EP0942813A1 - Vorrichtung und verfahren zum ausbrechen und entfernen von abfallstanzteilen aus nutzen und werkstoffbögen, insbesondere für flachbettstanz- und/oder prägeautomaten - Google Patents
Vorrichtung und verfahren zum ausbrechen und entfernen von abfallstanzteilen aus nutzen und werkstoffbögen, insbesondere für flachbettstanz- und/oder prägeautomatenInfo
- Publication number
- EP0942813A1 EP0942813A1 EP97945860A EP97945860A EP0942813A1 EP 0942813 A1 EP0942813 A1 EP 0942813A1 EP 97945860 A EP97945860 A EP 97945860A EP 97945860 A EP97945860 A EP 97945860A EP 0942813 A1 EP0942813 A1 EP 0942813A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stripping
- needles
- mold
- needle
- board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1818—Means for removing cut-out material or waste by pushing out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D2007/1872—Means for removing cut-out material or waste using breakaway pins
Definitions
- the invention relates to a device and a method for breaking out and removing waste punched parts from sheets or material sheets, in particular for flat-bed punching and / or embossing machines, comprising a stripping board for receiving the sheet or material sheet, an upper and / or lower stripping form as a stripping tool holding plate, the The stripping mold with stripping tools can be moved vertically towards the stripping board, further comprising recesses or openings provided in the stripping board, which are spanned by the respective waste stamped part of the material sheet.
- DE 41 24 098 Cl discloses a device for removing stripped parts from a sheet of material containing blanks or the like.
- the sheet of material rests on a carrier plate in which openings with continuous vertical walls are provided.
- Each stripped part of the sheet of material spans the associated opening and, as mentioned, rests on the support plate with corresponding contact surfaces.
- Stripping tools made of steel strip are arranged on the tool holding plate which can be moved towards and away from the carrier plate.
- the stripping tools have vertical and horizontal narrow sides. Any of the known stripping tools Steel strip has at least one tip towards the carrier plate as the end of the respective vertical narrow side. The angle between the tip and the surface extending from it to the adjacent horizontal narrow side facing the carrier plate and projected into the narrow side center plane should be in a range from 20 ° to 50 °.
- the stripping part should not slip when pressed into the respective opening, so that a safe separation and throwing off of the waste piece is possible even without additional stripping elements in the carrier plate.
- the surface extending from the tip to the carrier-side horizontal narrow side of the stripping tool made of strip steel be designed so that it has the shape of an isosceles triangle, the acute angle of which is preferably 60 °. It is obvious that the corresponding grinding is production-intensive, especially when it is assumed that the tips are subject to considerable wear, so that a frequent tool change is also necessary.
- German utility model 90 03 329 it is known to use rotationally symmetrical pins with tips as stripping tools, the tips cooperating with elastic abutments arranged in the lower region of the stripping form.
- Stripping pins are known from the company publication BOBST SA, 1992, DOCtraining, the smallest diameter of which is approximately 4 mm with a free length of 35 mm.
- the stripping pins are hammered or inserted from the front into corresponding holes in a stripping mold and have a shoulder for this, so that the desired length Positioning can be achieved.
- a large number of strippers arranged in this way then serve to remove waste stampings, as already described above.
- the known stripping pins are particularly unsuitable for very small waste and stripping parts.
- flat band-shaped elements or stamps of larger diameter are at best provided with a tip, so that there is a corresponding change of band steel or stamp and tip.
- the stamp and tip are fixed in shape or flat, serrated on the head or provided with a corrugated structure.
- An essential basic idea of the invention is to leave the previous rigid system between the stripping mold or stripping tool holding plate and stripping tool in such a way that the stripping tools are at least partially designed as stripping needles which are flexible in the stripping form relative to their respective clamping or fastening point are flexibly movable. Due to the correspondingly slim and elongated needle shape, the desired elastic mobility is established, so that there is a safe breakout and removal, in particular of very small breakout parts.
- the positioning of the knock-out needles is carried out in such a way that preferably three needles form a group that spans an equilateral, isosceles or uneven triangle, the needles being freely positionable in relation to critical break-out points.
- the stripping needles have a greater height than the stripping tools used in combination, and it is ensured that the elastic mobility of the respective needle relative to its respective clamping or fastening point is maintained compared to neighboring stripping tools.
- the needles according to the invention can be set independently, so that the number of breakpoints can be reduced or breakpoints can be dispensed with entirely.
- the needle-shaped stripping tools fulfill the function of prepositioning the material sheet, pressing and holding the same, and smoothing the sheet starting from a gripper section on all sides, so that the material sheet lies flat on the stripping board.
