EP0786551B1 - Verfahren zur Herstellung einer Materialbahn - Google Patents

Verfahren zur Herstellung einer Materialbahn Download PDF

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Publication number
EP0786551B1
EP0786551B1 EP96101070A EP96101070A EP0786551B1 EP 0786551 B1 EP0786551 B1 EP 0786551B1 EP 96101070 A EP96101070 A EP 96101070A EP 96101070 A EP96101070 A EP 96101070A EP 0786551 B1 EP0786551 B1 EP 0786551B1
Authority
EP
European Patent Office
Prior art keywords
process according
soluble particles
backing
plastics
particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP96101070A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0786551A1 (de
Inventor
Michael Dr.-Ing. Gass
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Munzinger Conrad and Cie AG
Original Assignee
Munzinger Conrad and Cie AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to AT96101070T priority Critical patent/ATE189017T1/de
Application filed by Munzinger Conrad and Cie AG filed Critical Munzinger Conrad and Cie AG
Priority to PT96101070T priority patent/PT786551E/pt
Priority to EP96101070A priority patent/EP0786551B1/de
Priority to DE59604228T priority patent/DE59604228D1/de
Priority to ES96101070T priority patent/ES2144163T3/es
Priority to DK96101070T priority patent/DK0786551T3/da
Priority to CZ19972998A priority patent/CZ287859B6/cs
Priority to TR97/01031T priority patent/TR199701031T1/xx
Priority to BR9704640A priority patent/BR9704640A/pt
Priority to PL97322379A priority patent/PL182279B1/pl
Priority to CA002214003A priority patent/CA2214003C/en
Priority to SI9730088T priority patent/SI0817887T1/xx
Priority to US08/913,809 priority patent/US6017583A/en
Priority to PCT/EP1997/000214 priority patent/WO1997027361A1/de
Priority to EP97901544A priority patent/EP0817887B1/de
Priority to SK1299-97A priority patent/SK279862B6/sk
Priority to KR1019970706657A priority patent/KR100257804B1/ko
Priority to AU15422/97A priority patent/AU702029B2/en
Priority to TW086100622A priority patent/TW339383B/zh
Priority to MYPI97000234A priority patent/MY119139A/en
Priority to ZA9700597A priority patent/ZA97597B/xx
Publication of EP0786551A1 publication Critical patent/EP0786551A1/de
Priority to MX9707251A priority patent/MX9707251A/es
Priority to NO19974422A priority patent/NO311809B1/no
Application granted granted Critical
Publication of EP0786551B1 publication Critical patent/EP0786551B1/de
Priority to GR20010400003T priority patent/GR3035184T3/el
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00—Other details of machines for making continuous webs of paper
    • D21F7/08—Felts
    • D21F7/083—Multi-layer felts
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00—Other details of machines for making continuous webs of paper
    • D21F7/08—Felts
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00—Wet end of machines for making continuous webs of paper
    • D21F1/0027—Screen-cloths
    • D21F1/0063—Perforated sheets

