EP0893275B1 - Method for fabricating books or brochures - Google Patents

Method for fabricating books or brochures Download PDF

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Publication number
EP0893275B1
EP0893275B1 EP97810531A EP97810531A EP0893275B1 EP 0893275 B1 EP0893275 B1 EP 0893275B1 EP 97810531 A EP97810531 A EP 97810531A EP 97810531 A EP97810531 A EP 97810531A EP 0893275 B1 EP0893275 B1 EP 0893275B1
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EP
European Patent Office
Prior art keywords
stitching
saddle
printed sheets
printed
conveyor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP97810531A
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German (de)
French (fr)
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EP0893275A1 (en
Inventor
Hans Hollenstein
Walter Meier-Germann
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Grapha Holding AG
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Grapha Holding AG
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Filing date
Publication date
Application filed by Grapha Holding AG filed Critical Grapha Holding AG
Priority to DE59703958T priority Critical patent/DE59703958D1/en
Priority to EP97810531A priority patent/EP0893275B1/en
Priority to US09/111,575 priority patent/US6095740A/en
Priority to JP20539798A priority patent/JP4889839B2/en
Publication of EP0893275A1 publication Critical patent/EP0893275A1/en
Application granted granted Critical
Publication of EP0893275B1 publication Critical patent/EP0893275B1/en
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Expired - Lifetime legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42BPERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
    • B42B2/00Permanently attaching together sheets, quires or signatures by stitching with filamentary material, e.g. textile threads
    • B42B2/02Machines for stitching with thread
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42BPERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
    • B42B9/00Devices common to machines for carrying out the processes according to more than one of the preceding main groups
    • B42B9/04Devices common to machines for carrying out the processes according to more than one of the preceding main groups for conveying downwardly-open signatures

