EP1131591B1 - Revetement et procede de garnissage d'une paroi d'un appareil thermique et brique et ancrage associes - Google Patents
Revetement et procede de garnissage d'une paroi d'un appareil thermique et brique et ancrage associes Download PDFInfo
- Publication number
- EP1131591B1 EP1131591B1 EP99950849A EP99950849A EP1131591B1 EP 1131591 B1 EP1131591 B1 EP 1131591B1 EP 99950849 A EP99950849 A EP 99950849A EP 99950849 A EP99950849 A EP 99950849A EP 1131591 B1 EP1131591 B1 EP 1131591B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wall
- refractory
- masses
- brick
- anchoring elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/40—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water tube or tubes
- F24H1/406—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water tube or tubes the tubes forming a membrane wall
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/10—Water tubes; Accessories therefor
- F22B37/107—Protection of water tubes
- F22B37/108—Protection of water tube walls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M5/00—Casings; Linings; Walls
- F23M5/02—Casings; Linings; Walls characterised by the shape of the bricks or blocks used
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M5/00—Casings; Linings; Walls
- F23M5/04—Supports for linings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M5/00—Casings; Linings; Walls
- F23M5/08—Cooling thereof; Tube walls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/12—Casings; Linings; Walls; Roofs incorporating cooling arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
- F28F19/02—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/14—Supports for linings
- F27D1/141—Anchors therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/14—Supports for linings
- F27D1/145—Assembling elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D9/00—Cooling of furnaces or of charges therein
- F27D2009/0002—Cooling of furnaces
- F27D2009/0018—Cooling of furnaces the cooling medium passing through a pattern of tubes
- F27D2009/0021—Cooling of furnaces the cooling medium passing through a pattern of tubes with the parallel tube parts close to each other, e.g. a serpentine
- F27D2009/0027—Cooling of furnaces the cooling medium passing through a pattern of tubes with the parallel tube parts close to each other, e.g. a serpentine linked by elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D9/00—Cooling of furnaces or of charges therein
- F27D2009/0002—Cooling of furnaces
- F27D2009/0018—Cooling of furnaces the cooling medium passing through a pattern of tubes
- F27D2009/0032—Cooling of furnaces the cooling medium passing through a pattern of tubes integrated with refractories in a panel
Definitions
- the present invention relates to a coating and a method of lining a wall of a thermal apparatus, and than a brick and a corresponding anchor.
- the device concerned such as an oven, a boiler or a combustion chamber (FR 2 495 284 A).
- Such incineration boilers are provided for recover, through the fluid circulating in the tubes, the heat of combustion of household refuse and waste in order to develop this energy, either in the form of water hot for the heating of collective buildings, that is, with the addition of a turboalternator, to make current electric.
- European patent EP-B2-080444 discloses an oven for sheet metal liner having a cast, fixed refractory liner by steel anchors which are drowned in prefabricated anchoring elements of refractory ceramic. These anchoring elements are molded in a refractory mass monolithic and are attached to the oven wall by bolts through. This technique makes it easy to replace old coatings for maintenance. However, it presents the disadvantage of having a restricted field of application, and in particular to be inappropriate for the coating of panels tubular.
- the present invention relates to a lining of lining a wall of a thermal device that can allow mounting and easy and quick disassembly, including on panels tubular.
- the lining coating of the invention can thus constituting a continuous protection package for test tubes tubular panels, allowing easy replacement of plates covering the panels.
- the invention also relates to a method of packing of a wall of a thermal apparatus, which makes it possible to obtain a coating having the above qualities.
- the process of the invention may allow for one-off execution and continuous way the protection of a wall of a thermal apparatus, including a wall of tubular panels. This process can enable fast and easy execution.
- the invention also relates to a refractory brick and a refractory anchorage specifically adapted to the coating and filling method of the invention.
- the wall of the thermal apparatus may be constituted by any surface, such as for example a flat, left surface, or constituted by the surface of a tubular bundle formed of a alternation of tubes and fins connecting the tubes.
- the coating of packing is preferentially interposed between a source of heat, such as an incineration furnace, and the wall.
- “Monolithic” mass means a mass placed in situ on the wall and not preformed. This installation can be done by casting, projection or tamping.
- Refractory bricks have the peculiarity of being maintained on the wall by the masses themselves after curing. Thus, they do not require any means of attachment to Wall. Their function is to delimit several masses refractory, each of these masses being fixed by one or several anchors.