Definitions

  • the invention relates to a method for producing a material web, on at least one side of a support a plastic layer made of a mixture of plastic material and particle-like soluble particles is generated, wherein the soluble particles can be removed by such a solvent are resistant to which the plastic material and that thereafter the soluble particles are at least partially from the plastic layer with the formation of through-channels be detached.
  • a material web of the type mentioned above for use in a paper machine is described in EP-B-0 196 045.
  • she has as a carrier a liquid-permeable fabric on which a 1.3 to 5 mm thick layer of an elastomeric polymer resin is applied.
  • the plastic layer has through channels on that of the otherwise smooth and flat outside go through to the support and in the paper machine as drainage channels serve.
  • the through channels are manufactured in such a way that textile fibers are homogeneously dispersed in the polymer resin, before the mixture of textile fibers and polymer resin on the carrier is applied.
  • a nonwoven can be used first applied to the carrier and then the coating with be made of the polymer resin.
  • the textile fibers are removed after application of the Polymer resin by applying the solvent so that channels arise that the shape and the course of the detached Correspond to textile fibers.
  • Textile fibers instead of Textile fibers suggested particulate particles that are homogeneous be distributed in the polymer resin. As material for this Particles become inorganic salts or their hydrates or oxides suggested. They can be made using appropriate solvents in the same way as the textile fibers made of the polymer resin are removed and leave pore cavities.
  • the soluble components - are there are fibers or particle-like particles - in the polymer resin distribute evenly and this distribution when applying maintain the mix.
  • the mixture it comes from polymer resin and soluble components to segregation, so that it is not guaranteed that by the detachment of the particles through passageways arise. Out for this reason, no different distributions can be made produce the soluble components across the cross-section.
  • polymer resins tend to harden after curing to form a closed surface, which is the detachment of the soluble textile fibers contained in the polymer resin or Particles hindered.
  • the surface of the plastic layer to grind so that a connection to the soluble Fibers produced and also creates a smooth surface becomes.
  • a grinding process is very time consuming.
  • it must be in an appropriate excess Plastic material can be applied and during the grinding process dust accumulates, which is vacuumed and either disposed of or returned must be processed.
  • a smooth surface arises, which detaches the paper web from the paper machine belt with special needs. Namely, paper webs tend to stick to themselves vacuum smooth surfaces.
  • paper machine belts are used This type has a number of advantages over known felts attributed according to the batt-on-base principle, namely enlarged Resistance to permanent deformation and therefore longer Operating times and consequently lower set-up costs, improved abrasion resistance and higher structural strength, lower Affinity for contaminating substances as well as more uniform Pressure distribution and thus improved drainage.
  • WO 86/05219 describes a method for producing a Paper machine belt disclosed in which a polymer material, mixed with soluble particles, in plasticized Form on a barbed tape to form a plastic layer is applied. For curing this plastic layer and / or to remove the detachable particles the plastic layer is subjected to a post-treatment with heat become. Leave after peeling off the polymer tape the spines of the barbed conical through holes back.
  • the polymer material can also have a reinforcing structure provided in the form of fibers, threads or fabrics his.
  • WO 91/14558 proposes the through-channels by producing that on the not yet hardened Put on a shadow mask and then this is irradiated. This hardens due to this radiation Plastic material in the area of the holes of the mask. After removing the shadow mask, the not yet hardened is then Plastic material removed using compressed air. Also this process is complex and leaves relatively large free areas and therefore cannot be used universally become. In addition, waste to be disposed of or reprocessed also falls here Waste.
  • the material web initially consists exclusively of polymer particles is produced by exposure to heat at their contact points be connected to each other. If necessary can complete a reinforcement structure like a reinforcement be stored in the band thus formed. Here it can be a pure fiber product or a fabric.
  • the particles can also have different diameters have one increasing from one side to the other To create permeability.
  • a polymer coating is made using a peel film under the simultaneous exposure to heat and Pressure applied to a support, the polymer film due to the heat on the peel-off film Drops forming free spaces with the Consequence that the plastic layer applied to the carrier is porous. It is also difficult with this method Permeability of the plastic layer can be set reproducibly and adapt to the respective requirements. Also stand Foils in the width required here are not available and would also not be able to be produced with sufficient uniformity.
  • the invention has for its object a method for manufacturing to provide a material web of the type mentioned at the outset, with which a desired distribution of the soluble Can achieve particles within the plastic layer.
  • a another task is to design the process so that the soluble particles are easily removed from the Let out the plastic layer.
  • This object is achieved in that as Plastic material a plastic powder is provided that mixes with the soluble particles and applied to the carrier and that by heat and pressure treatment from the Mixture of plastic powder and soluble particles a plastic layer generated with the soluble particles contained therein is before the soluble particles at least partially be detached from the plastic layer.
  • the grain size of the particles of the plastic powder and also the the soluble particles and their mixing ratio can each can be set within wide limits as required so that a desired structure of the plastic layer results, in particular what about after the soluble particles have been extracted resulting cavities of the through channels.
  • the soluble particles should have an average diameter from 30 to 50 ⁇ m.
  • the average grain size of the plastic powder should be less than that of the soluble particles, expediently only half to a third of the soluble Particles are and in no case be more than 100 microns. In this way the soluble particles become a plurality or even a variety of particles of plastic powder practically encased, and there is a relatively tight package.
  • the volume ratio between plastic powder and soluble Particles should expediently be set so that that the soluble particles are not just in the cross-plane direction the plastic layer, but also in the plane of the plastic layer lie at least partially against each other, so that also in the Level of the plastic layer open pores and thus drainage volume provided and thus the water absorption capacity is improved.
  • the volume ratio between plastic powder and soluble Particles are expediently in the range between 1/4: 3/4 and 1/2: 1/2, preferably in the range 2/3: 1/3.
  • the plastic powder and the soluble particles can also applied in layers, with different layers Grain sizes, materials and mixing ratios can be provided to account for the respective requirements to wear. So the soluble particles can go to the carrier grow in layers or continuously. Alternatively or in combination can also the number of soluble particles increase from layer to layer towards the carrier. Both measures serve to increase the permeability to the wearer to let this be particularly so when using the web of material desirable in the forming and press area of a paper machine is.
