EP0791831A1 - Stillstandsbestätigungssensor für motorumdrehungen - Google Patents

Stillstandsbestätigungssensor für motorumdrehungen Download PDF

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Publication number
EP0791831A1
EP0791831A1 EP96930381A EP96930381A EP0791831A1 EP 0791831 A1 EP0791831 A1 EP 0791831A1 EP 96930381 A EP96930381 A EP 96930381A EP 96930381 A EP96930381 A EP 96930381A EP 0791831 A1 EP0791831 A1 EP 0791831A1
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EP
European Patent Office
Prior art keywords
output
motor
circuit
signal
contact points
Prior art date
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Granted
Application number
EP96930381A
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English (en)
French (fr)
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EP0791831B1 (de
EP0791831A4 (de
Inventor
Koichi The Nippon Signal Co. Ltd. FUTSUHARA
Junpei The Nippon Signal Co. Ltd. TAJIMA
Toshihito The Nippon Signal Co. Ltd. SHIRAI
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Nippon Signal Co Ltd
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Nippon Signal Co Ltd
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Priority claimed from JP23433095A external-priority patent/JP3373987B2/ja
Priority claimed from JP10109996A external-priority patent/JP3439600B2/ja
Application filed by Nippon Signal Co Ltd filed Critical Nippon Signal Co Ltd
Publication of EP0791831A1 publication Critical patent/EP0791831A1/de
Publication of EP0791831A4 publication Critical patent/EP0791831A4/de
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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P3/00—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters
    • H02P3/06—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters for stopping or slowing an individual dynamo-electric motor or dynamo-electric converter
    • H02P3/18—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters for stopping or slowing an individual dynamo-electric motor or dynamo-electric converter for stopping or slowing an ac motor
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P13/00—Indicating or recording presence, absence, or direction, of movement
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P21/00—Testing or calibrating of apparatus or devices covered by the preceding groups
    • G01P21/02—Testing or calibrating of apparatus or devices covered by the preceding groups of speedometers

Definitions

  • the present invention relates to a sensor for verifying that a three phase AC motor has stopped rotating, and in particular to sensor technology for also verifying that rotation of the motor due to inertia has stopped after shutting off the motor power source.
  • a sensor for verifying that a motor has stopped rotating there is for example one which uses an elctromagnetic pickup (refer to PCT Publication No. WO94/23303 (PCT/JP93/00411)).
  • the present invention takes into consideration the abovementioned situation, with the object of providing a motor stopped verification sensor which does not have an electromagnetic pickup type sensor head, thus obviating the need for control of the attachment position, and hence the attachment operation is extremely simple.
  • the construction comprises: a sensor section having three signal input lines for respectively connecting to three power supply lines of a three phase AC motor, the three signal input lines being connected such that a closed circuit is made up with one of the three power supply lines as a common power supply line, and the other two power supply lines connected together in parallel, and a high frequency signal of a lower level than the level of a motor drive power source is supplied to the closed circuit from the signal input line for connection to the common power supply line, and a difference in the value of the currents respectively flowing in the other two signal input lines is sampled.
  • the construction includes provision of: a signal processing circuit for generating an output of logic value 1 corresponding to a high energy condition when a level of a signal sampled by the sensor section is within a predetermined range, and generating an output of logic value 0 corresponding to a low energy condition when outside the predetermined range; and a first on-delay circuit for delaying the output of logic value 1 from the signal processing circuit for a predetermined time, and an output of logic value 1 from the on-delay circuit is made a motor stopped judgment output, and an output of logic value 0 from the on-delay circuit is made a judgment output indicating motor rotation, or a sensor fault.
  • the construction may incorporate a first switching device linked to an ON operation of an operating switch for the motor, for shutting off a drive power source for the first on-delay circuit.
  • a pulley belt presence detection sensor which generates an output of logic value 1 when the pulley belt is normal and which generates an output of logic value 0 when the pulley belt is broken; and a second switching device for shutting off a drive power source for the first on-delay circuit when an output from the pulley belt presence detection sensor is a logic value 0.
  • the construction may be such that there is respectively provided current sensors in at least two of the three power supply lines to the motor, which give an output of logic value 1 when a motor drive current does not flow and which give an output of logic value 0 when a motor drive current does flow and there is provided a first logical product operating device for carrying out a logical product operation on the outputs from the respective current sensors and the output from the first on-delay circuit, and an output of logic value 1 from the first logical product operating device is made a motor stopped judgment output, and an output of logic value 0 is made a judgment output indicating motor rotation or a sensor fault.
  • the pulley belt presence detection sensor may use a reflection type optical sensor which projects a light beam from a projector towards the pulley belt, and generates an output of logic value 1 when the reflected light is received by a light receiver.
  • the construction may be such that there is provided respective first switching elements disposed respectively in series in the three power supply lines, and respective second switching elements disposed respectively in series in at least the signal input lines connected to the other two power supply lines, as well as a switching element control device for on/off drive of the first switching elements and the second switching elements in a mutually complementary relationship such that when the first switching elements are switched on, the second switching elements are switched off.
  • the sensor section and the motor power source system can be reliably insulated. Therefore even if a high frequency power source such as an inverter power source is used for the motor power source, there is no call for an increase in size and cost of the elements of the sensor section.
  • the construction may be such that there is provided a second on-delay circuit which delays the switching on of the second switching elements for a predetermined time, when the first switching elements are switched off.
  • the sensor section is connected to the motor power source system after a predetermined delay time from interruption of the motor power supply. Therefore, even in the case where power is stored in the motor immediately after interrupting the motor power supply, the transmission of the power to the sensor section can be prevented.
  • the construction may be such that there is provided: an OFF fault detection device which gives an output of logic value 1 when the second switching elements are normal, and which gives an output of logic value 0 at the time of an OFF fault; and a second logical product operating device for carrying out a logical product operation on an output from the OFF fault detection device and an output from the first on-delay circuit, and an output of logic value 1 from the second logical product operating device is made a motor stopped judgment output.
  • the first and second switching elements may basically comprise electromagnetic relays or semiconductor relays (contactless relays).