- the lining of the invention is thus specified in view of the state of the art by the combined use of three types of elements: anchors, bricks and masses monolithic.
- the coating of the invention introduces the presence of bricks refractory, which can marry the forms of the wall, such as tube shapes, and exert the function of separating refractory masses, while the anchors exert the function fixing these masses.
- the wall being a surface of a beam tubular formed of an alternation of tubes and fins connecting the tubes, each of the bricks overlaps at least partially with least one of the tubes by marrying the shape of this tube.
- This realization allows in particular to have a very weak game between bricks and the tubular bundle, which allows a watertight system for gases and chemical corrosion.
- Each anchor is then advantageously attached to one of the fins. The assembly is thus facilitated.
- the coating is advantageously constituted by coating, each of the panels being covered by at least one of the plates. It is interesting that each of the panels tubular is covered by a succession of contiguous plates. Preferably, these plates are identical and are offset from one panel to the adjacent panel.
- At least two of the bricks have respectively two complementary lateral surfaces, arranged side by side on the wall and thus forming an area buffer between two disjoint parts of the coating.
- An area free is usefully provided between these two bricks to allow a superficial dilation between the parts of the coating corresponding.
- the coating preferably comprises seals soft placed on bricks, between bricks and masses adjacent refractories.
- Such joints compensate for expansion monolithic masses. They are advantageously pre-glued and elastic at high temperature, and have a thickness that is function of the quality of the refractory masses adjacent to these joints.
- Bricks preferentially have a cross section which decreases overall while moving away from the wall.
- the decrease is understood in a broad sense, the cross-section may remain constant in one or more parts of the brick. Otherwise, the area bounded by the outline of the cross section of the bricks, although some parts of the brick are hollow due to wall protuberances due to example to tubes.
- lower parts of the brick can be truncated, at such protuberances of the wall, the overall decay property of the section transversal remaining despite everything checked.
- the coating comprises a coating refractory low mechanical strength applied to the surface of wall and anchorages, at least in areas of contact with refractory masses.
- This coating allows a better disassembly of the upholstery in case of repair.
- the coating has identical thermal properties to those monolithic refractory masses.
- the lining is obtained by the pouring refractory masses into a formwork that includes an upper surface.
- This upper surface of the formwork defines an outer surface of the coating, opposite the wall.
- the formwork which serves as a mold for the refractory masses, allows also to maintain the bricks on the wall by pressure and is removed after hardening of the refractory masses. It allows to form the surface of the coating in a smooth and solid form.
- the formwork allows the realization of vaults. he also allows to obtain an outer surface of the coating which follows the profile of the wall. In this case, the formwork is preferentially made of flexible materials. The formwork makes also possible the introduction of curvatures in the surface exterior of the coating, with respect to the wall.
- At least one anchor serves as a support removable formwork for pouring masses on the wall.
- These anchors have a dual function: to hook the masses refractory and temporarily fix the upper surface of the formwork.
- At least one of these anchorages then preferably has a cross section that grows globally from the wall up to an outer surface of the anchor, the coating comprising means for removably fixing the formwork to the anchor, which cross or border this outer surface.
- Cross section of the anchorage means the area bounded by the outline of the cross section of the anchor. The growth is here understood in a broad sense, the cross section can be constant in one or more parts of the anchor.
- Fixing means "passing through the outer surface of anchoring” are means based on a penetration of the anchoring, such as for example a tapped hole which cooperates with a screw.
- Fixing means "bordering the outer surface of “anchorage” are means attached to the side walls of anchoring.
- the anchors In a particular embodiment involving anchorages having the double function of fixing the masses refractory and formwork, the anchors have different lengths depending on their position on the wall and the refractory masses have a variable thickness corresponding to the lengths of anchors.
- This embodiment corresponds to the use of a flexible formwork whose upper surface follows contours wanted, which do not follow the contours of the wall.
- this coating comprises fastening means to the wall of rods passing through the masses refractory and allowing a removable attachment of a formwork for the casting of these masses on the wall.
- the coating comprises at least one removable fastening part of at least one of the anchors, secured at the wall.
- the anchors can be very easily installed for the manufacture of the coating, or removed during disassembly for maintenance.
- the anchors are preferably made of steel and / or refractory ceramic.
