EP1510314A2 - Procédé et appareil pour la fabrication de pierres en béton multicolores - Google Patents
Procédé et appareil pour la fabrication de pierres en béton multicolores Download PDFInfo
- Publication number
- EP1510314A2 EP1510314A2 EP04019461A EP04019461A EP1510314A2 EP 1510314 A2 EP1510314 A2 EP 1510314A2 EP 04019461 A EP04019461 A EP 04019461A EP 04019461 A EP04019461 A EP 04019461A EP 1510314 A2 EP1510314 A2 EP 1510314A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- filling carriage
- concrete mortar
- filling
- distributor roller
- concrete
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims 6
- 239000004575 stone Substances 0.000 title description 5
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 238000009826 distribution Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 abstract 3
- 238000005192 partition Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 238000004040 coloring Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
- B30B15/304—Feeding material in particulate or plastic state to moulding presses by using feed frames or shoes with relative movement with regard to the mould or moulds
- B30B15/306—Feeding material in particulate or plastic state to moulding presses by using feed frames or shoes with relative movement with regard to the mould or moulds for multi-layer articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/022—Feeding several successive layers, optionally of different materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
Definitions
- the invention relates to a method for producing multicolored concrete blocks according to the preamble of claim 1 and a device according to the preamble of claim 7.
- the object of the invention is a method for producing concrete blocks according to the preamble of claim 1 and an apparatus for producing Concrete blocks according to the preamble of claim 7 to create it Allow multicolored concrete blocks reproducible without major machine To produce effort.
- the distributor roller seals the outlet of the additional receiving space of the Filling carriage downwards practically from. Turning the distributor roller but the earth-moist concrete mortar above it down into the mold promoted, according to the rotational speed of the distributor roller, the depending on the travel of the filling carriage, as such can be measured and used as a control variable, can be controlled, and according to the driving speed and the direction of travel of the filling carriage.
- the mechanical complexity is relatively low, the machine frame, the silo and the filling car remain unchanged in size and are only divided, i.e. the silo is at least in the direction of the travel of the filling carriage through at least one intermediate wall in at least two receiving spaces for concrete mortar divided, which are each provided with a lower-side, closable outlet, wherein the filling carriage in the direction of its travel in a corresponding number is subdivided by downwardly open receiving spaces, of which at least one On the outlet side has a drivable distributor roller.
- the receiving spaces of the filling carriage can all or in one certain selection outlet side with a distributor roller, optionally with a be provided common distributor roller.
- a distributor roller optionally with a be provided common distributor roller.
- For separate distribution rollers can These are also operated at different rotational speed.
- the Distributor rollers may be rotatable in both directions.
- the apparatus shown in Fig. 1 for producing multicolored concrete blocks comprises a silo 1, which, as shown in Figs. 3a to 3c, by vertical Partitions 2a, 2b in different, downwardly funnel-shaped tapered Receiving spaces 3a, 3b is divided.
- Fig. 3a there is a partition wall 2a and two arranged one behind the other, the same or - as shown - different sizes Reception spaces 3a, 3b.
- Fig. 3b the two receiving spaces 3a, 3b of Fig. 3a again by perpendicular to the partition 2a extending partitions 2b divided.
- the receiving spaces formed thereby adjacent to the partition wall 2a 3a and 3b are the same or - as shown - different sizes.
- FIG. 3c three receiving spaces 3b are provided side by side, which are also the same or can be different in size. - Other divisions are possible.
- Each receiving space 3a, 3b serves to receive a concrete mortar with other color, so that the masses of concrete mortar of different color after Color can be recorded separately.
- the receiving spaces 3a, 3b have on the underside a hinged on the silo 1, pivotable flap 4 for opening the receiving spaces 3a and 3b to a up and down open stuffing car 5 out, which has a table top 6 between a Position below the outlet of the silo 1 and a position above one on one Production support 7 located mold 8 movable for the concrete blocks is.
- the flaps 4 can be, for example, each via a hydraulic - or as shown - electromotive, a rod comprehensive drive 9 in one Pivoting open position, so that contained in the receiving spaces 3a, 3b, earth-moist concrete mortar in the filling 5 can fall.
- the Receiving space 11 smaller than the receiving space 10 and funnel-shaped to a bottom side arranged in the receiving space 11 arranged distributor roller 12 out.
- the distributor roller 12 extends with its axis transverse to the direction of movement of the Filling carriage 5 and seals the receiving space 11 down towards practically.
