EP1402170A1 - Module de commande destine a un injecteur d'un systeme d'injection a accumulateur - Google Patents
Module de commande destine a un injecteur d'un systeme d'injection a accumulateurInfo
- Publication number
- EP1402170A1 EP1402170A1 EP02754296A EP02754296A EP1402170A1 EP 1402170 A1 EP1402170 A1 EP 1402170A1 EP 02754296 A EP02754296 A EP 02754296A EP 02754296 A EP02754296 A EP 02754296A EP 1402170 A1 EP1402170 A1 EP 1402170A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- control module
- control
- valve body
- injector
- module according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002347 injection Methods 0.000 title claims abstract description 18
- 239000007924 injection Substances 0.000 title claims abstract description 18
- 239000000446 fuel Substances 0.000 claims abstract description 16
- 238000007789 sealing Methods 0.000 description 6
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000011990 functional testing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/168—Assembling; Disassembling; Manufacturing; Adjusting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/21—Fuel-injection apparatus with piezoelectric or magnetostrictive elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2547/00—Special features for fuel-injection valves actuated by fluid pressure
- F02M2547/003—Valve inserts containing control chamber and valve piston
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1866—Valve seats or member ends having multiple cones
Definitions
- the present invention relates to a control module for an injector of a storage injection system for controlling and guiding an injector valve body.
- Injectors for storage injection systems are known in various configurations. Such a known injector is shown for example in Figure 4.
- fuel is fed into the surrounding area of the nozzle needle 36 via a high-pressure feed line 30.
- the nozzle needle 36 is in contact with a control piston 31, which is arranged at one end in a control chamber 32.
- the pressure in the control chamber 32 can be controlled in a known manner via a control valve 33, so that the control chamber 32 can be connected to a tank T.
- the side of the control piston 31 opposite the control chamber 32 is in contact with a low pressure chamber 34 which is connected to the tank T via a low pressure outlet 35.
- the nozzle needle 36 can lift off its seat in a known manner and an injection can take place.
- the control module for an injector according to the invention enables a permanent leak-free injector in that all functional elements for controlling and guiding the valve body of the injector are integrated in one component. A minimum number of high-pressure sealing surfaces is thereby achieved.
- the high-pressure sealing surfaces are only designed as levels, so that there are no cylindrical guide surfaces, which are necessary as high-pressure sealing surfaces in the prior art. As a result, an injector can be provided without the permanent leakage existing in the prior art.
- a high-pressure inlet, a guide device for guiding the valve body of the injector, a control chamber, an inlet throttle and an outlet throttle are arranged in the control module according to the invention.
- a control piston is arranged in the control chamber and is connected directly or indirectly to the valve body.
- the control piston is connected at its end opposite the control chamber to a high-pressure area on the valve body.
- the control module according to the invention can thus also be constructed in a very compact manner, so that the overall dimensions of the injector can be further reduced in comparison with the prior art. Furthermore, the control module according to the invention also makes it possible, in particular, to dispense with the long high-pressure line present in the prior art, which is usually led through the entire injector body and, in addition to its complex manufacture, can also lead to strength problems.
- the control module according to the invention preferably further comprises a bypass throttle, which provides a connection between the high-pressure inlet and the control valve of the injector.
- a bypass throttle which provides a connection between the high-pressure inlet and the control valve of the injector.
- annular channel which is arranged between the high-pressure inlet and the bypass throttle, is preferably provided.
- the ring channel can be formed either in the control module or in the nozzle housing of the injector. It is also possible for the ring channel to be formed by recesses both in the control module and in the nozzle housing.
- the guide device of the control module is designed as a cylindrical ring-shaped extension.
- the control chamber is particularly preferably provided in the cylindrical extension and the valve body is guided in a central recess formed in the cylindrical extension.
- connection area is provided either on the outer circumference of the guide device or on the inner circumference of the nozzle housing.
- the connection area connects the high pressure inlet to the high pressure area on the valve body of the injector.
- connection area is particularly preferably formed by a channel-like recess or by a plurality of recesses distributed around the circumference of the guide device and / or the nozzle housing.
- the connection area then arises automatically when the nozzle housing is mounted on the guide device by combining two recesses formed at a corresponding point.