- Such anchors provide a compromise between steel and ceramics. Indeed, the steel anchors have for disadvantage of deteriorating over time, especially under the effect of substances from the calcination of waste, but allow a good fixation to the wall.
- the steel part is present for fixing to the wall, but it can be low enough compared to the surface exterior of the cladding to be protected and thus offer a better behavior in time.
- the steel part penetrates inside the ceramic part.
- the ceramic part comprises notches into which are inserted ends of the metal part.
- the masses refractories are made of refractory concrete.
- the refractory masses are constituted by refractory plastic masses.
- the invention also relates to a refractory brick prefabricated for lining a wall of a thermal apparatus.
- the brick has a shape allowing this brick to be kept on the wall by curing at least one monolithic refractory mass.
- the invention also relates to a refractory anchor prefabricated for lining a wall of a thermal apparatus.
- the anchor serves as a removable mounting bracket a formwork.
- the anchoring according to the invention so has a shape allowing it to serve as a support and it is provided specific fastening means.
- the anchor according to the invention is suitable for or more of the embodiments of the coating according to the invention.
- the packing method according to the invention allows preferentially to manufacture a packing lining according to one or more embodiments of the invention.
- suffixes A to D refer respectively to four modes of realization of the anchors and the suffixes A and E refer to two embodiments of the bricks.
- suffixes A and A apply respectively to complementary bricks forming couples.
- a tubular panel consisting of tubes 14 interconnected by welded fins 4 forms a wall 16 oriented towards a thermal focus ( Figures 1 and 2). Fluid, such as water, circulates inside the tubes 14.
- a lining, covering the tubular panel includes prefabricated refractory anchors 1, prefabricated refractory bricks 2 and refractory monolithic refractory 3 refractory bodies , cast in situ.
- the lining is divided into lining plates 20, arranged side by side along the panel perpendicular to the direction of the tubes 14, in a succession of plates 20 i-1 , 20 i and 20 i + 1 separated by seals 18
- the seals 18 are 3 mm wide.
- Each cover plate 20 is rectangular and has for example sides having a length equal to 700 mm.
- the anchor 1A comprises a steel portion 31A and a ceramic portion 32A.
- the steel portion 31A includes a threaded leg 35A and a connecting piece 15A of approximately conical and hollow shape, having an aperture secured to the threaded leg 35A.
- the connecting piece 15A is incorporated in the ceramic part 32A.
- the latter constitutes a solid anchoring head having an approximately frustoconical shape, having a small base 39A at the threaded leg 35A and a large base forming a flat outer surface 36A of the anchor 1A, beyond the workpiece. fitting 15A.
- the outer surface 36A is remote from the connecting piece 15A by a distance d A sufficient to protect the metal portion 31A from harmful infiltrations from the outer surface 36A.
- the threaded branch 35A is fixed to the wall 16 by means of a fastener 5 welded to one of the fins 4. This fastener 5, for example of the nut type, comprises an internal thread for screwing the threaded branch 35A .
- the ceramic portion 32A is provided with a blind hole 37A performed along the axis 70A of the anchorage 1A, from the surface outside 36A.
- This blind hole 37A is intended to accommodate a fixing pin 10A for the introduction of a fixing screw 9A.
- anchors 1B differs from the anchoring 1A in that the blind hole 37B extends approximately to the top of the connecting piece 15B, the peg 10B of fixing being intended to contain a threaded rod 13 overflowing with the outer surface 36B so as to receive a nut 38.
- the bricks 2 are provided in pairs, each pair having two bricks 2 referenced respectively 2A and 2A '( Figure 5).
- Bricks 2A and 2A ' respectively have first surfaces 43 and 44 of shape complementary, intended to be arranged side by side transversely to the wall 16. These first surfaces 43 and 44 are preferentially flat and, more precisely, are advantageously parallel to a median plane 71 between the two surfaces 43 and 44, which is perpendicular to the wall 16.
- the bricks 2A and 2A ' also include second surfaces 45 and 46 having a shape matching the contour of respectively two of the tubes 14 adjacent to these surfaces 45 and 46.
- the first surfaces 43 and 44 and the fifth surfaces 51 and 52 are truncated at their intersection, so as to form sixth chamfer type surfaces 53 and 54.
- the bricks 2A and 2A ' are identical and are arranged symmetrically with respect to the plane 71.
- the procedure is as follows. We solder everything first the fasteners 5 on a portion of the fins 4 of the tubular panel to garnish.
