EP1266972B1 - Procédé pour la fabrication d'un profilé de tôle durcie - Google Patents
Procédé pour la fabrication d'un profilé de tôle durcie Download PDFInfo
- Publication number
- EP1266972B1 EP1266972B1 EP02012153A EP02012153A EP1266972B1 EP 1266972 B1 EP1266972 B1 EP 1266972B1 EP 02012153 A EP02012153 A EP 02012153A EP 02012153 A EP02012153 A EP 02012153A EP 1266972 B1 EP1266972 B1 EP 1266972B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sheet metal
- board
- metal profile
- bead
- press tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052751 metal Inorganic materials 0.000 title claims description 14
- 239000002184 metal Substances 0.000 title claims description 14
- 238000000034 method Methods 0.000 title claims description 11
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000011324 bead Substances 0.000 claims description 22
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000001816 cooling Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/08—Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
- B21D19/088—Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws for flanging holes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
- B21D22/022—Stamping using rigid devices or tools by heating the blank or stamping associated with heat treatment
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/673—Quenching devices for die quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
Definitions
- the invention relates to a method for producing a hardened sheet metal profile from a circuit board, wherein the board can also be preformed in case of need.
- Hot working and tempering in the press tool generally has advantages due to the efficient operation of a tool through the combination of forming and tempering operation.
- WO 99/07492 it is provided to modify the above-described press hardening process and to bend the edge-side areas of prefabricated holes in the press tool so that collars are formed.
- the bending of the holes happens in the press tool before hardening.
- the openings in the sheet profile should serve as feedthrough holes for mounting screws. It is conceivable to use such holes also for positional orientation of the sheet metal profile in subsequent manufacturing operations.
- Such openings with collar are called technically-terminological as passages. They are also used in practice, especially in the automotive industry, to reinforce holes or breakthroughs in automotive components, such as cross members. These passages should prevent the components in these areas from prematurely buckling and failing in the event of a crash.
- the invention is based on the prior art, the task of demonstrating a rational process for the production of hardened sheet metal profiles with passages.
- the solution of this problem is according to the invention in a method according to claim 1.
- the production of the passages can take place in one go or on prefabricated holes.
- the bead or beads are produced.
- the production of the passages and the beads takes place in the course of the blanking.
- the thus prepared board can be transported lying on a conveyor in a heat treatment plant and heated there. After heating, the board is hot worked in a press tool to sheet metal profile and cooled, thereby curing sets.
- the passages can serve as reference points for positional orientation of the sheet metal profile in subsequent manufacturing operations or for stiffening the sheet metal profile or as mounting holes.
- a board or a semi-finished product made of a steel which in terms of weight percent consists of carbon (C) 0.19 to 0.25, silicon (Si) 0.15 to 0.50, manganese (Mn) 1, 10 to 1.40, titanium (Ti) 0.020 to 0.050, boron (B) 0.002 to 0.005, aluminum (Al) 0.02 to 0.06 and phosphate (P) in an amount up to max. 0.025, sulfur (S) max. 0.015, chromium (Cr) max. 0.35 and molybdenum (Mo) max. 0.35, the remainder being iron (Fe), including impurities due to melting.
- the plate provided with passages and corrugations is heated in the heat treatment plant to hardening temperature, that is to a temperature above Ac 3 , where the steel is in an austenitic state. As a rule, this temperature is between 775 ° C and 1000 ° C.
- the forming process takes place in the press tool, whereupon hardening begins by cooling.
- a fine-grained martensitic or bainitic material structure arises.
- the sheet profile is clamped during the curing process in the press tool.
- the case made cooling can be carried out directly or indirectly. In direct cooling, the sheet metal profile is brought directly into contact with a coolant. In indirect cooling, the press tool or parts thereof is cooled.
- a bead is formed deeper than a collar of a passage. This ensures that the board is reliably supported by the beads lying on the conveyor.
- the passages or collar are at a distance from the funding free.
- the beads are designed groove-like and oriented in the conveying direction. This measure contributes to a reliable transport of the boards through the heat treatment plant. A snagging of the board on the conveyor, for example between the furnace rollers, is avoided.
