Mg.
- the alloys can contain 0.01 to 0.2 wt.% Sc, preferably 0.01 to 0.1 wt.%.
- Such alloys when processed in accordance with the method of the invention possess marked improvements in fracture toughness at acceptable or even high levels of strength and corrosion resistance compared to conventional 7xxx alloys such as AA7075-T6, for example.
- AA 7xxx alloys are set forth in The Aluminum Association publication entitled “Registration Record of Aluminum Association Designations and Chemical Composition Limits for Wrought Aluminum and Wrought Aluminum Alloys", dated December 1993.
- the term “7xxx” means aluminum alloys containing zinc as a main alloying ingredient.
- AA 7075-T6 refers to AA compositional limits as registered with The Aluminum Association.
- a molten aluminum alloy according to the method of the invention is cast into a solidified body at a rate which provides a controlled microstructure or grain size.
- Such molten aluminum alloy typically is cast in the form of billet when it is desired to produce extrusion products.
- the solidified body has an average grain size in the range of 25 to 100 ⁇ m, preferably 35 to 75 ⁇ m.
- the alloy according to the method of the invention is cast at controlled rates and thermally mechanically processed in accordance with the invention, very high tensile and compressive strengths, fracture toughness and corrosion resistance can be obtained. That is, for purposes of obtaining the desired microstructure for thermal mechanical processing in accordance with the method of the invention, the molten aluminum is cast at a controlled solidification rate. It has been discovered that controlled solidification rate of the disclosed aluminum alloy in combination with subsequent controlled thermal mechanical processing results in extruded products having superior properties, i.e., very high tensile strength, good corrosion and dent resistance.
- the strength of the subject aluminum alloys can be improved by dispersion hardening or by strain hardening. Strain hardening is the result of plastic deformation and is dependent on the degree of deformation. Dispersion hardening is produced through formation of clusters of atoms (referred to as Guiner-Preston or GP zones). In addition, dispersion hardening can result from the formation of new phases or precipitates in the alloy which form barriers against dislocation movement. This can significantly increase the strength of the alloy. In the Al-Zn-Mg-Cu alloys, new strengthening phases include MgZn 2 , also known as M or ⁇ -phase; Mg 3 Zn 3 Al 2 also as the T-phase; CuMgAl 2 also known as the S-phase.
- the method of the present invention balances the volume fraction of precipitates and the volume fraction of GP zones or zinc-rich clusters in the final product while maintaining excess zinc in solution.
- the GP zones size should be in the range of 2 to 35 nm and the GP zones density should be in the range of 4x10 18 to 5x10 18 zones per cm 3 .
- casting may be accomplished using a mold cooled by an air and liquid coolant to solidify billet at a controlled rate which provides the desired grain size or structure.
- the grain can have a size in the range of 35 to 75 ⁇ m.
- the air and coolant mixture used with the molds are particularly suited for extracting heat from the body of molten aluminum alloy to obtain a solidification rate of 5° to 50°C per second for billet having a diameter of 1 to 6 inches. Molds using the air and coolant mixture which are suitable for controlling the cooling rate for casting molten aluminum alloy of the method of the invention are described in U.S. Patent 4,598,763 .
- the coolant for use with these molds for the method of the invention is comprised of a gas and a liquid where gas is infused into the liquid as tiny, discrete undissolved bubbles and the combination is directed on the surface of the emerging ingot.
- the bubble-entrained coolant operates to cool the metal at an increased rate of heat extraction; and if desired, the increased rate of extraction, together with the discharge rate of the coolant, can be used to control the rate of cooling at any stage in the casting operation, including during the steady state casting stage.
- molten metal is introduced to the cavity of an annular mold, through one end opening thereof, and while the metal undergoes partial solidification in the mold to form a body of the same on a support adjacent the other end opening of the cavity, the mold and support are reciprocated in relation to one another endwise of the cavity to elongate the body of metal through the latter opening of the cavity.