  • the second switching elements may use a forced operation type electromagnetic relay.
  • excitation contact points for the second switching elements and assembling non excitation contact points having a complementary relationship with the excitation contact points into a switching element control device, then if a fusion fault occurs in the excitation contact points, when the motor power source has once gone OFF, subsequent power supply to the motor can be prevented.
  • the construction may comprise: a rotation present detection circuit which generates an output signal of a high level when, based on an output signal from the sensor section of a frequency corresponding to motor rpm, the frequency is higher than a predetermined value; a low speed rotation detection circuit which generates an output signal of a high level when a frequency of the output signal from the sensor section is equal to or less than the predetermined value; and a rotation stopped judgment circuit which generates an output signal of a high level indicating that rotation has stopped, under conditions where there is a period where output signals of a high level are simultaneously generated from both detection circuits.
  • FIG. 1 is a circuit diagram showing a first embodiment of a motor stopped verification sensor according to the present invention.
  • a three phase AC motor 1 has three power supply lines u, v, w. These three supply lines u, v ,w are connected to a motor power source 2 via mutually linked excitation contact points r 1a , r 1b , r 1c of a relay RL1.
  • the relay RL1 is excited when a voltage Vcc is supplied with the switching on of a motor operating switch SW.
  • a high frequency signal generator SG is connected to a primary winding Na of a first transformer T 1 , for supplying thereto a high frequency signal of a lower level (for example 5KHz, 5V) than the power source voltage (for example AC 200V) of the motor power source 2.
  • a secondary winding Nb of the first transformer T 1 has one end connected by a signal input line C to the power supply line w , and the other end connected between a first primary winding N 1 and a second primary winding N 2 of a second transformer T 2 .
  • the other end of the first primary winding N 1 of the second transformer T 2 is connected by a signal input line B to the power supply line u via a first resistor R 1 and a first capacitor C 1 .
  • the other end of the second primary winding N 2 of the second transformer T 2 is connected by a signal input line A to the power supply line v via a second resistor R 2 having a different resistance to that of the first resistor R 1 , and a second capacitor C 2 . Consequently, the three signal input lines A ⁇ C are connected such that a closed circuit is made up with the power supply line w as a common line, and the power supply lines u and v connected together in parallel.
  • a high frequency signal current from the high frequency signal generator SG is respectively supplied to the power supply lines u, v, with the power supply line w as a common line, and a signal corresponding to the difference in the values of the currents flowing via the power supply lines u and v to the signal input lines A and B, is output from a secondary winding N 3 of the second transformer T 2 .
  • the high frequency signal generator SG, the first and second transformers T 1 , T 2 , the first and second resistors R 1 , R 2 , the first and second capacitors C 1 , C 2 , and the three signal input lines A ⁇ C constitute a sensor section 3. Consequently, the output signal from the secondary winding N 3 of the second transformer T 2 becomes the output signal from the sensor section 3.
  • the first resistor R 1 and the first capacitor C 1 , and the second resistor R 2 and the second capacitor C 2 constitute respective known snubber circuits.
  • the first and second capacitors C 1 , C 2 have the function of protecting the first and second transformers T 1 , T 2 from the motor power source 2.
  • the amplified output from the amplifier 4 is full wave rectified by a rectifying circuit 5 and envelope detected.
  • the envelope detection output from the rectifying circuit 5 is input to a window comparator 6 which has a predetermined upper limit threshold value V H and lower limit threshold value V L set for the input signal, and subjected to a threshold value operation.
  • the output from the window comparator 6 of the signal processing circuit 7 is input to a first on-delay circuit 8, from which a judgment output P 1 indicating the presence of motor rotation (including rotation under inertia) is generated. More specifically, in the case where an output of logic value 1 from the window comparator 6 continues for a delay time ⁇ of the on-delay circuit 8 or more, then after the elapse of the time ⁇ , the judgment output P 1 from the on-delay circuit 8 becomes a logic value 1 indicating that motor rotation has stopped. Furthermore, immediately the output from the window comparator 6 becomes a logic value 0, then the judgment output P 1 from the on-delay circuit 8 becomes a logic value 0 indicating that the motor is rotating.
  • the window comparator 6 and the on-delay circuit 8 are conventional known devices disclosed for example in PCT Publication No. WO94/23303.
  • the window comparator 6 comprises a plurality of transistors and resistors, with the construction being such that when an input signal within a predetermined threshold value range higher than the power source voltage Vcc is input to the input terminal, the circuit oscillates so that an AC output is produced. Furthermore, the construction is fail-safe in that at the time of a fault an output is not produced.
  • the on-delay circuit 8 also is a conventional known device constructed using a PUT or the like, the construction being fail-safe in that at the time of a fault the delay time t does not shorten.
  • the amplitude of the output from the rectifying circuit 5 becomes smaller with the drop in rotational speed of the rotor of the motor 1, and once this ceases to exceed the upper limit threshold value V H and the lower limit threshold value V L of the window comparator 6, then an output of logic value 1 is continuously generated from the window comparator 6.
  • the judgment output P 1 from the on-delay circuit 8 becomes a logic value 1, indicating that the motor rotation has stopped.
  • the judgment output from the on-delay circuit 8 becomes a logic value 0, being the same as the output condition indicating that the motor is rotating, and hence the construction is fail-safe.
  • the impedance of the excitation windings of the motor 1 differ depending on the position where the rotor stops.
  • the upper limit threshold value V H and the lower limit threshold value V L of the window comparator 6 are therefore set so that the envelope detection output level of the rectifying circuit 5 for when the impedance of the excitation windings is a maximum and a minimum is within the range of the upper limit threshold value V H and the lower limit threshold value V L . In this way, irrespective of the position where the rotor stops, an output of logic value 1 can be generated from the window comparator 6 when the rotor is stopped.
  • the arrangement is such that the output from the rectifying circuit 5 is superimposed on the power source voltage Vcc of the window comparator 6, and input to the window comparator 6, so that when normal, a signal of a higher level than the power source voltage Vcc is always input to the window comparator 6.
