EP1428936A1 - Seilanker und Herstellungsverfahren - Google Patents
Seilanker und Herstellungsverfahren Download PDFInfo
- Publication number
- EP1428936A1 EP1428936A1 EP02425769A EP02425769A EP1428936A1 EP 1428936 A1 EP1428936 A1 EP 1428936A1 EP 02425769 A EP02425769 A EP 02425769A EP 02425769 A EP02425769 A EP 02425769A EP 1428936 A1 EP1428936 A1 EP 1428936A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- anchor element
- cable
- matrix
- matrix material
- production method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/18—Grommets
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F7/00—Devices affording protection against snow, sand drifts, side-wind effects, snowslides, avalanches or falling rocks; Anti-dazzle arrangements ; Sight-screens for roads, e.g. to mask accident site
- E01F7/04—Devices affording protection against snowslides, avalanches or falling rocks, e.g. avalanche preventing structures, galleries
Definitions
- the present invention relates to an anchor element for a rope.
- the said anchor element is particularly, but not necessarily, intended to act as an anchor for a rope or cable in boulder fences, snow nets or snow fences.
- These systems essentially comprise a net held in place by means of ropes attached to a plurality of anchor elements fixed to the soil or a rock face by means of suitable fixing means.
- anchor elements that is those elements designed to be fixed to the soil or a rock face and to which the ropes are then attached to keep the nets in place.
- the environments in which the anchor elements are installed are hostile to their structural integrity: they are driven into the ground or rock face or otherwise in contact with the material of the soil or rock, and at the same time are exposed, at least as regards the part above the soil, to the weather.
- the structural integrity of the anchor elements is undermined by corrosion phenomena due partly to humidity or water coming into contact with the metal parts of the element, and partly to electrolytic phenomena, for, as is known, the contact between the material of the soil or of a rock face and the metal that partly forms the anchor element generates an electrolytic cell capable of causing structural damage to the said element.
- Certain products use a tube, generally made of plastic, in which the cable is inserted, to provide protection.
- the need is felt, therefore, to provide an anchor element for rope capable of completely insulating at least a section of the cable of the anchor element from water or humidity.
- the problem addressed by the present invention is that of devising an anchor element for rope whose structural and functional characteristics shall satisfy the abovementioned requirements and at the same time obviate the disadvantages discussed with reference to the prior art.
- Figures 1a and 1b respectively show a front view, partly in section, and a side view, of one embodiment of an anchor element
- Figure 2a shows a view in cross section of the anchor element of Figure 1a, taken on the section line marked A-A in Figure 1a;
- Figure 2b shows a view in cross section of the anchor element of Figure 1a, taken on the section line marked B-B in Figure 1a;
- Figure 2c shows a view in cross section of the anchor element of Figure 1a, taken on the section line marked C-C in Figure 1a;
- FIGS 3a and 3b show views in cross section of an anchor element in accordance with another embodiment
- Figures 4a and 4b respectively show a front view, partly in section, and a side view, partly in section, of another embodiment of an anchor element
- Figure 5 shows a view in section of the anchor element of Figure 4a, taken on the section line marked D-D in Figure 4a;
- Figures 6 and 7 show a front view in section of other embodiments of an anchor element
- FIGS 8 and 9 show views in cross section of other embodiments of an anchor element.
- Figures 10a and 10b show views in cross section of other embodiments of an anchor element.
- the number 1 is a general reference for an anchor element according to the invention.
- the anchor element 1 comprises a cable 2, preferably made of a metallic material, which has a central section 4, a first end section 6 and a second end section 8. Both end sections adjoin said central section 4, thus forming the continuous cable 2.
- the cable 2 in one embodiment, is composed of a plurality of individual wires 2' twisted together to form the cable.
- the said cable 2 is preferably made up of seven wires 2'.
- the said cable is composed of a plurality of strands, each strand in turn made of a plurality of wires.