- Liquid coolant is introduced to an annular flow passage which is circumposed about the cavity in the body of the mold and opens into the ambient atmosphere of the mold adjacent the aforesaid opposite end opening thereof to discharge the coolant as a curtain of the same that impinges on the emerging body of metal for direct cooling.
- a gas which is substantially insoluble in the coolant liquid is charged under pressure into an annular distribution chamber which is disposed about the passage in the body of the mold and opens into the passage through an annular slot disposed upstream from the discharge opening of the passage at the periphery of the coolant flow therein.
- the body of gas in the chamber is released into the passage through the slot and is subdivided into a multiplicity of gas jets as the gas discharges through the slot.
- the jets are released into the coolant flow at a temperature and pressure at which the gas is entrained in the flow as a mass of bubbles that tend to remain discrete and undissolved in the coolant as the curtain of the same discharges through the opening of the passage and impinges on the emerging body of metal.
- the curtain With the mass of bubbles entrained therein, the curtain has an increased velocity, and this increase can be used to regulate the cooling rate of the coolant liquid, since it more than offsets any reduction in the thermal conductivity of the coolant.
- the high velocity bubble-entrained curtain of coolant appears to have a scrubbing effect on the metal, which breaks up any film and reduces the tendency for film boiling to occur at the surface of the metal, thus allowing the process to operate at the more desirable level of nucleate boiling, if desired.
- the addition of the bubbles also produces more coolant vapor in the curtain of coolant, and the added vapor tends to rise up into the gap normally formed between the body of metal and the wall of the mold immediately above the curtain to cool the metal at that level.
- the metal tends to solidify further up the wall than otherwise expected, not only as a result of the higher cooling rate achieved in the manner described above, but also as a result of the build-up of coolant vapor in the gap.
- the higher level assures that the metal will solidify on the wall of the mold at a level where lubricating oil is present; and together, all of these effects produce a superior, more satin-like, drag-free surface on the body of the metal over the entire length of the ingot and is particularly suited to thermal transformation.
- this casting method has the further advantage that any gas and/or vapor released into the gap from the curtain intermixes with the annulus of fluid discharged from the cavity of the mold and produces a more steady flow of the latter discharge, rather than the discharge occurring as intermittent pulses of fluid.
- the gas should have a low solubility in the liquid; and where the liquid is water, the gas may be air for cheapness and ready availability.
- the body of gas in the distribution chamber may be released into the coolant flow passage through the slot during both the butt forming stage and the steady state casting stage.
- the body of gas may be released into the passage through the slot only during the steady state casting stage.
- the coolant discharge rate may be adjusted to undercool the ingot by generating a film boiling effect; and the body of gas may be released into the passage through the slot when the temperature of the metal reaches a level at which the cooling rate requires increasing to maintain a desired surface temperature on the metal. Then, when the surface temperature falls below the foregoing level, the body of gas may no longer be released through the slot into the passage, so as to undercool the metal once again.
- the body of gas may be released into the passage once again, through the slot and on an indefinite basis until the casting operation is completed.
- the coolant discharge rate may be adjusted during the butt-forming stage to maintain the temperature of the metal within a prescribed range, and the body of gas may not be released into the passage through the slot until the coolant discharge rate is increased and the steady state casting stage is begun.
- a seven inch billet of an alloy containing 8.9 wt.% Zn, 2.1 wt.% Mg, 2.3 wt. % Cu, 0.11 wt. % Zr, the remainder comprising aluminum, cast employing a mold using air and water coolant, at a cooling rate of 35° to 50°F per second provides a satisfactory grain structure for extruding and thermally mechanically processing in accordance with the method of the invention.
- the billet is cast, it is subjected to a homogenization treatment.
- the billet is subjected to two homogenization treatments.
- the billet preferably is treated in a temperature range of 840° to 880°F for a period of 6 to 18 hours.