- the fasteners 5 are distributed regularly within each part of the wall 16 intended for be covered by one of the coating plates 20 ( Figure 2). They preferentially form a network of parallel lines and perpendicular to the tubes 14. Perpendicular to the tubes 14, they are for example welded on a fin 4 out of two (FIGS. 2).
- the prefabricated anchors 1 are then mounted by screwing in fixing parts 5.
- the branch is covered threaded 35 anchors 1A or 1B in a protective tube 6 such than a cardboard tube, in order to prevent the refractory concrete 3 from coming block the threaded branch 35A ( Figures 3 and 4).
- a protective tube 6 such than a cardboard tube
- the application of the refractory coating on the anchor 1 must render possible unscrewing of this anchoring 1 during disassembly.
- Bricks 2 are also available in pairs 2A and 2A 'at level of junctions 18 provided between the coating plates 20 ( Figures 1 and 2).
- Each of the pairs of bricks 2A and 2A ' covers partially two neighboring tubes 14 ( Figure 5), the first surfaces 43 and 44 of the bricks 2A and 2A 'having between them a free space 56 for forming the seal 18 between the two plates Bounded respectively by the two bricks 2A and 2A '.
- the chamfers 53 and 54 delimit an upper free space 55 triangular, intended to facilitate disassembly of the plates 20.
- the second lower surfaces 45 and 46 leave between bricks 2A and 2A 'and the fin 4 between the tubes 14 covered by the bricks 2A and 2A ', a lower free space 57, in which, according to a particular mode of implementation, it is interesting to apply in advance the refractory coating.
- the formwork 7 is attached to each of the anchors 1B by means of the threaded rod 13 positioned in the anchor 10B, which passes through the formwork 7 and a pressure plate 8, by tightening a nut 38 over the pressure plate 8 ( Figure 4).
- the pressure plates 8 are for example washers in steel.
- the formwork 7 is strong enough to maintain the 3 masses of refractory concrete to be cast and is preferably made of soft materials. It is advantageously transparent, so that you can visually follow the correct setting up masses 3 of refractory concrete. In other modes of realization, the formwork is wood or steel.
- the formwork thus positioned and fixed keeps in position the bricks 2.
- the concrete masses 3 are then put in place by pouring refractory in formwork 7. After hardening, remove the screws 9A, nuts 38, threaded rods 13, pressure plates 8 and the formwork 7 and we obtain the outer surface 26 of the filling lining consisting of a smooth and solid face.
- the pins 10, not fire resistant, are intended for to disappear by the action of the temperature of the hearth.
- the anchoring 1C has a steel portion 31C, which has a shape substantially hollow frustoconical having a small base 71 and two borders 73 and 74 opposed to the small base 71.
- the anchorage 1C also comprises a ceramic part 32C of form substantially frustoconical full, provided with two notches 33 and 34.
- the ceramic portion 32C is held on the 31C steel part by introduction of the inner curbs 73 and 74 respectively in the notches 33 and 34, the ceramic part 32C having a small base 39C arranged vis-à-vis the small base 71 of the steel portion 31C.
- Fixing anchors 1C on the tubular panel is performed by welding the small base 71 on one of the fins 4.
- the anchor 1C retains a supporting role of the formwork 7 by the outer surface 36C flat of its ceramic portion 32C, but has not a formwork fastening function 7.
- a fourth embodiment of anchoring 1, referenced 1D and shown in Figure 9, involves only a part in 31D steel and not a ceramic part.
- 1D anchorage having substantially a cup shape, is welded by a foot 75 to one of the fins 4.
- the 1D anchors are of such dimensions when welded, they remain distant from the formwork 7, so the upper surface 26 of the lining. So, these 1D anchors are used exclusively for anchoring concrete refractory 3 on the tubular bundle.
- anchors 1C and 1D it is welded alternating anchors 1C and 1D parallel to the tubes 14 on the fins 4 ( Figures 10 and 11).
- the formwork 7 is fixed with threaded rods 61 extending transversely to the wall 16 and having a length sufficient to cover the distance between the wall 16 and the formwork 7, for the introduction of the masses 3 of refractory concrete.
- the rods 61 cooperate with fixing nuts 60, welded to some of the fins 4 at the joints 19 between panels tubular and intended to receive the threaded rods 61, as well as with tightening nuts 62 for tightening the formwork 7 by pressure.