- the geometric shape of the connection area can be chosen arbitrarily, it is only necessary to ensure that the recesses provide a sufficiently large cross section for a sufficient amount of fuel.
- a nozzle spring for resetting the valve body is supported on the one hand on the guide device of the control module and on the other hand on a spring plate arranged on the valve body.
- one or more centering surfaces are provided on the guide device in order to around the
- the injection accuracy and the structure of the injector can be further improved by preferably designing the control piston and the valve body as a common component.
- the valve body is particularly preferably designed as a nozzle needle.
- the control module for an injector according to the invention is preferably used in storage injection systems such as Common rail injectors used for diesel engines. Since the control module according to the invention combines all elements for controlling and guiding the nozzle needle in one component, the injector can be manufactured particularly compactly and inexpensively. Furthermore, the functional test of this component is significantly simplified and the control module has only a minimal number of high-pressure sealing surfaces. The required high pressure resistance of the injector can be provided in a particularly cost-effective manner.
- control module according to the invention, which results in significant advantages with regard to the switching dynamics of the injector and thereby also to the achievable small amounts of injected fuel.
- the invention is described below on the basis of a preferred exemplary embodiment in conjunction with the drawing. In the drawing is:
- Figure 1 is a schematic sectional view of an injector with a control module according to an embodiment of the present invention
- FIG 2 is an enlarged schematic sectional view of the control module shown in Figure 1;
- Figure 3 is a sectional view taken along line A-A of Figure 2.
- Figure 4 shows an injector for a memory injection system according to the prior art.
- FIGS. 1 to 3 An exemplary embodiment according to the present invention is described below with reference to FIGS. 1 to 3.
- control module 1 for an injector of a storage injection system is very compact.
- the control module 1 comprises a high-pressure inlet 2 in order to supply fuel from a high-pressure pump to the injector.
- the control module 1 further comprises a guide device 3 for guiding a valve body 8 of the injector, a control chamber 4, an inlet throttle 5 and an outlet throttle 6.
- the inlet throttle 5 provides a connection between the high-pressure inlet 2 and the control chamber 4.
- the flow restrictor 6 connects the control chamber 4 to a control valve 15.
- the control valve 15 comprises a valve seat 16 and a valve ball 17 and is lifted and set by means of an actuator (not shown), such as a piezo, a magnetostrictive actuator or a solenoid, from the valve seat 16 in a known manner a connection of the control room 4 with a low pressure area ready.
- an actuator not shown
- WEI Furthermore, a bypass throttle 14 is provided in the control module 1, which connects the control valve 15 to the high-pressure inlet 2 via an annular channel 13 (cf. FIG. 1).
- the guide device 3 is designed as a cylindrical ring-shaped attachment.
- the needle guide 18 is formed in the inner, central recess of the guide device 3 and the control chamber 4 is arranged at the end of the recess (cf. FIG. 2).
- connection areas 19 provide a connection between the high-pressure inlet 2, more precisely the ring channel 13, and a high-pressure area 9, which is located on the nozzle needle 8.
- the connection areas 19 can be produced, for example, simply by grinding the cylindrical extension 3.
- a nozzle spring 11 for resetting the nozzle needle 8 is supported on the one hand on the guide device 3 and on the other hand on a spring plate 12 which is provided on the nozzle needle 8 in a known manner (cf. FIG. 1).
- FIG. 1 shows the open position of the injector, in which fuel is injected.
- the fuel is thus supplied via the high-pressure inlet 2 and the ring channel 13 through the connection area 19 of the guide device 3 to the high-pressure area 9 at the nozzle needle 8.
- the control valve 15 is closed again by means of the actuator, so that fuel is supplied to the control chamber 4 on the one hand via the inlet throttle 5 and on the other hand via the bypass throttle 14 and the outlet throttle 6. Thereby, the pressure in the control chamber 4 rises again, so that the control piston 7 is moved downward, so that the 'nozzle needle 8 closes the injection hole again and the injection is completed.
- the flow direction in the outlet throttle 6 is reversed.
- the nozzle spring 11 provides the closing force for the injector, since the pressure difference between the control chamber 4 and the high-pressure region 9 at the nozzle needle 8 is only relatively small.