- the billet is then preferably subjected to a temperature range of 880° to 900°F for a period of 4 to 36 hours.
- Subjecting the billet to a double homogenization treatment as described provides a billet with a more uniform distribution of MgZn 2 precipitate or M or ⁇ -phase as well as zinc and chromium containing dispersoids.
- the billet is extruded to provide an extrusion member.
- the billet is heated to a temperature range of 600° to 850°F and maintained in this temperature range during extruding.
- the extrusion can have an aspect ratio between the thinnest and thickest section of 1:4 to 1:18.
- the product is solution heat treated by heating in a temperature range of about 845°F to about 900°F, with a preferred temperature range being 870° to 890°F. Typical times at these temperatures can range from 5 to 120 minutes.
- the solution heat treating should be carried out for a time sufficient to dissolve a substantial portion of the alloying elements. That is, substantially all of the zinc, magnesium and copper is dissolved to provide a solid solution.
- the extrusion After solution heat treating, the extrusion is rapidly cooled or quenched by immersion or spraying with cold water, for example. After quenching, the extrusion may be straightened and/or stretched. That is, the extrusion is straightened prior to aging to improve strength properties.
- the extrusion is treated to improve properties such as strength, corrosion and fracture toughness.
- the extrusion may be subject to different thermal treatments depending on the properties desired.
- the extrusion may be subject to a single step thermal treatment to achieve high or peak strength, referred to as T6 type tempers.
- T6 tempers are obtained by aging at a temperature range of 175° to 325°F for 3 to 30 hours.
- a two step aging process may be employed wherein a first aging step is carried out at 175° to 300°F for a period of time of 3 to 30 hours, followed by a second aging step carried out at 300° to 360°F for a period of time of 3 to 24 hours.
- This aging process produces an overaged temper referred as T7x temper. This condition improves stress corrosion cracking but can decrease strength.
- the extrusion may be subject to a three-step aging process.
- the aging steps or phases include a low-high-low aging sequence.
- the extrusion is subject to a temperature for a period of time which precipitation hardens the extrusion to a point at or near peak strength. This can be effected by subjecting the extrusion to precipitation hardening in a temperature range of about 150° to 325°F typically for a time between 2 to 30 hours.
- the extrusion is subject to a second treatment to improve corrosion resistance.
- the second treatment includes subjecting the extrusion to a temperature range of 300° to 500°F for 5 minutes to about 3 hours, for example.
- the extrusion is subject to another strengthening step.
- the third thermal treatment includes subjecting the extrusion to a temperature of 175° to 325°F for about 2 to 30 hours.
- Exfoliation corrosion (EXCO) behavior of the inventive alloy was compared to 7075 T6511 and 7075 T76511 alloys.
- the American Society for Testing and Materials developed a method (ASTM G34-99) that provides an accelerated exfoliation corrosion test for 2xxx and 7xxx series aluminum alloys. The susceptibility to exfoliation is determined by visual examination, with performance ratings established by reference to standard photographs.
- ASTM G34-99 The susceptibility to exfoliation is determined by visual examination, with performance ratings established by reference to standard photographs.
- the alloy of the method of the invention exhibits a typical EA exfoliation corrosion rating when aged to a T76 temper.
- the alloy obtained by the method of the invention exhibits a typical EB exfoliation corrosion rating.
- the products or members described herein in accordance with the method of the invention are particularly suitable for aerospace applications and finds many uses in large aircrafts such as commercial and military aircrafts.
- the products can be used in wing components, tail assemblies, fuselage sections or in subassemblies or other components comprising the aircraft.
- the aircraft assemblies can comprise a wing assembly or wing subassembly, a center wing box assembly or subassembly, floor assembly or subassembly including seat tracks, floor beams, stanchions, cargo deck assemblies and subassemblies, floor panels, cargo floor panels, fuselage assemblies or subassemblies, fuselage frames, fuselage stringers and the like.
