EP0524444A1 - Mittel zur Behandlung von Gusseisenschmelzen - Google Patents

Mittel zur Behandlung von Gusseisenschmelzen Download PDF

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Publication number
EP0524444A1
EP0524444A1 EP92110571A EP92110571A EP0524444A1 EP 0524444 A1 EP0524444 A1 EP 0524444A1 EP 92110571 A EP92110571 A EP 92110571A EP 92110571 A EP92110571 A EP 92110571A EP 0524444 A1 EP0524444 A1 EP 0524444A1
Authority
EP
European Patent Office
Prior art keywords
weight
melt
cast iron
agent
elements
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP92110571A
Other languages
German (de)
English (en)
French (fr)
Inventor
Karl-Josef Dr. Reifferscheid
Dieter H. Gumbinger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Evonik Operations GmbH
Original Assignee
SKW Trostberg AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SKW Trostberg AG filed Critical SKW Trostberg AG
Publication of EP0524444A1 publication Critical patent/EP0524444A1/de
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C35/00Master alloys for iron or steel
    • C22C35/005Master alloys for iron or steel based on iron, e.g. ferro-alloys

Definitions

  • the present invention relates to an agent based on ferrosilicon for the treatment of cast iron melts, which are then fed to a further treatment with spheroidal graphite-inducing elements, in particular magnesium.
  • microstructure of spheroidal graphite cast iron is particularly dependent on the type of feed materials used, the melt flow (superheating temperature and time), the treatment with spheroidal graphite-inducing elements, in particular magnesium, and, if appropriate, a re-vaccination.
  • EP-PS 0 175 934 relates to an inoculation alloy based on ferrosilicon or silicon with contents of 0.1 to 10% by weight of barium or / and zirconium, less than 2.0% by weight of aluminum and less than 0, 3% by weight calcium.
  • DE-OS 38 09 315 describes a similar alloy, the barium content of which can vary between 0.1 and 15% by weight and which instead of zirconium contains between 0.1 and 10% by weight of strontium in addition to less than 2% by weight .-% aluminum and less than 2.5 wt .-% calcium contains.
  • EP 0 353 804 A1 describes a process for producing spheroidal graphite cast iron by treating the molten cast iron with an agent containing magnesium or magnesium and rare earth metals, in which the components contained therein correspond to the ratio of the alloy components in the cast iron alloy to be treated. Furthermore, DE-OS 39 32 162 reports on an agent for producing spheroidal graphite iron based on magnesium silicide. Finally, it was also recommended to add the germ state of cast iron melts before the magnesium treatment of a graphitic vaccine (G hassleerei-Praxis (1991) 7, 120-124; CR Loper, Jr .; BY Hus; TH Witter).
  • the object was therefore to develop a means for treating a cast iron melt which significantly improves the condition of the base melt with regard to its germ state, so that favorable conditions are given for the subsequent treatment with spheroidal graphite-inducing elements.
  • This agent should in particular be able to be introduced into a cast iron melt in a simple manner, dissolve quickly in the iron melt without slag formation and be distributed evenly there.
  • this agent is said to be thermodynamically stable substrates such as e.g. Form Ce2O3 or Ce2O2S, which remain as nuclei for the crystallization of graphite in the melt even during subsequent treatment steps, especially with magnesium.
  • the agent according to the invention advantageously contains 55 to 75% by weight of silicon.
  • the agent according to the invention is preferably characterized by the following composition: Silicon 58 - 70% by weight Calcium 0.5-1.8% by weight aluminum 0.5-1.8% by weight manganese 2.5 - 7.0% by weight zirconium 1.0 - 7.0% by weight cerium 1.0 - 3.0% by weight Lanthanum 0.5-1.5% by weight iron Rest.
  • a particularly preferred composition of the agent is as follows: Silicon 62 - 67% by weight Calcium 0.8-1.2% by weight aluminum 0.8-1.2% by weight manganese 3.5 - 5.0% by weight zirconium 3.5 - 5.0% by weight cerium 1.8-2.2% by weight Lanthanum 0.1 - 0.2% by weight iron Rest.
  • an agent of the abovementioned composition brings about a substantial improvement in the casting structure and brings decisive advantages for the user of the castings treated according to the invention.
  • the agent according to the invention can be introduced into the cast iron melt as a finished “upstream”, on the other hand, the individual constituents of the agent can also be added to the cast iron melt in the form of an unalloyed or partially alloyed mixture.
