EP1282489B1 - Verfahren und vorrichtung zum zerkleinern von kunstoffkartuschen - Google Patents
Verfahren und vorrichtung zum zerkleinern von kunstoffkartuschen Download PDFInfo
- Publication number
- EP1282489B1 EP1282489B1 EP01947135A EP01947135A EP1282489B1 EP 1282489 B1 EP1282489 B1 EP 1282489B1 EP 01947135 A EP01947135 A EP 01947135A EP 01947135 A EP01947135 A EP 01947135A EP 1282489 B1 EP1282489 B1 EP 1282489B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cartridge
- cutting
- machine according
- drive rollers
- spiral
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/10—Making cuts of other than simple rectilinear form
- B26D3/11—Making cuts of other than simple rectilinear form to obtain pieces of spiral or helical form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/16—Cutting rods or tubes transversely
- B26D3/162—Cutting rods or tubes transversely cutting tubes obliquely
Definitions
- the present invention relates to comminution of plastic cartridges. It is preferred for cartridges for printing inks (2 kg).
- Inks for the printing industry are increasingly marketed in cylindrical cartridges approx. 32 cm long with a diameter of approx. 10 cm. These cartridges are not stackable in the empty state like the previously used conical paint cans. Because of this, the volume of the empty cartridges is a problem in the printing companies, since considerable amounts of empty cartridges occur when used on several printing machines.
- This shredding machine also shreds the waste overall and complete and is therefore out the same reasons as shredders for shredding unsuitable for color cartridges.
- the object of the present invention is a method and to show a device that avoids the described disadvantages of crushing plastic cartridges, especially empty color cartridges, permitted in an elegant and appropriate manner for disposal.
- the cartridges are easy to dispose of in two ways Fractions divided, each appropriately and can be disposed of efficiently.
- the one from the cylinder wall the chips of chips that are created are almost color-free, pourable and can save volume in bags or tons stored and transported.
- the machine is compact and no operation is required high energy consumption (a drive motor from approx. 300 w power). Operation is not prone to danger.
- a machine box 1 indicated only schematically is essentially a drive motor and a transmission housed which drive three output shafts have, the first, emerging from the front surface 3 protruding an upper drive roller 7 and its second, below the first one emerging from the front surface a lower drive roller 9 with a corrugated surface wearing.
- the third output shaft emerges from a side surface 5 of the machine box and carries a rotating one Cleaver 11.
- a round centering and stop plate 13 is arranged, whose diameter is slightly smaller than that Inner diameter of the cartridges to be shredded. She serves when inserting the cartridges 30 and Shredding for their positioning and guidance. Your the highest circumferential point lies at the level of the upper surface line the lower drive roller 9, that is the material detection point between the drive rollers 7, 9. You is spring-loaded in the axial direction.
- a ramp surface 15 which extends over a little more than three quarters of a circumference and whose height, running along a screw surface, decreases in the direction of the rotation of the cartridges during the cutting process.
- the average pitch angle of this screw ramp surface corresponds to the inclination angle ⁇ , which the cartridge axis A k assumes during insertion and during machining with respect to the axis direction A w of the drive rollers 7, 9 (FIG. 5).
- the corrugated surface of the lower drive roller 9 is interrupted by a circumferential knife groove 17. In this engages a circular knife 19 which coaxially in the upper drive roller 7 is installed and its surface divided.
- the ramp surface 15 starts below the chip guide floor 25 the ramp surface 15 and runs in the direction of rotation the cartridge, as can be seen in particular from FIG. 3, until just before the interface between the drive rollers 7, 9, where their height is minimal and in the axial direction a distance from the interface that corresponds to the span width to be separated from the cartridge.
- a cartridge to be shredded comes with the open end first onto the centering and stop plate 13 pushed and at the slant angle ⁇ advanced until the drive rollers 7, 9 the front Grip the edge and pull in while rotating the cartridge kick off.