- the products may be produced as seamless or non-seamless tubes and used in sporting goods such as baseball bats.
- the table illustrates the mechanical properties of the inventive alloy when aged to a T76 and a T77 tempers.
- the billet was cast using casting molds utilizing air and liquid coolant (available from Wagstaff Engineering, Inc., Spokane, Washington). The air/water coolant was adjusted in order that the body of molten aluminum alloy was cast at a rate of 4 inches per minute.
- the as-cast structure had an average grain size of 35 ⁇ m.
- the billet was homogenized for 8 hours at 870°F and then for 24 hours at 890°F. Thereafter, the billet was brought to a temperature of 725°F and extruded into a hollow tube with an outside diameter of 2.65 inch and a wall thickness of 0.080 inch.
- the extrusion had a non-recrystallized grain structure.
- the extrusion was solution heat treated for 25 minutes at 880°F and quenched in a water-15% glycol solution. Thereafter, the quenched extrusion was precipitation hardened for 24 hours at 250°F and then subjected to a temperature of 315°F for 6 hours to improve corrosion resistance and yield strength properties. The extrusion was then tested for tensile strength and yield strength and compared to AA 7075 T6. The results are reproduced in Table 1.
- the extrusion was then tested for dent resistance or damage tolerance.
- the dent resistance test was performed by pitching balls of constant size and weight at the extruded tube. The number of pitches to the first dent on the extrude tube represents the dent resistance.
- the extrusion was compared to a AA 7055 alloy treated in a similar fashion.
- the alloy obtained by the method of the invention is referred to as M703 and 7055 as SSLLC (see Fig. 2 ). Both alloys were aged identically. It will be seen from Fig. 2 that M703 had superior dent resistance.
- the billet was cast using casting molds utilizing air and liquid coolant (available from Wagstaff Engineering, Inc., Spokane, Washington). The air/water coolant was adjusted in order that the body of molten aluminum alloy was cast at a rate of 4 inches per minute.
- the as-cast structure had an average grain size of 35 ⁇ m.
- the billet was homogenized for 8 hours at 870°F and then for 24 hours at 890°F. Thereafter, the billet was brought to a temperature of 725°F and extruded into an aircraft stringer having a "T" shaped cross section and a wall thickness of 0.245 inches.
- the extrusion had a non-recrystallized grain structure.
- the extrusion was solution heat treated for 35 minutes at 880°F and quenched in a water-15% glycol solution. Thereafter, the quenched extrusion was precipitation hardened for 24 hours at 250°F followed by 25 to 35 minutes at 380°F, then subjected to a temperature of 250°F for 24 hours.
- the extrusion was then tested for tensile strength and yield strength and fracture toughness, fatigue crack growth and compared to AA 7075 T6511 and AA 7150 T77511. The results are reproduced in Table 1. It will be seen that the inventive alloy has superior strength and fracture toughness when compared to AA 7075 T6511 and AA 7150 T77511. Also, the extrusion has a unique combination of tensile strength, corrosion resistance, and damage tolerance (i.e., fracture toughness and fatigue crack growth).