  • FIG. 3 shows a circuit diagram of a second embodiment of the invention. Components the same as for the first embodiment of FIG. 1 are indicated by the same symbols and description is omitted.
  • a motor operating switch SW' of the embodiment comprises a change-over switch which can selectively change between an operating ON contact point "a” for supplying a drive voltage Vcc to the motor 1, and an on-delay circuit ON contact point "b” for supplying power source voltage to the on-delay circuit 8.
  • the operating ON contact point "a” is connected to the relay RL1 side, while the on-delay circuit ON contact point "b” is connected to the power supply terminal of the on-delay circuit 8.
  • the judgment output P 1 from the on-delay circuit 8 can be forcibly made a logic value 1 during operation of the motor 1, and hence safety can be further improved.
  • the construction uses a change-over switch SW' to forcibly interrupt the output from the on-delay circuit 8 during motor power supply, so that the output from the on-delay circuit 8 becomes a logic value 0.
  • a current sensor instead of the change-over switch SW', a current sensor may be used.
  • FIG. 4 shows a circuit configuration of a third embodiment of the present invention for the case where a current sensor is used. Components the same as in FIG. 1 are indicated by the same symbols and description is omitted.
  • FIG. 4 with the third embodiment, two current sensors 20, 30 and an AND gate 40 serving as a first logical product operating device, are added to the circuit of FIG. 1.
  • two of the three power supply lines u, v, w for the motor 1, for example power supply lines u and w, are provided with current sensors 20, 30.
  • the current sensors 20, 30 are of the same construction.
  • the construction incorporates: saturable magnetic cores 21, 31 through which the respective power supply lines u, w pass, primary windings N 21 , N 31 and secondary windings N 22 , N 32 wound on the saturable magnetic cores 21, 31, high frequency signal generators 22, 32 for supplying high frequency signals to the primary windings N 21 , N 31 , and signal processing circuits 23, 33 for processing outputs from the secondary windings N 22 , N 32 .
  • the outputs from the current sensors 20, 30, and the output P 1 from the on-delay circuit 8 are input as input signals, and the result of a logical product operation on these signals is output as a judgment output P 1 ' for indicating the presence of motor rotation.
  • the judgment output P 1 ' from the AND gate 40 during operation of the motor 1 can be forcibly made a logic value 0, and hence operator safety can be improved.
  • the AND gate 40 is a fail safe AND gate with the same circuit configuration as the beforementioned fail-safe window comparator, and with the upper limit threshold value set sufficiently high, the arrangement being such that at the time of a fault the output becomes a logic value 0.
  • a fail-safe AND gate is known for example from U.S. Pat. No. 4,661,880, and PCT Publication Nos. WO94/23303, and WO94/23496.
  • the construction is such that the AND gate 40 is located after the on-delay circuit 8.
  • this is located before the on-delay circuit 8. That is to say, instead of having the judgment output P 1 from the on-delay circuit 8 input to the AND gate 40, the output from the window comparator 6 may be input, and the output from the AND gate 40 then input to the on-delay circuit 8.
  • a reflecting type optical sensor 52 is provided as a pulley belt presence detection sensor for detecting breakage of a pulley belt 51 which connects a motor 1 and a load 50.
  • the reflecting type optical sensor 52 comprises a projector 53 which projects a light beam onto the pulley belt 51, and a light receiver 54 which receives the reflected light of the light beam projected from the projector 53 and reflected by the pulley belt 51.
  • a light receiver 54 which receives the reflected light of the light beam projected from the projector 53 and reflected by the pulley belt 51.
  • a relay RL is excited by the output from the optical sensor 52, and, as shown by the dotted line in FIG. 3, excitation contact points r of the relay RL are disposed in series in the power supply line of the on-delay circuit 8.
  • the excitation contact points r are ON, and hence power supply to the on-delay circuit 8 is possible. Therefore when the motor 1 is stopped, a judgment output of logic value 1 indicating that the motor rotation is stopped is generated from the on-delay circuit 8. On the other hand, in the case where the pulley belt 51 is broken and thus not present, the excitation contact points r go OFF, and hence power is not supplied to the on-delay circuit 8, and the judgment output P 1 from the on-delay circuit 8 becomes a logic value 0 even if the motor 1 is stopped, thus giving output conditions the same as for when the motor is rotating.
  • the excitation contact points r of the relay RL correspond to a second switching device.
  • a reflecting type optical sensor 52 is used for the pulley belt presence detection sensor, then if the optical sensor 52 malfunctions with for example the optical beam ceasing to be projected from the projector 53, then the output from the light receiver 54 becomes a logic value 0, being the same output condition as for when the pulley belt is broken. Therefore, the judgment output P 1 from the on-delay circuit 8 becomes a logic value 0 indicating danger, and hence safety at the time of a malfunction in the optical sensor 52 can be ensured.
  • the output from the optical sensor 52 can be one of the inputs to the AND gate 40.
  • the judgment output P 1 ' from the AND gate 40 becomes a logic value 0, being the same output condition as for when the motor is rotating, and hence safety of the operator can be ensured.
  • a parallel circuit of a resistor R3 and a capacitor C3 as shown in FIG. 6, may be inserted between the rectifying circuit 5 and the window comparator 6.
  • V A [Ri/(Ri + R3)] ⁇ e
  • the DC input level to the window comparator 6 can be reliably made to fit within the range of the upper limit threshold value V H and the lower limit threshold value V L of the window comparator 6, and the output from the window comparator 6 when the motor 1 is stopped can be reliably made a logic value 1.
  • the signal change accompanying rotor rotation is input directly to the window comparator 6 via the capacitor C 3 .
  • the capacitor C 3 of FIG. 6 is made a four terminal capacitor C 3 ' as shown in FIG. 7.
  • the input signal to the window comparator 6 ceases.
  • the output from the motor stopped verification sensor thus becomes a logic value 0 so that the fact that a fault may have occurred in the verification sensor can be known.
  • the motor stopped verification sensor of the present invention is one which detects that rotation of the motor has stopped, by using the signal change after shutting off motor power, that is, in the period where power is not being supplied to the motor. It is therefore sufficient that, once the motor power source has been shut off, the sensor is connected to the motor power source system. Hence it is thus desirable during motor power supply, for the sensor side to be insulated from the motor power source system.
