EP1224360B1 - Bau- und isoliermaterial - Google Patents
Bau- und isoliermaterial Download PDFInfo
- Publication number
- EP1224360B1 EP1224360B1 EP00971110A EP00971110A EP1224360B1 EP 1224360 B1 EP1224360 B1 EP 1224360B1 EP 00971110 A EP00971110 A EP 00971110A EP 00971110 A EP00971110 A EP 00971110A EP 1224360 B1 EP1224360 B1 EP 1224360B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- construction
- insulation material
- particles
- material according
- cut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010276 construction Methods 0.000 title claims description 15
- 239000004035 construction material Substances 0.000 title claims description 14
- 239000012774 insulation material Substances 0.000 title claims description 7
- 239000000463 material Substances 0.000 claims abstract description 17
- 239000011230 binding agent Substances 0.000 claims abstract description 14
- 239000011148 porous material Substances 0.000 claims abstract description 8
- 239000000853 adhesive Substances 0.000 claims description 13
- 238000005520 cutting process Methods 0.000 claims description 12
- 239000002245 particle Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 3
- 230000001788 irregular Effects 0.000 claims description 2
- 229920002994 synthetic fiber Polymers 0.000 claims 3
- 239000007767 bonding agent Substances 0.000 claims 2
- 238000009416 shuttering Methods 0.000 claims 1
- 239000004033 plastic Substances 0.000 abstract description 19
- 229920003023 plastic Polymers 0.000 abstract description 19
- 238000009413 insulation Methods 0.000 abstract description 10
- 230000035699 permeability Effects 0.000 abstract description 5
- 229920006248 expandable polystyrene Polymers 0.000 abstract description 4
- -1 for example Polymers 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 230000001070 adhesive effect Effects 0.000 description 11
- 239000011810 insulating material Substances 0.000 description 10
- 239000002344 surface layer Substances 0.000 description 6
- 239000002131 composite material Substances 0.000 description 5
- 238000009415 formwork Methods 0.000 description 5
- 238000009792 diffusion process Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000000875 corresponding effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000003562 lightweight material Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000004604 Blowing Agent Substances 0.000 description 1
- 206010061217 Infestation Diseases 0.000 description 1
- 229920006329 Styropor Polymers 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000004794 expanded polystyrene Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000006223 plastic coating Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B2001/742—Use of special materials; Materials having special structures or shape
- E04B2001/746—Recycled materials, e.g. made of used tires, bumpers or newspapers
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B2001/7679—Means preventing cold bridging at the junction of an exterior wall with an interior wall or a floor
Definitions
- the invention relates to a construction and insulating material with particles of foamed Plastic, such as expandable polystyrene (EPS), which on the surface have closed pores on all sides.
- foamed Plastic such as expandable polystyrene (EPS)
- Binders as actual lightweight material elements made of foamed Plastic, for example, the known under the brand STYROPOR foamed polystyrene.
- foamed plastics are for use in a construction or insulating material either added in the form of small balls, or in the form of shredded shreds shredded material, although as a starting material also already used Parts of foamed plastic, such as packaging or the like, recycled can be.
- the major drawback of using foamed plastic in the form of small spheres is that the cohesion of the entire composite material is only relatively poor due to the shape of the plastic particles - as can be easily imagined, these particles " disperse" without mutual support, Sofeme the spaces between the individual plastic beads are completely closed by the adhesive or binder, on the other hand, the resulting material has the disadvantage of a very poor water vapor permeability - the known, laid in sheet form foamed plastics for external thermal insulation of buildings, for example, can make sense only about 4 cm layer thickness, since about the vapor barrier effect of the plate is so large that it inside the wall to be insulated to condensation phenomena with correspondingly serious disadvantages kom mt.
- Shredders used in known recycling techniques of such foamed plastics Shredders in turn have the disadvantage that the resulting snippets superficial have no closed pores, so that water and the like penetrate into the interior can, what in the overall composite of construction and insulation material major disadvantages in terms on the insulating effect as well as with regard to bacterial infestation and the like brings.
- Object of the present invention is to the mentioned disadvantages of the known Construction and insulating materials of the type described to avoid and such a material to provide, which in particular an improvement of the water vapor permeability at consistently good insulation and long-term durability guaranteed.
- the use of recycled foamed plastic easily possible be.
- This object is according to the present invention in a material of the above mentioned type solved in that the particles consist of edged Schnipseln, coated on the surface with adhesive, adhesive or binder and before curing under Release of interstices through the material to the desired shape brought together and arranged adjacent to each other.
- Such edged snippets for example, similar to those in DE 25 16 461 A1 be prepared characterized in that correspondingly fusible, foamed Plastic material by successively arranged in a crosswise offset grating with heated cutting wires moved or dropped, bringing after the last Cutting grid according to the mesh size certain sizes of substantially cubic formed edged chippings resulting from the melting process of the cutting wires on the surface on all sides closed, sealed pores. Because the Thickness of the superficial skin on such edged snippets on the cutting parameters (Temperature, cutting speed, etc.) is easily influenced, the corresponding Properties of the obtained snippets easily adapted to the respective requirements become. Apart from, for example, in sheet form present new material it also already once, for example, as packaging, used plastic parts be recycled again.