- the groove-like beads ensure a defined contact surface on the conveyor.
- the board is stiffened as a whole, so that it comes only to small deflections of the board in the heat treatment plant during transport and heating.
- the beads can, if necessary, be leveled again before the cooling step and thus removed (claim 4).
- the stacking capacity of the boards is maintained. Tilting or rocking of the board stack is reduced or reliably prevented depending on the formation of the beads.
- the beads ensure, as already mentioned, that the passages are not damaged during transport on the conveyor by the heat treatment plant or a board stuck to the conveyor.
- the board is stiffened, so that there is only a small deflection in the heat treatment plant during transport.
- Figures 1 and 2 show a circuit board 1 when passing through a not further illustrated heat treatment plant in the form of a furnace 2.
- the circuit board 1 is supported on a conveyor 4 formed from furnace rollers 3.
- the board 1 has from its plane projecting in the image plane downwardly open passages 5 with circumferential collar 6. These have been produced at the blanking board, as well as two almost the entire length of the board 1 extending groove-like beads 7.
- the beads 7 are parallel to the longitudinal direction of the rectangular board 1 and are oriented in the conveying direction (arrow F) - ie at right angles to the longitudinal axis of the Oven rolls 3.
- the beads 7 are formed deeper than the collar 6 of the passages 5. Consequently, the passages 5 are at ground clearance to the furnace rollers 3.
- the board 1 is carried by the beads 7 which come into contact with the furnace rollers 3 and transported through the furnace 2.
- the board 1 is heated to a temperature of about 970 ° C and then hot-formed in a press tool for sheet metal profile and then cured. The hardening of the sheet profile is still clamped in the press tool.
Claims (4)
- Procédé pour la fabrication d'un profilé de tôle durcie à partir d'une platine éventuellement préformée, dans lequel tout d'abord à partir des zones planes de la platine (1) sont configurés des passages (5) avec des collerettes (6) faisant saillie ainsi qu'au moins une moulure (7) réalisée en direction de la collerette (6), la platine (1) alors munie des passages et moulure(s) étant ensuite réchauffée sur un moyen de manutention (4) dans une installation de traitement thermique (2), puis transformée à chaud en profilé de tôle dans un outil de presse et ensuite durcie.
- Procédé selon la revendication 1, dans lequel il est formé une moulure (7) plus profonde qu'une collerette (6).
- Procédé selon la revendication 1 ou 2, dans lequel la moulure (7) est configurée en forme de gorge et elle est orientée dans la direction de manutention (F).
- Procédé selon l'une des revendications 1 à 3, dans lequel la moulure (7) est aplanie dans l'outil de presse.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10128200 | 2001-06-11 | ||
DE10128200A DE10128200B4 (de) | 2001-06-11 | 2001-06-11 | Verfahren zur Herstellung eines gehärteten Blechprofils |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1266972A1 EP1266972A1 (fr) | 2002-12-18 |
EP1266972B1 true EP1266972B1 (fr) | 2006-06-28 |
Family
ID=7687860
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02012153A Expired - Lifetime EP1266972B1 (fr) | 2001-06-11 | 2002-06-01 | Procédé pour la fabrication d'un profilé de tôle durcie |
Country Status (3)
Country | Link |
---|---|
US (1) | US6949151B2 (fr) |
EP (1) | EP1266972B1 (fr) |