  • insulation is achieved by using the capacitors C 1 , C 2 .
  • the motor power source is, for example, a high frequency power source such as with an inverter power source
  • the power source voltage is switched at a frequency of several KHz or more. If sufficient insulation against this power source cannot be achieved with a capacitor and transformer, then the voltage from the motor power source system may be transmitted to the sensor side.
  • the sensor side elements resistor and the like
  • the sensor side elements which carry this voltage must have a voltage capacity which can withstand this voltage, thus leading to an increase in size and cost of the sensor elements.
  • Three excitation contact points r 2a , r 2b , r 2c of a relay RL2 are inserted in series in the signal input lines A, B, C connected to the power supply lines u, v, w of the motor 1.
  • the relay RL1 is excited with the supply of a voltage Va via a first switch SW1 which is switched on by a motor operation command signal, while the relay RL2 is excited by the supply of a voltage Vb via a second switch SW2 which is linked with the first switch SW1 so as to have a mutually complementary relationship such that when the first switch SW1 is on, the second switch SW2 is off.
  • the relay RL1 corresponds to a first electromagnetic relay
  • the relay RL2 corresponds to a second electromagnetic relay
  • the respective excitation contact points r 1a , r 1b , r 1c correspond to first switching elements
  • the respective excitation contact points r 2a , r 2b , r 2c correspond to second switching elements
  • the mutually linked first switch SW1 and second switch SW2 correspond to the switching element control device.
  • the circuit construction is the same as that of the sensor section 3 shown in FIG. 1, except that a resistor r s is inserted between the high frequency signal generator SG and the primary winding Na of the first transformer T 1 , the signal input line A is connected to the power supply line u, the signal input line B is connected to the power supply line v, and the capacitors C 1 , C 2 are left out.
  • the signal input lines A, B can however be connected in the same manner as for the sensor section 3 of FIG. 1 without any problem.
  • Symbols X 1 , X 2 indicate resistors the same as the resistors R 1 , R 2 .
  • a closed circuit is made up with the power supply line w as a common line, and the power supply lines u and v connected together in parallel.
  • a high frequency signal current from the high frequency signal generator SG is respectively supplied to the power supply lines u, v, with the power supply line w as a common line.
  • a signal corresponding to the difference in the values of the currents flowing in the power supply lines u, v is then output from the secondary winding N 3 of the second transformer T 2 , and the output signal from the secondary winding N 3 of the second transformer T 2 becomes the output signal from the sensor section 3'.
  • the output signal from the sensor section 3' is input to a signal processing circuit 7 of the same construction as for the first embodiment of FIG. 1, and depending on the logic value of an output signal from the signal processing circuit 7 which is based on processing operations the same as those mentioned before, a judgment output P 1 is generated from the on-delay circuit 8, indicating the presence or absence of rotation of the motor (including rotation under inertia).
  • the relay RL1 When the first switch SW1 is switched on by a motor operation command, the relay RL1 is excited and the respective excitation contact points r 1a ⁇ r 1c come on, so that a motor drive current flows in the power supply lines u, v, w of the motor 1, and the motor 1 rotates. At this time, since the second switch SW2 goes off, then the relay RL2 becomes non excited so that the excitation contact points r 2a ⁇ r 2c go off. Consequently, at the time of power supply to the motor 1, the respective signal input lines A ⁇ C of the sensor section 3' can be cut off from the power source system of the motor 1 and thus reliably insulated. Hence transmission of voltage from the motor power source system to the sensor section 3' side can be prevented.
  • the sensor section 3' can be reliably insulated from the motor power source system by the switching off of the excitation contact points r 2a ⁇ r 2c during motor operation. Therefore transmission of a voltage from the motor power source system to the sensor section 3' side can be prevented. Consequently, even when a high frequency power source such as an inverter power source is used for the motor power source 2, there will be no influence on the power transmission elements on the sensor section 3' side, even if their power capacity is small. Therefore miniaturization and reduced cost for the elements of the sensor section 3' can be realized.
  • mechanical type relay contact points are used for the first and second switching elements.
  • semiconductor relays contactless relays
  • the first switching elements may include the contactless switch already installed in the inverter power source.
  • the second switching elements one of the three can be always on. This is because power will not be transmitted to the sensor section 3' side provided that at least two of the three motor power supply lines u ⁇ w of the motor 1 are not connected to the sensor section 3'. However in order to ensure insulation, then preferably at the time of motor power supply, all three signal input lines are cut off.
  • FIG. 9 shows a circuit configuration of an embodiment to solve this problem. Components the same as for the embodiment of FIG. 8 are indicated by the same symbols and description is omitted.
  • a second on-delay circuit 11 having a predetermined delay time (a sufficient time for the residual power of the motor 1 to drop to a value where it has no influence on the sensor section 3') is disposed between the second switch SW2 and the relay RL2.
  • the switching element control device comprises the first and second switches SW1, SW2 and the on-delay circuit 11.
  • the second switch SW2 comes on.
  • the relay RL2 is not excited until the lapse of a predetermined delay time. Consequently, the sensor section 3' can be connected to the motor power source system once the residual power of the motor 1 has dropped sufficiently with the lapse of the delay time from after stopping the motor power supply. Therefore transmission of the residual power of the motor 1 to the sensor section 3' side can be prevented.
  • the relay RL2 becomes non excited simultaneously with the switching off of the second switch SW2. Therefore there is no transmission of power from the motor power source system to the sensor section 3' side.
  • FIG. 10 shows a circuit configuration of embodiments which use a forced operation type electromagnetic relay as the switching elements. Components the same as in FIG. 8 are indicated by the same symbols and description is omitted.
  • FIG. 10 (A) shows an embodiment for where a forced operation type electromagnetic relay is used for the relay RL2.
  • a self hold circuit 12 is provided between a second switch SW2 and a relay RL2 which uses a forced operation type electromagnetic relay.
