EP0508058B1 - Austenitische Nickel-Chrom-Eisen-Legierung - Google Patents
Austenitische Nickel-Chrom-Eisen-Legierung Download PDFInfo
- Publication number
- EP0508058B1 EP0508058B1 EP92102228A EP92102228A EP0508058B1 EP 0508058 B1 EP0508058 B1 EP 0508058B1 EP 92102228 A EP92102228 A EP 92102228A EP 92102228 A EP92102228 A EP 92102228A EP 0508058 B1 EP0508058 B1 EP 0508058B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chromium
- max
- iron
- mpa
- alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/058—Alloys based on nickel or cobalt based on nickel with chromium without Mo and W
Definitions
- the invention relates to an austenitic nickel-chromium-iron alloy and its use as a material for articles with high resistance to isothermal and cyclic high-temperature oxidation, high heat resistance and creep rupture strength at temperatures above 1100 to 1200 ° C.
- Objects such as furnace components, radiant tubes, furnace rollers, furnace muffles and support systems in furnaces for ceramic products are not only isothermally stressed in use at very high temperatures above 1000 ° C, but must also be able to withstand cyclical temperature stresses when heating up and cooling the furnaces or radiant tubes. They must therefore be characterized by scaling resistance not only in the case of isothermal, but also in the case of cyclic oxidation, and by sufficient heat resistance and creep rupture strength.
- An austenitic alloy is known for the first time from US Pat. No. 3,607,243 with contents of (data in% by weight) to 0.1% carbon, 58-63% nickel, 21-25% chromium, 1-1.7 % Aluminum, and optionally up to 0.5% silicon, up to 1.0% manganese, up to 0.6% titanium, up to 0.006% boron, up to 0.1% magnesium, up to 0.05% calcium, the rest iron, the Phosphorus content below 0.030%, the sulfur content should be below 0.015%, which has a good resistance especially to cyclic oxidation at temperatures up to 2000 ° F (1093 ° C).
- the heat resistance values are given as follows: 80 MPa for 1800 ° F, 45 MPa for 2000 ° F and 23 MPa for 2100 ° F.
- the creep rupture strength after 1000 hours is 32 MPa for 1600 ° F, 16 MPa for 1800 ° F and 7 MPa for 2000 ° F.
- the material NiCr23Fe with material no. 2.4851 and the UNS designation N 06601 introduced into industrial application. This material has proven itself particularly when used in the temperature range above 1000 ° C. This is based on the formation of a protective chromium oxide-aluminum oxide layer, but in particular on the overall low tendency of the oxide layer to flake off under alternating temperature loads.
- the material has developed into an important material in industrial furnace construction. Typical applications are jet pipes for gas-heated furnaces and transport rollers in roller hearth furnaces for ceramic products. The material is also suitable for parts in exhaust gas detoxification plants and petrochemical plants.
- the material known from US Pat. No. 3,607,243 contains nitrogen in amounts of 0.04 to 0.1 wt .-% added and at the same time a titanium content of 0.2 to 1.0 wt .-% mandatory.
- the chrome contents are 19-28% and the aluminum contents 0.75-2.0% with nickel contents of 55-65%.
- the carbon content should not exceed 0.1% by weight in order to avoid the formation of carbides, in particular of the M23C6 type, since these adversely affect the microstructure of the structure and affect the properties of the alloy at very high temperatures.
- the resistance to oxidation (expressed by the so-called cyclical mass change (g / m2 ⁇ h) in air at high test temperatures, for example 2000 ° F, as described in US Pat. No. 4,784,830) is not the only decisive factor for the life of highly heat-resistant objects. but also the heat resistance and the creep rupture strength at the respective application temperatures.
- the contents are: carbon 0.15 to 0.25% chrome 24 to 26% aluminum 2.1 to 2.4% yttrium 0.05 to 0.12% titanium 0.40 to 0.60% niobium 0.40 to 0.60% Zircon 0.01 to 0.10% nitrogen max 0.010% with unchanged content ranges of the remaining alloy elements.
- the nickel-chromium-iron alloy according to the invention has a departure from the prior art, which only permits carbon contents of up to a maximum of 0.10% by weight, since it was believed that the required oxidation resistance at temperatures up to 1200 ° C. was only possible with these low carbon contents to be able to guarantee carbon contents of 0.12 to 0.30% by weight.
