EP0792928A2 - Procédé de récupération d'aromates à partir d'essence de reforming et appareillage pour réaliser ce procédé - Google Patents

Procédé de récupération d'aromates à partir d'essence de reforming et appareillage pour réaliser ce procédé Download PDF

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Publication number
EP0792928A2
EP0792928A2 EP96120033A EP96120033A EP0792928A2 EP 0792928 A2 EP0792928 A2 EP 0792928A2 EP 96120033 A EP96120033 A EP 96120033A EP 96120033 A EP96120033 A EP 96120033A EP 0792928 A2 EP0792928 A2 EP 0792928A2
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EP
European Patent Office
Prior art keywords
aromatics
hydrogenation
extraction
liquid
reformate
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP96120033A
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German (de)
English (en)
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EP0792928B1 (fr
EP0792928A3 (fr
Inventor
Gerd Emmrich
Hans-Christoph Schneider
Helmut Dr. Gehrke
Bernard Dr. Firnhaber
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BASF SE
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Krupp Uhde GmbH
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Publication of EP0792928A3 publication Critical patent/EP0792928A3/fr
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G67/00Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
    • C10G67/02Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only
    • C10G67/04Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only including solvent extraction as the refining step in the absence of hydrogen
    • C10G67/0409Extraction of unsaturated hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G21/00Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G7/00Distillation of hydrocarbon oils
    • C10G7/08Azeotropic or extractive distillation