Definitions

  • the invention relates to a method for producing Books or brochures with a foldable book block thread-stitched printed sheets that spread in the middle with down directed side panels in a predetermined order one after the other with one perpendicular to the fold of the Printing sheet arranged stapling device interacting Staple saddle are fed on which they are after the stapling position positioned and then attached to the stapler for the Sewing to book blocks.
  • Processes of this type are carried out, inter alia, with thread-stitching machines called "Inventa” from Muller Martini Buchbindesysteme AG.
  • Inventa thread-stitching machines
  • printed sheets collected in loose stacks are separated in a predetermined sequence and transferred to a conveying device, opened in the middle of the conveying path and delivered astride an intermediate conveyor connected to a stitching saddle of a stitching device.
  • a printed sheet is grasped by an insertion device on the leading sheet edge and moved against a position stop located on the left-hand side of the stitching saddle; this applies to both small and large format printed sheets.
  • both the shortest printed sheet on the intermediate conveyor and the longest printed sheet cover the same distance from the intermediate conveyor to the position stop on the saddle; the speed V is also the same for all printed sheets and about two hundred printed sheets per minute are sewn by the stitching device, ie more than three printed sheets per second.
  • the transfer of the printed sheets from the intermediate conveyor to the stitching saddle necessitates a brief acceleration of the printed sheets recorded on the intermediate conveyor in order to gain distance and is not without problems. Print sheets that have a shorter fold length and the associated higher instability than the largest processable format are thus moved over an unduly long distance to the position stop, so that the reliability of a correct transfer is stressed accordingly.
  • the object of the invention is therefore a method and a To create facility with those for press sheets with one shorter fold length than the maximum permissible printing sheet format one that has the reliability of processing Printing sheets on the way from the intermediate conveyor or feed conveyor can be increased to the saddle.
  • the measure according to the invention would be the shorter route alternatively, the printed sheet from the intermediate conveyor to the saddle allow the possibility to drive a higher cycle time i.e. a higher throughput of printed sheets in the same time range achieve, on the other hand the degree of improvement Reduce reliability again.
  • a device for carrying out the method according to the invention consists of an at least two driven sewing needles, fed by a feed conveyor, to form a stitching device having at least two seams running at right angles to the longitudinal extension of a book block, and an associated one, which connects the feed conveyor at the conveying end in time with the supplied printed sheets, transversely to the feed direction of the printed sheets reciprocating saddle, and according to the invention is characterized by an associated with the saddle, the trailing edge of a supplied sheet according to the position of the head or foot edge of a positioning device at least partially sewn by the stapling device.
  • the positioning device advantageously has a printed sheet insertion device picking up from the feed conveyor, the a reliable transfer of the printed sheets to the saddle allowed.
  • the insertion device with this interacting positioning stop adjustable with respect to the saddle be assigned, which allows a vote to make a gentle transfer of the Printing sheet between feed conveyor and saddle can be done.
  • a cyclic drive of the slide-in device enables one Transfer of the printed sheets also without position stop, e.g. due to generated friction between the insertion device and Printed sheet.
  • the insertion device could be used as a slide or as a Endless belt formed around parallel axes be, of which one strand in the feed direction of the printed sheets frictional connection with these facing the saddle is.
  • the positioning device is after the Format resp. the fold length of a printed sheet adjustable.
  • the printed sheets 1 collected in a specific sequence reach the magazine 2 of a printed sheet feeder 3, they are combined in loose book blocks in an upstream collating machine. Subsequently, the printed sheets, formats with the largest permissible fold are designated 1, those with shorter folds are denoted by 1 'by a separating device 4 assigned to the magazine 2 while maintaining the sequence and transferred to a conveying device 5, which is represented by interacting rotating belts is, where they are initially delivered to a feed conveyor 6 on the hanging side open, a process that is known in the relevant art and therefore need not be discussed further.
  • the feed conveyor 6, on which the printed sheets 1 are now carried astride can be equipped with various printed sheet control devices.
  • a sheet control 7 which monitors the correctness of the printed sheets 1, 1 ', and a thickness control 8, to determine a single sheet.
  • the transport of the printed sheets 1, 1 'on the feed conveyor 6 is carried out according to the drawing by an encircling traction element 9 with projecting drivers 10, which the printed sheets 1, 1' on a saddle-shaped support 11 following the conveyor 5 on the trailing or rear Detect the top or bottom edge.
  • a staple saddle 12 movable back and forth at right angles to the feed direction of the printed sheets 1, 1 ', the support of which has approximately the cross-sectional shape of the feed conveyor 6, so that a trouble-free transfer of the printed sheets 1 from the feed conveyor 6 can take place if the saddle 12 and feed conveyor 6 form an at least approximately stepless connection.
  • the loading of the saddle 12 with a printed sheet 1, 1 'from the feed conveyor 6 takes place by means of an insertion device 14 formed from a circulating belt 13.
  • the insertion device 14 can be controlled cyclically in time with the printing sheet processing or driven with a continuous orbital movement; the various means for this are known.
  • a positioning device 19 In the case of a cyclical drive movement of the insertion device 14, this can also take over the function of a positioning device 19, ie align the printed sheets 1, 1 'with the trailing head or foot edge on the stitching saddle 12 into the last book block 20 after the at least partially sewn; viewed in the processing direction of the stitching device 15 right-aligned with the sewn book blocks.
  • the single figure further shows in dash-dotted line on the feed conveyor 6 and the saddle 12 printed sheets 1 'with a shorter fold length than the printed sheets 1 shown with a solid line with maximum fold length, the smaller printed sheets 1' on the saddle 12 in the position according to the invention are illustrated.
  • What is striking here is a shorter distance between the foremost printed sheet 1 'located on the feed conveyor 6 and the printed sheet 1' on the saddle 12, which assumes the right-justified position with the sewn book blocks 20 behind the stitching device 15, compared to those on the feeder 6 moving printing sheets 1 'shorter fold length.
  • the printed sheet 1, 1 'placed on the stitching saddle 12 in the sewing or sewing position is, as shown in FIG. 1, lifted to the side by a pivoting movement into the sewing position and sewn there to a book block 20 with other printed sheets 1.
  • the printed sheets 1, 1 ' are fed onto the feed conveyor 6 at regular intervals.
  • the conveying direction is retained, however, the last path is shortened by the shorter printed sheets 1 'supplied with the trailing head or foot edge 25, 25' on the tacking saddle 12 after the tip or Foot edge 26, 26 'of the sewn book block stack 27 developing at right angles to the feed direction are aligned.
  • the transport of a printed sheet 1, 1 'from the feed conveyor 6 to the tacking saddle is carried out with a positioning device which, as illustrated in the single figure, can be designed as an insertion device 14 from an endless belt 13 which runs cyclically around two rolls 16, 17, whereby the Stapling saddle 12 adjacent strands 18 frictionally grips the printed sheets 1, 1 'on the feed conveyor 6 and puts them in the position of the subsequent sewing process on the stapling saddle 12.
  • the exact positioning of the printed sheet 1, 1 'on the saddle 12 can be done with the additional help of a positioning stop 21, which can be adjusted automatically or manually according to the format of the printed sheets 1, 1' to be processed.
  • the tacking saddle 12 can convey speed on this Section reduced and positioning from the time gained and treatment of the printed sheets 1 'can be optimized.
  • Aligning the trailing edge 25, 25 '(head and Foot edge) of a printed sheet 1, 1 'after the head or foot edge 26, 26 'of an at least partially stapled book block refers to the arrangement of the processed Printing sheet in the stitching machine by the trailing edge 25, 25 'of a supplied sheet 1 of the head edge or Bottom edge of a book block after resp. on the stapler can be assigned.