- the inventive design of the control module 1 can thus provide a permanent leak-free injector, since the high-pressure sealing surfaces 21 and 22 present on the control module 1 (see FIG. 2) are only designed as levels which are relatively easy to seal. Thus, according to the invention, a seal in the area of the control piston or the needle guide is no longer necessary, so that there is no leakage when the injector is not actuated. Since, according to the invention, all elements for controlling and guiding the nozzle needle are arranged in one component, a compact injector which can be produced particularly cost-effectively can also be used. be provided. In addition, the inventive design of the injector enables a minimum volume to be achieved in the control room 4, which leads to improved switching dynamics. Furthermore, even very small amounts of fuel can be injected very precisely. Thus, with the present invention, a permanent leak-free injector can be provided for the first time, which significantly improves the efficiency of the injector compared to the prior art.
- the present invention thus relates to a control module 1 for an injector of a storage injection system for controlling and guiding a valve body 8.
- the control module comprises a high-pressure inlet 2 for supplying fuel and a guide device 3 for guiding the valve body 8. Furthermore, there is a control chamber 4, an inlet throttle 5 and an outlet throttle 6 is provided.
- the inlet throttle 5 connects the high pressure inlet 2 to the control chamber 4 and the outlet throttle 6 connects the control chamber 4 to a control valve 15.
- a control piston 7 is arranged in the control chamber 4, which at its end opposite the control chamber 4 connects to a high pressure region 9 on the valve body 8 stands.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Manufacturing & Machinery (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10131953 | 2001-07-02 | ||
DE10131953A DE10131953A1 (de) | 2001-07-02 | 2001-07-02 | Steuermodul für einen Injektor eines Speichereinspritzsystems |
PCT/DE2002/002383 WO2003004862A1 (fr) | 2001-07-02 | 2002-07-01 | Module de commande destine a un injecteur d'un systeme d'injection a accumulateur |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1402170A1 true EP1402170A1 (fr) | 2004-03-31 |
EP1402170B1 EP1402170B1 (fr) | 2008-01-16 |
EP1402170B8 EP1402170B8 (fr) | 2008-03-19 |
Family
ID=7690287
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02754296A Revoked EP1402170B8 (fr) | 2001-07-02 | 2002-07-01 | Module de commande destine a un injecteur d'un systeme d'injection a accumulateur |
Country Status (5)
Country | Link |
---|---|
US (1) | US6986474B2 (fr) |
EP (1) | EP1402170B8 (fr) |
JP (1) | JP4200096B2 (fr) |
DE (2) | DE10131953A1 (fr) |
WO (1) | WO2003004862A1 (fr) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10330257A1 (de) * | 2003-07-04 | 2005-01-20 | Robert Bosch Gmbh | Kraftstoffeinspritzventil für Brennkraftmaschinen |
DE102004024926A1 (de) * | 2004-05-19 | 2005-12-15 | Volkswagen Mechatronic Gmbh & Co. Kg | Pumpe-Düse-Einheit |
DE102004042558B4 (de) * | 2004-09-02 | 2007-12-13 | Siemens Ag | Kraftstoffinjektor mit einer von einer Servoventileinheit gesteuerten Registerdüse |
DE102005059172A1 (de) * | 2005-12-12 | 2007-06-14 | Robert Bosch Gmbh | Kraftstoffinjektor |
CN101542103B (zh) * | 2006-10-16 | 2011-12-14 | 甘瑟-许德罗玛格股份公司 | 内燃机的燃油喷射阀 |
DE102007029793A1 (de) * | 2007-06-27 | 2008-07-17 | L'orange Gmbh | Kraftstoffinjektor |
