EP1058745A1 - Procede de texturation par bulles d'air de fils de filaments continus et dispositif pour l'appret du fil, ainsi que son utilisation - Google Patents

Procede de texturation par bulles d'air de fils de filaments continus et dispositif pour l'appret du fil, ainsi que son utilisation

Info

Publication number
EP1058745A1
EP1058745A1 EP99904684A EP99904684A EP1058745A1 EP 1058745 A1 EP1058745 A1 EP 1058745A1 EP 99904684 A EP99904684 A EP 99904684A EP 99904684 A EP99904684 A EP 99904684A EP 1058745 A1 EP1058745 A1 EP 1058745A1
Authority
EP
European Patent Office
Prior art keywords
yarn
texturing
nozzle
treatment
delivery unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP99904684A
Other languages
German (de)
English (en)
Other versions
EP1058745B1 (fr
Inventor
Gotthilf Bertsch
Kurt Klesel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heberlein AG
Original Assignee
Heberlein Fasertechnologie AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=4188412&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP1058745(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Heberlein Fasertechnologie AG filed Critical Heberlein Fasertechnologie AG
Priority claimed from PCT/CH1999/000098 external-priority patent/WO1999045182A1/fr
Publication of EP1058745A1 publication Critical patent/EP1058745A1/fr
Application granted granted Critical
Publication of EP1058745B1 publication Critical patent/EP1058745B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J13/00Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • D02G1/162Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam with provision for imparting irregular effects to the yarn