  • the trigger terminal of the self hold circuit 12 is connected to the second switch SW2 via first non excitation contact points r 2d of the relay RL2, while the reset terminal is connected directly to the second switch SW2.
  • second non excitation contact points r 2e of the relay RL2 are connected in series between a relay RL1 and earth.
  • the first and second non excitation contact points r 2d , r 2e are linked with the excitation contact points r 2a ⁇ r 2c connected in series to the signal input lines A ⁇ C, so as to have a mutually complementary relationship such that when the excitation contact points r 2a ⁇ r 2c are on, they go off.
  • the switching element control device comprises the first and second switches SW1, SW2, and the self hold circuit 12.
  • the forced operation type electromagnetic relay is one having excitation contact points which come on when excited (normally open contact points), and non excitation contact points which come on when not excited (normally closed contact points), the mutual contact points being linked so as to have a complementary relationship such that when the excitation contact points come on, the non excitation contact points go off. Moreover the non excitation contact points do not come on if the excitation contact points are fused, and the excitation contact points do not come on if the non excitation contact points are fused.
  • the self hold circuit 12 uses a fail-safe AND gate comprising a plurality of resistors and transistors, arranged such that when the trigger input signal and the reset input signal are both at a higher level than the power source voltage, an output is generated and the input signal to the trigger terminal is self held, the construction being fail safe in that at the time of a fault, an output is not produced.
  • a fail safe self hold circuit is known for example from U.S. Pat. Nos. 4,757,417, and 5,027,114, and PCT Publication Nos. WO94/23303, and WO94/23496.
  • the second switch SW2 Under conditions with power being supplied to the motor 1, the second switch SW2 is in the off condition, and hence the input signal to the reset terminal of the self hold circuit 12 is a low level (logic value 0). Consequently, the relay RL2 is non excited, the excitation contact points r 2a ⁇ r 2c are off, and the first non excitation contact points r 2d are on.
  • the excitation contact points r 2a ⁇ r 2c come on after an operational delay time t, and the first non excitation contact points r 2d go off, so that the trigger input becomes a low level as indicated by the full line in FIG. 11.
  • the input signal to the trigger terminal is self held, as shown by the broken chain line in FIG. 11, by the output P 2 from self hold circuit 12, and hence kept at a high level, then the output P 2 from self hold circuit 12 is maintained at logic value 1, and the relay RL2 is thus kept in the excited condition.
  • a delay of the order of several tens of milliseconds occurs in the operation of the contact points.
  • t indicates this delay time.
  • the construction may involve applying an input signal to the reset terminal of the self hold circuit 12 via the on-delay circuit 11 shown in FIG. 9 and illustrated by the broken line in FIG. 10 (A).
  • the reset input signal becomes a logic value 1 after a delay time td of the on-delay circuit 11, so that the excitation contact points r 2a - r 2c come on.
  • the on-delay circuit 11 may be located between the self hold circuit 12 and the relay RL2.
  • FIG. 10 (B) shows an embodiment for where a forced operation type electromagnetic relay is used for the relay RL1. Components the same as for the embodiment of FIG. 10 (A) are indicated by the same symbols and description is omitted.
  • non excitation contact points r 1d of the relay RL1 are provided between the trigger terminal of the self hold circuit 12 and the second switch SW2.
  • the non excitation contact points r 1d are contact points which only come on when the excitation contact points r 1a ⁇ r 1c are all off.
  • the relay RL2 excited only when the first switch SW1 is switched off so that the excitation contact points r 1a ⁇ r 1c are all off, that is to say only when the motor power source 2 is cut off. If at least one of the excitation contact points r 1a ⁇ r 1c becomes fused, then the non excitation contact points r 1d will not come on, and even if the second switch SW2 is switched on, the relay RL2 will not be excited, and hence application of the voltage from the motor power source 2 to the sensor section 3' can be prevented.
  • the non excitation contact points r 1d may be provided on the power supply line of the relay RL2, or on the power supply line for the on-delay circuit 11. Needless to say, the on-delay circuit 11 and the self hold circuit 12 may be omitted.
  • FIG. 10 (C) shows an embodiment for where a forced operation type electromagnetic relay is used for both relays RL1 and RL2. Components the same as for the embodiment of FIG. 10 (A) are indicated by the same symbols and description is omitted.
  • FIG. 10 (C) the self hold circuit 12 and the non excitation contact points r 2d are omitted from the construction of FIG. 10 (A), the relay RL2 is connected in series to the second switch SW2, and the non excitation contact points r 1d of the relay RL1 are provided between the relay RL2 and earth. Moreover, an on-delay circuit 11 as shown by the dotted line in the figure may be provided.
  • the circuit construction of FIG. 10 (C) verifies, when the motor operation starts, from the non excitation contact points r 2e , that the excitation contact points r 2a ⁇ r 2c are all off (that is to say, verifies that the sensor section 3' is cut off from the power supply lines u ⁇ w). Moreover, when the sensor portion is connected, this verifies from the non excitation contact points r 1d , that the excitation contact points r 1a ⁇ r 1c are all off (that is to say verifies that the motor power source 2 is cut off from the power supply lines u ⁇ w).
  • the construction may be such that a self hold circuit 12 and non excitation contact points r 2d are added to the circuit of FIG. 10 (C).
  • the construction may be such that a self hold circuit 12 and non excitation contact points r 2d are added to the circuit of FIG. 10 (C).
  • the excitation contact points r 1a ⁇ r 1c are off, it is verified that the excitation contact points r 2a ⁇ r 2c have been off immediately before this.
  • FIG. 12 shows a circuit configuration of yet another embodiment of the present invention. Components the same as for the embodiment of FIG. 8 are indicated by the same symbols and description is omitted.
  • a switch SW2' serving as a third switching device, is connected in series to a supply line D for the drive power source voltage Vcc for the on-delay circuit 8.
  • the switch SW2' as with the second switch SW2, is linked with the first switch SW1 so as to have a mutual complementary relationship such that when the first switch SW1 is on the switch SW2' is off.
  • an OFF fault detection circuit for detecting an OFF fault when the second switching elements have an OFF fault (corresponding for example to a poor connection at the excitation contact points of the electromagnetic relay).