  • Another advantage of this procedure is that by indenting the soluble particles where the soluble particles Particles are present on the outside near the surface, a connection to these is established. After detaching The solvent has access to the soluble particles soluble soluble initially enclosed in the plastic layer Particles and can therefore also completely dissolve them remove. The impressions then form the openings of the through channels. The procedure thus replaces the Grinding treatment according to EP-B-0 273 613.
  • the soluble particles in such a density are applied to the plastic layer, that at least the impressions remaining after removal partly with each other and with the through channels stay in contact. This design is particularly effective when used as a paper machine belt cheap for drainage out.
  • the soluble particles should preferably be at a temperature the plastic layer can be pressed into this the plastic layer compared to the condition at room temperature is softened. This can be done in that the soluble Particles following the creation of the plastic layer applied at an even higher temperature and pressed in.
  • the pressing can be done by a calender treatment become.
  • the soluble particles should be a medium one Have a diameter of 5 to 100 ⁇ m.
  • both should be made of the same material so that the removal can be done in one operation using the same solvent.
  • those substances should be selected which remain essentially dimensionally stable under the heat effect of the production of the plastic layer.
  • polymeric particles come into question which have a higher heat resistance than that of the plastic matrix in which the soluble particles are embedded. These conditions should expediently also apply to the soluble particles pressed into the outside of the plastic layer.
  • soluble particles or particles are not adversely affected by the heat treatment necessary for the formation of the plastic layer and are easy to pour and therefore scatterable.
  • Organic substances e.g. B. carbohydrates (sugar), or salts of organic acids, such as citric acid, ascirbic acid etc.
  • An additional antioxidant should be added to the plastic powder.
  • soluble particles of at least two substances are used, each one of the substances by a solvent is removable, against which the other substance (s) is or are stable.
  • This idea is basically that EP-A-0 303 798 and EP-A-0 320 559 in which the use of soluble fibers within a felt is suggested has been. It is understood that these soluble particles compared to the conditions of use for which the material web is intended is, must be constant, d. H. in case of use as Paper machine belt compared to those coming from the paper web Liquids or vapors. Alternatively, can be provided be that the soluble particles are only delayed and successive let out of the matrix.
  • a second plastic layer with through channels created in the same way as on one side becomes.
  • the number and / or size of the soluble particles should be considered facing away from the carrier in the second plastic layer increase, and it should be the number and / or size of soluble Particles in the areas of both plastic layers adjacent to the carrier be the same size. It is understood that others too Distributions are possible if this is for the intended Use is more appropriate.
  • the outside the second plastic layer also in the already be described above with impressions that be generated by pressing in soluble particles.
  • the carrier of the material web according to the invention has the task the material web essentially only has dimensional and structural strength to give and if necessary absorb longitudinal and transverse forces.
  • Suitable for this textile supports formed in particular from threads, such as, for example Threads, knitted fabrics, knitted fabrics, fabrics or combinations such textile carrier.
  • the carrier can have one or more layers of strength be constructed.
  • a base fabric all types of fabric come in question, especially those from the field of Paper machine tapes are known.
  • For the threads are both Monofilaments as well as multifilaments made of preferably thermoplastic Plastic materials can be used.
  • the carrier can alternatively or in combination, a spunbonded nonwoven and / or have a punched or extruded network structure. It can also be provided with a fleece, so that it has a felt character.
  • Plastics such as these are suitable as materials for the carrier especially known from the field of paper machine tapes and are mentioned in the documents mentioned above.
  • the selection The plastic can be used for the respective purpose and prevailing conditions there are adapted.
  • such plastics should be selected that are used in the production the plastic layer and the associated heat do not suffer any impairments.
  • Polyamides such as polyamide, are suitable for the plastic layer 4.6, 6, 6.6, 6.10, 6.12, 11 and 12 as well as thermoplastic aromatic Polyamides.
  • polyester, polyphenylene sulfide, Polyether ether ketone, polyurethane, polysyl phones, Polyphthalamides and polypropylenes are used.
  • other polymeric and elastomeric plastics in Question how they are, for example, EP-B-0 196 045 and Have EP-B-0 273 613 removed.
  • the plastic layer can also consist of layers made of plastics with different elastic assets. So far can the selection of plastics and their elastic properties can also be adapted to the respective application.
  • the invention is greatly enlarged on the basis of a illustrated embodiment illustrated in more detail. It shows a section of a section of a material web 1.
  • the material web 1 has a carrier 2, the longitudinal thread 3 and cross thread 4 is formed as a fabric.
  • On the upper and the underside of the carrier 2 is each a plastic layer 5, 6.
  • the first plastic layer 5 is in accordance with the invention Process prepared by using a mixture from a plastic powder and soluble particles on the carrier 2 sprinkled and both together a heat and pressure treatment has undergone. This is a homogeneous Plastic layer 5 with substantially evenly distributed therein soluble particles have been generated, due to the pressure treatment has resulted in a flat outer surface. On the still heated and therefore plastically easily deformable outside 7 of the plastic layer 5 are then further soluble particles sprinkled and then by means of pressure rollers or the like has been pressed into the plastic layer 5. In corresponding The procedure is with the lower plastic layer 6 , especially with regard to the treatment of their Outside 8.
  • the material web 1 is a treatment with a solvent subjected to the soluble particles and particles been.
  • these impressions 9 have at least sometimes not only with each other, but also connection to the soluble particles close to the outer sides 7, 8 the plastic layers 5, 6 created so that the solvent these particles are also reached and dissolved.
  • the resolution has the consequence that 5, 6 pore cavities in the plastic layers - exemplified with 10 - arise, which have the shape of the particle detached and communicate with each other.
  • the pore cavities 10 of the top plastic layer 5 are towards the carrier 2 larger than in the area of the outside 7. This can be prepared by first mixing Plastic powder and relatively large soluble particles and after another mixture of plastic powder and in contrast smaller soluble particles is applied. With the underside Plastic layer 6 is a plastic powder with even larger soluble particles have been used so that the Pore cavities 10 are larger than that of the plastic layer on the top 3rd
EP96101070A 1996-01-25 1996-01-25 Verfahren zur Herstellung einer Materialbahn Expired - Lifetime EP0786551B1 (de)