- carbon contents of this order of magnitude in combination with the additives also provided according to the invention, in particular yttrium and zirconium not only increase the heat resistance and the creep rupture strength, but also improve the oxidation resistance,
- the nitrogen content in the alloy according to the invention is kept as low as possible, the present carbon contents of 0.12 to 0.30% by weight in connection with the stable carbide formers titanium, niobium and zircon essentially form carbides of these elements, which also occur at temperatures up to 1200 ° C are thermally stable. The formation of chromium carbides, so of the type Cr23C6, is largely prevented.
- Chromium contents of at least 23% by weight are required to ensure adequate oxidation resistance at temperatures above 1100 ° C.
- the upper limit should not exceed 30% by weight in order to avoid problems with the hot deformation of the alloy.
- Aluminum especially in the temperature range of 600 to 800 ° C, which the material passes through in use both during heating and cooling, increases the heat resistance by eliminating the phase Ni3Al (so-called ⁇ 'phase). Since the elimination of this phase is associated with a drop in toughness, it is necessary to limit the aluminum content to 1.8 to 2.4% by weight.
- the silicon content should be kept as low as possible to avoid the formation of low-melting phases.
- the manganese content should not exceed 0.25% by weight in order to avoid negative effects on the oxidation resistance of the material.
- magnesium and calcium serve to improve the hot formability and also improve the oxidation resistance.
- the upper limits of 0.015% by weight (magnesium) and 0.010% by weight (calcium) should not are exceeded, since magnesium and calcium contents above these limit values promote the occurrence of low-melting phases and thus in turn impair the hot formability.
- the iron contents of the alloy according to the invention are in the range from 8 to 11% by weight. They are necessary in order to be able to use inexpensive ferrochrome and ferronickel when melting the alloy.
- Table 1 contains the analyzes of two alloys A and B covered by the invention and an alloy C according to the prior art, as can be found in US Pat. No. 4,784,830.
- the alloy A according to the invention in the entire temperature range of interest from 850 to 1200 ° C. is at significantly higher values than the alloy C according to the prior art, both in terms of the heat resistance Rm and at the 1% yield strength Rp.
- alloy B according to the invention Even better values are achieved by alloy B according to the invention, the alloy composition of which lies within the alloy variant given by claim 2. With this alloy variant, both the heat resistance and the yield point can be almost doubled up to temperatures of 1000 ° C.
- FIGS. 3 and 4 compare the creep behavior of alloy A according to the invention with that of alloy C according to the prior art.
- the creep rupture strength and the 1% yield stress limit were determined in conventional creep rupture tests (see DE book “Material Science Steel", Volume 1, Springer-Verlag Berlin, 1984, pages 384 to 396 and DIN 50118).
- the creep rupture strength (MPa) is a measure of the ability of a material not to be destroyed under the influence of an acting load.
- the 1% yield stress limit which specifies the stress (in MPa) at a given loading time at which a 1% elongation is reached, characterizes the functional failure of the material under a specific long-term loading for the respective temperature.
- Alloy A according to the invention is clearly superior over the entire temperature range both in terms of the creep rupture strength and in the 1% elongation limit of alloy C according to the prior art.
- the strength gain of alloy A according to the invention is more than 25% at all temperatures compared to alloy C.
- the behavior of the alloy A according to the invention can be better assessed than the behavior of the alloy C corresponding to the prior art, which cuts the abscissa (transition to loss of mass) already at approx. 1000 ° C., while the alloy A only at approx. 1050 ° C has a zero crossing.