- the said cable 2 is composed of a plurality of untwisted wires 2''.
- the cable 2 therefore has a plurality of core elements which in practice are a plurality of wires and/or a plurality of strands, depending on how the said cable is constructed, between which are spaces forming interstices 3.
- the cable 2 is composed of a single wire.
- the structure of the cable 2 offers advantageous flexibility characteristics.
- the said cable is preferably made of a metallic material.
- Other embodiments use a cable made of composite material.
- the cable 2 has a first portion 10 of the said anchor element designed to engage with means (not shown) for attaching the rope to the said anchor element.
- the said first portion 10 is preferably configured as a loop or noose in order conveniently to take the said means for attaching the rope to the anchor element 1.
- the said cable 1 is bent so that its central portion 4 forms an eye that will conveniently take the said rope attachment means.
- the said means for attaching the rope to the anchor element 1 are, for example, an end section of the rope itself, suitably bent to form a noose, e.g. with the aid of clips, or a hook that connects onto the tie with shackles and the like.
- the anchor element 1 also includes a second portion 16 designed to work together with means for fixing the said anchor element to the soil or to a rock face.
- a first section 16' of the said second portion 16, in an installed configuration of the anchor element 1, is beneath a soil line t-t, that is, buried in the ground or in the rock face.
- a second section 16'' of the said second portion 16, next to the first portion 10 of the anchor element 1, is above the soil line or rock face t-t.
- the first end section 6 and the second end section 8 of the bent cable 2 lie close together to form the said second portion 16, which is a leg for the said anchor element.
- the means for fixing the said anchor element to the soil or to a rock face are a cement plinth or an injection of cement between the leg of the anchor element and the soil or rock face.
- the said first portion 10 of the anchor element 1 basically lies on a plane having a first-portion line X-X that forms a bending angle A with a second-portion line Y-Y of a plane on which the said second portion 16 basically lies.
- the said bending angle A is advantageously optimized to give the best position of the first portion 10 of the anchor element 1 to engage with the rope attachment means.
- the plane on which the first portion 10 of the anchor element 1 basically lies coincides with the plane on which the said second portion 16 basically lies.
- the said anchor element 1 comprises a matrix 18 made of a matrix material which encapsulates at least one section to be protected 20 of the cable 2. This matrix infiltrates between the core elements of the cable.
- the cable 2 assumes the functions of a core to the anchor element 1, the said core being embedded, at least in part, in the matrix 18 which encapsulates the section to be protected 20 of the cable 2 by enclosing the core elements thereof, that is the wires 2', 2'' and/or the strands, and working its way into the interstices 3 situated between the latter.
- the said matrix 18 consist of a matrix material that surrounds the said section to be protected 20 of the cable 2 and adhere to the surfaces of the core elements of the said cable, but also it propagates itself and spreads between the wires 2', 2'' and/or the strands of the cable 2, producing a coherent mass which encapsulates them.
- the matrix 18 advantageously adheres to the surface of each of the wires 2', 2'' and of the strands, producing a coherent mass, that is, a mass whose parts exhibit close cohesion, and which is such as to prevent voids or cavities containing no matrix material remaining between the core elements and through which water or humidity could enter and condense and come into contact with the material of the cable and/or ensuring that differential cells are not created by structural difference.
- the said matrix 18 is obtained by a process of conversion of the said matrix material in which the said matrix material is turned into a coherent mass that adheres to the core elements of the cable.
- the said matrix material is preferably originally in paste form and/or in small loose parts or powder, that is powder before the said conversion process is carried out.
- the said conversion process is sintering, that is a process in which the powdered matrix material is converted into a coherent mass even without the matrix material being caused to melt.
- the said process of conversion is a polymerization of the matrix material or a polycondensation reaction.
- the said matrix material is originally in the semi-solid or gel or pasty state and, following the said process of conversion, gives rise to a coherent and compact matrix between the core elements of the section to be protected 20 of the cable 2.
