EP1359300B1 - Unité de vanne d'étranglement - Google Patents
Unité de vanne d'étranglement Download PDFInfo
- Publication number
- EP1359300B1 EP1359300B1 EP20030007851 EP03007851A EP1359300B1 EP 1359300 B1 EP1359300 B1 EP 1359300B1 EP 20030007851 EP20030007851 EP 20030007851 EP 03007851 A EP03007851 A EP 03007851A EP 1359300 B1 EP1359300 B1 EP 1359300B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shaft
- throttle valve
- unit according
- valve unit
- closure element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D11/00—Arrangements for, or adaptations to, non-automatic engine control initiation means, e.g. operator initiated
- F02D11/06—Arrangements for, or adaptations to, non-automatic engine control initiation means, e.g. operator initiated characterised by non-mechanical control linkages, e.g. fluid control linkages or by control linkages with power drive or assistance
- F02D11/08—Arrangements for, or adaptations to, non-automatic engine control initiation means, e.g. operator initiated characterised by non-mechanical control linkages, e.g. fluid control linkages or by control linkages with power drive or assistance of the pneumatic type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/04—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits concerning exhaust conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/08—Throttle valves specially adapted therefor; Arrangements of such valves in conduits
- F02D9/10—Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
- F02D9/1065—Mechanical control linkage between an actuator and the flap, e.g. including levers, gears, springs, clutches, limit stops of the like
Definitions
- the invention relates to a throttle valve unit for use in the exhaust system of an internal combustion engine, comprising a valve body, a shaft rotatably mounted therein about an axis with a closure element, a vacuum unit with a membrane and one of the implementation of the lifting movement of the membrane in a rotational movement of the shaft serving coupling device, wherein a rotational movement of the shaft in the flap position "open" limiting stop means is provided.
- Throttle valve units are known in particular from engine construction.
- the main application area for throttle valves is the regulation of the combustion air or the fuel air mixture.
- the temperature of the flowing medium is at the level of the ambient air temperature of -20 ° C to + 40 ° C.
- the structure and operation of the extent known throttle valve units is z. In DE 197 29 648 A1 . DE 40 27 269 A1 . DE 42 09 586 A1 . DE 100 06 795 A1 . DE 199 28 473 A1 . DE 198 57 957 A1 and DE 43 13 454 A1 described.
- a planar closure element which is arranged on a housing passing through the rotatable shaft.
- the shaft is guided in plain bearings.
- the actuating forces are initiated from the outside. It is used for vacuum or electric drives.
- Throttle valve units but also in exhaust systems of internal combustion engines are becoming increasingly important. she Especially in connection with mufflers with variable damping characteristics and the variable design of the mouth noise used (see. E. Santiago u. A., reprint MTZ 53 (1992) Issue 7/8 ; Ch. L generallygen u. A., System Partners 2000 pp. 54-57 ). Due to the high temperatures in the environment of exhaust systems used here mainly flaps with vacuum box. The externally introduced negative pressure, which depends on the respective operating state of the engine, acts on a membrane, which is connected to a linkage. A lifting movement is generated when vacuum is applied. When no negative pressure is applied, a spring disposed in the vacuum box generates a restoring force; the membrane returns to its original position (cf.
- the lifting movement of the linkage acts via a crank drive on the shaft and the closure element.
- the crank mechanism converts the lifting and return movement of the diaphragm and linkage into a rotational movement of the shaft.
- the vacuum unit is generally arranged by means of a bracket or a mounting bracket on the valve body.
- the stroke limiter can be specified by a stop acting on the membrane, or it is done by means of a stop for the crank mechanism.
- the temperature of the exhaust gases of internal combustion engines is, however, partly above 850 ° C.
- the high temperatures lead to the thermal expansion of all components. Associated with this are changes in shape, length and position, changes in distances and spring stresses.
- a throttle valve assembly which is mounted with the usual tolerances at an ambient temperature of 20 ° C, changes their switching behavior seriously with such rising temperatures. Frequently, a flap which closes smoothly at ambient temperature will bite and / or close at such high operating temperatures and / or no longer completely close. The conditions of use of flaps in exhaust systems therefore require much greater tolerances between the pairs of bearings than at ambient temperature level.
- the noise problem namely the rattling of the moving components by vibration excitations in a hot gas application thus can not be resolved.
- the technical contradiction is the following: Although a slight clearance between moving components reduces the risk of the formation of rattling noises. However, the risk of seizure increases at high operating temperatures. A big game between the moving parts counteracts the seizure, but leads to rattling noises. And spring-loaded friction devices increase the required actuating forces in an unacceptable manner.
- the object underlying the present invention is to provide a throttle valve device of the type specified, which is characterized by a high level of reliability (no jamming!) And low required restoring forces due to minimal noise.