- the fixing nuts 60, the rods threaded 61 and the clamping nuts 62 are of the type marketed under the name M12.
- the coating process starts by welding the fixing nuts 60 and the anchors 1C and 1D, the refractory coating is applied as in the previous implementations and the rods 61 are tightened in the fixing nuts 60. Then the formwork 7 is supported on the anchors 1C above the tubular panel to be garnished, and the fixed by means of the threaded rods 61, by arranging the plates of pressure 8 similar to those described above on the formwork 7, above the threaded rods 61 and tightening the formwork 7 against the ceramic parts 32C anchors 1C by screwing nuts 62 on the threaded rods 61 against the pressure plates 8.
- the refractory concrete 3 is then poured into the formwork 7, then after tightening, the tightening nuts 62, the pressure plates 8, the formwork 7 and the threaded rods 61. thus obtains cladding plates 22 having a surface outer 26 in the form of a smooth and solid face.
- the bricks 2, referenced 2E are intended to be placed each directly between two masses 3 of refractory concrete, referenced 3E, and at their contact, perpendicular to the tubes 14.
- Each of the bricks 2E has a bottom surface 81 matching at least partially the shape of one or more of the tubes 14, and preferably three of the tubes 14.
- the brick 2E comprises also side surfaces 82 and 83 inclined so as to produce a narrowing of the brick 2E away from the lower surface 81.
- the inclined side surfaces 82 and 83 are extended by lateral surfaces 84 and 85, advantageously perpendicular to an average plane of the lower surface 81.
- the side surfaces 84 and 85 are covered with flexible seals.
- Brick 2E also has an upper surface 86, preferably flat and parallel to this mean plane.
- the brick 2E is preferentially symmetrical with respect to a plane median 72 perpendicular to this mean plane.
- the procedure is similar to previous realization, but alternating one of the bricks 2E with one or more anchors 1, perpendicular to the tubes 14.
- the invention covers any combination of the modes of implementation and implementation described above, in particular the combined use of any of the anchors 1 with any of the bricks 2.
- the number of anchors 1 is chosen sufficiently small for minimize the number of welds on the wall 16 but correctly maintain the masses 3 of refractory concrete.
- the anchors 1 can be relatively distant perpendicular to the direction of the tubes 14 but must be more numerous, and preferably regularly distributed parallel to the direction of the tubes 14.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Connection Of Plates (AREA)
- Finishing Walls (AREA)
Description
- un contact intime entre le revêtement de garnissage et les tubes chaudière,
- une face lisse et pleine côté foyer,
- l'adaptation à des courbures de la paroi,
- une bonne tenue dans le temps des ancrages,
- une étanchéité du revêtement vis-à-vis des gaz et de la corrosion chimique.
- des ancrages réfractaires préfabriqués attachés à la paroi, et
- une masse réfractaire monolithique fixée sur la paroi au moyen des ancrages.
- au moins une brique réfractaire préfabriquée disposée sur la paroi entre au moins deux des ancrages, et
- au moins une deuxième masse réfractaire monolithique, chacune des masses étant fixée sur la paroi par au moins un des ancrages et étant séparée d'une des masses voisine par une des briques, la brique étant maintenue sur la paroi par les masses adjacentes à cette brique.
- une partie métallique, préférentiellement en acier, attachée à la paroi et s'étendant dans la masse réfractaire associée à cet ancrage jusqu'à une première distance de la paroi, et
- une partie céramique maintenue à la paroi par la partie métallique s'étendant dans cette masse jusqu'à une seconde distance de la paroi, supérieure à la première distance, la partie céramique s'étendant préférentiellement jusqu'à la surface extérieure de la masse.
- une forme épousant partiellement la forme d'un tube et/ou
- une section transversale globalement décroissante d'une face à une autre face opposée de la brique.
- on attache des ancrages réfractaires préfabriqués à la paroi, et
- on met en place une masse réfractaire sur la paroi, cette masse étant fixée au moyen des ancrages.
- avant la mise en place de la masse réfractaire, on dispose au moins une brique réfractaire préfabriquée sur la paroi entre au moins deux des ancrages, et
- on met en place au moins une deuxième masse réfractaire sur la paroi, chacune des ces masses étant fixées sur la paroi par au moins un des ancrages et deux de ces masses étant coulées respectivement de part et d'autre de cette brique et maintenant cette brique sur la paroi après durcissement.