- the circular knife 19 begins below cut the inclination angle into the cartridge wall and cut off a chip.
- the edge of the cartridge is used until it touches the ramp surface 15 and glides along it so that, starting with one sharp beginning, a chip continuously separated whose width is the distance between the interface of the circular knife 19 and end of the ramp surface 15 in the axial direction equivalent.
- the cut runs along one Screw line into the cylinder wall of the cartridge.
- the cut into the wall material of the cartridge runs along a helix, the slope of which is the inclination angle ⁇ corresponds to the cartridge, which in turn mainly due to the inclination of the ramp surface 15 is determined. It is understood that it is only on the angle arrives between the cartridge axis and the plane, in which the circular knife 19 rotates and with the knife groove 17 cooperates. Training would also be possible where the cartridge 30 is perpendicular to the front surface 3 the machine is pushed in and during machining is directed and the axes of the drive rollers 7, 9 at the inclination angle to the normal the front surface 3 are inclined sideways, so that Circular knife 19 at an angle into the Cut the edge of the cartridge inserted at a right angle.
- the machine can be attached appropriately Have limit switches that when the plate 13 is actuated and turns off the drive motor.
- FIG. 4 shows how the machine box 1, which is surrounded by a casing 32, is fastened on a base frame 34, and a cartridge head collecting container 38 is set up below the cutting unit surrounded by a cutting unit covering 36, and a chip collecting container is arranged below the chip dividing unit surrounded by a chip-dividing unit covering 40 42 is set up.
- 5 shows the machine with an inserted cartridge 30 at the beginning of its machining in a top view, the inclination angle ⁇ between the axis A k of the cartridge and the axis A w of the drive rollers being shown.
- FIG 4, 5 shows another of the cutting unit cladding 36 protruding and the centering and stop plate 13 with surrounding inlet collar 44, which in addition to the centering and stop plate at Pushing in the cartridge has a positioning effect.
- the cartridge is with its open end in the annulus between the inlet collar 44 and the centering and stop plate 13 inserted.
- One possible training variant is the intake collar 44 at an angle ⁇ to the axial direction to arrange the drive rollers 7, 9 and its Choose length so that he the cartridge when you pull it at the desired pitch angle of the screw cutting line leads. Such a leading inlet collar can then make the ramp surface 15 unnecessary. The possible slight fluctuations in the inclination angle the cartridge only cause fluctuations the width of the chip running off.
Description
Durch diesen Umstand sind die leeren Kartuschen durch ihr Volumen ein Problem in den Druckbetrieben, da beim Einsatz an mehreren Druckmaschinen erhebliche Mengen leerer Kartuschen anfallen.
- Fig. 1
- die wesentlichen Teile der unverkleideten Maschine in einer schematischen perspektivischen Ansicht;
- Fig. 2
- eine vergrößerte perspektivische Darstellung des Schneidwerks und des Spanzerteilwerks der Maschine;
- Fig. 3
- eine Darstellung wie in Fig. 1 unter einem von der anderen Seite her auf das Schneidwerk gerichteten Blickwinkel;
- Fig. 4
- eine perspektivische Gesamtdarstellung der einsatzbereiten Maschine;
- Fig. 5
- die Draufsicht auf die Maschine gemäß Fig. 4 mit einer zur Zerspanung eingeschobenen Kartusche.
Claims (12)
- Verfahren zum Zerkleinern von Kunststoffkartuschen, insbesondere von entleerten Farbkartuschen zum Zwecke der anschließenden Entsorgung,
dadurch gekennzeichnet, dass beginnend am offenen Ende der Kartusche längs einer Schraubenlinie in diese eingeschnitten wird und der Schnitt in geringem Abstand vom Kartuschenboden beendet wird. - Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass der anfallende Span in kurze Abschnitte zerhackt oder zerschnitten wird.
- Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Spanabschnitte einerseits und der Kartuschenkopf aus Boden und einem kurzen, ggf. noch den Kartuschenkolben enthaltenden Wandbereich andererseits getrennt gesammelt werden.
