EP1015243B1 - Verpackungsmaterial - Google Patents

Verpackungsmaterial Download PDF

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Publication number
EP1015243B1
EP1015243B1 EP98944808A EP98944808A EP1015243B1 EP 1015243 B1 EP1015243 B1 EP 1015243B1 EP 98944808 A EP98944808 A EP 98944808A EP 98944808 A EP98944808 A EP 98944808A EP 1015243 B1 EP1015243 B1 EP 1015243B1
Authority
EP
European Patent Office
Prior art keywords
layer
weight
ethylene
packaging material
ethylene copolymer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP98944808A
Other languages
English (en)
French (fr)
Other versions
EP1015243A1 (de
Inventor
Yves Trouilhet
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
EIDP Inc
Original Assignee
EI Du Pont de Nemours and Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by EI Du Pont de Nemours and Co filed Critical EI Du Pont de Nemours and Co
Priority to EP98944808A priority Critical patent/EP1015243B1/de
Publication of EP1015243A1 publication Critical patent/EP1015243A1/de
Application granted granted Critical
Publication of EP1015243B1 publication Critical patent/EP1015243B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B32B2307/7242—Non-permeable
    • B32B2307/7244—Oxygen barrier
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B32B2307/7242—Non-permeable
    • B32B2307/7246—Water vapor barrier
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2377/00—Polyamides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00—Containers; Receptacles
    • B32B2439/70—Food packaging