Definitions

  • the invention relates to a method for Lucasblastextu ⁇ réelle of continuous filament yarns with an Heilblastextu ⁇ erduse for the production of loop yarn with high transport speed, further a yarn finishing device with a Textu ⁇ er stretch, consisting of a delivery unit 1 for the delivery of the yarn, a Textu ⁇ erduse with compressed air supply and a delivery unit 2 immediately after the Textu ⁇ erduse, the delivery plants are designed for a transport speed of over 600 m / min.
  • the invention is based on a Lucasblastextu ⁇ réelle according to WO97 / 30200.
  • the finishing of continuous filament yarn has two main tasks.
  • the yarn, made from industrially produced filaments should be given a textile character and also textile properties.
  • the yarn is to be refined with regard to specific quality characteristics of the end product, which very often cannot be achieved by products made with natural fibers.
  • a very primary goal, in the case of industrially produced filaments or the yarns and flat structures produced from them, is then to optimize the processing process.
  • Optimizing here means maintaining or increasing certain quality factors and reducing production costs.
  • production costs can be reduced in various ways. The most obvious way is to increase the throughput speed in a given production plant.
  • a second possibility lies in procedural interventions, which do not necessarily include an increase in throughput speed, but ensure certain quality parameters even at high yarn throughput speeds
  • the textile industry is, especially in the case of continuous filaments, one of the most complex branches of industry in that several independent branches of industry and fabric are involved, from the raw material to the finished flat product.Neither branch is completely autonomous, rather it is a processing chain at that each process change in one stage is preceded by the subsequent ones or at most - 2 -
  • the object of the invention was now to optimize the processing process in the production of a loop yarn. Part of the task for the process was in particular to allow higher yarn transport speeds without loss of quality.
  • the method according to the invention is characterized in that the yarn finishing with a high transport speed of over 600 m / min, in particular of over 750 m / mm. he follows,
  • the loop yarn is produced as the main yarn treatment stage via an air blast texturing with an acceleration channel at the exit of the yarn treatment nozzle
  • the yarn treatment main stage upstream and / or downstream heat treatment.
  • FIG. 2 shows, purely schematically, the texturing of the prior art as was assumed in WO97 / 30200.
  • Two main nozzle parameters are highlighted.
  • the texturing according to the teaching of WO97 / 30200 is shown at the top right with increased performance. It can be seen very clearly that the values Oe-Z2 and DAE are larger compared to the nozzle T31 1 P, ie already in the cylindrical section VO, is referred to as the pre-opening.
  • the dimension Vo greater than d is preferably selected.
  • the invention further relates to a yarn finishing device and is characterized in that a yarn heating device is arranged immediately after the texturing nozzle, in front of the delivery unit 2 and / or immediately before the texturing nozzle after the delivery unit 1.
  • a yarn heating device is arranged immediately after the texturing nozzle, in front of the delivery unit 2 and / or immediately before the texturing nozzle after the delivery unit 1.
  • FIG. 1 shows an overview sheet of the new texturing process
  • 2 shows a comparison of a texturing nozzle with Mach> 2 and one
  • FIG. 4 shows a text route according to the invention
  • Figures 5a to 5d different variants for the use of heat treatments
  • FIG. 1 shows a schematic overview in relation to the new texturing process.
  • the separate process stages are progressively shown from top to bottom.
  • Smooth yarn 100 is fed from above via a first delivery unit LW1 at a given transport speed V 1 to a texturing nozzle 1 01 and through the yarn duct 1 04.
  • Compressed air ducts 1 03 which are connected to a compressed air source P ', are used to compress highly compressed, preferably not heated, air under one Angle ⁇ is blown into the yarn channel 1 04 in the direction of transport of the yarn.
  • the yarn channel 1 04 opened conically in such a way that a highly accelerated air flow with an overview, preferably with more than Mach 2, occurs in the conical section 102.
  • the shock waves generate the actual texturing, as is described in detail in WO97 / 30200 mentioned at the beginning.
  • the first section from the air injection point 105 into the yarn channel 104 to the first section of the conical extension 102 serves to loosen and open the plain yarn so that the individual filaments are exposed to the supersonic flow.
  • the texturing takes place either within the conical part 102 or in the outlet area.
  • Mach number There is a direct proportionality between Mach number and texturing. The higher the Mach number, the stronger the impact and the more intense the texturing.
  • Th . vor: thermal pretreatment, possibly only with yarn heating or with
  • G.mech . Yarn treatment with the mechanical effect of a compressed air flow (supersonic flow).
  • the yarn tension is established on the textured yarn 1 06 between the texturing nozzle (TD) and a delivery unit LW2.
  • thermal treatment has now been carried out on the yarn, which is under tension.
  • the yarn was heated to approx. 1 80 ° C.
  • the thermal post-treatment described has a fixing and a shrinking effect on the textured yarn, thereby supporting the texturing.
  • the thermal pretreatment also has a positive effect on the texturing process.
  • a combinatorial effect between shrinkage and yarn opening in the section between the air injection point in the yarn channel and the first section of the conical widening, in the area of the supersonic speed, may be the cause of the success here.
  • the stiffness is reduced by heating the yarn, so that the prerequisite for loop formation in the textile process is improved.
  • tests with both hotplate and hotpin as heat sources were successfully completed. It may also help that the thermal pretreatment of the yarn avoids a negative cooling effect due to the air expansion in the texturing nozzle, and therefore the texturing of the warmed yarn is improved. With the very high transport speed, part of the heat in the yarn itself is retained up to the area of the loop formation.
  • the additional thermal process steps are preferably separated locally or carried out shortly or immediately one after the other on the running yarn.
  • the procedural interventions are not this way isolated, but are combined in a community of interests between two suppliers. This means that the yarn is only held at the beginning and at the end, in between there is both mechanical air intervention and thermal intervention.
  • the thermal treatment is carried out on the tension in the filaments or in the yarn, which is still mechanically generated by the compressed air - 7 -
  • FIG. 2 gives an overview in relation to the yarn tension (Gsp) and the production speed.
  • Gsp yarn tension
  • the result is shown with a T 31 1 nozzle, the yarn being heat treated with T31 1 + Th.
  • the dash-dotted lines T31 1 + Th are only the result of touch tests.
  • a nozzle S31 5 is used with an acceleration channel for Mach> 2.
  • the air pressure used for the texturing is not shown in the two curves.
  • the dash-dotted curve S 31 5 + Th shows above all the great influence of the heat. Since there are a large number of yarn qualities and yarn titers, it was not yet possible to determine the corresponding relationships exactly. According to textile technology experience, this is only possible in actual production use. However, FIG. 2 clearly shows the stages in the increase in performance through the various combinations.
  • a PA 78f51, Core 10%, Effect 30% and a pressure of 9 bar were used as reference material.
  • FIGS. 3a to 3e show the typical solutions of the prior art, with a correspondingly known symbol representation, examples of textured yarns being shown in FIG. 3d and a classic texturing nozzle being shown in FIG. 3e.
  • Figure 3a shows schematically the known single or parallel processing of FOY yarn.
  • Figure 3b the parallel processing of FOY and POY yarn.
  • Figure 3c the processing of POY yarn with core and fancy yarn.
  • the nozzle shown is a T 31 1 nozzle.
  • FIG. 4 shows schematically the use of the new solution for texturing, corresponding to FIG. 3.
  • the so-called hotplates H.plate
  • the entire air refinement stage is designated LvSt in accordance with FIG. 1 in FIG. 4.
  • FIG. 4 shows both a thermal pretreatment 1 20 and a thermal post-treatment 1 21 with the most important process data, air pressure, temperature and yarn speeds.
  • H.plate means hot plate
  • H.pin means hot pin.
  • a yarn moistener HemaJet 1 23 is arranged in front of the texturing nozzle 101.
  • the yarn is usually warped by a few percent (1 - 2%) or subjected to a stretching process.
  • the yarn is then passed over another heater 1 22, which can now also be a steam chamber. If hot steam is used for thermal treatment at one point, it may be advisable for economic reasons, the other heating points also with hot steam - 8th -
  • the table shows the yarn speeds at the marked supplying plants (W) as examples
  • FIGS. 5a to 5d show the use of the so-called heated and driven godets for the thermal treatment with some important application possibilities.
  • the temperature in the godet shows whether it is a heated position.
  • a hotplate or a continuous steam chamber according to the invention can also be used in each case.
  • FIG. 6 diagrammatically illustrates the areas of speed increase very roughly, the possible increase in production speed being shown in any case for the identical text quality.
  • the blocks shown represent a different combination for the texturing process from bottom to top. In the upper half of the figure, dispositives corresponding to FIGS. 1, 4 and 5 were used, with the increase in performance or production speed achieved, while maintaining a specific, predetermined yarn quality.
  • Block 500 shows the prior art with a texturing nozzle T 31 1 according to the figure
  • Block 150 shows a texturing nozzle S 31 5. Tests have shown that with an additional thermal process, block 1 50 is still possible with a nozzle T31 1. This is indicated by a dash-dotted arrow. Block 100 also shows a set heater. Block 250 additionally shows a thermal aftertreatment (FIG. 5a) with 10-1 2 bar and with hot plate C / E / ATY; SET. Block 200 additionally shows a thermal pretreatment (FIG. 5d) with 1 2 - 14 bar with hot plate C / E / ATY; SET. The performance increase according to blocks 250 and 200 could only be achieved with constant quality with a texturing nozzle according to WO97 / 30200, i.e. with more than Mach 2 in the acceleration channel. Block 250 requires the higher pressure and heat treatment. Block 200 requires all of the proposed measures. Block 1 50 can optionally be achieved with a T 31 1 nozzle and thermal treatment.
  • the invention further relates to the use of at least one or two heat treatments before and / or after a texturing nozzle with Mach> 2 in the acceleration channel