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Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US41220002P | 2002-09-21 | 2002-09-21 | |
| US412200P | 2002-09-21 | ||
| PCT/US2003/029671 WO2004046402A2 (en) | 2002-09-21 | 2003-09-19 | Aluminum-zinc-magnesium-copper alloy extrusion |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1543174A2 EP1543174A2 (en) | 2005-06-22 |
| EP1543174A4 EP1543174A4 (en) | 2005-10-05 |
| EP1543174B1 true EP1543174B1 (en) | 2010-09-15 |
Family
ID=32326254
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03808403A Revoked EP1543174B1 (en) | 2002-09-21 | 2003-09-19 | Aluminum-zinc-magnesium-copper alloy extrusion |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20040099352A1 (enExample) |
| EP (1) | EP1543174B1 (enExample) |
| JP (1) | JP2006504871A (enExample) |
| CN (1) | CN100339501C (enExample) |
| AU (1) | AU2003302139A1 (enExample) |
| BR (1) | BR0314845A (enExample) |
| CA (1) | CA2499542C (enExample) |
| WO (1) | WO2004046402A2 (enExample) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2576283C1 (ru) * | 2014-09-05 | 2016-02-27 | Российская Федерация, от имени которой выступает Министерство промышленности и торговли Российской Федерации (Минпромторг России) | Способ термической обработки изделий из высокопрочных алюминиевых сплавов |
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| US7060139B2 (en) * | 2002-11-08 | 2006-06-13 | Ues, Inc. | High strength aluminum alloy composition |
| BRPI0408432B1 (pt) * | 2003-03-17 | 2015-07-21 | Corus Aluminium Walzprod Gmbh | Método para produção de uma estrutura integrada de alumínio monolítico e produto de alumínio usinado daquela estrutura |
| US20050056353A1 (en) * | 2003-04-23 | 2005-03-17 | Brooks Charles E. | High strength aluminum alloys and process for making the same |
| EP1683882B2 (de) * | 2005-01-19 | 2010-07-21 | Otto Fuchs KG | Abschreckunempfindliche Aluminiumlegierung sowie Verfahren zum Herstellen eines Halbzeuges aus dieser Legierung |
| RU2406773C2 (ru) | 2005-02-01 | 2010-12-20 | Тимоти Лэнган | Деформированный алюминиевый сплав системы алюминий-цинк-магний-скандий и способ его получения |
| US20060213591A1 (en) * | 2005-03-24 | 2006-09-28 | Brooks Charles E | High strength aluminum alloys and process for making the same |
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| WO2008120237A1 (en) | 2007-03-30 | 2008-10-09 | Director General, Defence Research & Development Organisation | Alloy composition and preparation thereof |
| US20080305000A1 (en) * | 2007-05-11 | 2008-12-11 | Iulian Gheorghe | Aluminum-magnesium-silver based alloys |
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| CN109957688B (zh) * | 2019-03-22 | 2021-02-12 | 广西南南铝加工有限公司 | 一种Al-Zn-Mg大规格扁铸锭的制备方法 |
| JP2022532347A (ja) * | 2019-06-03 | 2022-07-14 | ノベリス・インコーポレイテッド | 超高強度アルミニウム合金製品及びその作製方法 |
| CN110484791B (zh) * | 2019-08-16 | 2021-03-02 | 西安铝轻新材料科技有限公司 | 一种客车车架用高强高韧铝合金及其制备方法 |
| CN110592445B (zh) * | 2019-08-27 | 2021-06-22 | 江苏大学 | 720-740MPa冷挤压Al-Zn-Mg-Cu-Ti铝合金及制备方法 |
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| CN111959608B (zh) * | 2020-08-14 | 2021-06-29 | 福建祥鑫股份有限公司 | 一种铝合金轻卡大梁及其制备方法 |
| CN112981196B (zh) * | 2021-02-10 | 2022-04-22 | 北京科技大学 | 一种超高强度、高韧性Al-Zn-Mg-Cu铝合金及其制备方法 |
| CN114000000A (zh) * | 2021-11-03 | 2022-02-01 | 西南铝业(集团)有限责任公司 | 一种铝镁钪合金的熔铸方法 |
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| CN116144993B (zh) * | 2022-10-31 | 2024-10-18 | 沈阳航空航天大学 | 电弧增材制造用7系铝合金丝材及其制备方法和应用 |