- Maschine zur Durchführung des Verfahrens nach einem der Ansprüche 1 bis 3, gekennzeichnet durch eine Zentrier- und Anschlagplatte (13), auf die die Kartusche mit ihrem offenen Ende voran einzuschieben ist und ein Antriebswalzenpaar (7, 9), welches an einer Umfangsstelle den Kartuschenrand erfasst und dessen Achsen so zur Kartuschenachse schräggestellt sind, dass es die Kartuschenwand längs einer Schraubenlinie einzieht und welches mit einem Schneidwerk zusammenwirkt, das in die Kartuschenwand längs einer Schraubenlinie unter Abtrennung eines laufenden Spans einschneidet,
wobei der Kartuschenboden bzw. der vor diesem sitzende Kartuschenkolben durch seinen Anschlag an der Stirnfläche der Zentrier- und Anschlagplatte (13) den weiteren Vorschub verhindert und die Beendigung des Zerspanens bewirkt. - Maschine nach Anspruch 4, dadurch gekennzeichnet, dass die zentrier- und Anschlagplatte (13) in Axialrichtung federnd angeordnet ist und die Federsteifigkeit so gewählt ist, dass beim Anschlag des Kartuschenbodens bzw. des vor diesem sitzenden Kartuschenkolbens eine Einfederung stattfindet,
so dass nach der vollständigen Abtrennung des Spans vom Kartuschenkopf dieser von der sich entspannenden Feder ausgeworfen wird. - Maschine nach Anspruch 4 oder 5, gekennzeichnet durch eine Schneide- oder Hackvorrichtung, welche den ablaufenden Span periodisch in kurze Abschnitte zerteilt.
- Maschine nach einem oder mehreren der Ansprüche 4 bis 6, dadurch gekennzeichnet, dass die Schneideinrichtung des Schneidwerks ein Kreismesser (19) ist, welches zwischen den Stirnenden einer der Antriebswalzen (7) und koaxial zu dieser angeordnet ist
und welches eingreift in eine umlaufende Messernut (17) der anderen Antriebswalze (9). - Maschine nach Anspruch 6 oder 7, gekennzeichnet durch eine an die Schneideinrichtung anschließende Spanführung (21) mit einem Spankanal (23), an dessen Ende das Spanzerteilungswerk vorgesehen ist.
- Maschine nach Anspruch 8, dadurch gekennzeichnet, dass das Spanzerteilwerk ein Hackmesser (11) aufweist, welches mit einer Scherkante am Ende des Spankanals (23) zusammenwirkt.
- Maschine nach einem oder mehreren der Ansprüche 4 bis 9, gekennzeichnet durch eine als Anschlagfläche für den vorderen Rand der Kartuschenwand wirkende und den Schrägstellungswinkel (α) zwischen Kartuschenachse (Ak) und Achsen (Aw) des Antriebswalzenpaares vorgebende Rampenfläche (15), deren Verlauf unter dem Steigungswinkel der Schnitt-Schraubenlinie zu der Ebene geneigt ist, welche rechtwinklig zu den Achsen der Antriebswalzen (7, 9) orientiert ist und in der das Kreismesser (19) liegt, und die kurz vor der Einzugs- und Schneidestelle zwischen den Antriebswalzen in einem Axialabstand von der letzteren endet, welcher die Breite des abgeschnittenen Spans definiert.
- Maschine nach Anspruch 10, dadurch gekennzeichnet, dass die Achsen der Antriebswalzen (7, 9) rechtwinklig zur Frontfläche (3) der Maschine orientiert sind und die Rampenfläche (15) unterhalb des Spanführungsbodens (25) beginnt und mit abnehmender Höhe dem Verlauf der Schraubenlinie folgend sich bis kurz vor die Einzugs- und Schnittstelle zwischen den Antriebswalzen (7, 9) erstreckt.