Definitions

  • the present invention relates to packaging for food products that are sensitive to oxidation, including dairy products such as cheese, butter and margarine.
  • EVOH ethylene vinyl alcohol
  • amorphous nylon amorphous nylon
  • semicrystalline polyamide 6 amorphous polyamide
  • polyacrylonitrile a material for providing oxygen barriers for products sensitive to oxidation
  • EP 0241 819 which discloses a laminate using nylon as a barrier
  • EP 0293 098 which discloses a multilayer structure with EVOH and low density polyethylene (LDPE) coated on board.
  • EP 0520 767 discloses the use of amorphous nylon as a non-foil composite laminate. In all of these cases, water vapor transmission is below 10 g/m 2 d due to a relatively thick polyethylene seal layer.
  • US 4 551 366 relates to a flexible layered composite vessel for food preservation with low oxygen permeability.
  • the inner member is composed of a blend of ethylene-vinyl alcohol copolymer and a copolyamide.
  • the right balance of an oxygen barrier and a moisture barrier is given by a cellulosic film laminate to paper.
  • the water vapor transmission is between 400 and 630 g/m 2 d at 38 °C and 90% relative humidity (RH), while the oxygen permeability is below 10 cc/m 2 d atm.
  • the present invention provides a flexible or semi-flexible packaging material with an oxygen barrier between 10 and 100 cc/m 2 d atm and a water vapor barrier between 100 and 1000 g/m 2 d at 38°C and 90% relative humidity comprising (a) a layer of paper having a weight between 20 and 400 g/m 2 , (b) a layer of ethylene copolymer or grafted ethylene copolymer having a weight between 1 and 5 g/m 2 adjacent to layer (a), and (c) a layer of nylon comprising between 5 and 100 weight % of amorphous nylon and 0 and 95 weight % semicrystalline polyamide 6 having a weight between 10 and 30 g/m 2 adjacent to layer (b).
  • This packaging material is particularly useful for packaging dairy products, such as cheese, butter and margarine.
  • the packaging material may be made by means known in the art such as by coextrusion coating or lamination of coextruded film onto paper.
  • 'Flexible packaging material' means packaging sheet material suitable for wrapping goods, e.g. the aforementioned dairy products.
  • 'Semi-flexible packaging material' means packaging material having a somewhat higher resistance to flex, typically having a board (e.g. cardboard) as paper layer (a).
  • Semi-flexible packaging material may be thermoformed, as known in the art, to form desired shapes, such as trays.
  • 'Oxygen barrier' measures the rate at which oxygen passes through the packaging material of the present invention, and is between 10 and 100 cc/m 2 d atm measured according to ASTM D 3985.
  • Water vapor barrier' measures the rate at which water vapor passes through the packaging material of the present invention, and is between 100 and 1000 g/m 2 d at 38°C and 90% relative humidity.
  • Paper layer (a) can be any type of paper typically used in the packaging industry, flexible or semi-flexible, and having a weight between 20 and 400 g/m 2 . This weight governs the degree of flexibility of the paper. Paper, being a very porous material, does not control the oxygen or water vapor barrier properties of the packaging material of the present invention.
  • the ethylene copolymer of layer (b) can be ethylene vinyl acetate, ethylene-ethyl acrylate, ethylene-methyl acrylate or ethylene butyl acrylate, an ethylene-acid copolymer or its corresponding ionomer.
  • the ethylene-acid copolymers are copolymers of ethylene and ⁇ , ⁇ -ethylenically-unsaturated C 3 -C 8 carboxylic acid have the acid moiety present in an amount of 1 to about 25, (preferably 6 to 9) wt. % of the copolymer.
  • the preferred acid moieties are methacrylic acid and acrylic acid.
  • the ethylene-acid copolymers can also be E/X/Y copolymers where E is ethylene; X is a softening comonomer and Y is the ⁇ , ⁇ -ethylenically-unsaturated C 3 -C 8 carboxylic acid, particularly acrylic or methycrylic acid.
  • softening it is meant that the polymer is made less crystalline.
  • Suitable "softening comonomers (X) are monomers selected from alkyl acrylate, and alkyl methacrylate, wherein the alkyl groups have from 1 - 12 carbon atoms which, when present, may be up to 25 (preferably up to 15, most preferably up to 10) wt. % of the ethylene-acid copolymer.
  • ethylene-acid copolymers include ethylene/acrylic acid, ethylene/methacrylic acid, ethylene/acrylic acid/n-butyl acrylate, ethylene/methacrylic acid/n-butyl acrylate, ethylene/methacrylic acid/iso-butyl acrylate, ethylene/acrylic acid/iso-butyl acrylate, ethylene/methacrylic acid/n-butyl methacrylate, ethylene/acriylic acid/methyl methacrylate, ethylene/acrylic acid/methyl acrylate, ethylene/methacrylic acid/methyl acrylate, ethylene/methacrylic acid/methyl methacrylate, and ethylene/acrylic acid/n-butyl methacrylate.
  • Corresponding ionomers of the ethylene-acid copolymers are formed by partially neutralizing the acid moiety.
  • the mole percent of acid neutralized is up to about 70 %, preferably 30 to 50 %.
  • Ionomers can be made by processes well known in the art (cf. U.S. Pat. No. 3,262,272 to Rees, for example).
  • the graft of the ethylene copolymer will be maleic anhydride, typically in an amount between 0.1 and 3 weight %. Grafting can be carried out using techniques known in the art.
  • layer (b) may further comprise up to 40 weight % of a copolyether ester, a copolyether amide or a polyurethane thermoplastic.
  • Suitable copolyether esters are available under the name Hytrel® from the DuPont Company; suitable copolyether amides are available under the name Pebax® from Elf Atochem.