- the inlet area for concrete mortar to the distributor roller 12 is out expediently by appropriate, in the axial direction of the distributor roller 12 itself extending, arranged above the distributor roller 12 bars 13 further funnel-shaped narrows. Also below the distributor roller 12 may be one or both sides in Axial direction of the distributor roller 12 a the outlet of the receiving space eleventh narrowing strip 14 continuously or in sections (see in particular Fig. 4) be provided. Furthermore, it is expedient if the receiving space 11 a separate, attachable to the remaining part of the filling carriage 5 housing 15th has, so that the latter is interchangeable.
- the receiving space 10 with one or more, with its axis transverse to the direction of movement of the filling carriage 5 extending distributor rollers 12th be provided, i. the individual receiving spaces 10, 11 of the filling carriage 5 can own distribution rollers 12 have.
- the Recording room 10, however, the table top 6 simply open.
- the Receiving spaces 10, 11 of the filling carriage 5 accordingly by in the Be divided extending travel direction partitions, wherein the distributor rollers 12 of the direction transverse to the travel of the filling carriage 5 adjacent Receiving spaces 10,11 own or a common distributor roller 12 have can.
- the filling carriage 5 no Provide partitions corresponding to the partitions 2 b of the silo 1, so that a transition area between corresponding adjacent colors due to Mixing results when after opening the common flap 4 for the Receiving spaces 3a the colored concrete mortar in the filling carriage 5 arrive.
- separate distributor rollers 12 may be provided, although then a common Distributor roller 12 is preferred for this purpose.
- the or each distributor roller 12 is connected to one expediently electromotive drive 16 provided with a corresponding control 17th is coupled. In particular, this is due to space reasons within the Distributor roller 12 lying drive 16 is used.
- the distributor roller 12 seals the outlet of the additional receiving space 11 of the Filling carriage 5 downwards practically down.
- the distributor roller 12 By rotating the distributor roller 12 is but the earth-moist concrete mortar above it down into the Forming tool 8 promoted when the filling car 5 on the mold. 8 located. This happens according to the rotational speed and direction of rotation Distributor roller 12, which accordingly depending on the travel of the filling carriage 5 (i.e., the position of the stuffing carriage 5 to the mold 8), as such can be measured and used as a control variable, can be controlled.
- the mold 8 is first by means of another Filler with rough concrete filled by shaking and / or pressing in the Forming tool 8 is compressed, after which an attachment layer of colored Concrete mortar is applied by means of the filling carriage 5, already during the Applying can be pre-compressed. - Then you demold the Concrete blocks by holding them down with a punch and the Pulling mold 8, so that the concrete blocks formed on the Production document 7 remain.
- receiving spaces 3a and / or 3b can also one above the other arranged layers of differently colored masses of concrete mortar are introduced, whereby mixed colors are obtained in intermediate areas can.
- the distributor roller 12 through in the axial direction over the entire length of the distributor roller 12 extending and spaced apart, evenly over the circumference of Distributor roll 12 distributed, extending outwardly extending webs 18, the take along concrete mortar located over and over the Distribute mold 8.
- the webs 18 but also helical run along the circumference of the distributor roller 12.
- Fig. 5c are the webs 18 mounted axially on the distributor roller 12, wherein the webs 18 in widening the axial direction in its thickness, i. are formed axially wedge-shaped.
- Fig. 5d the webs 18 in the axial direction in its width wavy formed, wherein in the illustrated embodiment, one side of the webs 18 straight and the other is corrugated, so that a corresponding wavy Thickness change over the length of the webs 18 results.
- the radial extent of the webs 18 is constant.