Definitions

  • the invention relates to a method for obtaining pure aromatics from reformate gasoline.
  • the invention further relates to an apparatus for performing the method.
  • - Reformate gasoline is a gasoline rich in aromatics, which is produced by reforming, in particular catalytic reforming, crude oil fractions. When reforming, isomerizations, rearrangements, cyclizations, dehydrogenations and similar reactions take place on the alkanes and cycloalkanes contained in the petroleum or crude oil.
  • Aromatic-rich reformate gasoline produced in catalytic reforming is an important starting material for the production of aromatics.
  • Aromatics in particular benzene, toluene, xylenes and ethylbenzene, are important starting materials for the chemical industry, especially for the production of plastics and man-made fibers. Aromatics are also used as octane boosters in gasoline. Due to the increasing demand for aromatics in the chemical industry, the reaction conditions and the catalyst used in catalytic reforming of crude oil fractions are geared towards a high aromatics yield. However, this also results in a higher proportion of unsaturated non-aromatics, in particular olefins. However, the chemical industry primarily requires pure aromatics, ie aromatics that have as little contamination of unsaturated non-aromatics as possible.
  • the bromine index and the acid color number serve as a measure of the degree of purity of the aromatics, in particular also for pure benzene, and thus as a measure of the contamination with unsaturated non-aromatics.
  • the bromine index of pure benzene should not exceed the limit of 20 and the acid color number should not exceed the limit of 1.
  • the aromatics-containing mixtures are first subjected to an extractive distillation or a liquid-liquid extraction to remove the aromatics.
  • the aromatic fractions obtained during the extraction have to be post-treated in a complex manner.
  • chemical post-treatment is carried out either by washing with concentrated sulfuric acid or by treating the fraction with bleaching earth. Both chemical aftertreatment processes are complex and costly.
  • the acid sludge that arises during the sulfuric acid washing is difficult and expensive to dispose of.
  • the reaction with bleaching earth takes place at higher temperatures and leads to the formation of polymers which adhere to the bleaching earth.
  • oligomers are formed from unsaturated olefinic non-aromatics, which require a relatively high acid color number. Subsequent to Bleaching earth treatment therefore requires a complex separation of the pure aromatics from the non-aromatics by distillation, which causes high costs.
  • the invention is based on the technical problem of specifying a method of the type mentioned at the outset with which aromatics of high purity can be obtained, which meet all requirements with regard to the purity requirements required by the industry, in particular with regard to the bromine index and acid color number, and which method is suitable In addition to functional reliability, it is also characterized by simplicity and low cost.
  • the invention is also based on the technical problem of specifying a device for carrying out this method.
  • the invention teaches a process for obtaining pure aromatics from reformate gasoline, wherein the reformate gasoline is selectively hydrogenated in a first process step and the hydrogenation conditions are adjusted so that essentially non-aromatics, in particular olefins, diolefins and triolefins, are hydrogenated. and then in a second process stage the selectively hydrogenated and aromatics-containing products from the first process stage by extractive distillation and / or liquid-liquid extraction in aromatics and non-aromatics be separated.
  • reformate gasoline also means mixtures containing reformate gasoline or reformate cuts or distillation cuts from reformate gasoline.
  • the invention is based on the knowledge that by combining the selective hydrogenation of the unsaturated non-aromatics in reformate gasoline, in particular the olefins, diolefins and triolefins, on the one hand, and the extractive distillation and / or liquid-liquid extraction of the product from the hydrogenation, on the other hand, aromatics with very high degree of purity can be obtained.
  • the invention is further based on the knowledge that, in the extraction process for obtaining pure aromatics known from practice, which is described at the outset, the high acid color number of the extraction product is caused in particular by the olefins and a high acid color number is brought about even with a very low diolefin content.
  • these olefins in particular are selectively hydrogenated in a hydrogenation stage upstream of the extraction stage.
  • the combination of selective hydrogenation and downstream extractive distillation and / or liquid-liquid extraction gives aromatics in which the bromine index is below 20 and the Acid color number is below 1.
  • the pure aromatics obtained with the process according to the invention satisfy all requirements of the chemical industry with regard to the bromine uptake and the acid color number.
  • the process is both inexpensive and inexpensive. Therefore, considerable advantages are achieved compared to the methods known from practice.
  • a reformate cut is used as the reformate gasoline, which essentially contains benzene as the aromatic component.
  • the reformate gasoline is first subjected to a fractional distillation before the selective hydrogenation, so that the reformate cut obtained in this way contains essentially only aromatic benzene.
  • This embodiment of the method according to the invention is distinguished by the advantage that, on the one hand, the reformate gasoline is de-benzeneed and, on the other hand, pure benzene can be obtained, which is of considerable importance for the chemical industry.
  • a reformate cut with aromatics of a selected carbon number C x or with aromatics of several selected carbon numbers C x , C y ... is used as reformate gasoline .
  • Such a reformate cut or distillation cut is obtained by fractional distillation from reformate gasoline, aromatics of other carbon numbers being separated off essentially by distillation.
  • the reformate section contains only aromatics with a carbon number, for example C 6 or C 8 aromatics.