  • Layer (b) will be applied to paper layer (a) at a weight between 1 and 5 g/m 2 to assure the desired oxygen and water vapor barrier levels of the present invention are met.
  • Suitable ethylene copolymers for use in layer (b) are the Bynel® and Surlyn® families of resins, both available from the DuPont Company.
  • Nylon layer (c) can contain pure amorphous nylon or can be a blend of between 5 and 100 weight % of amorphous nylon and 0 and 95 weight % semicrystalline polyamide 6.
  • amorphous polyamide is well known to those skilled in the art. "Amorphous polyamide”, as used herein, refers to those polyamides which are lacking in crystallinity as shown by the lack of an endotherm crystalline melting peak in a Differential Scanning Calorimeter (“DSC”) measurement (ASTM D-3417), 10 °C/minute.
  • DSC Differential Scanning Calorimeter
  • amorphous polyamides examples include those amorphous polymers prepared from the following diamines: Hexamethylenediamine, 2-methylpentamethylenediamine, 2,2,4-trimethylhexamethylenediamine, 2,4,4-trimethylhexamethylenediamine, bis-(4-aminocyclohexyl)methane, 2,2-bis(4-aminocyclohexyl)isopropylidine, 1,4-diaminocyclohexane, 1,3-diaminocyclohexane, meta-xylylenediamine, 1,5-diaminopentane, 1,4-diaminobutane, 1,3-diaminopropane, 2-ethyldiaminobutane, 1,4-diaminomethylcyclohexane, p-xylylenediamine, m-phenylenediamine, p-phenylenediamine, and
  • polyamides examples include those amorphous polymers prepared from the following diacarboxylic acids: isophthalic acid, terephthalic acid, alkyl substituted iso- and terephthalic acid, adipic acid, sebacic acid, butane dicarboxylic acid, and the like.
  • amorphous polyamides which are suitable for this invention include: hexamethylenediamine isophthalamide, hexamethylenediamine isophthalamide/terephthalamide, copolymers of hexamethylene diamine and 2-methylpentamethylenediame with iso-or terephthalic acids, or mixtures of these acids.
  • Polyamides based on hexamethylenediamine iso/terephthalamide containing high levels of terephthalic acid moiety may also be useful provided a second diamine such as 2-methyldiaminopentane is incorporated to produce a processible amorphous polymer.
  • amorphous polyamides may contain as comonomers minor amounts of lactam species such as caprolactam or lauryl lactam, even though polymers based on these monomers alone are not amorphous.
  • lactam species such as caprolactam or lauryl lactam
  • the important feature is that the polyamide as a whole must be amorphous. Thus small amounts of these comonomers may be incorporated as long as they do not impart crystallinity to the polyamide.
  • up to about 10 weight % of a liquid or solid plasticizer such as glycerol, sorbital, mannitol, or aromatic sulfonamide compounds (such as Santicizer 8® from Monsanto) may be included with the amorphous polyamide.
  • a suitable amorphous polyamide for use in the present invention is available from the DuPont Company under the tradename SELAR®PA.
  • semicrystalline polyamide 6 is well known to those skilled in the art.
  • Semicrystalline polyamide 6 suitable for this invention are generally prepared from lactams or amino acids or from condensation of diamines such as hexamethylene diamine with dibasic acids such as sebacic acid. Copolymers and terpolymers of these polyamides are also included.
  • a suitable semicrystalline polyamide 6 for use in the present invention is Durethan® B29, available from Bayer.
  • Layer (c) will be applied to paper layer (b) at a weight between 10 and 30 g/m 2 to assure the desired oxygen and water vapor barrier levels of the present invention are met.
  • This packaging material is particularly useful for packaging dairy products, such as cheese, butter and margarine. It will be typically be produced by coextrusion coating of layers (b) and (c) onto layer (a), or by lamination of extruded or coextruded layers (b) and (c) onto layer (a). Optionally, the so prepared packaging material can be subsequently thermoformed into a desired shape, such as a tray.
  • Layer (b) of Bynel® 21E533 (an anhydride modified ethylene acrylate resin from DuPont) is coextruded with layer (c) of various blend of Selar® PA 3426 (an amorphous nylon from DuPont) and Durethan® B29 (a semicrystalline polyamide 6 from Bayer) and coated on paper.
  • the nylon blend is introduced into a 3.5" extruder with barrel temperatures set at 240, 280, 280, 280 and 280 °C.
  • the Bynel® 21E533 is introduced in 2.5" extruder with barrel temperatures set at 180, 220, 250, 270, 280 °C. Feed bloc and die temperatures are set at 280°C.
  • the 800 mm wide die is 150 mm (air gap) above the nip where it coats the paper.
  • the paper is corona treated and run at the line speed of 200 m/min.
  • the final so produced structure is:
  • Example water transmission 38°C, 90% RH
  • oxygen permeability room temperature
  • the last two structures are particularly well suited for soft cheese packaging.
  • Example 1 is repeated except that Surlyn® AD2 is substituted for Bynel® 21E533.
  • Surlyn® AD2 (2 g/m 2 ) is coextruded with the blend 80 weight % Selar® PA3426 + 20 weight % Durethan® B29 (12 g/m 2 ).
  • the oxygen permeability is the same as in Example 1.1. Water permeability lowers to 250 g/m 2 d.
  • This structure when extruded on a glossy chill-roll has a very glossy appearance. Together with the dead-foil, it can be used for candy and butter wrapping.
  • Example 2 is repeated except that the paper layer is replaced with board having a weight of 200 g/m 2 .
  • the board can be thermoformed to produce trays or lidding.
  • Example 1 is repeated except that the 70 wt. % Bynel® 21E533 and 30 wt % Hytrel® 3548 is substituted for Bynel® 21E533.