Priority Applications (24)

Application Number Priority Date Filing Date Title
PT96101070T PT786551E (pt) 1996-01-25 1996-01-25 Processo para a obtencao de uma banda de material plano
EP96101070A EP0786551B1 (de) 1996-01-25 1996-01-25 Verfahren zur Herstellung einer Materialbahn
DE59604228T DE59604228D1 (de) 1996-01-25 1996-01-25 Verfahren zur Herstellung einer Materialbahn
ES96101070T ES2144163T3 (es) 1996-01-25 1996-01-25 Procedimiento para fabricar una banda de material.
DK96101070T DK0786551T3 (da) 1996-01-25 1996-01-25 Fremgangsmåde til fremstilling af materialebane
AT96101070T ATE189017T1 (de) 1996-01-25 1996-01-25 Verfahren zur herstellung einer materialbahn
AU15422/97A AU702029B2 (en) 1996-01-25 1997-01-17 Process for the manufacture of a strip material
BR9704640A BR9704640A (pt) 1996-01-25 1997-01-17 Processo para produção de uma faixa de material
PL97322379A PL182279B1 (en) 1996-01-25 1997-01-17 Method of producing a web of material
CA002214003A CA2214003C (en) 1996-01-25 1997-01-17 Process for the manufacture of a strip material
SI9730088T SI0817887T1 (en) 1996-01-25 1997-01-17 Process for the production of a web of material
US08/913,809 US6017583A (en) 1996-01-25 1997-01-17 Process for the production of a web of material
CZ19972998A CZ287859B6 (en) 1996-01-25 1997-01-17 Process for the production of a web of material
EP97901544A EP0817887B1 (de) 1996-01-25 1997-01-17 Verfahren zur herstellung einer materialbahn
SK1299-97A SK279862B6 (sk) 1996-01-25 1997-01-17 Spôsob výroby pásu látky
KR1019970706657A KR100257804B1 (ko) 1996-01-25 1997-01-17 물질의 웹의 제조방법
TR97/01031T TR199701031T1 (xx) 1996-01-25 1997-01-17 �erit malzemenin �retimi i�in bir s�re�.
PCT/EP1997/000214 WO1997027361A1 (de) 1996-01-25 1997-01-17 Verfahren zur herstellung einer materialbahn
TW086100622A TW339383B (en) 1996-01-25 1997-01-21 Process for the manufacture of a strip material
MYPI97000234A MY119139A (en) 1996-01-25 1997-01-22 Process for the production of a web of material
ZA9700597A ZA97597B (en) 1996-01-25 1997-01-24 Process for the manufacture of a strip material.
MX9707251A MX9707251A (es) 1996-01-25 1997-09-23 Procedimiento para fabricar una banda de material.
NO19974422A NO311809B1 (no) 1996-01-25 1997-09-24 Fremgangsmåte for fremstilling av en materialbane
GR20010400003T GR3035184T3 (en) 1996-01-25 2001-01-02 Process for the production of a web of material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP96101070A EP0786551B1 (de) 1996-01-25 1996-01-25 Verfahren zur Herstellung einer Materialbahn