  • the reformate section contains aromatics with two or three carbon numbers, the boiling points of these aromatics preferably being in the boiling range of benzene, toluene or the xylenes.
  • the embodiments of the process according to the invention according to patent claims 2 and 3 are distinguished by the advantage that particularly pure aromatics can be obtained with regard to the bromine index and acid color number.
  • An embodiment of the process according to the invention has proven particularly useful in which, in the first process step, hydrogenation is carried out using nickel or palladium on a support material as the hydrogenation catalyst. Nickel or palladium on an alumina support is preferably used as the hydrogenation catalyst.
  • hydrogenation catalysts of other compositions can also be used within the scope of the invention.
  • the hydrogenation conditions for the selective hydrogenation are adjusted depending on the desired hydrogenation reaction and the desired hydrogenation conversion. It is within the skill of a person skilled in the art to set these conditions, such as pressure, temperature, catalyst composition, hydrogen / hydrocarbon ratio and throughput and bed volume in the hydrogenation reactor accordingly.
  • the selective one Hydrogenation carried out so that in particular diolefins and triolefins are completely hydrogenated.
  • the hydrogenation conditions are set so that conjugated diolefins and triolefins are completely hydrogenated.
  • C 6 -dienes and C 6 -trienes and C 6 -triolefins whose boiling point is close to the boiling point of benzene and which are therefore difficult to separate from the benzene are preferably hydrogenated as completely as possible.
  • An embodiment of the process according to the invention in which the extractive distillation and / or liquid-liquid extraction is carried out using a selective solvent from the group N-formylmorpholine, N-methylpyrrolidone, sulfolane, ethylene glycol or ethylene glycol derivative has proven particularly useful.
  • an N-substituted morpholine having 1 to 8 carbon atoms in the substituent is as selective solvent used.
  • alkanediols having 2 to 5 carbon atoms and / or their mono- and / or dialkyl ethers are used as the selective solvent.
  • solvents mentioned as a selective solvent it is also within the scope of the invention to use mixtures of the solvents mentioned as a selective solvent.
  • other solvents can also be used which are suitable as selective solvents for the separation of aromatics in the context of the extractions.
  • Solvent / water mixtures can also be used.
  • mixtures of the selectively hydrogenated reformate gasoline and other hydrogenated aromatic-containing raw products and / or mixtures of distillation cuts of these raw products are used in the second process stage in which the extraction is carried out.
  • the pure aromatics are expediently separated from the selective solvent by distillation.
  • FIG. 1 shows the device for carrying out the process according to the invention with a hydrogenation reactor 1 and a downstream extraction device 2.
  • the hydrogenation reactor 1 has a first feed line 3 for feeding reformate gasoline.
  • a reformate cut obtained from fractional distillation from reformate gasoline is fed through the feed line 3 to the hydrogenation reactor 1.
  • the hydrogenation reactor 1 has a second feed line 4 for the feed of hydrogen.
  • the supply of hydrogen also includes the supply of a hydrogen-rich gas.
  • the hydrogenation reactor 1 further contains a fixed bed made of a hydrogenation catalyst.
  • Catalysts made of nickel or palladium on an alumina support are preferably used and in the exemplary embodiment.
  • the hydrogenation conditions for the selective hydrogenation such as temperature, pressure, hydrogen / hydrocarbon ratio and throughput and bed volume in the hydrogenation reactor 1, are set depending on the desired hydrogenation reaction and on the desired hydrogenation conversion.
  • Gaseous components leave the hydrogenation reactor 1 via the discharge pipeline 10.
  • the liquid, selectively hydrogenated and aromatic-containing products from the selective hydrogenation leave the hydrogenation reactor 1 together with still dissolved residual gases via the connecting line 5.
  • the extraction device 2 is connected to the hydrogenation reactor 1 via the connecting line 5 for the liquid selectively hydrogenated and aromatic-containing products from the selective hydrogenation.
  • the extraction device 2 is an extractive distillation column.
  • the product from the hydrogenation is fed via the connecting line 5 in the middle part of the extractive distillation column.
  • the aromatics are separated from the non-aromatics in the extractive distillation column.
  • the extraction device 2 has a feed device 6 for a selective solvent.
  • the selective solvent is fed in the upper part of the extractive distillation column through the feed device 6.
  • the selective solvent causes the distillative separation of non-aromatics and the aromatics (extract) dissolved in the selective solvent.
  • the extraction device 2 has a first discharge line 7 for the extract from selective solvent and aromatics.
  • the extraction device 2 also has a second discharge line 8 for the raffinate with the non-aromatics.
  • a distillation device 9 for the distillative separation of selective solvents and pure aromatics is connected to the first discharge line 7 for the extract.
  • the selective solvent removed by distillation in the distillation device 9 is fed back into the extractive distillation column via the feed device 6.
  • the pure automatic machines separated by distillation in the distillation device 9 are discharged via the pure aromatics line 11 or sent for further use.
  • the bromine index according to ASTM D-1492, the acid color number (Acid Wash Color, AWC) according to ASTM D-848 and the Hazen color number according to ASTM D-1209 are given throughout.
  • a benzene-rich reformate cut from a catalytic reforming was subjected to an extractive distillation in accordance with the prior art or the process known from practice.
  • This feed product for extractive distillation had a relatively high olefin content, which increased with the catalyst runtime of the reforming catalyst (see Table 1).
  • the benzene product had a non-aromatic content ⁇ 1000 ppm, a bromine index ⁇ 20 and an acid color number that was always greater than 1.