- the snippets are coated on the surface with adhesive, adhesive or binder and before its curing brought together to the desired shape. Because the superficial Melting layer in the production of snippets in the manner described above relatively water-repellent may be in the preparation of such at least partially bonded layers or forms are first used a wetting agent, after which the edged snippets for example, in a free fall mixer with binder (cement and the like) and optionally also additives (sand and the like) provided and then before curing this agent in the desired shape (for example, wall layers, building blocks or the like).
- a wetting agent after which the edged snippets for example, in a free fall mixer with binder (cement and the like) and optionally also additives (sand and the like) provided and then before curing this agent in the desired shape (for example, wall layers, building blocks or the like).
- the snippets preferably have irregular size and / or shape, thus providing a good thermal insulation effect ensured at the same time excellent water vapor diffusion can be.
- the building and insulating material according to the invention as a building block or as Surface layer used.
- the edged snippets are like described above superficially treated with appropriate binders in the block form after curing, the component can be processed as usual (cut, misplaced, etc.). Apart from that, of course, would also be a strand production possible with suitable machines.
- the bound or solidified material can be used very easily; provided such surface layers at substantially vertical walls (for example, exterior walls of houses or The like), the snippets are in a preferred embodiment the invention before the curing of the adhesive, adhesive or binder behind one of the to be coated Surface spaced formwork filled.
- Fig. 1 shows a schematic cross section through a device for the production of chips made of foamed plastic for construction and insulating material according to the present invention
- Fig. 2 shows as an example a single edged Schnipsei made of foamed plastic for construction and insulating material according to the invention
- Fig. 3 shows various uses of the construction and insulating material according to the invention on a partially cut multi-storey house
- Fig. 4 shows a partial section through an outer wall with a vertical insulating layer of construction and insulating material according to the present invention
- FIG. 5 shows an example of a building corner set with building blocks. and insulating material according to the present invention.
- the heating wires 3 not shown here Be supplied with heating current and thus heated.
- EPS expanded polystyrene
- the snippets 5 of foamed, for example, produced in the manner described Plastic are edged and have on the surface on all sides closed pores, so that no water, no microorganisms or the like in the snippets 5 penetrate can.
- These snippets 5 are ideal as building and insulating material, as this For example, with reference to FIG. 3 is easy to see.
- a layer 10 from Schnipseln 5 filled which serves for the isolation and drying of this area.
- a thermal insulation of loose embedded Schnipseln 5 provided to keep the masonry above the condensation temperature and to take over the diffused water vapor in the pore space of the Schnipselfüllung.
- the water vapor on the colder side to the ground, condense and the drops can flow into the drainage 11.
- the temperature is high enough, the Move water vapor upwards and over the exit layer into the open air. Usually both occur due to the temperature zones, physical processes.
- Of the Basement room 9 is absolutely dry! Between the filling and the soil is a water barrier inserted to drain seepage or backwater directly into the drainage 11.
- Fig. 4th On the outer wall 12 of the building and on the inner wall 13 of the basement and Attic floor standing surface layers 14 are arranged, their production to Fig. 4th is explained in more detail, and consist of Schnipseln 5 superficially with adhesive, Adhesive or binder coated and prior to curing behind one of the coated Surface spaced formwork have been filled. Apart from that, but could These layers also come from pre-assembled, for example, with tongue and groove Consist of plates, which in turn suitably made of material after the present invention are constructed.
- the roof slope 15 or the attic ceiling 16 are unbound, provided behind corresponding panels layers of Schnipseln 5 provided.
- the floors 17 are each with at least partially unbound corresponding Layers provided, the surface are occupied, for example, with tread plates or may also have thin screed layers or the like.
- Fig. 4 is an example of the production of a surface layer with material after present invention in substantially vertical walls.
- dowels 18 are placed in the unpainted wall 19, in the longer screws are screwed in with large washers.
- the snippets 5 are in a free-fall or compulsory mixer with binder (brick binder plus sand, cement plus Sand and additives, or the like) and water sheathed and then behind the Scarf beam 20 filled. After setting, the formwork can be removed, with the resulting layer is held securely by means of dowels 18 to the wall.
- the finished insulating layer can then, if desired, reinforced and plastered in a known manner become.
- Fig. 5 the use of blocks 21 can be seen, which in a known manner by filling in on the surface coated with adhesive, adhesive or binder edged Schnipseln 5 are made in appropriate shapes.
- the spaces in the blocks 21 can in the usual way for a plurality of superimposed rows with Concrete or the like filled, provided with reinforcing iron, cable channels or the like or partially left empty.
