EP1499178A1 - Tapis composite - Google Patents

Tapis composite

Info

Publication number
EP1499178A1
EP1499178A1 EP03729852A EP03729852A EP1499178A1 EP 1499178 A1 EP1499178 A1 EP 1499178A1 EP 03729852 A EP03729852 A EP 03729852A EP 03729852 A EP03729852 A EP 03729852A EP 1499178 A1 EP1499178 A1 EP 1499178A1
Authority
EP
European Patent Office
Prior art keywords
fabric
composite mat
upper layer
lower layer
mat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP03729852A
Other languages
German (de)
English (en)
Inventor
Cyriak Laner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP1499178A1 publication Critical patent/EP1499178A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K1/00Housing animals; Equipment therefor
    • A01K1/015Floor coverings, e.g. bedding-down sheets ; Stable floors
    • A01K1/0157Mats; Sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/10Fibres of continuous length
    • B32B2305/18Fabrics, textiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51Elastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00Polyalkenes
    • B32B2323/04Polyethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00Polyalkenes
    • B32B2323/10Polypropylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • B32B2471/04Mats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3065Including strand which is of specific structural definition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3854Woven fabric with a preformed polymeric film or sheet

Definitions

  • the invention relates to a composite mat, in particular made of plastic material, in particular for use in agriculture or agricultural technology.
  • plastic mats or plastic foils in various thicknesses of typically typically about 0.5 mm or less are used, the mechanical and chemical properties of which meet the requirements and stresses encountered in agriculture.
  • Such mats are resistant to the effects of ultraviolet radiation and weather-resistant, and therefore have a very long service life of several decades, even when used outdoors against weather-related and mechanical stresses.
  • the mats are closed and absolutely waterproof, and have a smooth surface.
  • the surface texture, in particular the smooth surface is disadvantageous or undesirable.
  • a smooth surface is not slip-proof, offers poor hold of bedding material and has only a low thermal insulation effect.
  • liquid can accumulate, at least dry less quickly, which in turn increases the risk of slipping.
  • a non-slip lying surface must therefore be provided on the top of the mattress. This increases the design effort.
  • the object of the following invention is to provide a composite mat and a method for its production which meet the high mechanical and weather-related stresses in agricultural technology, ie UN and weather-resistant, absolutely waterproof, sufficiently deformable and permanently elastic, thereby is sufficiently mechanically stable against pressure loads, and at the same time non-slip and to a certain extent Degree of liquid-absorbent, non-slip surface, and can be manufactured as simply and therefore inexpensively.
  • a composite mat is provided with a rough, structured surface on the top and a smooth, closed surface, water-impermeable surface on the underside, consisting of two interconnected, in particular welded, glued or the same joined layers, namely an upper layer made of fabric material , and an underlayer made of an elastic plastic material.
  • the upper side of the composite mat according to the invention is non-slip due to the structured surface that takes up a larger area and is liquid-absorbent to a certain degree. Due to the larger proportion of the surface that the upper side or its surface has, there is an improved drying of liquid collecting on the surface, and a better hold of bedding materials such as straw choppers or the like. In addition, the thermal insulation effect is improved due to the structured surface on the top of the composite mat.
  • the lower layer made of elastic material penetrates very well into the fabric material of the upper layer, so that excellent adhesion between the upper and lower layers is guaranteed. This ensures a good connection between the liquid-impermeable lower layer and the open structure of the upper layer. The lower layer is closed and absolutely watertight.
  • the type of woven fabric of the braided fabric or ribbon fabric represents a diagonal weave in a braided design.
  • the type of woven fabric of the braided fabric or ribbon fabric represents a diagonal weave in a braided design. It is particularly preferred and advantageous if the fabric fibers of the braided fabric or ribbon fabric of the top layer are twisted.
  • Top and a smooth, closed surface, water-impermeable surface on the underside provides that the composite mat is made of two layers, namely an upper layer made of fabric material and a lower layer made of an elastic plastic material, which are connected to one another, in particular welded, glued or joined together ,
  • connection between the fabric-like top layer and the film-like bottom layer takes place in the hot-bonding method, in which the still warm, tough film of the bottom layer is applied to the fabric material of the top layer immediately after extrusion and is introduced into the fabric material.
  • the still warm, tough film of the bottom layer is applied to the fabric material of the top layer immediately after extrusion and is introduced into the fabric material.
  • Figure 1 is a schematic sectional view in an enlarged view of the composite mat according to the invention.
  • Figure 2 is a schematic plan view in an enlarged view of the composite mat according to the invention.
  • Fig. 3 is a schematic view of a cow mattress with a cover layer consisting of the composite mat according to the invention.
  • the preferred exemplary embodiment of a composite mat 1 according to the invention shown in FIGS. 1 and 2 consists of two interconnected, in particular welded, glued or the like, joined layers, namely a lower layer 2 made of an elastic plastic material, and an upper layer 3 made of fabric material.
  • the lower layer 2 is a closed, water-impermeable polypropylene film with a thickness of 0.5 mm to 1.5 mm, preferably 1.0 mm.
  • the upper layer 3 consists of a polypropylene or polyethylene braid with a thickness of 1.5 mm to 1.9 mm, preferably 1.7 mm.
  • the braided fabric is a ribbon fabric, the yarn type of the fabric fibers being 4 splice yarns.
  • the type of weave of the woven fabric of the top layer 3 represents a diagonal weave in a braided design.
  • Both layers 2 and 3 of the composite mat 1 consist of the same plastic material, namely preferably polypropylene or polyethylene. This enables an intimate and permanently stable connection of the lower layer 2 and the upper layer 3 of the composite mat 1 over the entire surface. It is not perceptible from the outside that the composite mat 1 consists of two layers of different structure; The composite mat 1 therefore appears as a mat made of a uniform material, the surface on the top of the mat 1 being rough and structured, and the surface on the underside the mat 1 is smooth, closed surface and impermeable to water.
  • FIG. 3 shows a particularly preferred application of the composite mat 1 according to the invention in a cow mattress 5.
  • This essentially consists of a cover layer comprising the composite mat 1 according to the invention and a mattress filling 6 consisting, for example, of pure sieved rubber granules with a grain size of 3 mm to 6 mm ,
  • the cover layer of the mattress formed from the composite mat 1 according to the invention has a non-slip upper surface, while the lower surface is coated in an absolutely liquid-tight manner.
  • the mattress filling 6 yields, while the structured surface of the cover layer ensures absolute slip resistance even when wet or dirty.
  • the mattress base remains dry and germ-free thanks to the moisture-impermeable cover layer.
  • the mattress cover can be easily cleaned with a high-pressure cleaner.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Zoology (AREA)
  • Animal Husbandry (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Laminated Bodies (AREA)
  • Carpets (AREA)