  • the OFF fault detection circuit is described as a circuit for detecting poor contact of the excitation contact points r 2a ⁇ r 2c .
  • FIG. 13 shows the configuration of the poor contact detection circuit. Components the same as in the beforementioned embodiments are indicated by the same symbols and description is omitted.
  • an input signal from a primary winding Na of a first transformer T 1 is input to a voltage doubler rectifying circuit 13 comprising two capacitors C A , C B and two diodes D A , D B .
  • the rectified output is then input to a window comparator 14 in which a predetermined threshold value range has been set, and an output P 3 from the window comparator 14 is made the poor contact detection output.
  • An amplitude voltage Sw of the input signal to the winding Na is approximately equal to a value for where an amplitude voltage Vin of the high frequency signal generator SG has been divided up by a resistance r s and a load Z for when a load on the winding Nb side is converted to a load on the winding Na side. That is to say: Sw ⁇ (
  • the load of the voltage doubler rectifying circuit 13 is sufficiently large so that it has practically no influence on the divided voltage.
  • the amplitude voltage Sw is larger at the time of poor contact than when the excitation contact points r 2a ⁇ r 2c are normal. This will be described below with reference to FIG. 14 (A) and FIG. 14 (B).
  • FIG. 14 (A) shows the circuit contact condition for when the excitation contact points r 2a ⁇ r 2c are normal.
  • Inductances L1 ⁇ L3 represent the respective windings of the motor 1.
  • the inductance when seen from the winding Na of the first transformer T 1 is made Zn1.
  • Zn1 becomes as follows: Zn1 ⁇ [(3jwL/2)+(X/2)] x (Na/Nb) 2
  • w is the signal frequency of the high frequency signal generator SG, while Na, Nb are the number of windings.
  • FIG. 14 (B) shows the circuit conditions for when poor contact occurs at the excitation contact points r 2a .
  • the impedance Zf1 as seen from the winding Na becomes as follows: Zf1 ⁇ [(2jwL + X + ZA x (N/N 3 ) 2 ] x (Na/Nb) 2
  • ZA is the impedance for connection to the winding N 3 .
  • FIG. 15 shows another circuit example of a poor contact detection circuit.
  • the circuit of FIG. 15 is one where poor contact is detected from a second transformer T 2 side.
  • a signal generator sg which generates a signal of frequency ⁇ is connected to a winding N 3 of the second transformer T 2 via a resistor rg.
  • a band pass filter 15 which passes signals of frequency w from the high frequency signal generator sg and stops signals of frequency ⁇ , is connected to the winding N 3 .
  • An output from the band pass filter 15 is input to a signal processing circuit 7.
  • a signal voltage amplitude S ⁇ input to the winding N 3 becomes as follows: S ⁇ ⁇ (
  • Z is the impedance as seen from the winding N 3
  • Vch is the amplitude voltage of the high frequency signal generator sg.
  • the impedance Zf2 as seen from the winding N 3 becomes approximately as follows: Zf2 ⁇ [(2j ⁇ L + X + rs' x (Nb / Na) 2 ] x (N 3 / N) 2
  • FIG. 17 shows a circuit example for where the connections of the high frequency signal generator SG and the signal processing circuit 7 in the circuit configuration of FIG. 13 are interchanged.
  • FIG. 18 (A) and FIG. 18 (B) show respective circuit connection conditions for when normal, and at the time of poor contact.
  • an impedance Zf3 in FIG. 18 (B) at the time of poor contact of the excitation contact points r 2a becomes as follows: Zf3 ⁇ [2jwL + X + ZA x (Nb / Na) 2 ] x (N 3 / N) 2
  • FIG. 19 shows a circuit example for where the connections of the high frequency signal generator SG side and the signal processing circuit 7 side in the circuit configuration of FIG. 15 are interchanged.
  • FIG. 20 (A) and FIG. 20 (B) show respective circuit connection conditions for when normal, and at the time of poor contact.
  • an impedance Zf4 in FIG. 20 (B) at the time of poor contact of the excitation contact points r 2a becomes as follows: Zf4 ⁇ [2j ⁇ L + X + rs'' x (N / N 3 ) 2 ] x (Na / Nb) 2
  • FIG. 21 shows a circuit configuration of an embodiment of the present invention for where a judgment signal for verifying that motor rotation has stopped is not generated when a fault such as fusion or poor contact of the excitation contact points r 2a ⁇ r 2c occurs.
  • a judgment signal for verifying that motor rotation has stopped is not generated when a fault such as fusion or poor contact of the excitation contact points r 2a ⁇ r 2c occurs.
  • Components the same as in the beforementioned respective embodiments are indicated by the same symbols and description is omitted.
  • an output P 1 from an on-delay circuit 8 an output P 2 from a self hold circuit 12 such as in FIG. 10 (A), an output P 3 from a window comparator 14 of FIG. 13, FIG. 15, FIG. 17 or FIG. 19, and an output P 4 due to an ON operation of a second switch SW2 based on an operation stop command, are input to a fail-safe AND gate 40' serving as a second logical product operating device, and an output Y from the AND gate 40' is made a judgment signal for verifying that motor rotation has stopped.
  • the AND gate 40' has the same construction as the AND gate 40 shown in FIG. 4.
  • the current sensors 20, 30 of FIG. 4 are provided for two, for example power supply lines u, w, of the three power supply lines u, v, w of the motor 1, in the same way as in FIG. 4.
  • the outputs from the two current sensors 20, 30 are input to an AND gate 70, and an output P 4 ' from the AND gate 70 is input to an AND gate 40'.
  • the AND gate 70 is a fail-safe device having the same construction as the AND gate 40'.
  • FIG. 23 shows an embodiment for where photocouplers having photo-MOS field effect transistors (referred to hereunder as a photo MOSFET) combined with a light emitting diode, are used as second switching elements. Elements the same as in the embodiment of FIG. 8 are indicated by the same symbols and description is omitted.