- the material of the Block 21 in turn the already repeatedly addressed advantages of the invention - about the thickness of the heat insulation can be chosen, whatever the over the remaining channels between the edged snippets certain water vapor permeability is.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Building Environments (AREA)
Description
Claims (6)
- Bau- und Isoliermaterial, mit Teilchen aus geschäumtem Kunststoff, welche an der Oberfläche allseitig geschlossene Poren aufweisen, dadurch gekennzeichnet, dass die Teilchen aus kantigen Schnipseln (5) bestehen, oberflächlich mit Klebe-, Haft- oder Bindemittel ummantelt und vor dessen Aushärtung unter Freilassung von durch das Material durchgehenden Zwischenräumen zur gewünschten Form zusammengebracht und aneinanderliegend angeordnet sind.
- Bau- und Isoliermaterial nach Anspruch 1, dadurch gekennzeichnet, dass die Schnipsel (5) unregelmäßige Größe und/oder Form aufweisen.
- Baustein (21) aus Bau- und Isoliermaterial nach Anspruch 2.
- Flächenschicht (14), insbesondere Wärme- oder Schallisolierschicht, aus Bau- und Isoliermaterial nach Anspruch 1 oder 2.
- Flächenschicht (14) nach Anspruch 4 an im wesentlichen senkrechten Wänden (12,13,19), dadurch gekennzeichnet, dass die Schnipsel (5) vor der Aushärtung der Klebe-, Haft- oder Bindemittel hinter eine der zu beschichtenden Fläche beabstandete Schalung (20) gefüllt sind.
- Verfahren zur Herstellung von Schnipseln aus geschäumtem Kunststoff zur Verwendung als Bau- und Isoliermaterial nach einem oder mehreren der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass gesammelter, recyclebarer Kunststoff (4) mittels im wesentlichen gitterförmig angeordneter, vorzugsweise elektrisch erhitzter Schneiddrähte (3) zerkleinert wird.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI200030822T SI1224360T1 (sl) | 1999-10-27 | 2000-10-25 | Gradbeni in izolacijski material |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT180899 | 1999-10-27 | ||
AT0180899A AT410957B (de) | 1999-10-27 | 1999-10-27 | Bau- und isoliermaterial |
PCT/AT2000/000278 WO2001031132A1 (de) | 1999-10-27 | 2000-10-25 | Bau- und isoliermaterial |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1224360A1 EP1224360A1 (de) | 2002-07-24 |
EP1224360B1 true EP1224360B1 (de) | 2005-12-21 |
Family
ID=3521422
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00971110A Expired - Lifetime EP1224360B1 (de) | 1999-10-27 | 2000-10-25 | Bau- und isoliermaterial |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1224360B1 (de) |
AT (2) | AT410957B (de) |
AU (1) | AU1006501A (de) |
DE (1) | DE50011926D1 (de) |
WO (1) | WO2001031132A1 (de) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3504110A1 (de) * | 1985-02-07 | 1986-09-04 | Karl 7000 Stuttgart Haug | Aussenwanddaemm-system |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1073158A (fr) * | 1952-03-22 | 1954-09-20 | Basf Ag | Procédé de fabrication d'éléments de construction à faible densité |
DE1683977B1 (de) * | 1968-02-09 | 1972-04-27 | Silberkuhl Wilhelm Johannes Di | Verfahren zum Beschichten von Bauteilen,wie Platten,Schalen oder Faltwerken aus Stahlbeton mit Kunstharzschaum |
DE2516461A1 (de) | 1975-04-15 | 1976-11-04 | Adolf Ehinger | Zerkleinerungsvorrichtung fuer aus schmelzbaren schaumstoffen hergestelltes verpackungsmaterial |
WO1988005765A1 (en) * | 1987-01-28 | 1988-08-11 | Markus Stracke | Process for producing lightweight concrete |
AT399004B (de) * | 1992-11-09 | 1995-03-27 | Stracke Ing Markus | Wärmedämmplatte |
AU7933494A (en) * | 1993-11-02 | 1995-05-23 | Wolfgang Stracke | Method for supplying premixed lightweight concrete mass |
AU2756397A (en) * | 1996-05-15 | 1997-12-05 | Markus Stracke | Facade panel or structural element for facades |
-
1999
- 1999-10-27 AT AT0180899A patent/AT410957B/de not_active IP Right Cessation
-
2000
- 2000-10-25 EP EP00971110A patent/EP1224360B1/de not_active Expired - Lifetime
- 2000-10-25 AT AT00971110T patent/ATE313670T1/de not_active IP Right Cessation
- 2000-10-25 AU AU10065/01A patent/AU1006501A/en not_active Abandoned
- 2000-10-25 WO PCT/AT2000/000278 patent/WO2001031132A1/de active IP Right Grant
- 2000-10-25 DE DE50011926T patent/DE50011926D1/de not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3504110A1 (de) * | 1985-02-07 | 1986-09-04 | Karl 7000 Stuttgart Haug | Aussenwanddaemm-system |
Also Published As
Publication number | Publication date |
---|---|
WO2001031132A1 (de) | 2001-05-03 |
EP1224360A1 (de) | 2002-07-24 |
ATA180899A (de) | 2003-01-15 |
DE50011926D1 (de) | 2006-01-26 |
AT410957B (de) | 2003-09-25 |
ATE313670T1 (de) | 2006-01-15 |
AU1006501A (en) | 2001-05-08 |
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