  • the high acid color number of the benzene product is already caused by traces of olefins, especially those of the group C 6 -cyclodienes (especially methyl-1,3-cyclopentadiene bp: 73 ° C and 1,3-cyclohexadiene bp: 81 , 5 ° C) or C 6 -diolefins and C 6 -triolefins (especially methyl-1,3-pentadienes bp: ⁇ 76 ° C or 1,3,5-hexatriene bp: 77.6 ° C or 2.6 -Hexadien Kp: 80 ° C).
  • MCPDEN methyl-1,3-cyclopentadiene
  • Table 1 shows the benzene and MCPDEN content with regard to the extractive distillation as a function of the catalyst runtime of the reforming catalyst. The weight ratio of selective solvent / hydrocarbon was 2.4 in the extractive distillation.
  • the input product means that the product added to the extractive distillation and the benzene product means the product after the extractive distillation.
  • the extractive distillation was preceded by a selective hydrogenation in accordance with the process according to the invention as claimed in claim 1 in order to selectively hydrogenate olefins and, if possible, not convert aromatics to saturated hydrocarbons.
  • a reformate cut with a maximum benzene content from a catalytic reforming was used, which had 65 ppm toluene, a bromine index of 3000 and an MCPDEN content of 120 ppm.
  • Table 2 test conditions and measurement results for Example 1a are listed, in which work was carried out without selective hydrogenation and only extractive distillation.
  • Examples 1b to 1d the Selective hydrogenation combined with extractive distillation.
  • nickel on aluminum oxide was used as the carrier material as the catalyst for the selective hydrogenation. The selective hydrogenation was carried out in 1b to 1d so that only 0.96% of the benzene used was hydrogenated to cyclohexane.
  • the extractive distillation (ED) was carried out in all examples 1a to 1d with N-formylmorpholine as solvent and with a theoretical number of plates in the ED column of 50.
  • the solvent / KW application ratio shown in the table under the conditions of the extractive distillation means the weight ratio of selective solvent for the hydrocarbon used in the extractive distillation column.
  • the heat requirement of the distillation column means the heat requirement of the distillation device or distillation column 9 connected downstream of the extractive distillation column for separating the pure benzene from the selective solvent. The heat requirement is given here and in the following tables 3 and 4 in kJ / kg of benzene produced.
  • Table 2 show that the bromine index of the reformate section was reduced to 330 in the selective hydrogenation.
  • selective hydrogenation removed C 6 diolefins to concentrations below their detection limit.
  • the table shows the MCPDEN content that was reduced to ⁇ 1 ppm.
  • the values for the benzene product from the extractive distillation show that in example 1a an unfavorably high bromine index and an unfavorably high acid color number are measured without selective hydrogenation, while in examples 1b to 1d with selective hydrogenation the bromine index remains ⁇ 10 and the acid color number is ⁇ 1 and so The pure benzene obtained meets all requirements.
  • a reformate cut corresponding to exemplary embodiment 1 was used.
  • Palladium on aluminum oxide was used as the carrier material here as the catalyst for the selective hydrogenation.
  • the selective hydrogenation was carried out milder than in Example 1, so that only about 0.29% of the benzene was hydrogenated to cyclohexane.
  • the hydrogenated feed product for Extractive distillation had a bromine index of 1,730 and an MCPDEN content of 4 ppm.
  • the extractive distillation was carried out in all examples 2a to 2d with N-formylmorpholine as the selective solvent and with a theoretical number of plates in the extractive distillation column of 50.
  • Example 2b to 2d in Table 3 shows that due to the lower or milder hydrogenation compared to Example 1 with a low solvent / KW application ratio of 2.0, no satisfactory values for the bromine index and the acid color number are obtained.
  • the dash-dotted The curve shows Examples 2b to 2d in Table 3, in which the selective hydrogenation was carried out in such a way that only about 0.29% of the benzene used was hydrogenated to cyclohexane.
  • the broken line in FIG. 2 represents the limit value 20 for the bromine index. From Fig. 2 it can be seen that by changing the hydrogenation conditions or the depth of hydrogenation and by changing the solvent / KW usage ratio, the process varies depending on the desired result, ie depending on the acceptable benzene loss on the one hand and depending on the desired bromine index on the other can be.
  • the benzene removal of reformate gasoline was carried out to obtain pure benzene, as claimed in claim 2.
  • a reformate gasoline with a distillation end point of 165 ° C. was first subjected to a fractional distillation.
  • the top product of the distillation contained 98% of the benzene used.
  • Table 4 shows Example 3a, in which the process was carried out without selective hydrogenation, and Examples 3b and 3c, in which hydrogenation was carried out selectively with a nickel catalyst on aluminum oxide. The selective hydrogenation was otherwise carried out so that the benzene loss was about 0.89%.
  • Example 3a shows that, without selective hydrogenation, unsatisfactory values of the bromine index and the acid color number were also achieved in the benzene product.
  • a comparison of Examples 3b and 3c shows that, under the hydrogenation conditions chosen here (loss of benzene 0.89%), even with a solvent / KW application ratio of 1.5, satisfactory values of the bromine index and the acid color number can be achieved.
  • this exemplary embodiment represents an example of the optimization of the method according to the invention mentioned with reference to FIG. 2.
  • example 3c with a very low solvent / KW application ratio and thus low energy consumption on the one hand and relatively low benzene loss on the other hand, a satisfactory result with regard to the bromine index and the acid color number reached.
  • Example 4a shows that without selective hydrogenation, the pure benzene has unfavorably high values of bromine index and acid color number. In contrast, optimum values can be achieved with selective hydrogenation.