  • a photo MOSFET photo-MOS field effect transistors
  • photo MOSFETs 63a, 63b, 63c are inserted in series in the signal input lines A, B, C of the sensor section 3'. Furthermore, a light emitting diode 62 which together with the photo MOSFETs 63a, 63b, 63c makes up a photocoupler, is connected in series via a resistor 61 between a second switch SW2 which is linked with a first switch SW1, and earth.
  • the second switch SW2 is switched on and the light emitting diode 62 emits light. Due to the light from the light emitting diode 62, the photo MOSFETs 63a, 63b, 63c conduct (come on), connecting the sensor section 3' to the power supply lines u, v, w of the motor 1, thus making up a closed circuit for verifying that rotation of the motor 1 has stopped.
  • an optical sensor 52 as shown in FIG. 5 for detecting the presence of the pulley belt may be provided, with the output from the optical sensor 52 input to an AND gate 40'.
  • a basic construction for the change completion detection circuit comprises a detection device, a first condition detection circuit, a second condition detection circuit, and a condition judgment circuit.
  • the first condition detection circuit generates an output signal corresponding to the first condition
  • the second condition detection circuit generates an output signal corresponding to the second condition, based on an output signal from the detection device corresponding to the operating condition of the detection object.
  • the condition judgment circuit In detecting completion of a change from the first condition to the second condition, the condition judgment circuit outputs an output signal corresponding to the second condition of the second condition detection circuit as a change completion judgment signal under the condition that there is a period where the output signals from the respective first and second condition detection circuits are simultaneously overlapped
  • the detection object is a rotating body such as a motor
  • the first condition detection circuit is a rotation present detection circuit
  • the second condition detection circuit is a low speed rotation detection circuit
  • the condition judgment circuit is a rotation stopped judgment circuit.
  • the signal output from the detection circuit is made a signal of a frequency corresponding to the rotational speed of the rotating body. In this case, the signal frequency of the detection circuit is proportional to the rotational speed of the rotating body, and becomes zero when the rotating body stops.
  • the rotation present detection circuit generates an output of logic value 1 corresponding to a high level when the rotating body is rotating, while the low speed rotation detection circuit generates an output of logic value 1 when the signal frequency of the detection circuit is equal to or less than a predetermined value.
  • the signal frequency of the detection circuit gradually drops to zero. Consequently after the signal frequency of the detection circuit has dropped to or below a predetermined value, the rotation speed does not become zero for some time. Therefore, when normal there is a period where the outputs from the rotation present detection circuit and the low speed rotation detection circuit both become logic value 1.
  • a signal of a frequency corresponding to the rotational speed of the motor is generated from a rectifying circuit 5 inside the signal processing circuit 7. Consequently, the output signal from the rectifying circuit 5 can be used as the signal from the detection circuit for the change completion detection circuit shown in PCT/JP96/00585.
  • FIG. 24 shows a circuit diagram for the case where the embodiment circuit of FIG. 1 is applied.
  • the window comparator 6 of the signal processing circuit 7 and the on-delay circuit 8, both of the embodiment circuit of FIG. 1, are removed and the output from the rectifying circuit 5 is input to a rotation present detection circuit 101 and a low speed rotation detection circuit 102.
  • a rotation stopped judgment circuit 103 generates a rotation stopped judgment output signal Z based on the outputs from the two detection circuits 101, 102.
  • J1, J2 indicate signal lines
  • SA, SB indicate respective output signals from the rotation present detection circuit 101 and the low speed rotation detection circuit 102.
  • the operating switch SW is switched off, power supply to the motor 1 is cut off.
  • FIG. 25 shows a circuit diagram for the case where the embodiment circuit of FIG. 3 is applied.
  • a signal from a contact point b of a switch over switch SW' is input to a rotation stopped judgment circuit 103.
  • the signal from the contact point b becomes a logic value 0 at the point in time when power is supplied to the motor 1 (the point in time when the motor 1 starts rotating), and becomes a logic value 1 from the point in time when power to the motor 1 is cut off (the point in time when the motor 1 starts inertial rotation). Consequently, the signal from the contact point b can be used as the signal OP for the change completion detection circuit shown in PCT/JP96/00585.
  • the voltage Vc applied to the switch over switch SW' is a voltage higher than the power source voltage Vcc of a logical product circuit 105 (to be described later) of the rotation stopped judgment circuit 103.
  • FIG. 26 is a circuit diagram for where the embodiment circuit of FIG. 4 of the present invention is applied.
  • the construction here is such that the current in the power supply line to the motor 1 is monitored by a current sensor instead of the switch over switch SW'.
  • This case also has the same effect as the embodiment of FIG. 25.
  • FIG. 27 shows a circuit diagram of where the embodiment example of FIG. 8 of the present invention is applied.
  • the construction here is such that the sensor portion is reliably insulated at the time of motor power supply.
  • a lower limit threshold value is provided in the level detection circuit 107 so that when the excitation contact points r 2a , r 2b , r 2c come on and the inertial rotation of the motor 1 is monitored, the output level from the secondary side of the second transformer T 2 is always equal to or above a predetermined value.
  • the lower limit threshold value may be set between a minimum level of an output e1 from the rectifying circuit 5, and a zero level.
  • the construction may be as shown in FIG. 28.
  • excitation contact points r 2d which are switched on and off in synchronous with the excitation contact points r 2a , r 2b , r 2c are provided in the relay RL2, and a voltage Vc is input as a signal OP to a rotation stopped judgment circuit 103 via the excitation contact points r 2d .
  • the construction may be such that, as shown in FIG. 29, a voltage Vc is input as a signal OP to the rotation stopped judgment circuit 103 via the switch SW2' shown in FIG. 12.
  • the construction may be such that, as shown in FIG. 30, an output signal P 4 ' from an AND gate 70 is input as a signal OP to the rotation stopped judgment circuit 103.
  • FIG. 31 shows a basic example of a rotation present detection circuit 101, a low speed rotation detection circuit 102, and a rotation stopped judgment circuit 103.
  • FIG. 31 is an example for the case where the signal OP shown in FIG. 25, FIG. 26, and FIG. 28 through FIG. 30 is used.
