EP0670207B1 - Vorrichtung zur Herstellung von hohlzylindrischen Produkten - Google Patents
Vorrichtung zur Herstellung von hohlzylindrischen Produkten Download PDFInfo
- Publication number
- EP0670207B1 EP0670207B1 EP95102778A EP95102778A EP0670207B1 EP 0670207 B1 EP0670207 B1 EP 0670207B1 EP 95102778 A EP95102778 A EP 95102778A EP 95102778 A EP95102778 A EP 95102778A EP 0670207 B1 EP0670207 B1 EP 0670207B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- steel
- molding
- set forth
- mandrel
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/02—Methods or machines specially adapted for the production of tubular articles by casting into moulds
- B28B21/10—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
- B28B21/18—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means using expansible or retractable mould or core elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/02—Methods or machines specially adapted for the production of tubular articles by casting into moulds
- B28B21/10—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
- B28B21/36—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means applying fluid pressure or vacuum to the material
Definitions
- the invention relates to a device for Production of at least approximately hollow cylindrical Products, especially thin-walled pipes, made of ceramic, finely divided materials through isostatic Pressing, in which within a hollow cylindrical, isostatic pressure pot a mold cavity for that too pressing product between an axial, vertically extendable Steel mandrel and one concentrically arranged and hollow cylindrical shaping membrane made of rubber-elastic Material is formed, which shaping membrane is clamped at both ends and to the pressure pot towards one acted upon by a hydraulic pressure source Delimits the pressure space.
- Such a device is from DE-A-28 25 611 known.
- Ceramic Pipes are made that are relatively thin, however often have insufficient dimensional accuracy and which has a burnout safety of over 1000 ° C of the pipe must have. At the same time, it must be absolutely gastight before and after the burnout process according to DIN 18 160 part 6 and extensive vapor diffusion security be available.
- the approximately 35% imaginative, i.e. plastic substance, e.g. Clay and about 65% non-figurative substance, e.g. Chamotte exhibit.
- an internal steel mandrel is provided at the bottom End a protruding edge and a surrounding, slightly higher annular insert made of rubber or Has plastic, which as the shaping insert forms the lower end of the mold cavity.
- the top one The mold cavity is also closed ring-shaped insert on a heel of the steel mandrel rests and also to shape the upper Front of the product to be molded.
- the top The end of the steel mandrel is from one together with The upper insert is surrounded by a removable upper table after opening the upper end of the mold cavity releases the ceramic mass to be pressed in fill the mold cavity.
- the present Invention the object of a press device to create an optimally dimensionally stable Manufacture of ceramic products is possible, i.e. a true-to-contour pressing without the need for a mechanical finishing. This is also supposed to be possible the pressed body during the pressing process to be provided with permanent and true-to-size contours.
- the invention provides that the annular gap above the mold cavity between Pressure pot and steel mandrel by means of a cylindrical, Lockable steel ring that can be retracted and extended vertically and is limited and that the annular gap below of the mold cavity between the pressure pot and Steel mandrel by means of a conical, vertically in and out extendable steel ring can be locked and limited and that after isostatic pressing into the mold cavity introduced ceramic mass of the steel mandrel together with the lower conical steel ring and the Completely pressed product can be extended vertically downwards is, the conical immediately after the narrowest point Extension enables demolding.
- the ones adjacent to the mold cavity can be used End faces of the steel rings as shaping elements be trained.
- end faces the steel rings are stepped in opposite directions are offset to form a tongue and groove connection for adjoining tubular products.
- the lower steel ring should be used for the shaping the groove and the upper steel ring for shaping the Spring be formed because of the suspension of the Mass would be destroyed in the pressure reduction the spring ..
- the shaping membrane is expediently on its Outer circumference of a perforated one Support tube surrounded by the top and bottom of hook-shaped approaches that the effect of sealing lips have encompassed the shaping membrane.
- the shaping membrane can additionally on her Inner surface to be contoured, this contouring from longitudinal parallel ribs or grooves can exist to create a finned tube.
- the upper hollow cylindrical steel ring is convenient connected to the top table of the device and extendable together with this.
- a conically tapering can be in this steel ring Be used in the ring in the shape of a cone tapered head of the steel mandrel is guided.
- the lower steel ring is expediently at least a graded reduction in diameter of the Steel mandrel attached and together with the steel mandrel extendable downwards.
- the steel mandrel in its upper area at least one radially extendable Driver pin, which after extending the upper metal ring the gap between mandrel and pressure pot interspersed and when pulling out the steel mandrel takes the finished product with them below.
- the pressing device on the outside a hollow cylindrical, isostatic Pressure pot 1 on.