Description

Die Erfindung betrifft ein Verfahren für das Herstellen von Büchern oder Broschüren mit einem Buchblock aus falzseitig fadengehefteten Druckbogen, die mittig gespreizt mit nach unten gerichteten Seitenteilen in einer vorbestimmten Reihenfolge nacheinander einem mit einer rechtwinklig zum Falz der Druckbogen angeordneten Hefteinrichtung zusammenwirkenden Heftsattel zugeführt werden, auf dem sie nach der Heftlage positioniert und anschliessend an die Hefteinrichtung für das Vernähen zu Buchblöcken versetzt werden.The invention relates to a method for producing Books or brochures with a foldable book block thread-stitched printed sheets that spread in the middle with down directed side panels in a predetermined order one after the other with one perpendicular to the fold of the Printing sheet arranged stapling device interacting Staple saddle are fed on which they are after the stapling position positioned and then attached to the stapler for the Sewing to book blocks.

Verfahren dieser Art werden u.a. mit Fadenheftmaschinen der Bezeichnung "Inventa" der Müller Martini Buchbindesysteme AG durchgeführt.
Dabei werden vorerst in einer vorbestimmten Reihenfolge, in losen Stapeln gesammelte Druckbogen vereinzelt und an eine Fördervorrichtung übergeben, auf dem Förderweg mittig geöffnet und rittlings auf einen mit einem Heftsattel einer Hefteinrichtung verbundenen Zwischenförderer abgegeben. Am Förderende des Zwischenförderers wird ein Druckbogen jeweils von einer Einschubvorrichtung an der vorauslaufenden Bogenkante erfasst und gegen einen sich an dem Heftsattel linkerhand befindenden Positionsanschlag verschoben; dies sowohl bei klein- wie grossformatigen Druckbogen.
D.h., dass sowohl der auf dem Zwischenförderer kürzeste Druckbogen wie auch der längste Druckbogen den gleich langen Weg von dem Zwischenförderer bis zum Positionsanschlag auf dem Heftsattel zurücklegen; auch die Geschwindigkeit V ist für alle Druckbogen dieselbe und es werden von der Hefteinrichtung etwa zweihundert Druckbogen pro Minute vernäht, also mehr als drei Druckbogen pro Sekunde.
Der Transfer der Druckbogen vom Zwischenförderer an den Heftsattel macht zur Abstandsgewinnung eine kurzzeitige Beschleunigung der am Zwischenförderer erfassten Druckbogen erforderlich und ist dabei nicht problemlos.
Druckbogen, die eine kürzere Falzlänge und damit verbundene höhere Labilität aufweisen als das grösste verarbeitbare Format werden somit über eine ungebührlich lange Strecke an den Positionsanschlag bewegt, sodass die Zuverlässigkeit einer korrekten Ueberführung entsprechend stark beansprucht wird.
Processes of this type are carried out, inter alia, with thread-stitching machines called "Inventa" from Muller Martini Buchbindesysteme AG.
For the time being, printed sheets collected in loose stacks are separated in a predetermined sequence and transferred to a conveying device, opened in the middle of the conveying path and delivered astride an intermediate conveyor connected to a stitching saddle of a stitching device. At the conveying end of the intermediate conveyor, a printed sheet is grasped by an insertion device on the leading sheet edge and moved against a position stop located on the left-hand side of the stitching saddle; this applies to both small and large format printed sheets.
This means that both the shortest printed sheet on the intermediate conveyor and the longest printed sheet cover the same distance from the intermediate conveyor to the position stop on the saddle; the speed V is also the same for all printed sheets and about two hundred printed sheets per minute are sewn by the stitching device, ie more than three printed sheets per second.
The transfer of the printed sheets from the intermediate conveyor to the stitching saddle necessitates a brief acceleration of the printed sheets recorded on the intermediate conveyor in order to gain distance and is not without problems.
Print sheets that have a shorter fold length and the associated higher instability than the largest processable format are thus moved over an unduly long distance to the position stop, so that the reliability of a correct transfer is stressed accordingly.

Aufgabe der Erfindung ist es somit, ein Verfahren und eine Einrichtung zu schaffen, mit denen für Druckbogen mit einer geringeren Falzlänge als das maximal zulässige Druckbogenformat eine aufweist, die Zuverlässigkeit der Verarbeitung von Druckbogen auf dem Weg von dem Zwischenförderer bzw. Zuförderer zum Heftsattel gesteigert werden kann.The object of the invention is therefore a method and a To create facility with those for press sheets with one shorter fold length than the maximum permissible printing sheet format one that has the reliability of processing Printing sheets on the way from the intermediate conveyor or feed conveyor can be increased to the saddle.