Claims (21)
- Ensemble formé par un revêtement de garnissage et une paroi d'un appareil thermique, comprenant :des ancrages (1) réfractaires préfabriqués attachés à la paroi (16), etune masse (3) réfractaire monolithique fixée sur la paroi (16) au moyen des ancrages (1),au moins une brique (2) réfractaire préfabriquée disposée sur la paroi (16) entré au moins deux des ancrages (1), etau moins une deuxième masse (3) réfractaire monolithique, chacune desdites masses (3) étant fixée sur la paroi (16) par au moins un des ancrages (1) et étant séparée d'une desdites masses (3) voisine par une desdites briques (2), ladite brique (2) étant maintenue sur la paroi (16) par lesdites masses (3) adjacentes à ladite brique (2).
- Ensemble selon la revendication 1, caractérisé en ce que la paroi (16) étant une surface d'un faisceau tubulaire formé d'une alternance de tubes (14) et d'ailettes (4) reliant les tubes (14), chacune des briques (3) recouvre au moins partiellement au moins un des tubes (14) en épousant la forme dudit tube (14).
- Ensemble selon la revendication 2, caractérisé en ce que chacun des ancrages (1) est attaché à l'une des ailettes (4).
- Ensemble selon l'une des revendications 2 ou 3, caractérisé en ce que le faisceau tubulaire étant constitué de panneaux tubulaires jointifs, le revêtement est constitué de plaques (20-24) de revêtement, chacun desdits panneaux étant recouvert par au moins une des plaques (20-24).
- Ensemble selon l'une quelconque des revendications 1 à 4, caractérisé en ce qu'au moins deux des briques (2A, 2A') ont respectivement deux surfaces latérales (43, 44) complémentaires, disposées côte à côte sur la paroi (16), et formant ainsi une zone tampon (56) entre deux parties disjointes (20, 21, 22) du revêtement.
- Ensemble selon l'une quelconque des revendications 1 à 5, caractérisé en ce qu'il comprend des joints (11) souples placés sur les briques (2), entre les briques (2) et les masses (3) réfractaires adjacentes.
- Ensemble selon l'une quelconque des revendications 1 à 6, caractérisé en ce que les briques (2) ont une section transversale qui décroít globalement en s'éloignant de la paroi (16).
- Ensemble selon l'une quelconque des revendications 1 à 7, caractérisé en ce qu'il comprend un enduit réfractaire appliqué en surface de la paroi (16) et des ancrages (1), au moins en des zones de contact (12) avec les masses (3) réfractaires.
- Ensemble selon l'une quelconque des revendications 1 à 8, caractérisé en ce qu'au moins un des ancrages (1A, 1B) sert de support de fixation amovible d'un coffrage (7) pour le coulage desdites masses (3) sur la paroi (16)
- Ensemble selon la revendication 9, caractérisé en ce qu'au moins un des ancrages (3A, 3B) a une section transversale (3) qu croít globalement à partir de la paroi (16) jusqu'à une surface extérieure (36A, 36B) dudit ancrage (1A, 1B) et en ce que le revêtement comporte des moyens de fixation amovible (8-10, 37, 38) du coffrage (7) audit ancrage (1A, 1B), traversant ou bordant ladite surface extérieure (36A, 36B).
- Ensemble selon l'une des revendications 9 ou 10, caractérisé en ce que les ancrages (1) ont différentes longueurs dépendant de leur position sur la paroi (16) et en ce que les masses (3) réfractaires ont une épaisseur variable correspondant auxdites longueurs des ancrages (1).
- Ensemble selon l'une quelconque des revendications 1 à 11, caractérisé en ce qu'il comprend des moyens de fixation (60) à la paroi (16) de tiges (61) traversant lesdites masses (3) et permettant une fixation amovible d'un coffrage (7) pour le coulage desdites masses (3) sur la paroi (16).
- Ensemble selon l'une quelconque des revendications 1 à 12, caractérisé en ce qu'il comprend au moins une pièce de fixation amovible (5) d'au moins un des ancrages (1A, 1B), solidarisée à la paroi (16).