Landscapes

  • Laminated Bodies (AREA)
  • Wrappers (AREA)
  • Packging For Living Organisms, Food Or Medicinal Products That Are Sensitive To Environmental Conditiond (AREA)

Claims (7)

  1. Flexibles oder halbflexibles Verpackungsmaterial mit einer Sauerstoffsperrschicht mit 10 bis 100 cm3/m2 Tag atm und einer Wasserdampfsperrschicht mit 100 bis 1000 cm3/m2 Tag bei 38°C und 90% relativer Feuchtigkeit, wobei das Verpackungsmaterial aufweist:
    (a) eine Papierschicht mit einem Flächengewicht von 20 bis 400 g/m2;
    (b) eine an die Schicht (a) angrenzende Schicht aus Ethylen-Copolymer oder Ethylen-Pfropfcopolymer mit einem Flächengewicht von 1 bis 5 g/m2; und
    (c) eine an die Schicht (b) angrenzende Nylonschicht mit 5 bis 100 Gew.-% amorphem Nylon und 0 bis 95 Gew.-% semikristallinem Polyamid 6 mit einem Flächengewicht von 10 bis 30 g/m2.
  2. Verpackungsmaterial nach Anspruch 1, wobei das Ethylen-Copolymer der Schicht (b) Ethylenvinylacetat, Ethylenethylacrylat, Ethylenmethylacrylat oder Ethylenbutylacrylat ist.
  3. Verpackungsmaterial nach Anspruch 1, wobei das Ethylen-Copolymer der Schicht (b) ein Ethylen-Säure-Copolymer oder dessen entsprechendes Ionomer ist.
  4. Verpackungsmaterial nach Anspruch 1, wobei das Ethylen-Pfropfcopolymer der Schicht (b) ein Maleinsäureanhydrid-Ethylen-Propfcopolymer ist.
  5. Verpackungsmaterial nach einem der Ansprüche 1 bis 4, wobei die Schicht (b) ferner bis zu 40 Gew.-% eines Copolyetheresters, eines Copolyetheramids oder eines Polyurethan-Thermoplasts ist.
  6. Verpackungsmaterial nach einem der Ansprüche 1 bis 5, das durch Coextrusionsbeschichtung der Schicht (a) mit Schichten (b) und (c) hergestellt wird.
  7. Verpackungsmaterial nach einem der Ansprüche 1 bis 5, das durch Auflaminieren von extrudierten oder coextrudierten Schichten (b) und (c) auf die Schicht (a) hergestellt wird.
EP98944808A 1997-09-08 1998-09-08 Verpackungsmaterial Expired - Lifetime EP1015243B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP98944808A EP1015243B1 (de) 1997-09-08 1998-09-08 Verpackungsmaterial