  • FIG. 31 shows an arrangement where, in consideration of a disconnection fault in a signal line J2, a circuit is added as shown by the dotted line in the figure, for superimposing a high frequency signal f from a signal generator SG2 onto the signal e1 from the rectifying circuit 5.
  • the signal e1 from the rectifying circuit 5 is input to the low speed rotation detection circuit 102 via the capacitor C 11 . Furthermore, the signal f from the signal generator SG2 is also supplied to the low speed rotation detection circuit 102. The signal e1 is amplified by an amplifier A2, and the resultant amplified signal k1 is supplied to a rectifying circuit RC2 and to the rotation present detection circuit 101.
  • the signal f superimposed on the signal e1 is almost completely suppressed when the signal e1 changes in accordance with the rotation, while the signal e1 is amplified and then output.
  • a coupling capacitor C 12 of a rectifying circuit RC2 has a large capacity, while a capacitor C 13 has a small capacity with a low impedance relative to the high frequency signal f. Consequently, the rectifying circuit RC2 outputs a signal k2 with the wave form of the input signal k1 approximately maintained and the DC level shifted by the amount of the power source voltage Vcc.
  • a level detection circuit LV1 has a threshold value, and produces a high level signal k4 if the signal k2 is equal to or above the threshold value.
  • An on-delay circuit OND produces a high level output signal k5 when a high level continuous time of the signal k4 becomes or exceeds a set period.
  • the rotational speed of the motor 1 is higher than a predetermined speed, the high level continuous time of the signal k4 is approximately the same as for the signal e1 which is shorter than the beforementioned set period, and hence a signal k5 is not generated.
  • the rotational speed of the motor 1 becomes lower than a predetermined speed so that the high level continuous time of the signal k4 becomes equal to or greater than the beforementioned set period, then the signal k5 is produced.
  • the signal k5 is input to a level detection circuit LV2 via an off-delay circuit comprising a diode D 13 and a capacitor C 14 .
  • the off-delay circuit is provided so that once the high level signal k5 is produced, a signal k6 is maintained at a high level for a predetermined time, even if the signal k5 again becomes a low level. That is to say, once the signal k5 has attained a high level, there is a time where the output is extinguished. During this time the signal k6 is maintained at a high level by the off-delay circuit.
  • the signal k6 corresponds to an output signal SB from the low speed rotation detection circuit 102.
  • the level detection circuit LV2 is provided so as to make the output load resistance of the off-delay circuit larger than in the beforementioned case where the off-delay circuit was connected directly to the logical product circuit 105. In the case where the capacitor C 14 can be made sufficiently large, then the output from the off-delay circuit may be input directly to the logical product circuit 105.
  • the component of the signal f which is included in the signal k1 input to the rotation present detection circuit 101, is attenuated by a low pass filter comprising a resistor R 4 and a capacitor C 15 .
  • a signal k3 obtained after passing through the low pass filter, is input to a level shift circuit (rising differential circuit) comprising a capacitor C 16 and a resistor R 5 , and then input to a self hold circuit 106 as a trigger input signal of a higher level than the power source voltage Vcc.
  • This trigger input signal corresponds to an output signal SA from the rotation present detection circuit 101.
  • the signal e1 does not change and hence the high frequency signal f is amplified as the signal k1.
  • the output signal SA (trigger input signal) must not be produced.
  • the high frequency signal f component of the signal k1 is attenuated by the low pass filter comprising the resistor R 4 and the capacitor C 15 , so that it is not output as a trigger input signal.
  • the rotation stopped judgment circuit 103 comprises the self hold circuit 106 and the logical product circuit 105.
  • the logical product circuit 105 outputs a high level output signal to the self hold circuit 106 only when the signal k6 and an output signal OP are both high level signals.
  • a high level signal k8 is produced. Consequently since when power is being supplied to the motor 1, the signal OP becomes a low level, then the output from the logical product circuit 105 becomes a low level, and the self hold circuit 106 also becomes a low level. Only when the signal OP is a high level with power not being supplied to the motor 1, does the self hold circuit 106 produce a high level signal k8 due to input of a trigger input signal.
  • the signal k8 corresponds to the rotation stopped judgment signal Z.
  • the signal f output from the high frequency signal generator SG has the role of a disconnection checking signal for the signal line J2.
  • the beforementioned level detection circuit 107 for judging the output level of the signal e1 may be provided, with a signal A1i from the level detection circuit 107 being input instead of the input signal OP for the logical product circuit 105.
  • a logical product circuit 108 may be provided which produces a logical product output of the output signal A1i from the level detection circuit 107 and the signal k8, as the output signal Z from the rotation stopped judgment circuit 103.
  • the stopping of motor rotation (including rotation under inertia) can be detected in a fail-safe manner.
  • sensor attachment and subsequent control is simple. Hence industrial applicability is significant.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Control Of Electric Motors In General (AREA)
EP96930381A 1995-09-12 1996-09-12 Stillstandsbestätigungssensor für motorumdrehungen Expired - Lifetime EP0791831B1 (de)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
JP234330/95 1995-09-12
JP23433095 1995-09-12
JP23433095A JP3373987B2 (ja) 1995-09-12 1995-09-12 モータ回転停止確認センサ
JP101099/96 1996-04-23
JP10109996A JP3439600B2 (ja) 1996-04-23 1996-04-23 モータ回転停止確認センサ
JP10109996 1996-04-23
PCT/JP1996/002614 WO1997010512A1 (fr) 1995-09-12 1996-09-12 Detecteur de confirmation d'arret des revolutions d'un moteur

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EP0791831A1 true EP0791831A1 (de) 1997-08-27
EP0791831A4 EP0791831A4 (de) 1998-11-25
EP0791831B1 EP0791831B1 (de) 2002-01-16

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EP (1) EP0791831B1 (de)
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WO (1) WO1997010512A1 (de)

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EP0791831B1 (de) 2002-01-16
WO1997010512A1 (fr) 1997-03-20
EP0791831A4 (de) 1998-11-25
US5905354A (en) 1999-05-18
DE69618562D1 (de) 2002-02-21

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