- each other arranged distributor rollers 12 may also be equipped differently with webs 18.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Load-Bearing And Curtain Walls (AREA)
- Finishing Walls (AREA)
- Panels For Use In Building Construction (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL04019461T PL1510314T3 (pl) | 2003-08-26 | 2004-08-17 | Sposób i urządzenie do wytwarzania wielobarwnych elementów betonowych |
SI200430997T SI1510314T1 (sl) | 2003-08-26 | 2004-08-17 | Postopek in naprava za proizvodnjo veäśbarvnih betonskih blokov |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10339143 | 2003-08-26 | ||
DE10339143A DE10339143B4 (de) | 2003-08-26 | 2003-08-26 | Verfahren und Vorrichtung zum Herstellen mehrfarbiger Betonsteine |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1510314A2 true EP1510314A2 (fr) | 2005-03-02 |
EP1510314A3 EP1510314A3 (fr) | 2005-10-26 |
EP1510314B1 EP1510314B1 (fr) | 2008-10-15 |
Family
ID=34089193
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04019461A Expired - Lifetime EP1510314B1 (fr) | 2003-08-26 | 2004-08-17 | Procédé et appareil pour la fabrication de pierres en béton multicolores |
Country Status (6)
Country | Link |
---|---|
US (1) | US20050046084A1 (fr) |
EP (1) | EP1510314B1 (fr) |
AT (1) | ATE411147T1 (fr) |
DE (2) | DE10339143B4 (fr) |
PL (1) | PL1510314T3 (fr) |
SI (1) | SI1510314T1 (fr) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITTV20090036A1 (it) * | 2009-03-10 | 2010-09-11 | Luca Toncelli | Apparecchiatura e metodo per la fabbricazione di lastre ad effetto venato |
US8940223B2 (en) | 2007-03-28 | 2015-01-27 | Luca Toncelli | Method of manufacturing slabs of ceramic material |
US9174358B2 (en) | 2007-07-16 | 2015-11-03 | Luca Toncelli | Method and apparatus for manufacturing slabs with veined effect |
US9649783B2 (en) | 2014-02-25 | 2017-05-16 | Arpad Barabas | Method for producing paver block having mottled tread surface |
DE102017130870A1 (de) | 2017-12-21 | 2019-06-27 | Lithonplus Gmbh & Co. Kg | Vorrichtung und Verfahren zur Herstellung von oberflächenstrukturierten Betonbauteilen |
CN115229965A (zh) * | 2022-07-26 | 2022-10-25 | 中铁十六局集团第三工程有限公司 | 一种高效的预制混凝土箱梁生产线 |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007048694A1 (de) | 2007-10-11 | 2009-04-23 | Hess Maschinenfabrik Gmbh & Co. Kg | Verfahren und Vorrichtung zum Herstellen von Betonsteinen |
DE202009018948U1 (de) * | 2009-12-02 | 2014-10-10 | Exone Gmbh | Anlage zum schichtweisen Aufbau eines Formkörpers mit einer Beschichter-Reinigungsvorrichtung |
US9943980B2 (en) | 2013-03-15 | 2018-04-17 | Four Points Developments Llc | Multi zone cementitious product and method |
DE202017107803U1 (de) | 2017-12-21 | 2018-02-28 | Lithonplus Gmbh & Co. Kg | Vorrichtung zur Herstellung von oberflächenstrukturierten Betonbauteilen |
EP3546165B1 (fr) | 2017-12-21 | 2022-03-23 | Lithonplus GmbH & Co. KG | Dispositif et procédé de fabrication de composants en béton structurés en surface |
DE102018116302B4 (de) * | 2018-07-05 | 2020-02-13 | Masa GmbH | Dosiervorrichtung zur Anordnung an einem Füllwagen einer Steinformmaschine und Verfahren zur Herstellung von gemusterten Steinen |
WO2021062531A1 (fr) * | 2019-09-30 | 2021-04-08 | Best Way Stone Limited | Système et procédé de formation de veines irrégulières sur des blocs de béton |
IL277115B (en) * | 2020-09-03 | 2021-02-28 | Ackerstein Ind Ltd | A system and method for the production of multi-layer bricks with a decorative layer |
DE202021105285U1 (de) | 2021-09-30 | 2021-10-08 | Lithonplus Gmbh & Co. Kg | Vorrichtung zur Herstellung von oberflächenstrukturierten Betonbauteilen |
DE102021125394A1 (de) | 2021-09-30 | 2023-03-30 | Lithonplus Gmbh & Co. Kg | Vorrichtung und Verfahren zur Herstellung von oberflächenstrukturierten Betonbauteilen |