Erfindungsgemäss wird dies in verfahrensmässiger Hinsicht dadurch die Merkmale des kennzeichnenden Teils von Anspruch 1 erreicht, sodass das Uebernehmen eines Druckbogens von dem Zwischenförderer schonender als bisher erfolgen und der Aufprall der Druckbogen an einem dem Heftsattel zugeordneten Positionsanschlag erheblich verfeinert werden kann.
D.h. weiterhin, dass der Weg und die Geschwindigkeit eines entsprechenden Druckbogens vom Zwischenförderer auf den Heftsattel in der verfügbaren konstanten Taktzeit der Verarbeitung kleiner wird. Dies begründet auch eine geringere Aufprallenergie.
According to the invention, this is achieved from the procedural point of view of the features of the characterizing part of claim 1, so that the transfer of a printed sheet from the intermediate conveyor takes place more gently than before and the impact of the printed sheets at a position stop assigned to the tacking saddle can be considerably refined.
This means that the path and speed of a corresponding print sheet from the intermediate conveyor to the saddle is reduced in the available constant cycle time of processing. This also justifies a lower impact energy.

Die erfindungsgemässe Massnahme würde durch den kürzeren Weg der Druckbogen vom Zwischenförderer auf den Heftsattel alternativ die Möglichkeit erlauben, eine höhere Taktzeit zu fahren d.h. im gleichen Zeitbereich einen höheren Durchsatz an Druckbogen erzielen lassen, andererseits das Mass der verbesserten Zuverlässigkeit wieder verringern.The measure according to the invention would be the shorter route alternatively, the printed sheet from the intermediate conveyor to the saddle allow the possibility to drive a higher cycle time i.e. a higher throughput of printed sheets in the same time range achieve, on the other hand the degree of improvement Reduce reliability again.

Eine Einrichtung zur Durchführung des erfindungsgemässen Verfahrens besteht aus einer von einem Zuförderer beschickten, wenigstens zwei angetriebene Nähnadeln zur Bildung eines wenigstens zwei rechtwinklig zur Längserstreckung eines Buchblockes verlaufenden Nähte aufweisenden Hefteinrichtung und einem dieser zugeordneten, den Zuförderer an dem Förderende im Takt der zugeführten Druckbogen verbindenden, quer zur Zuführrichtung der Druckbogen hin- und herbewegten Heftsattel, und zeichnet sich erfindungsgemäss durch eine dem Heftsattel zugeordnete, die nachlaufende Kante eines zugeführten Druckbogens nach Lage der Kopf- oder Fusskante eines durch die Hefteinrichtung wenigstens teilweise genähten Buchblockes ausrichtende Positioniervorrichtung aus.
Damit lässt sich auf einfache Weise für Druckbogen mit einer geringeren Falzlänge als die maximal zulässige eine höhere Verarbeitungszuverlässigkeit bewerkstelligen oder der Durchsatz an Druckbogen erhöhen.
A device for carrying out the method according to the invention consists of an at least two driven sewing needles, fed by a feed conveyor, to form a stitching device having at least two seams running at right angles to the longitudinal extension of a book block, and an associated one, which connects the feed conveyor at the conveying end in time with the supplied printed sheets, transversely to the feed direction of the printed sheets reciprocating saddle, and according to the invention is characterized by an associated with the saddle, the trailing edge of a supplied sheet according to the position of the head or foot edge of a positioning device at least partially sewn by the stapling device.
This makes it easy to achieve higher processing reliability for printed sheets with a shorter fold length than the maximum permissible, or to increase the throughput of printed sheets.

Vorteilhaft weist die Positioniervorrichtung eine die Druckbogen von dem Zuförderer abholende Einschubvorrichtung auf, die eine zuverlässige Uebertragung der Druckbogen an den Heftsattel gestattet.The positioning device advantageously has a printed sheet insertion device picking up from the feed conveyor, the a reliable transfer of the printed sheets to the saddle allowed.

Um Druckbogen mit verschiedenen Falzlängen verarbeiten zu können, kann alternativ der Einschubvorrichtung ein mit dieser zusammenwirkender, gegenüber dem Heftsattel verstellbarer Positionieranschlag zugeordnet sein, der es erlaubt, eine Abstimmung vorzunehmen, sodass eine schonende Uebertragung der Druckbogen zwischen Zuförderer und Heftsattel erfolgen kann.In order to be able to process printed sheets with different fold lengths, can alternatively the insertion device with this interacting positioning stop adjustable with respect to the saddle be assigned, which allows a vote to make a gentle transfer of the Printing sheet between feed conveyor and saddle can be done.

Ein zyklischer Antrieb der Einschubvorrichtung ermöglicht ein Ueberführen der Druckbogen auch ohne Positionsanschlag, bspw. durch erzeugte Friktion zwischen Einschubvorrichtung und Druckbogen.A cyclic drive of the slide-in device enables one Transfer of the printed sheets also without position stop, e.g. due to generated friction between the insertion device and Printed sheet.