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| US1418303A (en) * | 1921-02-18 | 1922-06-06 | Rolls Royce | Aluminum alloy |
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| US3637441A (en) * | 1968-04-08 | 1972-01-25 | Aluminum Co Of America | Aluminum-copper-magnesium-zinc powder metallurgy alloys |
| US3563814A (en) * | 1968-04-08 | 1971-02-16 | Aluminum Co Of America | Corrosion-resistant aluminum-copper-magnesium-zinc powder metallurgy alloys |
| US4711762A (en) * | 1982-09-22 | 1987-12-08 | Aluminum Company Of America | Aluminum base alloys of the A1-Cu-Mg-Zn type |
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| US4732610A (en) * | 1986-02-24 | 1988-03-22 | Aluminum Company Of America | Al-Zn-Mg-Cu powder metallurgy alloy |
| US5221377A (en) * | 1987-09-21 | 1993-06-22 | Aluminum Company Of America | Aluminum alloy product having improved combinations of properties |
| CA1340618C (en) * | 1989-01-13 | 1999-06-29 | James T. Staley | Aluminum alloy product having improved combinations of strength, toughness and corrosion resistance |
| JPH036345A (ja) * | 1989-06-02 | 1991-01-11 | Daido Metal Co Ltd | 耐疲労性と非焼付性にすぐれた摺動用アルミニウム基合金 |
| US5312498A (en) * | 1992-08-13 | 1994-05-17 | Reynolds Metals Company | Method of producing an aluminum-zinc-magnesium-copper alloy having improved exfoliation resistance and fracture toughness |
| CA2159193C (en) * | 1993-04-15 | 2006-10-31 | Nigel John Henry Holroyd | Method of making hollow bodies |
| US5496426A (en) * | 1994-07-20 | 1996-03-05 | Aluminum Company Of America | Aluminum alloy product having good combinations of mechanical and corrosion resistance properties and formability and process for producing such product |
| JPH08295977A (ja) * | 1995-04-21 | 1996-11-12 | Sumitomo Light Metal Ind Ltd | 疲労強度に優れた高強度アルミニウム合金押出材および該押出材からなるオートバイフロントフォークアウターチューブ材 |
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| CN1489637A (zh) * | 2000-12-21 | 2004-04-14 | �Ƹ��� | 铝合金产品及人工时效方法 |
| US20050056353A1 (en) * | 2003-04-23 | 2005-03-17 | Brooks Charles E. | High strength aluminum alloys and process for making the same |
-
2003
- 2003-09-15 US US10/662,835 patent/US20040099352A1/en not_active Abandoned
- 2003-09-19 BR BR0314845-9A patent/BR0314845A/pt not_active Application Discontinuation
- 2003-09-19 WO PCT/US2003/029671 patent/WO2004046402A2/en not_active Ceased
- 2003-09-19 EP EP03808403A patent/EP1543174B1/en not_active Revoked
- 2003-09-19 CA CA2499542A patent/CA2499542C/en not_active Expired - Fee Related
- 2003-09-19 JP JP2004553427A patent/JP2006504871A/ja active Pending
- 2003-09-19 AU AU2003302139A patent/AU2003302139A1/en not_active Abandoned
- 2003-09-19 CN CNB038244020A patent/CN100339501C/zh not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2576283C1 (ru) * | 2014-09-05 | 2016-02-27 | Российская Федерация, от имени которой выступает Министерство промышленности и торговли Российской Федерации (Минпромторг России) | Способ термической обработки изделий из высокопрочных алюминиевых сплавов |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2006504871A (ja) | 2006-02-09 |
| BR0314845A (pt) | 2005-08-09 |
| EP1543174A2 (en) | 2005-06-22 |
| CA2499542C (en) | 2011-08-23 |
| WO2004046402A2 (en) | 2004-06-03 |
| EP1543174A4 (en) | 2005-10-05 |
| CA2499542A1 (en) | 2004-06-03 |
| US20040099352A1 (en) | 2004-05-27 |
| AU2003302139A8 (en) | 2004-06-15 |
| WO2004046402A3 (en) | 2004-08-26 |
| CN1692174A (zh) | 2005-11-02 |
| AU2003302139A1 (en) | 2004-06-15 |
| CN100339501C (zh) | 2007-09-26 |
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