- Maschine nach einem der Ansprüche 4 bis 9, gekennzeichnet durch einen die einzuschiebende Kartusche führenden zylindrischen Einlaufkragen (44), der die Zentrier- und Anschlagplatte (13) umgibt und unter dem Schrägstellungswinkel zu den Achsen der Antriebswalzen (7, 9) geneigt ist.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10023103A DE10023103C1 (de) | 2000-05-11 | 2000-05-11 | Verfahren und Vorrichtung zum Zerkleinern von Kunststoffkartuschen |
DE10023103 | 2000-05-11 | ||
PCT/DE2001/001801 WO2001085406A2 (de) | 2000-05-11 | 2001-05-09 | Verfahren und vorrichtung zum zerkleinern von kunstoffkartuschen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1282489A2 EP1282489A2 (de) | 2003-02-12 |
EP1282489B1 true EP1282489B1 (de) | 2004-09-01 |
Family
ID=7641666
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01947135A Expired - Lifetime EP1282489B1 (de) | 2000-05-11 | 2001-05-09 | Verfahren und vorrichtung zum zerkleinern von kunstoffkartuschen |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1282489B1 (de) |
AT (1) | ATE275027T1 (de) |
AU (1) | AU2001268922A1 (de) |
DE (3) | DE10023103C1 (de) |
WO (1) | WO2001085406A2 (de) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2082857B1 (de) * | 2008-01-25 | 2011-07-13 | Ekotoner Ltd. | Verfahren und Anlage zur Behandlung von Tonerbehältern und Kartuschen als gefährlicher Büroabfall zum Zweck einer Wiederverwertung |
GB2598763A (en) * | 2020-09-11 | 2022-03-16 | Reeveley Suzanne | Printer cartridge recycling |
KR102543882B1 (ko) * | 2021-11-16 | 2023-06-14 | 안혜인 | 폐플라스틱 커터 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE8910922U1 (de) * | 1989-09-13 | 1989-10-19 | Gloria-Werke H. Schulte-Frankenfeld Gmbh & Co, 4724 Wadersloh, De | |
GB2334939B (en) * | 1998-03-06 | 2000-02-09 | Shun So | Can opener |
AU8993298A (en) * | 1998-09-08 | 2000-03-27 | Carnelley, Mark Thomas | Method and apparatus for processing a container comprising residue of the original contents |
JP2001071211A (ja) * | 1999-09-06 | 2001-03-21 | Toyo Element Industry Co Ltd | カートリッジ式濾過エレメントの解体装置 |
DE20008503U1 (de) * | 2000-05-11 | 2000-08-17 | Wagner Robert A | Vorrichtung zum Zerkleinern von Kunststoffkartuschen |
-
2000
- 2000-05-11 DE DE10023103A patent/DE10023103C1/de not_active Expired - Fee Related
-
2001
- 2001-05-09 DE DE50103475T patent/DE50103475D1/de not_active Expired - Lifetime
- 2001-05-09 WO PCT/DE2001/001801 patent/WO2001085406A2/de active IP Right Grant
- 2001-05-09 AU AU2001268922A patent/AU2001268922A1/en not_active Abandoned
- 2001-05-09 AT AT01947135T patent/ATE275027T1/de not_active IP Right Cessation
- 2001-05-09 EP EP01947135A patent/EP1282489B1/de not_active Expired - Lifetime
- 2001-05-09 DE DE10191743T patent/DE10191743D2/de not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
ATE275027T1 (de) | 2004-09-15 |
DE10023103C1 (de) | 2001-10-18 |
WO2001085406A3 (de) | 2002-03-28 |
EP1282489A2 (de) | 2003-02-12 |
WO2001085406A2 (de) | 2001-11-15 |
DE50103475D1 (de) | 2004-10-07 |
AU2001268922A1 (en) | 2001-11-20 |
DE10191743D2 (de) | 2003-06-05 |
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