Abstract

L'invention concerne un tapis composite (1) présentant une surface structurée rugueuse sur le côté supérieur, et une surface lisse imperméable à l'eau, plane et fermée sur le côté inférieur. Ledit tapis composite est constitué de deux couches reliées l'une à l'autre, notamment soudées, collées ou similaire, c.-à-d. une couche supérieure en matériau tissé (3), et une couche inférieure en matériau plastique élastique (2).
EP03729852A 2002-04-30 2003-04-30 Tapis composite Withdrawn EP1499178A1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE2002119459 DE10219459A1 (de) 2002-04-30 2002-04-30 Verbundmatte
DE10219459 2002-04-30
PCT/DE2003/001390 WO2003092365A1 (fr) 2002-04-30 2003-04-30 Tapis composite

Publications (1)

Publication Number Publication Date
EP1499178A1 true EP1499178A1 (fr) 2005-01-26

Family

ID=29264958

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03729852A Withdrawn EP1499178A1 (fr) 2002-04-30 2003-04-30 Tapis composite

Country Status (4)

Country Link
US (1) US20050106976A1 (fr)
EP (1) EP1499178A1 (fr)
DE (1) DE10219459A1 (fr)
WO (1) WO2003092365A1 (fr)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004015694B4 (de) * 2004-03-29 2010-09-09 Agrotel Gmbh Verbundmatte
FR2922409A1 (fr) * 2007-10-22 2009-04-24 Yvoz Jean Francois Matelas pour une case de mise bas et case de mise vas equipee d'un tel matelas
US20110296862A1 (en) * 2010-01-13 2011-12-08 Wold Michael C Portable refrigerated rig mat
DE102014211802A1 (de) 2014-06-19 2015-12-24 Hochschule für Technik und Wirtschaft Dresden Bodenbelag für Liegeflächen mit atmungsaktiver und reibungsarmer Deckschicht aus 3D-Abstandstextilien
WO2016205810A1 (fr) 2015-06-19 2016-12-22 Titan International, Inc. Tapis agricole amélioré et systèmes et procédés associés
CN113875612A (zh) * 2021-09-30 2022-01-04 衢州市富龙科技有限公司 一种塑胶合成宠物垫及其生产方法

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE7007179U (de) 1970-02-27 1970-06-18 Borgers Johann Kg Zweischichtige belagsbahn.

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1418838A1 (de) * 1968-01-03 1969-06-19 Bayer Ag Verfahren zur Herstellung von Polyestern nichtreduzierender Zucker
US4035543A (en) * 1975-05-01 1977-07-12 Phillips Petroleum Company Laminate suitable as hydrocarbon resistant pond liner
DE2552089C2 (de) * 1975-11-20 1986-07-31 Metzeler Kautschuk GmbH, 8000 München Verfahren zur Herstellung einer elastischen Stallbodenbelagsmatte
CH618073A5 (en) * 1976-03-11 1980-07-15 Akzo Nv Barn-floor covering web
US4129097A (en) * 1977-03-03 1978-12-12 Akzona Incorporated Floor covering sheet for stables
US4188445A (en) * 1977-12-12 1980-02-12 Chromatex, Inc. Laminated fabric of polypropylene
DE3131867A1 (de) * 1981-08-12 1983-02-24 Ruhrkohle-Carborat GmbH, 4152 Kempen "containerinlett aus beschichteten baendchengeweben"
DE8200677U1 (de) * 1982-01-14 1982-06-16 Akzo Gmbh, 5600 Wuppertal Stallbodenbelagsbahn
JPS6055611B2 (ja) * 1983-03-29 1985-12-05 村田機械株式会社 紡績糸の糸継装置
US5244933A (en) * 1990-10-12 1993-09-14 Thera Patent Gmbh & Co. Kg Gesellschaft Fur Industrielle Schutzrechte Dental compositions which can be prepared and worked by the action of oscillations and method for the preparation thereof
DE19637305A1 (de) * 1996-09-13 1998-03-19 Happich Gmbh Gebr Verdeckstoff
DE19738169A1 (de) * 1997-09-01 1999-03-11 Huesker Synthetic Gmbh & Co Dichtungsmatte
US6173677B1 (en) * 1998-05-22 2001-01-16 Toyobo Co., Ltd. Floor mat for livestock
DE29820488U1 (de) * 1998-11-10 1999-02-11 Freigang, Rainer, 04934 Hohenleipisch Bodenbelag für die Nutztierhaltung

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE7007179U (de) 1970-02-27 1970-06-18 Borgers Johann Kg Zweischichtige belagsbahn.

Also Published As

Publication number Publication date
DE10219459A1 (de) 2003-11-20
WO2003092365A1 (fr) 2003-11-13
US20050106976A1 (en) 2005-05-19

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