EP0894593A2 - Verfahren zum Herstellen von Mosaiksteinen mit antikem Aussehen, und Mosaiksteine hergestellt nach dem Verfahren - Google Patents

Verfahren zum Herstellen von Mosaiksteinen mit antikem Aussehen, und Mosaiksteine hergestellt nach dem Verfahren Download PDF

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Publication number
EP0894593A2
EP0894593A2 EP98112163A EP98112163A EP0894593A2 EP 0894593 A2 EP0894593 A2 EP 0894593A2 EP 98112163 A EP98112163 A EP 98112163A EP 98112163 A EP98112163 A EP 98112163A EP 0894593 A2 EP0894593 A2 EP 0894593A2
Authority
EP
European Patent Office
Prior art keywords
tesserae
matrix
slab
laying
edges
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP98112163A
Other languages
English (en)
French (fr)
Other versions
EP0894593A3 (de
EP0894593B1 (de
Inventor
Francesco Marchetti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kerav Srl
Original Assignee
Kerav Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kerav Srl filed Critical Kerav Srl
Publication of EP0894593A2 publication Critical patent/EP0894593A2/de
Publication of EP0894593A3 publication Critical patent/EP0894593A3/de
Application granted granted Critical
Publication of EP0894593B1 publication Critical patent/EP0894593B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/12Uniting ornamental elements to structures, e.g. mosaic plates
    • B44C3/126Devices for making mosaic constructs automatically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/006Artificial ageing of stones; Providing stones with an antique appearance

Definitions

  • the present invention relates to a method for manufacturing antique mosaic tesserae and to tesserae manufactured thereby.
  • tesserae are shaped by cutting a matrix which can be constituted by a slab of marble or by a glazed tile.
  • Cutting is performed by using a plurality of circular blades which are all keyed on a single motorized shaft rotationally driven by an adapted motor unit.
  • Said blades rotated and locked on the shaft with gaps which are preset according to the dimensions of the tesserae to be produced, cut the marble or the tile starting from the exposed surface until they cut through the entire thickness.
  • Another method for forming said tesserae consists in performing pre-scoring, on both faces of the matrix, with a sort of glass cutter provided with a wheel made of diamond or equivalent material, and in then fracturing said matrix along the pre-scoring lines, which in this case are perfectly straight too.
  • Another specific problem of mosaics composed of tesserae manufactured according to conventional technologies is the fact that after laying, due to the limited contact surface of the tesserae and to the consequently limited surface for gluing to the application surface, if said tesserae are stressed for example by intensive treading, some of them may detach from the laying surface, spoiling the figurative composition of the mosaic and even compromising its integrity due to the natural tendency of the effects of weather to creep through the openings left by the missing tesserae, attacking and degrading the foundation adhesive.
  • the technology used i.e., the cutting of the marble or of the tiles starting from the exposed surface, causes a significant waste of valuable material due to the loss produced by the thickness of the blades when they cut into it.
  • the principal aim of the present invention is to solve the above problems of the prior art by providing a method for manufacturing antique mosaic tesserae and tesserae thus produced, which makes them visually different from each other, as if manufactured by hand one by one, and at the same time makes them significantly more stable once they have been laid and also allows a significant saving in the material used to manufacture them.
  • the tesserae manufactured with the above method are characterized in that they have, in a vertical cross-section, a prism-shaped body in which at least two mutually opposite side faces are slightly recessed with respect to the corresponding sides of the exposed upper face.
  • the reference numeral 1 generally designates a cutting unit composed of a plurality of circular blades 2 keyed on a motorized shaft 3 which is rotationally driven by a corresponding motor 4.
  • the cutting unit 1 by moving downwards to a preset level, scores the back, and only the back, of said matrix 5, forming thereon lines 6 for preferential fracture caused by the reduced resisting cross-section of the thickness, at the same time saving the valuable material used for the exposed face.
  • the scoring is performed usually, but not exclusively, in the two perpendicular planar directions (i.e., along the directions that form the edges of the perimeters of the tesserae to be manufactured), so as to create on the back of the matrix 5 a sort of grid which has, in the example, a square mesh.
  • the matrix 5 is then passed, for example, through a fracturing machine of a conventional type, which separates the various tesserae 7 formed previously by the grid.
  • the resulting tesserae 7 are all placed in a so-called “tumbling barrel", so that said irregular and sharp edges become rounded and safe.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Floor Finish (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Finishing Walls (AREA)
  • Road Signs Or Road Markings (AREA)
  • Sampling And Sample Adjustment (AREA)
EP98112163A 1997-07-17 1998-07-01 Verfahren zum Herstellen von Mosaiksteinen mit antikem Aussehen, und Mosaik mit Steinen herstellbar nach dem Verfahren Expired - Lifetime EP0894593B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITMO970132 1997-07-17
IT97MO000132A IT1294897B1 (it) 1997-07-17 1997-07-17 Procedimento per la produzione di tessere per mosaico dotate di aspetto anticato e tessere cosi' riprodotte.