- This pressure pot 1 encloses the inside a pressure chamber 2, in the one with openings 3 provided support tube 4 is inserted.
- this support tube 4 On the inner circumference this support tube 4 is the actual, also hollow cylindrical shaping membrane 5 made of an elastic Material.
- This membrane 5 encompasses the top and lower end with hook-shaped lugs 6 and 7 that Support tube 4 and is encompassing the membrane ends Rings 8 and 9 fixed against the pressure pot 1.
- Axial in the pressure pot 1 is a steel mandrel 11 as the inside Shaping element used between his Outer surface and the inner surface of the molding membrane 5 the actual mold cavity 12 for that to be manufactured Product encloses.
- This mold cavity 12 settles in the upper area practically over the effective length of the shaping membrane 5 beyond and over the entire length of the pressure pot 1 as an annular gap of approximately the same width as that of the Mold cavity 12 continues.
- the mold cavity faces the narrowest Set up a conical extension so that the Remove the mandrel with the pressed tube only one if possible small resistance must be overcome.
- the upper annular gap is cylindrical Steel ring 13, the one with the removable upper table 14 is connected, lockable during the Annular gap below the mold cavity 12 with a Steel ring 15 is closed, with the down extractable mandrel 11 is connected and by this is taken away.
- Fig. 2 is in particular on an enlarged scale shown upper and lower area of the pressing device.
- Shaping elements 16 and 17 are formed, for example a tongue and groove connection for connecting To form tubes. It is advisable when the lower shaping member 17 to form the Groove and the upper shaping element 16 to form the Serve spring while stepping opposite each other are discontinued.
- the lower steel ring 15 is shrunk onto the steel mandrel 11 and form-fitting over several step-shaped Indentations 20, 21 and 23 connected to when pulling out of the steel mandrel 11 safely taken down by this to become.
- the shaping elements 16 and 17 also the corresponding ones Contours in the end faces of the product to be pressed embossed.
- the pressure chamber 2 relieved again, so that the shaping membrane 5 in returns to its original position, moving away from pressed product 26, for example a ceramic tube, away.
- pressed product 26 for example a ceramic tube
- the process is carried out by a vacuum source supports, so that an absolute concern of the membrane to the support tube and the filling space is always accurate has the same volume.
- the pressed tube will also have restoring forces 26 loosen something from the steel mandrel 11.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Powder Metallurgy (AREA)
Description
- Fig. 1
- eine Seitenansicht mit Teillängsschnitt einer vollständigen Preßvorrichtung und
- Fig. 2
- eine vergrößerte schnittdarstellung in entsprechender Verkürzung.
Claims (11)
- Vorrichtung zur Herstellung von zumindest angenähert hohlzylindrischen Produkten, insbesondere dünnwandigen Rohren, aus keramischen, feinteiligen Werkstoffen durch isostatisches Pressen, bei der innerhalb eines hohlzylindrischen isostatischen Drucktopfes (1) ein Formhohlraum (12) für das zu pressende Produkt (26) zwischen einem axialen vertikal ausziehbaren Stahldorn (11) und einer konzentrisch angeordneten und hohlzylindrischen Formgebungsmembran (5) aus gummielastischem Material gebildet ist, welche Formgebungsmembran (5) an beiden Enden eingespannt und zum Drucktopf (1) hin durch einen von einer hydraulischen Druckquelle (24) beaufschlagbaren Druckkammer (2) abgegrenzt ist, dadurch gekennzeichnet, daß der Ringspalt oberhalb des Formhohlraumes (12) zwischen Drucktopf (1) und Stahldorn (11) mittels eines zylindrischen, vertikal ein- und ausfahrbaren Stahlringes (13) absperrbar und begrenzbar ist und daß der Ringspalt unterhalb des Formhohlraumes (12) zwischen Drucktopf (1) und Stahldorn (11) mittels eines konischen, vertikal ein- und ausfahrbaren Stahlringes (15) absperrbar und begrenzbar ist und daß nach isostatischem Verpressen der in den Formhohlraum (12) eingebrachten keramischen Masse der Stahldorn (11) zusammen mit dem unteren konischen Stahlring (15) sowie dem fertig gepreßten Produkt (26) vertikal nach unten ausfahrbar ist, wobei unmittelbar nach der engsten Stelle (32) die konische Erweiterung das Entformen ermöglicht.
- Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die an den Formhohlraum (12) angrenzenden Stirnflächen (16, 17) der Stahlringe (13, 15) als Formgebungselemente ausgebildet sind.
- Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß die Stirnflächen (16, 17) der Stahlringe (13, 15) einander entgegengesetzt stufenförmig abgesetzt sind zur Bildung einer Nut-Feder-Verbindung für einanderanschließende rohrförmige Produkte.
- Vorrichtung nach Anspruch 3, dadurch gekennzeichnet, daß der untere Stahlring (15) für die Formgebung der Nut und der obere Stahlring (13) für die Formgebung der Feder ausgebildet sind.
- Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die Formgebungsmembran (5) auf ihrem Aussenumfang von einem mit Durchbrechungen versehenen Stützrohr (4) umgeben ist, das am oberen und unteren Ende von hakenförmigen Ansätzen (6, 7) der Formgebungsmembran (5) umgriffen ist.
- Vorrichtung nach Anspruch 1 oder 5, dadurch gekennzeichnet, daß die Formgebungsmembran (5) auf ihrer Innenoberfläche konturiert ist.
- Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, daß die Konturierung der Innenoberfläche der Formgebungsmembran (5) aus längsverlaufenden, parallelen Rippen oder Rillen besteht.
- Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß der obere, hohlzylindrische Stahlring (13) mit dem Obertisch (14) der Vorrichtung verbunden und mit diesem zusammen nach oben ausfahrbar ist.
- Vorrichtung nach Anspruch 8, dadurch gekennzeichnet, daß in den oberen Stahlring (13) ein konischer Ring (18) eingesetzt ist, in dem der kegelförmige Kopf (19) des Stahldorns (11) geführt ist.
- Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß der untere Stahlring (15) auf mindestens einer abgestuften Einziehung (20, 21, 22) des Stahldorns (11) aufgesetzt und zusammen mit dem Stahldorn (11) formschlüssig nach unten ausziehbar ist.
- Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß der Stahldorn (11) in seinem oberen Bereich mindestens einen radial ausfahrbaren Mitnehmerstift (27) aufweist, der nach Ausfahren des oberen Metallringes (13) den freigegebenen Spalt durchsetzt und beim Ausziehen des Stahldorns (11) nach unten das gefertigte Produkt (26) mitnimmt.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4407299 | 1994-03-04 | ||
| DE4407299A DE4407299C1 (de) | 1994-03-04 | 1994-03-04 | Vorrichtung zur Herstellung von hohlzylindrischen Produkten |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0670207A1 EP0670207A1 (de) | 1995-09-06 |
| EP0670207B1 true EP0670207B1 (de) | 1998-09-09 |
Family
ID=6511907
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP95102778A Expired - Lifetime EP0670207B1 (de) | 1994-03-04 | 1995-02-27 | Vorrichtung zur Herstellung von hohlzylindrischen Produkten |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0670207B1 (de) |
| AT (1) | ATE170794T1 (de) |
| DE (2) | DE4407299C1 (de) |
| ES (1) | ES2123169T3 (de) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4444774C1 (de) * | 1994-12-15 | 1996-03-07 | Klaus Dipl Ing Strobel | Verfahren und Vorrichtung zur Herstellung von keramischen Produkten |
| DE19547775C1 (de) | 1995-12-20 | 1997-07-31 | Klaus Dipl Ing Strobel | Vorrichtung zur Herstellung von Muffenrohr-Formlingen und unter Verwendung der Vorrichtung hergestellter Muffenrohr-Formling |
| FR2757099B1 (fr) * | 1997-12-15 | 1999-07-30 | Ceramiques Tech Soc D | Outillage et procede de production de tubes en ceramique a l'aide de cet outillage |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3172153A (en) * | 1961-10-11 | 1965-03-09 | David G Loomis | Apparatus for molding powdered materials |
| US3193900A (en) * | 1963-09-30 | 1965-07-13 | Pacific Clay Products | Apparatus for manufacturing clay pipe |
| SE322874B (de) * | 1966-12-27 | 1970-04-20 | Asea Ab |
-
1994
- 1994-03-04 DE DE4407299A patent/DE4407299C1/de not_active Expired - Fee Related
-
1995
- 1995-02-27 AT AT95102778T patent/ATE170794T1/de not_active IP Right Cessation
- 1995-02-27 ES ES95102778T patent/ES2123169T3/es not_active Expired - Lifetime
- 1995-02-27 EP EP95102778A patent/EP0670207B1/de not_active Expired - Lifetime
- 1995-02-27 DE DE59503475T patent/DE59503475D1/de not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| EP0670207A1 (de) | 1995-09-06 |
| DE59503475D1 (de) | 1998-10-15 |
| ATE170794T1 (de) | 1998-09-15 |
| DE4407299C1 (de) | 1995-05-11 |
| ES2123169T3 (es) | 1999-01-01 |
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