- the throttle device according to the invention is characterized characterized in that the stop device is designed as an axially acting clamping device comprising a stationary clamping element, a rotatably moved with the shaft clamping element, an axially stationary Hubanschlagelement and with the shaft axially moving Hubanschlagelement, wherein at least one of the two clamping elements inclined to the axis Has control surface on which in the flap position "open” the other clamping element is present, and wherein in the flap position "open” the moving Hubanschlagelement rests against the stationary Hubanschlagelement.
- the closure element and the shaft comprehensive unit is clamped with the throttle open, ie fixed in such a way that they can perform within the flap housing no leading to rattling noise movements.
- the mechanical vibrations of the exhaust system or the pulsations of the exhaust stream - neither rattling noises between the shaft and bearing, nor between the closure element and the valve body.
- the throttle valve unit according to the invention sufficiently large tolerances between the moving components are possible to compensate for the manufacturing tolerances and deformations due to temperature change and not to hinder the movements even with decreasing lubrication.
- only a very small force is required to actuate the flap, which accommodates the limited space available and the limited resources available in vehicles.
- the coupling device comprises a link connected to the membrane of the vacuum cell and a link connected to the shaft crank arm, wherein the rotatable clamping element is part of the crank arm.
- the shaft is mounted in the valve housing by means of two plain bearings.
- These may be formed from a wire mesh according to a development of the present invention. This is particularly favorable with regard to the sliding properties in the relevant application of the throttle valve unit in the exhaust system of an internal combustion engine.
- plain bearings another preferred development of the invention is characterized in that at least one of them is designed as a federal government bearing, which is supported in the axial direction outwardly on the valve body.
- the collar of the federal plain bearing can slightly protrude into the interior of the valve body and forms the stationary Hubanschlagelement.
- the moving Hubanschlagelement is particularly preferably formed by a collar or a shoulder of the shaft.
- the stationary Hubanschlagelement be formed by the flap housing, on which in the flap position "open” the closure element, which forms the moving Hubanschlagelement in this case, rests under the provided by the clamping force clamping force.
- the closure element In the flap state "closed" is the closure element, if it is elliptical according to a preferred embodiment, preferably on its outer Scope only in the area of the large radius of the ellipse on the inner shell of the housing. On the side flanks a game is provided. This clearance, which is smaller than the axial extent of the at least one inclined surface of the clamping elements, is used for the (small) axial displacement of the unit comprising the shaft and the closure element during clamping at the end of the opening movement.
- the throttle valve device shown in the drawing for use in the exhaust system of an internal combustion engine has the following basic structure:
- the valve body 1 and the bearing bushes 2 form the carrier for all other modules.
- each bearing bushing 2 designed as a plain bearing plain bearings 3, 4 is used.
- the plain bearings 3, 4 extend into the interior of the valve housing 1 and are supported in the axial direction to the outside.
- the plain bearings 3, 4 are made of a wire mesh.
- the knitted wire has resilient properties.
- the collar 8 of the sliding bearing 3 forms a stationary Hubanschlagelement 9.
- the closure element 6 has with respect to the rotation and stroke limitation a dual function.
- the part of the closure element 6, which conforms to the shaft 5, forms with its collar 8 of the collar bearing 3 facing portion of the end face 10 a moving Hubanschlagelement 11.
- the remaining part of the end face 10 seals during the closing operation on the inner shell 12 of the valve body 1 from , Inner casing 12 and closure element 6 limit the rotational movement of the shaft 5 together with the closure element 6 with the flap closed.
- a mounting bracket 13 is arranged, which carries the vacuum unit 14 with the components contained in the membrane and spring.
- the linkage 15 transmits the lifting movement of the diaphragm to the crank arm 16.
- the crank arm 16 converts the lifting movement of the diaphragm into a rotational movement of the shaft 5.
- the elliptical closure element 6 lies against its outer periphery 10 only in the area of the large radius of the ellipse on the inner shell 12 of the flap housing.
- a slight axial clearance is provided on the side edges opposite the two plain bearings 3, 4 .
- the axial clearance is smaller than the axial extent of the inclined control surfaces 19, 21 of the clamping elements 18, 20th
- the throttle device illustrated in the drawing operates as follows: In a corresponding operating condition of the engine, the negative pressure applied to the vacuum unit 14 generates on the diaphragm of the vacuum unit a force exceeding the force of the return spring.
- the closure element 6 lies in the top described manner on the inner shell 12 of the valve body 1 at. The flap is closed. If the flap is to open, the negative pressure potential is decoupled from the vacuum unit 14.
- the return spring contained in the vacuum box generates a force in the direction of linkage 15. The linkage rotates the crank arm 16.
- the shaft 5 begins to rotate.