  • a master alloy is preferably produced from the individual constituents of the agent according to the invention either in an electronic shaft furnace by adding the required amount of oxides or ores to a ferrosilicon melt and subsequent reduction, or in a high-frequency furnace by alloying the elements to a ferrosilicon melt.
  • the agent with the composition according to the invention is preferably used in fine-grained form with a particle size of 0.1 to 5 mm, particularly preferably from 0.4 to 2.0 mm, and can be introduced into the cast iron melt by conventional metering devices. It is also possible to meter the agent according to the invention by machine or by hand when pouring the melt from the furnace into the ladle.
  • the agent can be particularly elegantly introduced into the cast iron melt in the form of a cored wire.
  • the addition of the agent according to the invention directly i.e. a maximum of 5 minutes before treatment with spheroidal graphite inducing elements, preferably a magnesium-containing alloy or mixture, e.g. Ferrosilicon-magnesium with contents of 55% by weight silicon and 31% by weight magnesium as well as small proportions of calcium and aluminum or a nickel-magnesium alloy with contents of 55% by weight nickel, 5.5% by weight Magnesium, up to 1 wt .-% silicon, rest iron.
  • the temperature of the melt should preferably be between 1400 and 1550 ° C., particularly preferably between 1430 and 1530 ° C., during the addition of the pretreatment agent according to the invention.
  • the amount of the pretreatment agent according to the invention depends on the dissolved oxygen and sulfur content of the melt to be treated and the content of trace elements such as lead, bismuth, arsenic, antimony and titanium.
  • 1000 kg is used Melt 1 to 5 kg, preferably 1 to 2.5 kg, of the master alloy according to the invention, so that contents of 20 to 100 or 20 to 50 ppm cerium and 20 to 100 or 20 to 50 ppm zirconium remain in the melt.
  • the addition of the pretreatment agent according to the invention can replace or - particularly preferably - supplement the graphitic inoculant usually added to a melt in the form of synthetic or natural graphite, coke and / or graphitized coke.
  • the alloy according to the invention and the graphitic inoculant are preferably added in a weight ratio of 1: 0.1 to 1, particularly preferably about 1: 1.
  • spheroidal graphite is formed in the casting in spheres of essentially uniform size and very uniform distribution.
  • the treatment was carried out with spheroidal graphite-inducing elements, in particular magnesium, for example with the aforementioned nickel-magnesium alloy with a content of 55% by weight of Ni, 5.5% by weight of magnesium and up to 1% by weight of silicon.
  • Remainder iron in an amount of 1 wt .-% based on the treatment amounts of 100 kg. In this way, residual magnesium contents of 0.035 to 0.40% by weight were set.
  • the pretreatment agent used according to the invention had the following composition (proportions in% by weight): Si Approx Al Mn Zr Ce La Fe 62.0 1.08 1.05 4.2 3.9 2.0 0.18 rest
  • the metallographic examination of the samples relates to the determination of the nodularity, the number of balls and the micrographs, which are evaluated microscopically. A person skilled in the art is familiar with the exact implementation of these methods.
  • the white solidified samples of the melts treated with the alloys according to the invention gave the following analytical values in% by weight: rehearse C. Si Mn P Ti Cr Ni Cu S Ce Zr b) 1 3.56 2.09 0.15 0.018 0.011 0.03 0.05 0.14 0.011 0.0040 0.0040 2nd 3.58 2.04 0.15 0.016 0.011 0.03 0.04 0.15 0.009 0.0035 0.0040 3rd 3.55 2.04 0.15 0.016 0.011 0.03 0.05 0.15 0.009 0.0039 0.0040 c) 1 3.51 2.06 0.15 0.018 0.014 0.03 0.05 0.15 0.010 0.0041 0.0040 2nd 3.51 2.01 0.15 0.018 0.010 0.03 0.04 0.15 0.010 0.0039 0.0040 3rd 3.54 2.06 0.15 0.017 0.010 0.03 0.04 0.15 0.011 0.0043 0.0040
  • cerium and zirconium contents determined in the analysis samples show that an even distribution of these elements was achieved, which led to a substantial improvement in the germ state of the melts.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
EP92110571A 1991-07-20 1992-06-23 Mittel zur Behandlung von Gusseisenschmelzen Withdrawn EP0524444A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4124159A DE4124159C2 (de) 1991-07-20 1991-07-20 Vorlegierung zur Behandlung von Gußeisenschmelzen
DE4124159 1991-07-20

Publications (1)