Publications (2)

Publication Number Publication Date
EP0786551A1 EP0786551A1 (de) 1997-07-30
EP0786551B1 true EP0786551B1 (de) 2000-01-19

Family

ID=8222438

Family Applications (2)

Application Number Title Priority Date Filing Date
EP96101070A Expired - Lifetime EP0786551B1 (de) 1996-01-25 1996-01-25 Verfahren zur Herstellung einer Materialbahn
EP97901544A Expired - Lifetime EP0817887B1 (de) 1996-01-25 1997-01-17 Verfahren zur herstellung einer materialbahn

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP97901544A Expired - Lifetime EP0817887B1 (de) 1996-01-25 1997-01-17 Verfahren zur herstellung einer materialbahn

Country Status (23)

Country Link
US (1) US6017583A (zh)
EP (2) EP0786551B1 (zh)
KR (1) KR100257804B1 (zh)
AT (1) ATE189017T1 (zh)
AU (1) AU702029B2 (zh)
BR (1) BR9704640A (zh)
CA (1) CA2214003C (zh)
CZ (1) CZ287859B6 (zh)
DE (1) DE59604228D1 (zh)
DK (1) DK0786551T3 (zh)
ES (1) ES2144163T3 (zh)
GR (1) GR3035184T3 (zh)
MX (1) MX9707251A (zh)
MY (1) MY119139A (zh)
NO (1) NO311809B1 (zh)
PL (1) PL182279B1 (zh)
PT (1) PT786551E (zh)
SI (1) SI0817887T1 (zh)
SK (1) SK279862B6 (zh)
TR (1) TR199701031T1 (zh)
TW (1) TW339383B (zh)
WO (1) WO1997027361A1 (zh)
ZA (1) ZA97597B (zh)

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DE202008016863U1 (de) 2008-01-31 2009-04-02 Voith Patent Gmbh Bespannung mit herauslösbarem Anteil

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TW538175B (en) 1999-07-08 2003-06-21 Heimbach Gmbh Thomas Josef Transfer belt for a paper making machine
ES2192815T3 (es) * 1999-07-08 2003-10-16 Heimbach Gmbh Thomas Josef Cinta de transferencia para una maquina papelera.
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DE102004045087A1 (de) * 2004-09-17 2006-03-23 Voith Fabrics Patent Gmbh Verfahren zur Herstellung einer Papiermaschinenbespannung
US7321356B2 (en) * 2004-12-15 2008-01-22 Palo Alto Research Center Incorporated Time domain printing for electric paper
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ATE414817T1 (de) 2005-08-26 2008-12-15 Voith Patent Gmbh Mit fasern vermischte polymerpartikel, methode zur herstellung derselben und daraus hergestellte produkte wie z. b. pressfilze
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202008016863U1 (de) 2008-01-31 2009-04-02 Voith Patent Gmbh Bespannung mit herauslösbarem Anteil
DE102008000196A1 (de) 2008-01-31 2009-08-06 Voith Patent Gmbh Bespannung mit herauslösbarem Anteil

Also Published As

Publication number Publication date
ZA97597B (en) 1997-08-04
GR3035184T3 (en) 2001-04-30
SK279862B6 (sk) 1999-04-13
TR199701031T1 (xx) 1997-12-21
PT786551E (pt) 2000-06-30
US6017583A (en) 2000-01-25
SI0817887T1 (en) 2001-02-28
AU1542297A (en) 1997-08-20
NO974422L (no) 1997-09-24
ES2144163T3 (es) 2000-06-01
MX9707251A (es) 1998-08-30
SK129997A3 (en) 1998-06-03
ATE189017T1 (de) 2000-02-15
CA2214003C (en) 2000-11-21
CA2214003A1 (en) 1997-07-31
EP0786551A1 (de) 1997-07-30
NO311809B1 (no) 2002-01-28
KR19980703253A (ko) 1998-10-15
MY119139A (en) 2005-04-30
WO1997027361A1 (de) 1997-07-31
PL322379A1 (en) 1998-01-19
AU702029B2 (en) 1999-02-11
EP0817887A1 (de) 1998-01-14
KR100257804B1 (ko) 2000-06-01
CZ287859B6 (en) 2001-02-14
NO974422D0 (no) 1997-09-24
CZ299897A3 (en) 1997-12-17
EP0817887B1 (de) 2000-11-02
BR9704640A (pt) 1998-06-09
TW339383B (en) 1998-09-01
DE59604228D1 (de) 2000-02-24
PL182279B1 (en) 2001-12-31
DK0786551T3 (da) 2000-06-26

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