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Sliding-Contact Bearings (AREA)

Abstract

L'invention permet d'obtenir, par combinaison d'un traitement thermique du fil avec une pression élevée et une texturation intensifiée, une très forte augmentation du rendement pour la texturation par bulles d'air, de l'ordre de 800 à 1500 m/min, avec, en outre, l'avantage que l'excellente qualité demeure inchangée. L'invention est basée sur l'utilisation d'une buse de texturation correspondant à WO97/30200, avec un nombre de Mach aussi élevé que possible, supérieur à 2. En outre, il est prévu un traitement thermique avant et/ou après texturation. La pression de l'air de traitement est portée à des valeurs de l'ordre de 10 à 14 bar ou plus.
EP99904684A 1998-03-03 1999-03-03 Procede de texturation par bulles d'air de fils de filaments continus et dispositif pour l'appret du fil, ainsi que son utilisation Expired - Lifetime EP1058745B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CH49998 1998-03-03
CH49998 1998-03-03
PCT/CH1999/000098 WO1999045182A1 (fr) 1998-03-03 1999-03-03 Procede de texturation par bulles d'air de fils de filaments continus et dispositif pour l'appret du fil, ainsi que son utilisation

Publications (2)

Publication Number Publication Date
EP1058745A1 true EP1058745A1 (fr) 2000-12-13
EP1058745B1 EP1058745B1 (fr) 2002-02-06

Family

ID=4188412

Family Applications (2)

Application Number Title Priority Date Filing Date
EP99904684A Expired - Lifetime EP1058745B1 (fr) 1998-03-03 1999-03-03 Procede de texturation par bulles d'air de fils de filaments continus et dispositif pour l'appret du fil, ainsi que son utilisation
EP99904683A Expired - Lifetime EP1060302B9 (fr) 1998-03-03 1999-03-03 Dispositif de traitement des fils et son utilisation

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP99904683A Expired - Lifetime EP1060302B9 (fr) 1998-03-03 1999-03-03 Dispositif de traitement des fils et son utilisation

Country Status (11)