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
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EP96120033A 1996-02-03 1996-12-13 Procédé de récupération d'aromates à partir d'essence de reforming Expired - Lifetime EP0792928B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19603901A DE19603901A1 (de) 1996-02-03 1996-02-03 Verfahren zur Gewinnung von Reinaromaten aus Reformatbenzin und Vorrichtung zur Durchführung des Verfahrens
DE19603901 1996-02-03

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EP0792928A2 true EP0792928A2 (fr) 1997-09-03
EP0792928A3 EP0792928A3 (fr) 1998-04-01
EP0792928B1 EP0792928B1 (fr) 2004-03-17

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US (1) US6124514A (fr)
EP (1) EP0792928B1 (fr)
JP (1) JP4514839B2 (fr)
KR (1) KR970061835A (fr)
AT (1) ATE262020T1 (fr)
CA (1) CA2196585A1 (fr)
CZ (1) CZ25097A3 (fr)
DE (2) DE19603901A1 (fr)
ES (1) ES2217298T3 (fr)
PL (1) PL318211A1 (fr)

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JP4514839B2 (ja) 2010-07-28
EP0792928B1 (fr) 2004-03-17
ES2217298T3 (es) 2004-11-01
CZ25097A3 (en) 1997-08-13
EP0792928A3 (fr) 1998-04-01
DE59610939D1 (de) 2004-04-22
US6124514A (en) 2000-09-26
CA2196585A1 (fr) 1997-08-04
JPH09309846A (ja) 1997-12-02
ATE262020T1 (de) 2004-04-15
PL318211A1 (en) 1997-08-04
DE19603901A1 (de) 1997-08-07
KR970061835A (ko) 1997-09-12

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