Publications (3)

Publication Number Publication Date
EP0894593A2 true EP0894593A2 (de) 1999-02-03
EP0894593A3 EP0894593A3 (de) 2001-01-03
EP0894593B1 EP0894593B1 (de) 2003-03-12

Family

ID=11386385

Family Applications (1)

Application Number Title Priority Date Filing Date
EP98112163A Expired - Lifetime EP0894593B1 (de) 1997-07-17 1998-07-01 Verfahren zum Herstellen von Mosaiksteinen mit antikem Aussehen, und Mosaik mit Steinen herstellbar nach dem Verfahren

Country Status (5)

Country Link
EP (1) EP0894593B1 (de)
CN (1) CN1094913C (de)
ES (1) ES2195235T3 (de)
IT (1) IT1294897B1 (de)
PT (1) PT894593E (de)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002002289A1 (en) * 2000-07-06 2002-01-10 Casa Dolce Casa S.P.A. Method and fracturable tile for making tesserae and listels
WO2002002290A1 (en) * 2000-07-06 2002-01-10 Casa Dolce Casa S.P.A. Tile and method for its production
WO2002007940A1 (en) * 2000-07-20 2002-01-31 Gieffevi Eurogroup S.R.L. Method for producing mosaic tesserae and tesserae obtainable by using those tesserae
EP1510312A3 (de) * 2003-08-07 2006-04-19 Itiemm S.r.l. Verfahren und Vorrichtung zur Herstellung eines dekorierten Formkörpers, und Formkörper mit diesem Verfahren dekoriert
EP2045098A1 (de) * 2007-10-01 2009-04-08 Iniziativa Otto S.r.l. Verfahren zur Herstellung von Mosaiken aus keramischem Material
FR3007683A1 (fr) * 2013-06-27 2015-01-02 Wienerberger Tribofinition pour plaquette
IT202100019604A1 (it) 2021-07-23 2023-01-23 Studio Immagine S R L Metodo ed impianto per la produzione di manufatti ceramici con bordi irregolari

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108453907A (zh) * 2018-04-24 2018-08-28 浙江卡莎罗新型装饰材料有限公司 一种马赛克生产用切割成型装置

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0383343A1 (de) * 1989-02-16 1990-08-22 Hermann Hofmann Pflasterplatte bzw. Pflasterstein aus einem Natursteinmaterial, vorzugsweise Basalt
FR2670223A1 (fr) * 1990-12-06 1992-06-12 Maynadier Christian Element de construction pret a etre pose en revetement par pavage, son procede de fabrication et son procede de pose.
CA2127191A1 (en) * 1994-06-30 1994-10-28 Robert B. Shouldice Artificial Stone and Method and Apparatus for Producing Same
US5398458A (en) * 1992-11-19 1995-03-21 Craftsman Marble, Granite & Tile Co. Process of manufacturing stone tile mosaics and apparatus therefor
US5586925A (en) * 1994-04-08 1996-12-24 Donato DiNorcia Apparatus and method for processing marble

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0383343A1 (de) * 1989-02-16 1990-08-22 Hermann Hofmann Pflasterplatte bzw. Pflasterstein aus einem Natursteinmaterial, vorzugsweise Basalt
FR2670223A1 (fr) * 1990-12-06 1992-06-12 Maynadier Christian Element de construction pret a etre pose en revetement par pavage, son procede de fabrication et son procede de pose.
US5398458A (en) * 1992-11-19 1995-03-21 Craftsman Marble, Granite & Tile Co. Process of manufacturing stone tile mosaics and apparatus therefor
US5586925A (en) * 1994-04-08 1996-12-24 Donato DiNorcia Apparatus and method for processing marble
CA2127191A1 (en) * 1994-06-30 1994-10-28 Robert B. Shouldice Artificial Stone and Method and Apparatus for Producing Same

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002002289A1 (en) * 2000-07-06 2002-01-10 Casa Dolce Casa S.P.A. Method and fracturable tile for making tesserae and listels
WO2002002290A1 (en) * 2000-07-06 2002-01-10 Casa Dolce Casa S.P.A. Tile and method for its production
WO2002007940A1 (en) * 2000-07-20 2002-01-31 Gieffevi Eurogroup S.R.L. Method for producing mosaic tesserae and tesserae obtainable by using those tesserae
EP1510312A3 (de) * 2003-08-07 2006-04-19 Itiemm S.r.l. Verfahren und Vorrichtung zur Herstellung eines dekorierten Formkörpers, und Formkörper mit diesem Verfahren dekoriert
EP2045098A1 (de) * 2007-10-01 2009-04-08 Iniziativa Otto S.r.l. Verfahren zur Herstellung von Mosaiken aus keramischem Material
EP2045097A1 (de) * 2007-10-01 2009-04-08 Iniziativa Otto S.r.l. Verfahren zur Herstellung von Mosaiken aus keramischem Material
FR3007683A1 (fr) * 2013-06-27 2015-01-02 Wienerberger Tribofinition pour plaquette
IT202100019604A1 (it) 2021-07-23 2023-01-23 Studio Immagine S R L Metodo ed impianto per la produzione di manufatti ceramici con bordi irregolari

Also Published As

Publication number Publication date
ITMO970132A0 (it) 1997-07-17
PT894593E (pt) 2003-07-31
EP0894593A3 (de) 2001-01-03
CN1094913C (zh) 2002-11-27
IT1294897B1 (it) 1999-04-23
ES2195235T3 (es) 2003-12-01
EP0894593B1 (de) 2003-03-12
CN1205994A (zh) 1999-01-27
ITMO970132A1 (it) 1999-01-17

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