- the elasticity of the knock-out needles and the provision of specific differences in height or length of the needles from the gripper or geometric center of gravity, starting from the outside, are advantageous.
- knock-out needles can also interact with tools for edge separation or with holding blocks for severing or breaking out larger parts, but the desired elastic movement around the clamping or fastening point of the respective needle must be ensured.
- the break-out needles according to the invention have a conical or arcuate section which forms a tip, this section being essentially half the length of the needle occupies.
- the ratio V of needle length 1 to the largest diameter d of the needle is in the range from 6 to 80, the largest diameter of the break-out needles being in the range ⁇ 2 mm.
- the stripping needles are arranged starting from the center or the geometric center of gravity of the stripping form and / or from the gripper section for fixing the sheet of material on the stripping board so that here the needles have a greater free length or height in relation to the other areas or directions.
- This is to be understood in such a way that the needles in the other directions, starting from the gripper or geometric center of gravity, have a decreasing length or height, so that when the stripping mold is lowered and the stripping needles are placed on the material sheet, the material sheet is smoothed on all sides in accordance with the flat stripping board he follows.
- the stripping needles are inserted from the back into the stripping mold and fastened in this.
- the stripping mold which consists of multilayer plywood glued, preferably has holes which are produced by laser radiation and which have a slightly smaller diameter than that of the needles.
- the stripping needles In order to achieve exact height and length positioning of the stripping needles in relation to the stripping mold, the stripping needles have a V-shaped or cup-shaped fastening shaft that is flush with the back of the stripping mold.
- the needles are therefore inserted or hammered into the laser bores or breakthroughs produced in some other way, the fastening shaft forming a stop.
- the stripping needles represent elements which allow punctiform, elastic gripping on the waste punched part, the stripping needles not having a fixed, direct connection to other stripping tools known per se.
- an upper stripping mold has stripping needles that take up a greater height on the gripper and / or inner surface section in relation to the right, left and rear edge sections, so that smoothing of the incoming material sheets is ensured.
- the needle geometry ensures even very small parts can be fixed at critical points, so that these small parts can be broken out successfully.
- the triangular arrangement of the stripping needles effectively counteracts undesirable torques of the stripping or waste parts.
- the punctiform contact or contact surface of the stripping needles with respect to the material sheet reduces the pressure force requirement of the stripping station.
- the stripping needles can be combined with stripping lines, the stripping lines according to the invention being designed as flexible, elastic or partially elastic stripping walls.
- These resilient, partially elastic stripping walls preferably made of a rubber or rubber-like plastic material, can have a conical shape, i.e. have a shape tapering away from the tool.
- FIG. 1 shows a schematic diagram of a flat-bed punching machine with a stripping station
- Fig. 3 is a schematic representation of a stripping needle according to the embodiment.
- the flat-bed punching machine shown in FIG. 1 has a loading and planting station 1 which has means for feeding the individual material sheets 2 to a punching station 3. Waste punched parts 6 or stripping parts remaining after punching in the punching station 3 are removed in a stripping station 4.
- the stripping station 4 contains a tool frame 5 for upper and lower tools and for a stripping board. After the waste stamping parts 6 have been removed, the material sheets 2 thus processed arrive at a stack delivery and discharge station 7.
- the performance of known flat-bed punching and / or embossing machines is in the range from 5000 to 6000 material sheets per hour, the maximum punching force being 600 t. Maximum sheet formats are in the range of 1020 x 1500mm.
- the gripping edge setting range for holding the material sheets takes up about 10 to 15 mm.
- Punching and embossing machines can process paper with a basis weight of at least 70g / sqm and cardboard or solid cardboard up to a basis weight of 2000g / sqm or corrugated cardboard up to a total thickness of approximately 4mm.
- the specified sheet outputs per hour result in considerable sheet movement or transport speeds with corresponding forces when braking or accelerating the material sheets in the respective station, with the result of bulges, in particular when holding within the punching and stripping station.
- the device as shown in FIG. 2, has a stripping board 8 which is used to hold the panels or the material sheets 2.
- the stripping board 8 has cutouts or openings 9 in accordance with the position of the waste punched parts.
- Above the stripping board 8 is an upper stripping mold 10, which consists of layered and glued plywood.
- the stripping mold 10 serves as a stripping tool holding plate and can be moved vertically relative to the stripping board 8. The direction of movement is symbolized by an arrow.
- the stripping mold 10 has longitudinal bores 11 into which stripping tools 12, in the example shown in the form of a stripping needle, can be inserted and fastened.
- the knock-out needle 12, which is inserted into the stripping mold 10 from the rear and fastened to a clamping point 13 is capable of performing an elastic movement around the fixed clamping point 13 due to its given relationships between diameter and length.