- the matrix 18 is the result of the polymerization of a plastic resin which encapsulates the section to be protected 20.
- the section to be protected 20 of the cable 2 is impregnated, for example in the liquid or semi-solid state or in a paste, with a plastic resin such as to permit complete enclosing of the said section to be protected and infiltration between the interstices of the core elements, for example between the wires and/or strands of the cable.
- the polymerization process to which the said plastic resin is subjected produces, from the matrix material, a continuous and compact enclosing matrix which extends along the section to be protected 20.
- the matrix 18 in which the cable is at least partly immersed surrounds a section to be protected 24 of the first portion 10 of the anchor element 1, forming a matrix of the said section that adheres to the latter.
- the matrix 18 extends to form a matrix around a section to be protected 24 of the eye or noose portion or loop of the anchor element 1.
- the said matrix around the section to be protected 24 of the first portion 10 of the anchor element advantageously inhibits the initiation of electrolytic corrosion phenomena, differential cells and the like.
- the matrix 18 at least partly surrounds the first end section 6 and the second end section 8 of the cable 2, forming for the said end sections an integral matrix which adheres to the sections.
- the matrix material placed around a first section to be protected 26' of the first end section 6 and around a second section to be protected 26'' of the second end section 8 of the anchor element 1, i.e. around the leg of the latter, forms an integral matrix which encapsulates both of the sections to be protected.
- the said matrix advantageously inhibits the development of corrosion phenomena and, at the same time, holds the sections of the leg together, acting as a binding means between the two end sections.
- the matrix material that produces the matrix 18 is a resin, preferably a plastic resin, such as a thermoset.
- the said thermosetting resin is an epoxy resin.
- the matrix material that makes up the matrix 18 is filled with reinforcing fibres, such as glass fibres or carbon fibres.
- the matrix material that makes up the matrix 18 is a material with high stiffness properties following the conversion process, such as an epoxy resin.
- the matrix 18 is produced by a process of conversion of a matrix material that produces a matrix capable of keeping the said cable bent.
- the physico-mechanical properties of the matrix material subjected to the conversion process are such as to keep the cable 2 in the bent configuration which creates the first portion 10 or noose and the second portion 16 or leg.
- Filling the matrix material with the abovementioned reinforcing fibres accentuates the properties of the material, improving, in particular, its mechanical properties such as wear resistance, hardness, stiffness and so forth.
- the matrix material has stiffness properties such as to keep the cable 2 in the bent configuration.
- the stiffness and hardness properties of the matrix material are such as to act as binding means between the end sections of the cable 2.
- the said anchor element 1 comprises a separate sleeve 28 located on the leg of the anchor element 1 and preferably made of steel, which performs the functions of the binding means.
- the binding means keep the end sections of the cable 2 close together to form the leg of the anchor element and prevent them coming apart due to the action of the rope under tension.
- the stiffness and hardness properties of the matrix material of which the matrix 18 is composed are such that the said matrix simultaneously acts as reinforcing means 12 able to attenuate the action of the rope or of the means of attachment of the rope to the anchor element.
- the said reinforcing means are also able to preserve the configuration of the said first portion 10 against the action of the rope attachment means.
- the said reinforcing means are able to maintain the noose or eye configuration of the first portion 10 of the anchor element 1.
- the said matrix forms reinforcing means capable of attenuating the state of tension generated by the contact between the anchor element and the rope attachment means.
- the anchor element 1 includes, preferably inside the first portion 10 thereof, a separate rigid element housed inside the first portion 10 of the anchor element 1, so as to sit between the said first portion and the rope attachment means, acting as reinforcing means.
- the said rigid element is preferably a thimble 30, that is an annular element, of round or ovoid shape, preferably in a metal such as steel or the like, or wood, which is inserted into the eye of the cable to protect it against wear.
- the said thimble 30 comprises a channel seat between lateral containment walls, so that the eye of the cable or a portion of this eye engaging with the said thimble sits inside the said containment channel between the said side walls.