- the objects mentioned can be easily manufactured from the material according to the invention, since it is not only readily thermoformable, but also for cold processing operations - such as Cold rolling to thin dimensions, folding, deep drawing, flanging - has the necessary forming capacity.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Heat Treatment Of Steel (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4111821A DE4111821C1 (uk) | 1991-04-11 | 1991-04-11 | |
DE4111821 | 1991-04-11 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0508058A1 EP0508058A1 (de) | 1992-10-14 |
EP0508058B1 true EP0508058B1 (de) | 1995-08-16 |
Family
ID=6429356
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92102228A Expired - Lifetime EP0508058B1 (de) | 1991-04-11 | 1992-02-11 | Austenitische Nickel-Chrom-Eisen-Legierung |
Country Status (8)
Country | Link |
---|---|
US (1) | US5980821A (uk) |
EP (1) | EP0508058B1 (uk) |
JP (1) | JP3066996B2 (uk) |
AT (1) | ATE126548T1 (uk) |
AU (1) | AU653801B2 (uk) |
CA (1) | CA2065464C (uk) |
DE (2) | DE4111821C1 (uk) |
ES (1) | ES2079705T3 (uk) |
Families Citing this family (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2073873T3 (es) * | 1991-12-20 | 1995-08-16 | Inco Alloys Ltd | Aleacion de ni-cr con alta resistencia a la temperatura. |
DE19524234C1 (de) * | 1995-07-04 | 1997-08-28 | Krupp Vdm Gmbh | Knetbare Nickellegierung |
DE19753539C2 (de) * | 1997-12-03 | 2000-06-21 | Krupp Vdm Gmbh | Hochwarmfeste, oxidationsbeständige knetbare Nickellegierung |
US5997809A (en) * | 1998-12-08 | 1999-12-07 | Inco Alloys International, Inc. | Alloys for high temperature service in aggressive environments |
GB2361933A (en) * | 2000-05-06 | 2001-11-07 | British Nuclear Fuels Plc | Melting crucible made from a nickel-based alloy |
US7074350B2 (en) * | 2001-03-23 | 2006-07-11 | Citizen Watch Co., Ltd. | Brazing filler metal |
US6488783B1 (en) * | 2001-03-30 | 2002-12-03 | Babcock & Wilcox Canada, Ltd. | High temperature gaseous oxidation for passivation of austenitic alloys |
JP3998983B2 (ja) | 2002-01-17 | 2007-10-31 | 松下電器産業株式会社 | ユニキャスト−マルチキャスト変換装置および映像監視システム |
DE10302989B4 (de) * | 2003-01-25 | 2005-03-03 | Schmidt + Clemens Gmbh & Co. Kg | Verwendung einer Hitze- und korrosionsbeständigen Nickel-Chrom-Stahllegierung |
EP1610081A1 (en) * | 2004-06-25 | 2005-12-28 | Haldor Topsoe A/S | Heat exchange process and heat exchanger |
WO2009045136A1 (en) | 2007-10-05 | 2009-04-09 | Sandvik Intellectual Property Ab | The use and method of producing a dispersion strengthened steel as material in a roller for a roller hearth furnace |
US8506883B2 (en) | 2007-12-12 | 2013-08-13 | Haynes International, Inc. | Weldable oxidation resistant nickel-iron-chromium-aluminum alloy |
US9551051B2 (en) | 2007-12-12 | 2017-01-24 | Haynes International, Inc. | Weldable oxidation resistant nickel-iron-chromium aluminum alloy |
DE102012002514B4 (de) * | 2011-02-23 | 2014-07-24 | VDM Metals GmbH | Nickel-Chrom-Eisen-Aluminium-Legierung mit guter Verarbeitbarkeit |
DE102012011161B4 (de) | 2012-06-05 | 2014-06-18 | Outokumpu Vdm Gmbh | Nickel-Chrom-Aluminium-Legierung mit guter Verarbeitbarkeit, Kriechfestigkeit und Korrosionsbeständigkeit |
DE102012011162B4 (de) | 2012-06-05 | 2014-05-22 | Outokumpu Vdm Gmbh | Nickel-Chrom-Legierung mit guter Verarbeitbarkeit, Kriechfestigkeit und Korrosionsbeständigkeit |
JP5857894B2 (ja) * | 2012-07-05 | 2016-02-10 | 新日鐵住金株式会社 | オーステナイト系耐熱合金 |