Die Einschubvorrichtung könnte als Schieber oder als durch ein um parallele Achsen umlaufendes endloses Band ausgebildet sein, dessen eine Trum in Zuführrichtung der Druckbogen zur reibungsschlüssigen Verbindung mit diesen dem Heftsattel zugewandt ist.The insertion device could be used as a slide or as a Endless belt formed around parallel axes be, of which one strand in the feed direction of the printed sheets frictional connection with these facing the saddle is.

Der einfachheithalber ist die Positioniervorrichtung nach dem Format resp. der Falzlänge eines Druckbogens einstellbar.For the sake of simplicity, the positioning device is after the Format resp. the fold length of a printed sheet adjustable.

Anschliessend wird die Erfindung unter Bezugnahme auf die Zeichnung, auf die bezüglich aller in der Beschreibung nicht näher erwähnten Einzelheiten ausdrücklich verwiesen wird, anhand eines Ausführungsbeipiels erläutert. In der Zeichnung zeigt die

einzige Fig.
eine vereinfachte Darstellung der Verarbeitung von Druckbogen in einer Fadenheftmaschine.
The invention is subsequently explained with reference to the drawing, to which reference is expressly made with regard to all details not mentioned in the description, using an exemplary embodiment. In the drawing, the
only fig.
a simplified representation of the processing of printed sheets in a thread sewing machine.

Bevor die in einer bestimmten Reihenfolge gesammelten Druckbogen 1 das Magazin 2 eines Druckbogenanlegers 3 erreichen, werden sie in einer vorgeschalteten Zusammentragmaschine in losen Buchblöcken aufeinanderliegend vereint. Anschliessend werden die Druckbogen, Formate mit grösstem zulässigen Falz werden als 1, solche mit kürzeren Falzen mit 1' bezeichnet, durch eine dem Magazin 2 zugeordnete Vereinzelungseinrichtung 4 unter Beibehaltung der Reihenfolge nacheinander abgezogen und an eine Fördervorrichtung 5 übergeben, die durch zusammenwirkende umlaufende Bänder dargestellt ist, wo sie vorerst an der hinunterhängenden Seite geöffnet an einen Zuförderer 6 abgegeben werden, ein Vorgang, der im einschlägigen Fachgebiet bekannt ist und deshalb nicht weiter erörtert sein muss.
Der Zuförderer 6, auf dem die Druckbogen 1 nun rittlings aufliegend gefördert werden, kann mit verschiedenen Druckbogenkontrolleinrichtungen ausgestattet sein. So beispielsweise mit einer Bogenkontrolle 7, die die Richtigkeit der zugeführten Druckbogen 1, 1' überwacht, und einer Dickenkontrolle 8, zur Feststellung eines Einzelbogens.
Der Transport der Druckbogen 1, 1' am Zuförderer 6 wird gemäss Zeichnung durch ein umlaufendes Zugorgan 9 mit abstehenden Mitnehmern 10 vorgenommen, die die Druckbogen 1, 1' auf einer sattelförmig ausgebildeten Auflage 11 im Anschluss an die Fördervorrichtung 5 an der nachlaufenden bzw. hinteren Kopf- oder Fusskante erfassen. An das Ende des Zuförderers 6, der eine verhältnismässig längere oder kürzere Förderstrecke als dargestellt aufweisen kann, schliesst ein rechtwinklig zur Zuführrichtung der Druckbogen 1, 1' hin und her beweglicher Heftsattel 12 an, dessen Auflage etwa die Querschnittsform des Zuförderers 6 aufweist, sodass eine störungsfreie Ueberführung der Druckbogen 1 vom Zuförderer 6 erfolgen kann, wenn Heftsattel 12 und Zuförderer 6 eine wenigstens annähernd stufenlose Verbindung bilden.
Die Beschickung des Heftsattels 12 mit einem Druckbogen 1, 1' von dem Zuförderer 6 findet durch eine aus einem umlaufenden Band 13 gebildete Einschubvorrichtung 14 statt. Diese ist im Takt der am Zuförderer 6 bewegten Druckbogen 1, 1' und des Heftsattels 12 angetrieben, wobei der an der von einer Hefteinrichtung 15 abgewandten Auflageebene des Heftsattels 12 anliegende, durch zwei beabstandete Rollen 16, 17 gebildete Trum 18 des Bandes 13 auf die an dem Zuförderer 6 erfassten Druckbogen 1, 1' eine Friktionswirkung ausübt und letztere dadurch auf den Heftsattel 12 bringt.
Die Einschubvorrichtung 14 kann zyklisch im Takt der Druckbogenverarbeitung angesteuert oder mit kontinuierlicher Umlaufbewegung angetrieben werden; die verschiedenen Mittel dafür sind bekannt.
Bei einer zyklischen Antriebsbewegung der Einschubvorrichtung 14, kann diese auch die Funktion einer Positioniervorrichtung 19 übernehmen, d.h. die Druckbogen 1, 1' mit der nachlaufenden Kopf- oder Fusskante auf dem Heftsattel 12 in die nach dem wenigstens teilweise genähten letzten Buchblock 20 ausrichten; in Verarbeitungsrichtung der Hefteinrichtung 15 betrachtet rechtsbündig mit den genähten Buchblöcken.
Ein Positionsanschlag 21, der nach den zu heftenden Druckbogenformaten einzustellen ist, könnte die Genauigkeit beim Positioniervorgang des Druckbogens 1, 1' auf dem Heftsattel 12 begünstigen.
Before the printed sheets 1 collected in a specific sequence reach the magazine 2 of a printed sheet feeder 3, they are combined in loose book blocks in an upstream collating machine. Subsequently, the printed sheets, formats with the largest permissible fold are designated 1, those with shorter folds are denoted by 1 'by a separating device 4 assigned to the magazine 2 while maintaining the sequence and transferred to a conveying device 5, which is represented by interacting rotating belts is, where they are initially delivered to a feed conveyor 6 on the hanging side open, a process that is known in the relevant art and therefore need not be discussed further.
The feed conveyor 6, on which the printed sheets 1 are now carried astride, can be equipped with various printed sheet control devices. For example, with a sheet control 7, which monitors the correctness of the printed sheets 1, 1 ', and a thickness control 8, to determine a single sheet.
The transport of the printed sheets 1, 1 'on the feed conveyor 6 is carried out according to the drawing by an encircling traction element 9 with projecting drivers 10, which the printed sheets 1, 1' on a saddle-shaped support 11 following the conveyor 5 on the trailing or rear Detect the top or bottom edge. At the end of the feed conveyor 6, which can have a relatively longer or shorter conveying path than shown, is followed by a staple saddle 12 movable back and forth at right angles to the feed direction of the printed sheets 1, 1 ', the support of which has approximately the cross-sectional shape of the feed conveyor 6, so that a trouble-free transfer of the printed sheets 1 from the feed conveyor 6 can take place if the saddle 12 and feed conveyor 6 form an at least approximately stepless connection.
The loading of the saddle 12 with a printed sheet 1, 1 'from the feed conveyor 6 takes place by means of an insertion device 14 formed from a circulating belt 13. This is driven in time with the printed sheets 1, 1 'moving on the feed conveyor 6 and the stitching saddle 12, whereby the strand 18 of the belt 13 resting on the support plane of the stitching saddle 12 facing away from a stitching device 15 and formed by two spaced apart rollers 16, 17 on the belt 13 exerted on the feed conveyor 6 printed sheets 1, 1 'has a friction effect and thereby brings the latter onto the saddle 12.
The insertion device 14 can be controlled cyclically in time with the printing sheet processing or driven with a continuous orbital movement; the various means for this are known.
In the case of a cyclical drive movement of the insertion device 14, this can also take over the function of a positioning device 19, ie align the printed sheets 1, 1 'with the trailing head or foot edge on the stitching saddle 12 into the last book block 20 after the at least partially sewn; viewed in the processing direction of the stitching device 15 right-aligned with the sewn book blocks.
A position stop 21, which is to be set according to the sheet formats to be stapled, could favor the accuracy during the positioning process of the sheet 1, 1 'on the saddle 12.