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
EP97202750 1997-09-08
EP97202750 1997-09-08
EP98944808A EP1015243B1 (de) 1997-09-08 1998-09-08 Verpackungsmaterial
PCT/US1998/018731 WO1999012735A1 (en) 1997-09-08 1998-09-08 Packaging material

Publications (2)

Publication Number Publication Date
EP1015243A1 EP1015243A1 (de) 2000-07-05
EP1015243B1 true EP1015243B1 (de) 2002-02-27

Family

ID=8228711

Family Applications (1)

Application Number Title Priority Date Filing Date
EP98944808A Expired - Lifetime EP1015243B1 (de) 1997-09-08 1998-09-08 Verpackungsmaterial

Country Status (4)

Country Link
EP (1) EP1015243B1 (de)
JP (1) JP2001515805A (de)
DE (1) DE69803996T2 (de)
WO (1) WO1999012735A1 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014114668A1 (de) 2014-10-09 2016-04-14 Papierfabrik Schoellershammer Heinr. Aug. Schoeller Söhne GmbH & Co. KG Aromaschutzpapier

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4704682B2 (ja) * 2001-12-21 2011-06-15 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー 多層フィルム
CN1805690B (zh) 2003-06-10 2011-07-27 马士基集装箱工业公司 控制容器内气体成分的装置
US8021746B2 (en) * 2006-07-19 2011-09-20 E.I. Du Pont De Nemours And Company Article comprising oxygen permeable layer
FI20060701A (fi) * 2006-07-27 2008-01-28 Stora Enso Oyj Polymeeripinnoitteinen kuumasaumautuva pakkausmateriaali sekä siitä muodostettu suljettu tuotepakkaus
US20080034964A1 (en) * 2006-08-09 2008-02-14 Schmidt Richard D Gas permeable membrane
EA020188B1 (ru) * 2007-10-12 2014-09-30 ДСМ АйПи АССЕТС Б.В. Способ изготовления созревающего в упаковке сыра, упаковка для созревания сыра и сыр
ES2582929T3 (es) * 2011-09-05 2016-09-16 Dsm Ip Assets B.V. Un procedimiento para aumentar el periodo de conservación de un alimento o producto agrícola
KR101462614B1 (ko) 2012-12-26 2014-11-18 주식회사크라운제과 캔디 포장 필름 제조방법 및 그 조성물
EP2963177A1 (de) 2014-07-04 2016-01-06 Danapak Flexibles A/S Verpackungsfolie zur Verpackung von Käse und zugehörige Verpackungs- und Herstellungsverfahren
ES2820926T3 (es) * 2016-02-05 2021-04-22 Basf Se Película de polímero que contiene una poliamida amorfa y una parcialmente cristalina

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Publication number Priority date Publication date Assignee Title
US4551366A (en) * 1982-01-11 1985-11-05 Toyo Seikan Kaisha, Ltd. Composite vessel excellent in preservability and process for preparation thereof
DE4026040C2 (de) * 1990-02-03 1995-02-23 Pkl Verpackungssysteme Gmbh Papier oder Karton mit Kunststoffbeschichtung
CA2070349C (en) * 1991-06-26 2002-03-19 Christopher J. Parks Oxygen and flavor barrier laminate including amorphous nylon
FI104887B (fi) * 1994-06-16 2000-04-28 Enso Gutzeit Oy Tuotepakkauksen kansi ja menetelmä sen valmistamiseksi

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014114668A1 (de) 2014-10-09 2016-04-14 Papierfabrik Schoellershammer Heinr. Aug. Schoeller Söhne GmbH & Co. KG Aromaschutzpapier

Also Published As

Publication number Publication date
JP2001515805A (ja) 2001-09-25
EP1015243A1 (de) 2000-07-05
DE69803996T2 (de) 2002-09-19
DE69803996D1 (de) 2002-04-04
WO1999012735A1 (en) 1999-03-18

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