EP4159395A1 (fr) | 2021-09-30 | 2023-04-05 | Lithonplus GmbH & Co. KG | Dispositif et procédé de fabrication de composants en béton à surface structurée |
DE102022108257A1 (de) * | 2022-04-06 | 2023-10-12 | Godelmann Gmbh & Co. Kg | Verfahren und Vorrichtung zur Herstellung von Betonsteinen |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3955907A (en) * | 1970-12-07 | 1976-05-11 | Keniti Yamasita | Apparatus for molding layered concrete slabs |
DE29904566U1 (de) * | 1999-03-12 | 1999-07-08 | MASA AG, 56626 Andernach | Vorrichtung zur Herstellung mehrfarbiger Betonsteine |
DE19827104A1 (de) * | 1998-06-18 | 1999-12-23 | Geiger Peter | Verfahren zum Herstellen von Betonsteinen, insbesondere Pflastersteinen |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1810128A1 (de) * | 1968-11-21 | 1970-06-04 | Schneider Dipl Ing Klaus | Verfahren und Einrichtung zum Herstellen von Betonelementen insbesondere von Betonpflastersteinen |
IT1218642B (it) * | 1987-03-31 | 1990-04-19 | Luca Toncelli | Procedimento per la realizzazione di blocchi multistrato, mediante opportuna distribuzione dell'impasto, atti alla produzione di lastre agglomerate di marmo, granito, sabbia o pietre in genere |
-
2003
- 2003-08-26 DE DE10339143A patent/DE10339143B4/de not_active Expired - Fee Related
-
2004
- 2004-08-03 US US10/911,163 patent/US20050046084A1/en not_active Abandoned
- 2004-08-17 SI SI200430997T patent/SI1510314T1/sl unknown
- 2004-08-17 AT AT04019461T patent/ATE411147T1/de active
- 2004-08-17 PL PL04019461T patent/PL1510314T3/pl unknown
- 2004-08-17 DE DE502004008251T patent/DE502004008251D1/de not_active Expired - Fee Related
- 2004-08-17 EP EP04019461A patent/EP1510314B1/fr not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3955907A (en) * | 1970-12-07 | 1976-05-11 | Keniti Yamasita | Apparatus for molding layered concrete slabs |
DE19827104A1 (de) * | 1998-06-18 | 1999-12-23 | Geiger Peter | Verfahren zum Herstellen von Betonsteinen, insbesondere Pflastersteinen |
DE29904566U1 (de) * | 1999-03-12 | 1999-07-08 | MASA AG, 56626 Andernach | Vorrichtung zur Herstellung mehrfarbiger Betonsteine |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8940223B2 (en) | 2007-03-28 | 2015-01-27 | Luca Toncelli | Method of manufacturing slabs of ceramic material |
US9174358B2 (en) | 2007-07-16 | 2015-11-03 | Luca Toncelli | Method and apparatus for manufacturing slabs with veined effect |
US11045973B2 (en) | 2007-07-16 | 2021-06-29 | Luca Toncelli | Apparatus for manufacturing slabs with veined effect |
ITTV20090036A1 (it) * | 2009-03-10 | 2010-09-11 | Luca Toncelli | Apparecchiatura e metodo per la fabbricazione di lastre ad effetto venato |
WO2010103456A1 (fr) * | 2009-03-10 | 2010-09-16 | Luca Toncelli | Appareil et procédé de fabrication de dalles à effet marbré |
CN102341222A (zh) * | 2009-03-10 | 2012-02-01 | 卢卡·通切利 | 用于制造具有纹理效果的板的装备和方法 |
CN102341222B (zh) * | 2009-03-10 | 2015-02-04 | 卢卡·通切利 | 用于制造具有纹理效果的板的装备和方法 |
US9579821B2 (en) | 2009-03-10 | 2017-02-28 | Luca Toncelli | Apparatus and method for manufacturing slabs with a veined effect |
US9649783B2 (en) | 2014-02-25 | 2017-05-16 | Arpad Barabas | Method for producing paver block having mottled tread surface |
DE102017130870A1 (de) | 2017-12-21 | 2019-06-27 | Lithonplus Gmbh & Co. Kg | Vorrichtung und Verfahren zur Herstellung von oberflächenstrukturierten Betonbauteilen |
CN115229965A (zh) * | 2022-07-26 | 2022-10-25 | 中铁十六局集团第三工程有限公司 | 一种高效的预制混凝土箱梁生产线 |
Also Published As
Publication number | Publication date |
---|---|
EP1510314A3 (fr) | 2005-10-26 |
DE10339143A1 (de) | 2005-04-07 |
EP1510314B1 (fr) | 2008-10-15 |
SI1510314T1 (sl) | 2009-04-30 |
PL1510314T3 (pl) | 2009-04-30 |
DE10339143B4 (de) | 2005-10-13 |
DE502004008251D1 (de) | 2008-11-27 |
ATE411147T1 (de) | 2008-10-15 |
US20050046084A1 (en) | 2005-03-03 |
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