- the needles 12 When lowering the stripping mold 10 with the stripping needles 12, the needles 12 first touch the surface of the material sheet 2, hold and smooth it and then penetrate into the cutouts or openings 9 in the stripping board 8 with the removal and removal of the waste punched part 6.
- the stripping needles 12 have a larger free, i.e., starting from a gripper section or the geometric center of gravity of the stripping board 8 or stripping mold 10. length protruding from the stripping mold 10 in comparison to the edge sections, so that with the lowering or the relative movement of the stripping mold 10 and the stripping board 8 towards one another, a smoothing of the inserted material sheets 2 takes place from the center towards the edge region, so that a safe and optimal flat, ie level contact of sheet of material 2 on the surface of the stripping board 8 is given.
- holes can be provided in the stripping board.
- Breaking needles are assigned to the critical sections of these parts, particularly in the case of very small waste parts.
- the stripping needles 12 can be combined with stripping tools known per se, for example in the form of stripping lines. In the latter case, however, an unimpeded lateral, elastic movement of the break-out needles around their respective clamping point, ie a corresponding lateral distance from the rigid break-out lines or break-out punches, must be observed. In addition, there is a vertical distance between the stripping needle and another stripping tool.
- FIG. 3 shows a particularly preferred embodiment of a knock-out needle 12.
- This knock-out needle 12 has a conical or arcuate section 14 forming a tip, this section 14 taking up essentially half of the free needle length 1. The maximum diameter of the needle 12 is denoted by d.
- the ratio V of needle length 1 to the largest diameter d of the needle is essentially in the range from 6 to 80, the largest diameter d of the needle being ⁇ 2 mm.
- the end of the fastening shaft 15 of the knock-out needle 12 has a V-shaped or conical end 16 which serves to lock or knock the knock-out needle into the bores of the knock-out mold.
- the stripping needles are fastened in the stripping mold in such a way that the V-shaped or conical end 16 of the fastening shaft is flush with the back of the stripping mold.
- the total needle length is approximately 50 mm with a tip section of 25 mm.
- the breakout needle is inserted with its fastening shaft and the conical end into a 15mm thick wooden plate that forms the breakout shape.
- the diameter of the needle according to the preferred embodiment is approximately 1.2 mm.
- the cross-sectional area of the bore with alternating micro-recesses and projections results in a firm press connection between the stripping needle 12 and the stripping mold 10, with the V or conical shape of the end 16 the desired height positioning is secured and unwanted twisting of the needle can be prevented.
- the exact fit or the exact attachment of the stripping needles in the stripping mold can be checked or ascertained by a quasi tuning fork test, ie striking the stripping needles.
- the relative movement known per se between the stripping form having the stripping needles and the one having a sheet of material is used
- Stripping board executed. When the sheet of material begins to be touched, the needles are used to preposition, press and smooth and hold the sheet. As the movement continues, the desired breakout of the waste part occurs with less pressure force in the
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Cutting Devices (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19648952A DE19648952C1 (de) | 1996-11-26 | 1996-11-26 | Vorrichtung zum Ausbrechen und Entfernen von Abfallstanzteilen aus Nutzen oder Werkstoffbögen, insbesondere für Flachbettstanz- und/oder Prägeautomaten |
DE19648952 | 1996-11-26 | ||
PCT/EP1997/005779 WO1998023418A1 (de) | 1996-11-26 | 1997-10-20 | Vorrichtung und verfahren zum ausbrechen und entfernen von abfallstanzteilen aus nutzen und werkstoffbögen, insbesondere für flachbettstanz- und/oder prägeautomaten |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0942813A1 true EP0942813A1 (de) | 1999-09-22 |
EP0942813B1 EP0942813B1 (de) | 2002-03-27 |
Family
ID=7812816