Die einzige Figur zeigt weiterhin in strichpunktierter Linie auf dem Zuförderer 6 und dem Heftsattel 12 Druckbogen 1' mit geringerer Falzlänge als die mit ausgezogener Linie dargestellten Druckbogen 1 mit maximaler Falzlänge, wobei die kleineren Druckbogen 1' auf dem Heftsattel 12 in der Lage nach der Erfindung veranschaulicht sind. Auffallend ist dabei ein kürzerer Abstand zwischen dem auf dem Zuförderer 6 sich befindenden vordersten Druckbogen 1' und dem Druckbogen 1' auf dem Heftsattel 12, der die Position auf Rechtsbündigkeit mit den genähten Buchblöcken 20 hinter der Hefteinrichtung 15 einnimmt, gegenüber den sich auf dem Zuförderer 6 bewegenden Druckbogen 1' kürzerer Falzlänge.
Der auf dem Heftsattel 12 in Heft- oder Nählage versetzte Druckbogen 1, 1' wird, wie Fig. 1 zeigt, durch eine Schwenkbewegung in die Nähposition zur Seite angehoben und dort zu einem Buchblock 20 mit anderen Druckbogen 1 vernäht.
The single figure further shows in dash-dotted line on the feed conveyor 6 and the saddle 12 printed sheets 1 'with a shorter fold length than the printed sheets 1 shown with a solid line with maximum fold length, the smaller printed sheets 1' on the saddle 12 in the position according to the invention are illustrated. What is striking here is a shorter distance between the foremost printed sheet 1 'located on the feed conveyor 6 and the printed sheet 1' on the saddle 12, which assumes the right-justified position with the sewn book blocks 20 behind the stitching device 15, compared to those on the feeder 6 moving printing sheets 1 'shorter fold length.
The printed sheet 1, 1 'placed on the stitching saddle 12 in the sewing or sewing position is, as shown in FIG. 1, lifted to the side by a pivoting movement into the sewing position and sewn there to a book block 20 with other printed sheets 1.