Publication Number Publication Date
EP0524444A1 true EP0524444A1 (de) 1993-01-27

Family

ID=6436667

Family Applications (1)

Application Number Title Priority Date Filing Date
EP92110571A Withdrawn EP0524444A1 (de) 1991-07-20 1992-06-23 Mittel zur Behandlung von Gusseisenschmelzen

Country Status (4)

Country Link
US (1) US5209901A (enrdf_load_stackoverflow)
EP (1) EP0524444A1 (enrdf_load_stackoverflow)
CA (1) CA2074276C (enrdf_load_stackoverflow)
DE (1) DE4124159C2 (enrdf_load_stackoverflow)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1995024508A1 (en) * 1994-03-09 1995-09-14 Elkem A/S Cast iron inoculant and method for production of cast iron inoculant
RU2172782C1 (ru) * 1997-12-08 2001-08-27 Элкем Аса Модификатор чугуна и способ получения модификатора чугуна

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2855186B1 (fr) * 2003-05-20 2005-06-24 Pechiney Electrometallurgie Produits inoculants contenant du bismuth et des terres rares
EP1811051B1 (de) * 2004-11-04 2008-11-26 Dynin, Anton Yakovlevich Legierung für gusseisenstücke
GB0614705D0 (en) * 2006-07-25 2006-09-06 Foseco Int Improved meethod of producing ductile iron
CN104109733B (zh) * 2013-04-22 2016-08-24 湖北猴王焊材有限公司 耐磨钢用微合金化复合包芯线
DE102019116828A1 (de) * 2019-06-21 2020-12-24 ASK Chemicals Metallurgy GmbH Herstellung von Formlingen aus einer Silizium-Legierung durch Wasserstrahlschneiden von Platten
MX2021015625A (es) * 2019-06-21 2022-04-25 ASK Chemicals Metallurgy GmbH Producción de cuerpos moldeados a partir de una aleación de silicio por medio de corte por chorro de agua de placas.

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2290273A (en) * 1940-02-07 1942-07-21 Electro Metallurg Co Composition and method for treating cast iron
EP0175934A1 (de) * 1984-09-13 1986-04-02 SKW Trostberg Aktiengesellschaft Impflegierung auf Basis von Ferrosilicium oder Silicium und Verfahren zu ihrer Herstellung
EP0325810A1 (de) * 1988-01-23 1989-08-02 SKW Trostberg Aktiengesellschaft Verfahren zur Herstellung von Gusseisen mit Kugelgraphit
EP0353804A1 (de) * 1988-07-16 1990-02-07 SKW Trostberg Aktiengesellschaft Verfahren zur Herstellung von Gusseisen mit Kugelgraphit und/oder Vermiculargraphit

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3383202A (en) * 1966-01-19 1968-05-14 Foote Mineral Co Grain refining alloy
DE2746478A1 (de) * 1977-10-15 1979-05-23 Maschf Augsburg Nuernberg Ag Verfahren zum legieren und/oder impfen und/oder desoxidieren von im kupolofen erzeugten gusseisenschmelzen
DE3932162A1 (de) * 1989-09-27 1991-04-04 Metallgesellschaft Ag Mittel zur herstellung von kugelgraphiteisen

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2290273A (en) * 1940-02-07 1942-07-21 Electro Metallurg Co Composition and method for treating cast iron
EP0175934A1 (de) * 1984-09-13 1986-04-02 SKW Trostberg Aktiengesellschaft Impflegierung auf Basis von Ferrosilicium oder Silicium und Verfahren zu ihrer Herstellung
EP0325810A1 (de) * 1988-01-23 1989-08-02 SKW Trostberg Aktiengesellschaft Verfahren zur Herstellung von Gusseisen mit Kugelgraphit
EP0353804A1 (de) * 1988-07-16 1990-02-07 SKW Trostberg Aktiengesellschaft Verfahren zur Herstellung von Gusseisen mit Kugelgraphit und/oder Vermiculargraphit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1995024508A1 (en) * 1994-03-09 1995-09-14 Elkem A/S Cast iron inoculant and method for production of cast iron inoculant
RU2172782C1 (ru) * 1997-12-08 2001-08-27 Элкем Аса Модификатор чугуна и способ получения модификатора чугуна

Also Published As

Publication number Publication date
DE4124159C1 (enrdf_load_stackoverflow) 1992-04-09
CA2074276C (en) 1996-11-26
CA2074276A1 (en) 1993-01-22
DE4124159C2 (de) 1996-08-14
US5209901A (en) 1993-05-11

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