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97945860A Expired - Lifetime EP0942813B1 (de) | 1996-11-26 | 1997-10-20 | Vorrichtung und verfahren zum ausbrechen und entfernen von abfallstanzteilen aus nutzen und werkstoffbögen, insbesondere für flachbettstanz- und/oder prägeautomaten |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0942813B1 (de) |
AT (1) | ATE215005T1 (de) |
AU (1) | AU5120398A (de) |
DE (2) | DE19648952C1 (de) |
WO (1) | WO1998023418A1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007008258A1 (de) * | 2007-02-20 | 2008-08-21 | Heidelberger Druckmaschinen Ag | Nickbreaker |
CN107639881A (zh) * | 2017-08-22 | 2018-01-30 | 深圳九星印刷包装集团有限公司 | 废料清除装置 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19921257B4 (de) * | 1999-05-07 | 2004-11-25 | Rowapack Gmbh Verpackungsdesign Und Stanztechnik | Verfahren und Vorrichtung zum unterstiftsfreien Ausbrechen und Entfernen von kleinen und kleinsten Abfallstanzteilen aus Nutzen oder Werkstoffbögen, insbesondere für Flachbettstanz- und/oder Prägeautomaten |
DE102012103858B4 (de) | 2011-12-05 | 2024-01-25 | Boxplan Gmbh | Vorrichtung und Verfahren zum Herstellen eines Ausbrechwerkzeuges |
DE202019101952U1 (de) | 2019-04-04 | 2019-05-03 | Iwm Automation Gmbh | Stanzautomat |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH324448A (fr) * | 1955-05-24 | 1957-09-30 | Bobst Fils Sa J | Presse à découper de la matière en feuilles, telle que du papier ou du carton |
FR1589879A (de) * | 1968-10-23 | 1970-04-06 | ||
DE2535452A1 (de) * | 1975-08-08 | 1977-02-10 | Wupa Maschf Gmbh & Co | Verfahren und vorrichtung zum ausbrechen vorgestanzter materialstuecke aus bogenfoermigen materialbahnen |
CH593770A5 (en) * | 1975-10-08 | 1977-12-15 | Dainippon Printing Co Ltd | Appts continuously pushing out sheet product from blank - has pair of endless link chains drive in same direction |
DE2630094A1 (de) * | 1976-07-03 | 1978-01-12 | Wunderlich Christian | Verfahren und geraet zur trennung und stapelung von gestanzten boegen |
US5049122A (en) * | 1989-09-19 | 1991-09-17 | Marguip, Inc. | Apparatus for stripping scrap from die cut blanks |
DE9003329U1 (de) * | 1990-03-12 | 1990-07-19 | Meurer Nonfood Product Gmbh, 7760 Radolfzell, De | |
FR2679169A1 (fr) * | 1991-07-16 | 1993-01-22 | Vautier Jean Claude | Outil et cheville de decorticage des dechets pour machine de faconnage de flans en carton. |
DE4124098C2 (de) * | 1991-07-19 | 1997-07-17 | Marbach Gmbh Karl | Vorrichtung zum Entfernen von Ausbrechteilen, wie Abfallstücken, aus einem Zuschnitte oder dergleichen enthaltenden Werkstoffbogen |
DE9303787U1 (de) * | 1993-03-15 | 1993-07-01 | Meurer Nonfood Product Gmbh, 7760 Radolfzell, De | |
EP0641632A3 (de) * | 1993-09-03 | 1995-06-28 | Nippon Die Steel Kk | Ausbrechwerkzeug für Stanzmaschinen zur Herstellung von Kartonagezuschnitten. |
CH690027A5 (fr) * | 1994-07-14 | 2000-03-31 | Bobst Sa | Outil supérieur mobile pour la séparation des poses d'une feuille travaillée par une presse de fabrication d'emballages. |
DE29608009U1 (de) * | 1996-05-03 | 1996-07-25 | Kara Juergen | Ausbrechwerkzeug zum Ausbrechen von Stanzabfällen bei der Herstellung von Zuschnitten aus einem Bogen |
-
1996
- 1996-11-26 DE DE19648952A patent/DE19648952C1/de not_active Expired - Fee Related
-
1997
- 1997-10-20 AT AT97945860T patent/ATE215005T1/de not_active IP Right Cessation
- 1997-10-20 WO PCT/EP1997/005779 patent/WO1998023418A1/de active IP Right Grant
- 1997-10-20 DE DE59706800T patent/DE59706800D1/de not_active Expired - Fee Related
- 1997-10-20 AU AU51203/98A patent/AU5120398A/en not_active Abandoned
- 1997-10-20 EP EP97945860A patent/EP0942813B1/de not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO9823418A1 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007008258A1 (de) * | 2007-02-20 | 2008-08-21 | Heidelberger Druckmaschinen Ag | Nickbreaker |
CN107639881A (zh) * | 2017-08-22 | 2018-01-30 | 深圳九星印刷包装集团有限公司 | 废料清除装置 |
CN107639881B (zh) * | 2017-08-22 | 2019-11-12 | 深圳九星印刷包装集团有限公司 | 废料清除装置 |
Also Published As
Publication number | Publication date |
---|---|
WO1998023418A1 (de) | 1998-06-04 |
AU5120398A (en) | 1998-06-22 |
DE19648952C1 (de) | 1998-04-30 |
EP0942813B1 (de) | 2002-03-27 |
DE59706800D1 (de) | 2002-05-02 |
ATE215005T1 (de) | 2002-04-15 |
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