- Ensemble selon l'une quelconque des revendications 1 à 13,
caractérisé en ce qu'au moins un des ancrages (1A-1C) comporte :une partie métallique (31) préférentiellement en acier, attachée à la paroi (16) et d'étendant dans la masse (3) réfractaire associée auxdits ancrages (1A-1C) jusqu'à une première distance de la paroi (16); etune partie céramique (32) maintenue à la paroi (16) par la partie métallique (31) et s'étendant dans ladite masse (3) jusqu'à une seconde distance de la paroi, supérieure à la première distance, ladite partie céramique (32) s'étendant préférentiellement jusqu'à la surface extérieure (36) de ladite masse (3). - Ensemble selon l'une quelconque des revendications 1 à 14, caractérisé en ce que lesdites masses (3) sont constituées par du béton réfractaire.
- Brique (2) réfractaire préfabriquée pour l'ensemble de garnissage d'une paroi (16) d'un appareil thermique selon l'une quelconque des revendications 1 à 15, ladite paroi (16) comportant des tubes (14), caractérisée en ce qu'elle comprend une première surface (43) destinée à être disposée perpendiculairement à la paroi (16) dans le garnissage, une deuxième surface (45) destinée à épouser le contour d'un tube (14) adjacent dans le garnissage, une troisième surface (47) opposée à la première surface (44) et formant une partie inclinée (17) produisant un rétrécissement de la brique en s'éloignant de la deuxième surface (45), une quatrième surface (49) prolongeant la troisième surface (47) et approximativement parallèle à la première surface (43), une cinquième surface (51) plate opposée à la deuxième surface (45) et tronquée pour former une sixième surface de type chanfrein (53).
- Brique (2) réfractaire préfabriquée pour l'ensemble de garnissage d'une paroi (16) d'un appareil thermique selon l'une quelconque des revendications 1 à 15, ladite paroi (16) comportant des tubes (14), caractérisée en ce qu'elle comprend une surface inférieure (81) épousant au moins partiellement la forme d'au moins un tube (14), de préférence trois tubes (14), des surfaces latérales (82) et (83) inclinées de manière à produire un rétrécissement de la brique en s'éloignant de la surface inférieure (81), des surfaces latérales (84) et (85) prolongeant les surfaces (82) et (83) et de préférence perpendiculaires à un plan moyen de la surface inférieure (81), et une surface supérieure (86), de préférence plane et parallèle audit plan moyen de la surface inférieure (81).
- Brique (2) selon la revendication 17 caractérisée en ce qu'elle est symétrique par rapport à un plan médian (72) perpendiculaire au plan moyen de la surface inférieure (81).
- Ancrage réfractaire préfabriqué (1) pour l'ensemble de garnissage d'une paroi (16) d'un appareil thermique, selon l'une quelconque des revendications 1 à 15, ladite paroi (16) comportant des tubes (14), caractérisé en ce qu'il comprend une partie en acier (31A, 31B) et une partie en céramique (32A, 32B), la partie en acier (31A, 31B) incluant une branche filetée (35A, 35B) et une pièce de raccord (15A, 15B) approximativement conique et creuse incorporée dans la partie céramique (32A, 32B), ayant un sommet solidarisé avec la branche filetée (35A, 35B), la partie céramique (32A, 32B) comportant un trou borgne (37A, 37B) destiné à accueillir une cheville (10A, 10B) de fixation.
- Procédé de garnissage d'une paroi (16) d'un appareil thermique, dans lequel :on attache des ancrages (1) réfractaires préfabriqués à la paroi (16); eton met en place une masse (3) réfractaire sur la paroi (16), ladite masse (3) étant fixée au moyen des ancrages (1),avant la mise en place de ladite masse (3), on dispose au moins une brique (2) réfractaire préfabriquée sur la paroi (16) entre au moins deux des ancrages (1) ; eton met en place au moins une deuxième masse (3) réfractaire sur la paroi (16), chacune desdites masses (3) étant fixée sur la paroi (16) par au moins un des ancrages (1) et deux desdites masses (3) étant coulées respectivement de part et d'autre de ladite brique (2) et maintenant ladite brique (2) sur la paroi (16) après durcissement.