Bei der Schwenkbewegung des Heftsattels 12 wird der Druckbogen 1, 1' von der Einschubvorrichtung 14 rechtwinklig zur Zuführrichtung weggehoben.
Für den in der Nähposition durchgeführten Heftvorgang, der in den EP - B - 0 537 106 und 0 603 126 ausführlich beschrieben ist, sind in der einzigen Figur jeweils zwei Nähnadeln 22 dargestellt.
During the pivoting movement of the saddle 12, the printed sheet 1, 1 'is lifted away from the insertion device 14 at right angles to the feed direction.
For the stitching process carried out in the sewing position, which is described in detail in EP-B-0 537 106 and 0 603 126, two sewing needles 22 are shown in the single figure.

Die Druckbogen 1, 1' werden auf den Zuförderer 6 in regelmässigen Abständen geführt. Auf dem letzten Förderabschnitt vom Zuförderer 6 auf den Heftsattel 12 bleibt die Förderrichtung erhalten, hingegen verkürzt sich die letzte Wegstrecke, indem die zugeführten kürzeren Druckbogen 1' mit der nachlaufenden Kopf- oder Fusskante 25, 25' auf dem Heftsattel 12 nach der Kopf- oder Fusskante 26, 26' des sich rechtwinklig zur Zuführrichtung entwickelnden, genähten Buchblockstapels 27 ausgerichtet sind.
Der Transport eines Druckbogens 1, 1' vom Zuförderer 6 auf den Heftsattel wird mit einer Positioniervorrichtung durchgeführt, die wie in der einzigen Figur veranschaulicht aus einem zyklisch um zwei Rollen 16, 17 laufenden endlosen Band 13 als Einschubvorrichtung 14 ausgebildet sein kann, wobei der dem Heftsattel 12 benachbarte Trum 18 die Druckbogen 1, 1' am Zuförderer 6 reibschlüssig erfasst und auf dem Heftsattel 12 in die Lage des anschliessenden Nähvorgangs versetzt. Die exakte Positionierung des Druckbogens 1, 1' auf dem Heftsattel 12 kann mit zusätzlicher Hilfe eines Positionieranschlages 21 erfolgen, der automatisch oder manuell nach dem Format der zu verarbeitenden Druckbogen 1, 1' verstellt werden kann.
The printed sheets 1, 1 'are fed onto the feed conveyor 6 at regular intervals. On the last conveying section from the feed conveyor 6 to the tacking saddle 12, the conveying direction is retained, however, the last path is shortened by the shorter printed sheets 1 'supplied with the trailing head or foot edge 25, 25' on the tacking saddle 12 after the tip or Foot edge 26, 26 'of the sewn book block stack 27 developing at right angles to the feed direction are aligned.
The transport of a printed sheet 1, 1 'from the feed conveyor 6 to the tacking saddle is carried out with a positioning device which, as illustrated in the single figure, can be designed as an insertion device 14 from an endless belt 13 which runs cyclically around two rolls 16, 17, whereby the Stapling saddle 12 adjacent strands 18 frictionally grips the printed sheets 1, 1 'on the feed conveyor 6 and puts them in the position of the subsequent sewing process on the stapling saddle 12. The exact positioning of the printed sheet 1, 1 'on the saddle 12 can be done with the additional help of a positioning stop 21, which can be adjusted automatically or manually according to the format of the printed sheets 1, 1' to be processed.

Aufgrund der kürzeren Wegstrecke zwischen Erfassungsstelle des Druckbogens 1' am Zuförderer 6 und der endgültigen Lage auf dem Heftsattel 12 kann die Fördergeschwindigkeit auf diesem Abschnitt reduziert und aus der gewonnenen Zeit die Positionierung und Behandlung der Druckbogen 1' optimiert werden.Due to the shorter distance between the registration point of the Sheet 1 'on the feed conveyor 6 and the final position the tacking saddle 12 can convey speed on this Section reduced and positioning from the time gained and treatment of the printed sheets 1 'can be optimized.

Das Ausrichten der nachlaufenden Kante 25, 25' (Kopf- und Fusskante) eines Druckbogens 1, 1' nach der Kopf- oder Fusskante 26, 26' eines wenigstens teilweise gehefteten Buchblokkes bezieht sich auf die Anordnungsweise der zu verarbeitenden Druckbogen im Fadenhefter, indem die nachlaufende Kante 25, 25' eines zugeführten Druckbogens 1 der Kopfkante oder der Fusskante eines Buchblockes nach resp. an der Hefteinrichtung zugeordnet sein kann.Aligning the trailing edge 25, 25 '(head and Foot edge) of a printed sheet 1, 1 'after the head or foot edge 26, 26 'of an at least partially stapled book block refers to the arrangement of the processed Printing sheet in the stitching machine by the trailing edge 25, 25 'of a supplied sheet 1 of the head edge or Bottom edge of a book block after resp. on the stapler can be assigned.