- the moving clamping member 20 on the stationary clamping element 18 arrives shortly before the end of the opening movement of the closure element 6, the moving clamping member 20 on the stationary clamping element 18, then slides with the onset of the first contact of the two clamping elements, the moving clamping element on the inclined control surface 19 of the resting clamping member 18 and additionally generates the rotational movement of the shaft 5 an axial movement.
- the axial movement is completed when the game between the provided on the closure element moving Hubanschlagelement 11 and provided on the collar 8 of the sliding bearing 3 resting Hubanschlagelement 9 is repealed. It creates a positive connection.
- the wave can not be moved.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Throttle Valves Provided In The Intake System Or In The Exhaust System (AREA)
- Lift Valve (AREA)
Claims (11)
- Unité de clapet d'étranglement pour l'utilisation dans un système d'échappement d'un moteur à combustion interne, comportant un boîtier de clapet (1), un arbre (5) monté dans celui-ci de manière à être rotatif autour d'un axe (7) et présentant un élément de fermeture (6), une boîte à dépression (14) présentant une membrane, ainsi qu'un moyen de couplage servant à convertir le mouvement de levée de la membrane en un mouvement de rotation de l'arbre (5), un moyen de butée étant prévu qui limite le mouvement de rotation (A) de l'arbre (5) dans la position de clapet "ouverte",
caractérisée en ce que
le moyen de butée est réalisé sous forme de moyen de serrage qui agit axialement et comporte un élément de serrage fixe (18), un élément de serrage (20) mû en rotation avec l'arbre (5), un élément de butée de course (9) axialement fixe, et un élément de butée de course (11) mû axialement avec l'arbre (5), au moins l'un des deux éléments de serrage (18, 20) présentant une surface de commande (19, 21) inclinée par rapport à l'axe (7) sur laquelle l'autre élément de serrage respectif est en appui dans la position de clapet "ouverte", et l'élément de butée de course en mouvement (11) étant en appui sur l'élément de butée de course fixe (9) dans la position de clapet "ouverte". - Unité de clapet d'étranglement selon la revendication 1,
caractérisée en ce que
le moyen de couplage comporte une tringlerie (15) reliée à la membrane de la boîte à dépression ainsi qu'un bras de manivelle (16) relié à l'arbre (5), l'élément de serrage rotatif (20) faisant partie du bras de manivelle (16). - Unité de clapet d'étranglement selon la revendication 1 ou la revendication 2,
caractérisée en ce que
tant l'élément de serrage fixe (18) que l'élément de serrage en mouvement (20) présentent une surface de commande (19, 21) inclinée par rapport à l'axe (7). - Unité de clapet d'étranglement selon l'une des revendications 1 à 3,
caractérisée en ce que
l'élément de serrage fixe (18) est associé à une bride de fixation (13) au moyen de laquelle la boîte à dépression (14) prend appui sur le boîtier de clapet (1). - Unité de clapet d'étranglement selon l'une des revendications 1 à 4,
caractérisée en ce que
l'arbre (5) est monté dans le boîtier de clapet (1) dans deux paliers à glissement (3, 4) dont au moins un est réalisé sous forme de palier à glissement avec collerette, la collerette (8) du palier à glissement avec collerette formant l'élément de butée de course fixe (9). - Unité de clapet d'étranglement selon la revendication 5,
caractérisée en ce que
l'élément de butée de course en mouvement (11) est formé par une collerette ou un talon de l'arbre (5). - Unité de clapet d'étranglement selon l'une des revendications 1 à 4,
caractérisée en ce que
l'élément de butée de course fixe (9) est formé par le boîtier de clapet (1). - Unité de clapet d'étranglement selon la revendication 7,
caractérisée en ce que
l'élément de butée de course en mouvement (11) est formé par l'élément de fermeture (6). - Unité de clapet d'étranglement selon l'une des revendications 1 à 8,
caractérisée en ce que
près de l'axe (7), l'élément de fermeture (6) est formé de façon cylindrique et reçoit l'arbre (5) dans son intérieur. - Unité de clapet d'étranglement selon l'une des revendications 1 à 9,