DE (2) | DE10128200B4 (fr) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10149221C1 (de) * | 2001-10-05 | 2002-08-08 | Benteler Automobiltechnik Gmbh | Verfahren zur Herstellung eines gehärteten Blechprofils |
DE10307184B3 (de) * | 2003-02-20 | 2004-04-08 | Benteler Automobiltechnik Gmbh | Verfahren zur Herstellung eines gehärteten Strukturbauteils für den Fahrzeugbau |
DE10341867B4 (de) * | 2003-09-09 | 2012-03-08 | Volkswagen Ag | Verfahren und Vorrichtung zur Herstellung eines gehärteten Blechprofils |
DE10360417B4 (de) * | 2003-12-19 | 2013-11-21 | Volkswagen Ag | Verfahren zur Herstellung eines gehärteten Blechprofils |
DE102004019693B4 (de) * | 2004-04-20 | 2017-10-26 | Volkswagen Ag | Verfahren zum Herstellen eines gehärteten Blechprofils |
DE102006027625B3 (de) | 2006-06-13 | 2007-08-09 | Benteler Automobiltechnik Gmbh | Ofenanlage und Warmformlinie |
DE102006040893B3 (de) * | 2006-08-31 | 2008-01-10 | Benteler Automobiltechnik Gmbh | Verfahren zur Herstellung eines Blechbauteils für Kraftfahrzeuge |
DE102007050907A1 (de) * | 2007-10-23 | 2009-04-30 | Benteler Automobiltechnik Gmbh | Verfahren zur Herstellung eines gehärteten Blechprofils |
DE102008035388B4 (de) * | 2008-07-29 | 2011-01-20 | Benteler Automobiltechnik Gmbh | Verfahren zur Herstellung eines Kraftfahrzeug-Panzerungsbauteils |
DE102009056443A1 (de) * | 2009-12-02 | 2011-06-09 | Benteler Automobiltechnik Gmbh | Crashbox und Verfahren zu deren Herstellung |
DE102010004823B4 (de) * | 2010-01-15 | 2013-05-16 | Benteler Automobiltechnik Gmbh | Verfahren zur Herstellung eines metallischen Formbauteils für Kraftfahrzeugkomponenten |
DE102010004908B4 (de) * | 2010-01-19 | 2016-09-15 | Audi Ag | Gussbauteil |
DE102010012831B4 (de) * | 2010-03-25 | 2023-02-16 | Benteler Automobiltechnik Gmbh | Getriebetunnel |
DE102011086813A1 (de) * | 2011-11-22 | 2013-05-23 | Ford Global Technologies, Llc | Einstückiges Blechbauteil für ein Fahrzeug |
DE102013105489B3 (de) * | 2013-05-28 | 2014-07-31 | Thyssenkrupp Steel Europe Ag | Verfahren zum Warmumformen von dünnen Halbzeugen |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE601644C (de) * | 1932-11-29 | 1934-08-21 | Aeg | Verfahren und Vorrichtung zum Behandeln von Blechen |
US3137922A (en) * | 1960-02-01 | 1964-06-23 | Leon B Schumacher | Method of making a rigid structural member |
SE435527B (sv) * | 1973-11-06 | 1984-10-01 | Plannja Ab | Forfarande for framstellning av en detalj av herdat stal |
DE3632123C2 (de) * | 1986-09-22 | 1995-04-13 | Trumpf Gmbh & Co | Biegepresse |
DE3740085A1 (de) * | 1987-11-26 | 1989-06-08 | Lanz Ind Technik Ag | Gegen durchbiegung stabilisiertes material |
DE3930162C1 (fr) * | 1989-09-09 | 1991-01-31 | Rittal-Werk Rudolf Loh Gmbh & Co Kg, 6348 Herborn, De | |
DE19743802C2 (de) * | 1996-10-07 | 2000-09-14 | Benteler Werke Ag | Verfahren zur Herstellung eines metallischen Formbauteils |
SE510056C2 (sv) * | 1997-08-07 | 1999-04-12 | Ssab Hardtech Ab | Sätt att tillverka en härdad ståldetalj |
-
2001
- 2001-06-11 DE DE10128200A patent/DE10128200B4/de not_active Expired - Fee Related
-
2002
- 2002-06-01 DE DE50207361T patent/DE50207361D1/de not_active Expired - Lifetime
- 2002-06-01 EP EP02012153A patent/EP1266972B1/fr not_active Expired - Lifetime
- 2002-06-10 US US10/166,019 patent/US6949151B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE50207361D1 (de) | 2006-08-10 |
DE10128200B4 (de) | 2004-07-22 |
US20030000606A1 (en) | 2003-01-02 |
DE10128200A1 (de) | 2002-12-19 |
EP1266972A1 (fr) | 2002-12-18 |
US6949151B2 (en) | 2005-09-27 |
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