- the structural configuration of the thimble ensures that the thimble is correctly positioned with respect to the central section 4 of the cable and keeps it permanently on the cable.
- the said matrix is interposed between the thimble and the cable.
- the said anchor element includes forming means designed to define the angle between the said first portion 10 and the said second portion 16 of the said anchor element.
- the said forming means comprise a bar 32, preferably made of a metallic material or of the same matrix material which has undergone an earlier conversion process, this bar being bent at one end to define a first section of the bar 32' that forms with a second section of the bar 32'' an angle approximately equal to the bending angle A formed by the line of the plane X-X of the first portion 10 of the anchor element with the line of the plane Y-Y of the second portion 16 of the said anchor element.
- the bar 32 possesses a section which is preferably shaped to fit portions of the cable 2 ( Figure 5).
- the end sections of the cable 2 are fitted to the said bar 32 by securing means, such as a wire or other filament, one or more securing straps and the like, so that the said first portion 10 and the said second portion 16 of the anchor element 1 define the bending angle A between themselves.
- securing means such as a wire or other filament, one or more securing straps and the like
- the matrix 18 at least partly encloses the said second portion 16 of the anchor element 1, at least partly encapsulating the said end sections of the cable and the said securing means, such as a wire or one or more straps.
- the anchor element 1 according to the present invention can be produced by a method of production that includes the phase of impregnating at least one section to be protected of the cable 2 with a matrix material suitable for the distribution of the said material between the core elements of the section to be protected of the cable 2.
- the said matrix material is a powdered material
- the said powder is fine enough to allow the loose particles to infiltrate between the wires and/or strands of the cable.
- the said matrix material is a pasty or gelatinous or liquid mass
- the said material has a fluidity such as to infiltrate easily between the said strands and/or wires, that is, a fluidity sufficient to distribute the said material between each of the core elements of the section to be protected of the cable 2.
- the impregnation with the matrix material occurs between the core elements of the entire cable 2 or along a section thereof to be protected, for example a section of the first portion 10 designed to work together with the rope attachment means or with the rope itself, or along a section of the leg designed to work together with means for fixing the said anchor element to the soil or to a rock face.
- Impregnation occurs by spreading the matrix material by painting or blowing processes or by immersion or by electrostatic action.
- the cable and the material are subjected to a predefined potential difference, whereby the matrix material, which is preferably a powder, is attracted to the cable, deposited in the section to be protected, and distributes itself between the interstices of the core elements of the cable, for example between the wires and/or strands.
- the matrix material which is preferably a powder
- the said method of production also includes the phase of carrying out a process of conversion of the said matrix material which produces a coherent matrix 18 that encapsulates the core elements of the section to be protected of the cable 2.
- the process of conversion turns the said matrix material into a coherent mass with good distribution between the wires and/or strands and with good adhesion to the surface of each of these.
- Impregnation to the "heart" of the said cable means, in particular, that the matrix material penetrates between the wires and/or strands of the cable beyond the surface layer formed by these, which forms the surface layer of the cable.
- impregnation to the "heart” also produces a protective matrix which, although scratched and worn by accidental external causes, remains intact within and capable of protecting the cable against atmospheric agents, humidity, electrolytic phenomena and so on.
- the said process of conversion involves sintering the matrix material, which is preferably in powder form.
- the said process of conversion is a polymerization reaction, for example of a matrix material consisting of a (preferably plastic) resin, such as an epoxy resin or vinyl ester.
- the said process of conversion is a drying of the matrix material, the latter consisting for example of a paint or a solid, semi-solid or gelatinous paste.
- the phase of carrying out the process of conversion includes the phase of administering a quantity of heat.
- the said quantity of heat is such as to trigger or facilitate the said process of conversion.
- the cable 2 preferably bent and with the powdered, pasty or gelatinous matrix material at least partly deposited on it, is ventilated with hot air, or is heated, in order to initiate and complete the said process of conversion, optionally facilitated or triggered by catalysts and additives.