- Procédé de garnissage selon la revendication 20, caractérisé en ce qu'il permet de fabriquer un ensemble selon l'une quelconque des revendications 1 à 15.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9813696 | 1998-10-30 | ||
FR9813696A FR2785374B1 (fr) | 1998-10-30 | 1998-10-30 | Revetement et procede de garnissage d'une paroi d'un appareil thermique et brique et ancrage associes |
PCT/FR1999/002616 WO2000026597A1 (fr) | 1998-10-30 | 1999-10-27 | Revetement et procede de garnissage d'une paroi d'un appareil thermique et brique et ancrage associes |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1131591A1 EP1131591A1 (fr) | 2001-09-12 |
EP1131591B1 true EP1131591B1 (fr) | 2003-03-19 |
Family
ID=9532226
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99950849A Expired - Lifetime EP1131591B1 (fr) | 1998-10-30 | 1999-10-27 | Revetement et procede de garnissage d'une paroi d'un appareil thermique et brique et ancrage associes |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1131591B1 (fr) |
JP (1) | JP2002529675A (fr) |
AT (1) | ATE235033T1 (fr) |
DE (1) | DE69906120T2 (fr) |
DK (1) | DK1131591T3 (fr) |
FR (1) | FR2785374B1 (fr) |
WO (1) | WO2000026597A1 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10361104B4 (de) * | 2003-12-22 | 2005-10-06 | Saint-Gobain Industriekeramik Düsseldorf Gmbh | Hitzeschutzkörper |
US8097547B2 (en) | 2004-11-29 | 2012-01-17 | Saint-Gobain Centre De Recherches Et D'etudes Europeen | Sintered refactory material based on silicon carbide with a silicon nitride binder |
DE202009018820U1 (de) * | 2009-08-31 | 2013-10-10 | Saint-Gobain Industriekeramik Rödental GmbH | Schutzsystem für eine Ofeninnenwand |
CN110566931B (zh) * | 2019-09-24 | 2020-12-01 | 西安热工研究院有限公司 | 一种防治锅炉管穿顶棚密封处开裂的穿顶棚结构及改造方法 |
CN115077252B (zh) * | 2022-06-29 | 2024-05-03 | 焦作金鑫恒拓新材料股份有限公司 | 一种双立柱管道保温预制块及其安装方法 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2713178C2 (de) * | 1977-03-25 | 1979-01-04 | Karrena Gmbh, 4000 Duesseldorf | Feuerungsraum |
FR2495284B1 (fr) * | 1980-11-28 | 1985-12-06 | Mediterranee Const Navales Ind | Procede de protection des ecrans a faisceaux tubulaires de chambres de combustion de chaudieres, notamment d'incineration d'ordures menageres |
FR2535021B1 (fr) * | 1982-10-25 | 1988-07-01 | Mediterranee Const Navales Ind | Perfectionnements apportes aux dispositifs de protection des ecrans tubulaires des chambres de combustion de chaudieres |
DE8711747U1 (de) * | 1987-08-29 | 1987-10-22 | Jünger & Gräter GmbH & Co Feuerfestbau, 68723 Schwetzingen | Verankerung von vorgehängten Steinplatten für Stahlrohraggregate |
DE4226284A1 (de) * | 1992-08-08 | 1994-02-10 | Babcock Sonderbau Gmbh | Verkleidung einer Rohrwand |
DE4324423C1 (de) * | 1993-07-21 | 1994-04-28 | Didier Werke Ag | Feuerfeste Auskleidung von Wänden und Formstein hierfür |
DE29504758U1 (de) * | 1995-03-21 | 1995-05-18 | Carborundum Deutschland GmbH, 40597 Düsseldorf | Schraubbefestigung für keramische Platten |
-
1998
- 1998-10-30 FR FR9813696A patent/FR2785374B1/fr not_active Expired - Fee Related
-
1999
- 1999-10-27 JP JP2000579938A patent/JP2002529675A/ja active Pending
- 1999-10-27 DE DE69906120T patent/DE69906120T2/de not_active Expired - Lifetime
- 1999-10-27 AT AT99950849T patent/ATE235033T1/de active
- 1999-10-27 WO PCT/FR1999/002616 patent/WO2000026597A1/fr active IP Right Grant
- 1999-10-27 DK DK99950849T patent/DK1131591T3/da active
- 1999-10-27 EP EP99950849A patent/EP1131591B1/fr not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
ATE235033T1 (de) | 2003-04-15 |
DE69906120T2 (de) | 2003-12-04 |
DK1131591T3 (da) | 2003-07-21 |
FR2785374A1 (fr) | 2000-05-05 |
FR2785374B1 (fr) | 2001-01-19 |
JP2002529675A (ja) | 2002-09-10 |
EP1131591A1 (fr) | 2001-09-12 |
WO2000026597A1 (fr) | 2000-05-11 |
DE69906120D1 (de) | 2003-04-24 |
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