US8505514B2 (en) * | 2010-03-09 | 2013-08-13 | Caterpillar Inc. | Fluid injector with auxiliary filling orifice |
CH702496B1 (de) * | 2010-05-07 | 2011-07-15 | Liebherr Machines Bulle Sa | Hochdruckinjektor. |
US8448878B2 (en) * | 2010-11-08 | 2013-05-28 | Caterpillar Inc. | Fuel injector with needle control system that includes F, A, Z and E orifices |
US8844842B2 (en) * | 2011-08-12 | 2014-09-30 | Caterpillar Inc. | Three-way needle control valve and dual fuel injection system using same |
US8690075B2 (en) * | 2011-11-07 | 2014-04-08 | Caterpillar Inc. | Fuel injector with needle control system that includes F, A, Z and E orifices |
DE102012220025A1 (de) * | 2012-06-29 | 2014-01-02 | Robert Bosch Gmbh | Kraftstoffeinspritzventil für Brennkraftmaschinen |
US20150008271A1 (en) | 2013-07-02 | 2015-01-08 | Caterpillar Inc. | Injector Orifice Plate Filter |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4899935A (en) * | 1988-03-14 | 1990-02-13 | Yamaha Hatsudoki Kabushiki Kaisha | Valve support for accumulator type fuel injection nozzle |
JPH01232161A (ja) * | 1988-03-14 | 1989-09-18 | Yamaha Motor Co Ltd | エンジンの高圧燃料噴射装置 |
JP2757317B2 (ja) * | 1989-11-09 | 1998-05-25 | ヤマハ発動機株式会社 | 高圧燃料噴射装置 |
IT1261149B (it) * | 1993-12-30 | 1996-05-09 | Elasis Sistema Ricerca Fiat | Valvola di dosaggio per il comando dell'otturatore di un iniettore di combustibile |
JP3740733B2 (ja) * | 1996-02-13 | 2006-02-01 | いすゞ自動車株式会社 | 内燃機関の燃料噴射装置 |
GB9606803D0 (en) * | 1996-03-30 | 1996-06-05 | Lucas Ind Plc | Injection nozzle |
DE19650865A1 (de) * | 1996-12-07 | 1998-06-10 | Bosch Gmbh Robert | Magnetventil |
DE19738397A1 (de) * | 1997-09-03 | 1999-03-18 | Bosch Gmbh Robert | Kraftstoffeinspritzanlage für eine Brennkraftmaschine |
DE19742073A1 (de) * | 1997-09-24 | 1999-03-25 | Bosch Gmbh Robert | Kraftstoffeinspritzvorrichtung für Brennkraftmaschinen |
GB2335000A (en) * | 1998-03-05 | 1999-09-08 | Lucas Ind Plc | Fuel injector having a restricted fuel flow path provided by a needle valve |
DE19827267A1 (de) * | 1998-06-18 | 1999-12-23 | Bosch Gmbh Robert | Kraftstoff-Einspritzventil für Hochdruck-Einspritzung mit verbesserter Steuerung der Kraftstoffzufuhr |
GB2340610A (en) * | 1998-08-18 | 2000-02-23 | Lucas Ind Plc | Needle lift sensor |
DE19907544C2 (de) * | 1999-02-22 | 2002-12-05 | Siemens Ag | Injektor für eine Einspritzanlage einer Brennkraftmaschine |
JP3557996B2 (ja) * | 1999-06-21 | 2004-08-25 | トヨタ自動車株式会社 | 燃料噴射装置 |
DE19936668A1 (de) * | 1999-08-04 | 2001-02-22 | Bosch Gmbh Robert | Common-Rail-Injektor |
DE10015268A1 (de) * | 2000-03-28 | 2001-10-04 | Siemens Ag | Einspritzventil mit Bypaßdrossel |
-
2001
- 2001-07-02 DE DE10131953A patent/DE10131953A1/de not_active Ceased
-
2002
- 2002-07-01 DE DE50211560T patent/DE50211560D1/de not_active Revoked
- 2002-07-01 JP JP2003510602A patent/JP4200096B2/ja not_active Expired - Fee Related
- 2002-07-01 EP EP02754296A patent/EP1402170B8/fr not_active Revoked
- 2002-07-01 WO PCT/DE2002/002383 patent/WO2003004862A1/fr active IP Right Grant
-
2003
- 2003-12-31 US US10/751,036 patent/US6986474B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO03004862A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP1402170B1 (fr) | 2008-01-16 |
JP2004532956A (ja) | 2004-10-28 |
EP1402170B8 (fr) | 2008-03-19 |
DE50211560D1 (de) | 2008-03-06 |
US20040169094A1 (en) | 2004-09-02 |
WO2003004862A1 (fr) | 2003-01-16 |
JP4200096B2 (ja) | 2008-12-24 |
US6986474B2 (en) | 2006-01-17 |
DE10131953A1 (de) | 2003-01-23 |
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