- the method of production also includes the phase of bending the said cable in order to form the said first portion 10 and the said second portion 16 of the anchor element.
- the said method includes the additional phase of filling the matrix material with reinforcing fibres such as glass fibres or carbon fibres.
- the said method includes the phase of filling the said matrix material with catalysts and/or additives, their job being to enhance the mechanical properties of the abovementioned material and/or facilitate the said processes of conversion.
- the phase of impregnating the matrix material is the first phase in the said method and is carried out with the cable straight or bent.
- the said phase of depositing the matrix material is performed on the bare cable in order to deposit the said matrix material on predefined sections of the cable, thus ensuring impregnation with the matrix material, for example between the wires and/or strands of the cable.
- the phase of impregnation with the matrix material precedes the phase of bending the cable and that of carrying out the process of conversion.
- the phase of impregnation with the matrix material comes after the phase of bending the cable and precedes that of carrying out the process of conversion.
- the anchor element according to the present invention provides improved insulation of a section of the cable of the anchor element against water or against humidity.
- the matrix along the leg buried in the soil or in the rock face, adhering to the leg and infiltrating between the strands and/or wires of the cable, does not allow penetration or contact between the cable and water or humidity present in the soil or in the rock face.
- the said matrix provides, for example for those sections of the cable which are exposed to atmospheric agents or simply to the air, sound protection of the cable against such agents.
- the whole translates into an improved reliability of the anchor element.
- the mechanical properties that can be conferred on the matrix allow for embodiments of the anchor element that have no thimble and/or sleeve and yet remain equally reliable in the face of the action of wear, tension in the rope and deformation of the eye by the rope.
- the matrix is thin.
- the end sections of the cable can therefore be positioned very close together.
- the said thickness of the matrix allows the first noose or eye portion to be made very small, in such a way that the point of conjunction between the end sections of the leg is above the line of the soil or rock face in which the anchor element is inserted.
- the said anchor element has a limited tendency to cause a widening or spreading of the hole made in the soil or rock face or in the anchor element fixing means in which the leg is inserted.
- the said matrix at least partly encapsulates the said cable, forming means of protection capable of attenuating the action of the rope or of the means of attaching the rope to the anchor element.
- the adhesion of the matrix material to the surface of the individual core elements of the cable i.e. to the surface of the wires and/or strands, is advantageously increased by the impregnation by the matrix material between the said elements, resulting in a mechanical bond, and/or by a prior application of paint or immersion in a suitable material designed to increase the said adhesion.
- the said method of production is applicable to anchor elements having a bent cable that have already been made, as a means of improving their characteristics or reconditioning them.
- the said anchor element provided with a matrix which penetrates into the heart of the cable and encapsulates its wires and/or strands, the said matrix remains bound to the said cable without necessitating the use of containment jackets to keep layers of added material in position.
- the matrix that encapsulates the core elements of the cable in one embodiment, is capable of keeping the cable bent, without the use of additional means of maintaining the shape of the anchor element.