Country Link
US (2) US6609278B1 (fr)
EP (2) EP1058745B1 (fr)
JP (2) JP2002506130A (fr)
KR (2) KR100442957B1 (fr)
CN (2) CN1099479C (fr)
DE (2) DE59901629D1 (fr)
DK (1) DK1058745T3 (fr)
ES (2) ES2171072T3 (fr)
ID (2) ID28238A (fr)
RU (2) RU2175695C1 (fr)
TW (2) TW449627B (fr)

Cited By (1)

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EP2298973A1 (fr) 2003-03-28 2011-03-23 Oerlikon Heberlein Temco Wattwil AG Filière de texturation et procédé destiné à texturer un fil continu

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EP1436451B1 (fr) * 2001-09-29 2008-03-12 Oerlikon Heberlein Temco Wattwil AG Procede et dispositif pour produire un fil noueux
CN1795297B (zh) * 2003-05-27 2013-03-27 奥林康赫伯利坦姆科瓦特维尔股份公司 用于产生多圈纱线的装置的喷嘴芯以及用于制造喷嘴芯的方法
EP1584717A1 (fr) * 2004-04-10 2005-10-12 Schärer Schweiter Mettler AG Machine de traitement de fil
DE102004043773A1 (de) * 2004-09-10 2006-04-13 Saurer Gmbh & Co. Kg Keramikdüse und Vorrichtung zum Stauchkräuseln eines synthetischen multifilen Fadens
CN101597828B (zh) * 2009-06-29 2011-06-08 浙江华欣新材料股份有限公司 一种涤纶牵伸长丝的免上浆制备方法及专用装置
WO2013124177A1 (fr) * 2012-02-20 2013-08-29 Teijin Aramid B.V. Procédé et appareil pour enchevêtrement de fils
CN103628223B (zh) * 2012-10-30 2015-05-13 苏州多维特种纤维制品科技有限公司 一种功能纤维膨体纱织物毯及其制备方法
ES2750149T3 (es) * 2013-12-19 2020-03-25 Heberlein Ag Boquilla y procedimiento para producir hilado flameado
CN103938327B (zh) * 2014-03-27 2016-03-30 吴江明佳织造有限公司 双支管包缠纱供纱气管
WO2017139351A1 (fr) * 2016-02-12 2017-08-17 Invista North America S.A.R.L. Procédé de thermofixage d'un fil continu gonflant retordu
CN109208092A (zh) * 2017-07-03 2019-01-15 枣阳丝源纺纱有限公司 一种纺丝设备
CN109208097A (zh) * 2017-07-03 2019-01-15 枣阳丝源纺纱有限公司 纺丝设备
WO2019038784A1 (fr) * 2017-08-21 2019-02-28 Gupta Ronak Rajendra Fils entrelacés séparables multiplis, leurs procédés de fabrication et étoffes textiles tissées de ceux-ci
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EP2298973A1 (fr) 2003-03-28 2011-03-23 Oerlikon Heberlein Temco Wattwil AG Filière de texturation et procédé destiné à texturer un fil continu

Also Published As

Publication number Publication date
JP3684154B2 (ja) 2005-08-17
RU2208071C2 (ru) 2003-07-10
RU2000124934A (ru) 2004-01-20
CN1292048A (zh) 2001-04-18
DE59900828D1 (de) 2002-03-21
KR20010034524A (ko) 2001-04-25
TW538153B (en) 2003-06-21
CN1099479C (zh) 2003-01-22
EP1060302B1 (fr) 2002-06-05
EP1060302A1 (fr) 2000-12-20
JP2002506130A (ja) 2002-02-26
TW449627B (en) 2001-08-11
ES2177230T3 (es) 2002-12-01
CN1158417C (zh) 2004-07-21
KR100442957B1 (ko) 2004-08-04
DE59901629D1 (de) 2002-07-11
CN1292046A (zh) 2001-04-18
US6609278B1 (en) 2003-08-26
RU2175695C1 (ru) 2001-11-10
ID28238A (id) 2001-05-10
EP1058745B1 (fr) 2002-02-06
EP1060302B2 (fr) 2005-06-08
US6564438B1 (en) 2003-05-20
KR20010041281A (ko) 2001-05-15
ID26561A (id) 2001-01-18
ES2171072T3 (es) 2002-08-16
EP1060302B9 (fr) 2005-07-27
ES2177230T5 (es) 2005-11-16
DK1058745T3 (da) 2002-05-27
JP2002506131A (ja) 2002-02-26

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