caractérisée en ce que
l'arbre (5) est monté dans le boîtier de clapet (1) dans deux paliers à glissement (3, 4) formés d'un treillis métallique. - Unité de clapet d'étranglement selon l'une des revendications 1 à 10,
caractérisée en ce que dans la position de clapet fermée, l'élément de fermeture (6) est en appui sur la paroi intérieure (12) du boîtier de clapet (1) seulement dans ses zones éloignées de l'axe (7), tandis qu'au voisinage de l'axe, il existe un faible jeu entre l'élément de fermeture (6) et la paroi intérieure du boîtier de clapet (1).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10219268 | 2002-04-30 | ||
DE2002119268 DE10219268C1 (de) | 2002-04-30 | 2002-04-30 | Drosselklappeneinheit |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1359300A2 EP1359300A2 (fr) | 2003-11-05 |
EP1359300A3 EP1359300A3 (fr) | 2007-05-23 |
EP1359300B1 true EP1359300B1 (fr) | 2008-07-23 |
Family
ID=7714462
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20030007851 Expired - Lifetime EP1359300B1 (fr) | 2002-04-30 | 2003-04-05 | Unité de vanne d'étranglement |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1359300B1 (fr) |
DE (2) | DE10219268C1 (fr) |
ES (1) | ES2310221T3 (fr) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE112005002240T5 (de) * | 2004-09-22 | 2007-09-13 | Arvin Technologies, Inc., Troy | Geräuschminderungsventilgruppe |
DE102005033601B4 (de) * | 2005-07-14 | 2008-07-03 | Küster Automotive Door Systems GmbH | Elektromechanische Stelleinrichtung für Abgasstauklappe |
DE102007026822B4 (de) * | 2007-06-06 | 2010-10-28 | Küster Automotive Control Systems GmbH | Detektionseinrichtung zur Messung der Verstellbewegung einer Abgasstauklappe |
DE102009054184A1 (de) * | 2009-11-23 | 2011-05-26 | Mahle International Gmbh | Klappenvorrichtung und Sauganlage |
JP5299711B2 (ja) * | 2010-12-21 | 2013-09-25 | アイシン精機株式会社 | 操作ロッド連結構造及び接続部材 |
DE102012019516B4 (de) * | 2012-10-05 | 2022-05-19 | Audi Ag | Abgasturbolader mit einer mittels eines Aktuators über ein Gelenk verstellbaren Einrichtung |
DE102016123738B4 (de) * | 2016-12-08 | 2020-11-05 | Pierburg Gmbh | Klappenvorrichtung |
US10883417B2 (en) * | 2017-11-22 | 2021-01-05 | Speedwerx, Inc. | Combustion exhaust valve |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4027269A1 (de) * | 1990-08-29 | 1992-03-05 | Vdo Schindling | Drosselklappenstutzen |
DE4209586A1 (de) * | 1992-03-25 | 1993-09-30 | Bosch Gmbh Robert | Drosseleinrichtung |
DE4313454A1 (de) * | 1993-04-24 | 1994-10-27 | Pierburg Gmbh | Anordnung einer Drosselklappe |
DE19526143B4 (de) * | 1995-07-18 | 2009-02-19 | Pierburg Gmbh | Anordnung einer Abgasklappe |
DE19630164C2 (de) * | 1996-07-26 | 1998-09-03 | Schmitz & Brill Gmbh & Co Kg | Absperrklappe in Abgassystemen von Brennkraftmaschinen |
KR19980063386A (ko) * | 1996-12-26 | 1998-10-07 | 오니시 요시유키 | 액츄에이터 및 그것을 사용한 배기브레이크장치 |
DE19729335A1 (de) * | 1997-07-09 | 1999-01-14 | Pierburg Ag | Anordnung zur Lagerung einer mehrere Schaltklappen tragenden Schaltklappenwelle |
DE19729648A1 (de) * | 1997-07-11 | 1999-01-14 | Mann & Hummel Filter | Einrichtung zum Verstellen einer Ventilklappe |
DE19857957A1 (de) * | 1998-12-16 | 2000-06-21 | Pierburg Ag | Drosselklappenstutzen |
DE19928473A1 (de) * | 1999-06-22 | 2000-12-28 | Pierburg Ag | Drosselklappenstutzen für Brennkraftmaschinen |
DE10006795A1 (de) * | 1999-08-05 | 2001-02-08 | Pierburg Ag | Anordnung einer Drosselklappe |
DE10044780A1 (de) * | 2000-09-09 | 2002-04-04 | Wahler Gmbh & Co Kg Gustav | Steuereinrichtung mit einer Steuerklappe zur Steuerung eines Mediums |
-
2002
- 2002-04-30 DE DE2002119268 patent/DE10219268C1/de not_active Expired - Fee Related
-
2003
- 2003-04-05 EP EP20030007851 patent/EP1359300B1/fr not_active Expired - Lifetime
- 2003-04-05 ES ES03007851T patent/ES2310221T3/es not_active Expired - Lifetime
- 2003-04-05 DE DE50310181T patent/DE50310181D1/de not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
EP1359300A3 (fr) | 2007-05-23 |
EP1359300A2 (fr) | 2003-11-05 |
DE10219268C1 (de) | 2003-07-03 |
ES2310221T3 (es) | 2009-01-01 |
DE50310181D1 (de) | 2008-09-04 |
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