- the process of conversion to which the matrix material is subjected is a process which, from a liquid, semi-solid, gelatinous or powdered material, produces a coherent and compact matrix that infiltrates between the strands and/or wires of the cable.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Ropes Or Cables (AREA)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02425769A EP1428936B1 (de) | 2002-12-13 | 2002-12-13 | Seilanker und Herstellungsverfahren |
ES02425769T ES2263760T3 (es) | 2002-12-13 | 2002-12-13 | Anclaje para cuerda y metodo de produccion. |
DE60210994T DE60210994T2 (de) | 2002-12-13 | 2002-12-13 | Seilanker und Herstellungsverfahren |
AT02425769T ATE324493T1 (de) | 2002-12-13 | 2002-12-13 | Seilanker und herstellungsverfahren |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02425769A EP1428936B1 (de) | 2002-12-13 | 2002-12-13 | Seilanker und Herstellungsverfahren |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1428936A1 true EP1428936A1 (de) | 2004-06-16 |
EP1428936B1 EP1428936B1 (de) | 2006-04-26 |
Family
ID=32319741
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02425769A Expired - Lifetime EP1428936B1 (de) | 2002-12-13 | 2002-12-13 | Seilanker und Herstellungsverfahren |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1428936B1 (de) |
AT (1) | ATE324493T1 (de) |
DE (1) | DE60210994T2 (de) |
ES (1) | ES2263760T3 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007107374A (ja) * | 2005-10-10 | 2007-04-26 | Fatzer Ag | ワイヤロープアンカー |
WO2015198195A1 (en) * | 2014-06-27 | 2015-12-30 | Mgtec S.R.L. | An anchor for systems for protection |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2067405A (en) * | 1934-07-05 | 1937-01-12 | Goodrich Co B F | Rubber impregnated metal cable and method of making same |
US2427507A (en) * | 1944-04-11 | 1947-09-16 | Carbide & Carbon Chem Corp | Method of producing sealed cables |
US2561487A (en) * | 1948-07-15 | 1951-07-24 | Bailhe George | Cable mooring pennant |
US4438293A (en) * | 1979-09-18 | 1984-03-20 | Kupferdraht-Isolierwerk Ag Wildegg | Cable with impregnated fiber strength member for non-slip clamping |
CH672934A5 (en) * | 1987-07-06 | 1990-01-15 | Fatzer Ag | Snow-arrester net anchor - has wire rope with rigid metal core in hole and flexibility attached head |
EP0915206A1 (de) * | 1997-11-06 | 1999-05-12 | Utensilerie Meccaniche Milanesi S.p.A. | Drahtseilanker |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1182593A (en) * | 1965-12-09 | 1970-02-25 | British Ropes Ltd | Improvements in or relating to Rope, Strand or the Like |
-
2002
- 2002-12-13 DE DE60210994T patent/DE60210994T2/de not_active Expired - Fee Related
- 2002-12-13 ES ES02425769T patent/ES2263760T3/es not_active Expired - Lifetime
- 2002-12-13 AT AT02425769T patent/ATE324493T1/de not_active IP Right Cessation
- 2002-12-13 EP EP02425769A patent/EP1428936B1/de not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2067405A (en) * | 1934-07-05 | 1937-01-12 | Goodrich Co B F | Rubber impregnated metal cable and method of making same |
US2427507A (en) * | 1944-04-11 | 1947-09-16 | Carbide & Carbon Chem Corp | Method of producing sealed cables |
US2561487A (en) * | 1948-07-15 | 1951-07-24 | Bailhe George | Cable mooring pennant |
US4438293A (en) * | 1979-09-18 | 1984-03-20 | Kupferdraht-Isolierwerk Ag Wildegg | Cable with impregnated fiber strength member for non-slip clamping |
CH672934A5 (en) * | 1987-07-06 | 1990-01-15 | Fatzer Ag | Snow-arrester net anchor - has wire rope with rigid metal core in hole and flexibility attached head |
EP0915206A1 (de) * | 1997-11-06 | 1999-05-12 | Utensilerie Meccaniche Milanesi S.p.A. | Drahtseilanker |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007107374A (ja) * | 2005-10-10 | 2007-04-26 | Fatzer Ag | ワイヤロープアンカー |
WO2015198195A1 (en) * | 2014-06-27 | 2015-12-30 | Mgtec S.R.L. | An anchor for systems for protection |
Also Published As
Publication number | Publication date |
---|---|
ES2263760T3 (es) | 2006-12-16 |
DE60210994D1 (de) | 2006-06-01 |
ATE324493T1 (de) | 2006-05-15 |
DE60210994T2 (de) | 2006-12-28 |
EP1428936B1 (de) | 2006-04-26 |
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Legal Events
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