Claims (7)

  1. Method for fabricating books or brochures with a book block (20) of printed sheets (1, 1') stitched on the fold side, which are fed along a conveyor (6) in a predetermined sequence, their page sections being parted at the centre and orientated downwardly, to a stitching saddle (12) cooperating with a stitching device (15) arranged at right angles to the fold of the printed sheets (1,1'), on which stitching saddle (12) they are positioned according to the stitching position and then transferred to the stitching device (15) for stitching together of the printed pages (1, 1') into book blocks (20), characterised in that the position of a printed sheet (1,1') fed to the stitching saddle (12) is determined by the trailing edge (25, 25') of the printed sheet (1,1'), said trailing edge (25, 25') [?] being oriented according to the position of the head or foot edge (26, 26') of a book block (20) at least partially stitched by the stitching device (15).
  2. Arrangement for implementing the method according to Claim 1, comprising a stitching device (15) charged by a conveyor (6) and having at least two driven stitching needles (22) for forming at least two seams [?] running perpendicularly to the longitudinal extension of a book block (20), and a stitching saddle (12) reciprocating perpendicularly to the feed direction of the printed sheets (1,1'), cooperating with said stitching device (15) and connecting [to] the end of the conveyor (6) at the cycling speed of the printed sheets (1,1') fed by the conveyor, characterised in that a positioning device (19) orienting the trailing edge (25, 25') of a printed sheet (1) fed by the conveyor according to the position of the head or foot edge (26, 26') of an at least partially stitched book block (15) [sic] is coordinated with the stitching saddle (12).
  3. Arrangement according to Claim 2, characterised in that the positioning device (19) has an inserting device (14) which grasps a printed sheet (1,1') on the conveyor (6).
  4. Arrangement according to Claim 3, characterised in that a positioning stop (21) adjustable in relation to the stitching saddle (12) is coordinated with the inserting device (14).
  5. Arrangement according to Claim 3 or 4, characterised in that the inserting device (14) is drivable cyclically or in synchronicity with the printed sheets (1,1').
  6. Arrangement according to one of Claims 2 to 5, characterised in that the positioning device (19) is adjustable according to the format size of a printed sheet (1, 1').
  7. Arrangement according to one of Claims 3 to 6, characterised in that the inserting device (14) is formed by an endless band (13) running around parallel axes, one section (18) of which band (13) faces towards the printing saddle (12) so as to be frictionally connected to the printed sheets (1,1') in the feed direction thereof.
EP97810531A 1997-07-25 1997-07-25 Method for fabricating books or brochures Expired - Lifetime EP0893275B1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
DE59703958T DE59703958D1 (en) 1997-07-25 1997-07-25 Process for making books or brochures
EP97810531A EP0893275B1 (en) 1997-07-25 1997-07-25 Method for fabricating books or brochures
US09/111,575 US6095740A (en) 1997-07-25 1998-07-08 Method of manufacturing books or brochures
JP20539798A JP4889839B2 (en) 1997-07-25 1998-07-21 Book or temporary binding book manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP97810531A EP0893275B1 (en) 1997-07-25 1997-07-25 Method for fabricating books or brochures

Publications (2)

Publication Number Publication Date
EP0893275A1 EP0893275A1 (en) 1999-01-27
EP0893275B1 true EP0893275B1 (en) 2001-07-04

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EP97810531A Expired - Lifetime EP0893275B1 (en) 1997-07-25 1997-07-25 Method for fabricating books or brochures

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US (1) US6095740A (en)
EP (1) EP0893275B1 (en)
JP (1) JP4889839B2 (en)
DE (1) DE59703958D1 (en)

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CN110481188A (en) * 2019-08-28 2019-11-22 山东联志智能印刷有限公司 A kind of thread-bound book after-treatment device

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CN103568622A (en) * 2012-08-09 2014-02-12 米勒·马蒂尼控股公司 Thread sewing machine
CN103568622B (en) * 2012-08-09 2017-03-01 米勒·马蒂尼控股公司 Traditional thread binding machine
CN110481188A (en) * 2019-08-28 2019-11-22 山东联志智能印刷有限公司 A kind of thread-bound book after-treatment device

Also Published As

Publication number Publication date
US6095740A (en) 2000-08-01
DE59703958D1 (en) 2001-08-09
JP4889839B2 (en) 2012-03-07
JPH1178283A (en) 1999-03-23
EP0893275A1 (en) 1999-01-27

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