DE102012015828B4 (de) | 2012-08-10 | 2014-09-18 | VDM Metals GmbH | Verwendung einer Nickel-Chrom-Eisen-Aluminium-Legierung mit guter Verarbeitbarkeit |
DE102014001329B4 (de) | 2014-02-04 | 2016-04-28 | VDM Metals GmbH | Verwendung einer aushärtenden Nickel-Chrom-Titan-Aluminium-Legierung mit guter Verschleißbeständigkeit, Kriechfestigkeit, Korrosionsbeständigkeit und Verarbeitbarkeit |
DE102014001330B4 (de) | 2014-02-04 | 2016-05-12 | VDM Metals GmbH | Aushärtende Nickel-Chrom-Kobalt-Titan-Aluminium-Legierung mit guter Verschleißbeständigkeit, Kriechfestigkeit, Korrosionsbeständigkeit und Verarbeitbarkeit |
DE102018107248A1 (de) | 2018-03-27 | 2019-10-02 | Vdm Metals International Gmbh | Verwendung einer nickel-chrom-eisen-aluminium-legierung |
CN113195758B (zh) * | 2018-12-21 | 2022-08-23 | 山特维克知识产权股份有限公司 | 镍类合金的新用途 |
DE102020132193A1 (de) | 2019-12-06 | 2021-06-10 | Vdm Metals International Gmbh | Verwendung einer Nickel-Chrom-Eisen-Aluminium-Legierung mit guter Verarbeitbarkeit, Kriechfestigkeit und Korrosionsbeständigkeit |
DE102022105658A1 (de) | 2022-03-10 | 2023-09-14 | Vdm Metals International Gmbh | Verfahren zur Herstellung eines Bauteils aus dem Halbzeug einer Nickel-Chrom-Aluminium-Legierung |
DE102022105659A1 (de) | 2022-03-10 | 2023-09-14 | Vdm Metals International Gmbh | Verfahren zur Herstellung eines mit Schweißnähten versehenen Bauteils aus einer Nickel-Chrom-Aluminium-Legierung |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB810366A (en) * | 1957-09-25 | 1959-03-11 | Mond Nickel Co Ltd | Improvements relating to heat-resisting alloys |
US3607243A (en) * | 1970-01-26 | 1971-09-21 | Int Nickel Co | Corrosion resistant nickel-chromium-iron alloy |
JPS5953663A (ja) * | 1982-09-22 | 1984-03-28 | Kubota Ltd | 耐浸炭性と高温クリ−プ破断強度にすぐれた耐熱鋳鋼 |
JPS6179742A (ja) * | 1984-09-26 | 1986-04-23 | Mitsubishi Heavy Ind Ltd | 耐熱合金 |
CA1304608C (en) * | 1986-07-03 | 1992-07-07 | Inco Alloys International, Inc. | High nickel chromium alloy |
US4784830A (en) * | 1986-07-03 | 1988-11-15 | Inco Alloys International, Inc. | High nickel chromium alloy |
US5217684A (en) * | 1986-11-28 | 1993-06-08 | Sumitomo Metal Industries, Ltd. | Precipitation-hardening-type Ni-base alloy exhibiting improved corrosion resistance |
JPH0660369B2 (ja) * | 1988-04-11 | 1994-08-10 | 新日本製鐵株式会社 | 鋳造過程或いはその後の熱間圧延過程で割れを起こし難いCr−Ni系ステンレス鋼 |
-
1991
- 1991-04-11 DE DE4111821A patent/DE4111821C1/de not_active Expired - Fee Related
-
1992
- 1992-02-11 AT AT92102228T patent/ATE126548T1/de active
- 1992-02-11 DE DE59203257T patent/DE59203257D1/de not_active Expired - Lifetime
- 1992-02-11 ES ES92102228T patent/ES2079705T3/es not_active Expired - Lifetime
- 1992-02-11 EP EP92102228A patent/EP0508058B1/de not_active Expired - Lifetime
- 1992-04-02 US US07/862,486 patent/US5980821A/en not_active Expired - Lifetime
- 1992-04-07 CA CA002065464A patent/CA2065464C/en not_active Expired - Lifetime
- 1992-04-08 AU AU14787/92A patent/AU653801B2/en not_active Expired
- 1992-04-13 JP JP4092718A patent/JP3066996B2/ja not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH07216483A (ja) | 1995-08-15 |
DE59203257D1 (de) | 1995-09-21 |
CA2065464A1 (en) | 1992-10-12 |
DE4111821C1 (uk) | 1991-11-28 |
US5980821A (en) | 1999-11-09 |
AU653801B2 (en) | 1994-10-13 |
AU1478792A (en) | 1992-10-15 |
CA2065464C (en) | 2002-03-26 |
EP0508058A1 (de) | 1992-10-14 |
ES2079705T3 (es) | 1996-01-16 |
ATE126548T1 (de) | 1995-09-15 |
JP3066996B2 (ja) | 2000-07-17 |
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