EP0507731A1 - Procédé et dispositif pour fabriquer d'une pièce moulée fibreuse - Google Patents
Procédé et dispositif pour fabriquer d'une pièce moulée fibreuse Download PDFInfo
- Publication number
- EP0507731A1 EP0507731A1 EP92810208A EP92810208A EP0507731A1 EP 0507731 A1 EP0507731 A1 EP 0507731A1 EP 92810208 A EP92810208 A EP 92810208A EP 92810208 A EP92810208 A EP 92810208A EP 0507731 A1 EP0507731 A1 EP 0507731A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- press
- molded part
- depositing
- material components
- blanks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 238000000151 deposition Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000000465 moulding Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 239000011230 binding agent Substances 0.000 claims abstract description 10
- 238000000748 compression moulding Methods 0.000 claims abstract 2
- 239000000835 fiber Substances 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 2
- 239000012634 fragment Substances 0.000 claims description 2
- 230000005494 condensation Effects 0.000 claims 1
- 238000009833 condensation Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 238000013329 compounding Methods 0.000 abstract 1
- 230000008021 deposition Effects 0.000 abstract 1
- 238000012806 monitoring device Methods 0.000 abstract 1
- 239000004745 nonwoven fabric Substances 0.000 description 7
- 239000002657 fibrous material Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000012432 intermediate storage Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 244000198134 Agave sisalana Species 0.000 description 1
- 229920002101 Chitin Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000219146 Gossypium Species 0.000 description 1
- 240000008790 Musa x paradisiaca Species 0.000 description 1
- 235000018290 Musa x paradisiaca Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
- B27N3/14—Distributing or orienting the particles or fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N5/00—Manufacture of non-flat articles
Definitions
- the present invention relates to a method for producing fibrous press-molded parts, as are used in automobile construction, in which suitable material components, in particular fibers, binders and additives, are fed into a feed channel by means of a first device, in which the supplied material components are deposited on a transport device by means of a second device for forming a molded blank, in which the deposited molded blank is fed to a heating device in which the molded blank is subjected to a heat treatment for predrying and condensing the binders, in order then to be pressed in a preform press into a preform in which the preform is fed to a molding press and in which a press molded part is produced from the preform, as well as a device for performing this method and a molded part produced therewith.
- suitable material components in particular fibers, binders and additives
- the materials to be processed are placed evenly on a conveyor belt in order to initially produce a nonwoven fabric with a constant thickness and constant density.
- This prefabricated nonwoven fabric is then passed through a contour device with which any relief shapes are cut out of the nonwoven fabric, milled, sawn and / or suctioned off. With this contour-imparting treatment of the nonwoven, molded parts can be produced which come close to the above-mentioned requirements.
- each new contour to be shaped also requires a change in the contour tools, be it cutting rollers, contour saws or milling head arrangements. These tool changes are expensive and mean that molded parts are only manufactured in large quantities and large stocks have to be accepted.
- the object of the present invention to provide a method which overcomes the disadvantages of the known ones Procedure overcomes.
- the aim of the present invention is to create a cost-effective and flexible method which does not generate waste a priori, which does not require any new contour tools for the production of differently shaped parts and which enables optimum utilization of the entire system.
- controllable depositing device is connected to a control device which coordinates the individual devices required for the manufacturing process in order to optimally utilize the respective molding presses. For example, with it the speed of the supplied material components and their composition can be varied, the transport speed and the residence time in the heating device or the presses can be varied.
- presses for different molded parts are used at the same time and the controllable depositing device is controlled in such a way that a molded part blank corresponding to the press mold is deposited for a specific press.
- the present invention allows rapid and individual production of molded blanks and leads to one flexible and optimally utilizable, ie cost-effective manufacturing plant. Any defective moldings detected during quality control, or fragments or cutting remnants can be put back into the feed device and used again in the present invention without additional effort.
- FIG. 1 shows a spatial representation of a device according to the invention in its simplest embodiment.
- the system 1 shown in FIG. 1 for carrying out the method according to the invention has a first device 2.
- This device 2 comprises a container 3 for holding suitable raw materials, in particular fibrous materials with predominantly organic fibers, ie cotton, sisal, banana fibers etc., and a shredder 4 in which this raw material is broken up according to the requirements.
- This first device 2 also has an inlet 5 through which powdered binders and additives are added to the fibers.
- These are essentially resin compounds of the type usually used and well known to those skilled in the art.
- Can be used as additives materials containing chitin are also suitable. These materials give the end products their inherent stability and are extremely lightweight.
- the device 2 conveys the material components mixed in the desired composition into a feed channel 6, which can be moved like a trunk at its outer end.
- the shredder 4 is equipped with an adjustable roller in order to be able to adjust the delivery quantity and the nature of the raw material.
- the first device 2 is provided with control mechanisms, for example flaps, in order to control the desired air-fiber-resin mixture and its feed rate in the feed channel 6.
- the trunk-like end of the feed channel 6 is held and guided by a controllable arm 7 of the controllable depositing device 8.
- This arm moves the trunk-like end of the feed channel in a predetermined manner over a predetermined area of the transport device 9 in order to form a fiber material depot 11, in short a molded part blank, which corresponds to a desired geometric distribution.
- the outlet opening of the feed channel 6 is shaped and equipped accordingly.
- the material to be processed can also be deposited in an appropriately dimensioned drip tray.
- these shells suitably have deep-drawn bottom contours.
- the laying surface on which the molded part blanks 11 are built is permeable to air and, as part of the second device 12, lies above a suction device 13 which the fiber material is held in its stored contour.
- the transport device 9 shown in the present FIG. 1 essentially comprises a conveyor belt 14, with which the deposited fiber material forming the blank 11 is brought to a heating device 15.
- the binders in particular phenolic resins, are condensed in this heating device 15.
- This heat treatment i.e. Temperature control and duration depends essentially on the composition of the binders used and is known to the person skilled in the art, for example, from EP-A-76429. According to the invention, this treatment is controlled via a control device 18 coupled to the controllable depositing device 8.
- the vapors produced during this treatment are usually collected in a fume cupboard 16 and carried away.
- the molded part blanks 11 treated in this way are then fed to a preform press 17 and are compacted, preformed and fixed in a known manner therein by means of hot steam.
- the production plant 1 shown in the present FIG. 1 has two molding presses 18, 19 which form the desired molds 21 from the preforms. These presses preferably have cutting tools on their periphery in order to cut off any protruding edges of the molded parts.
- the transport device comprises a rotatable one Transport table on which several blanks 11 can be placed.
- This carousel-like transport table essentially serves for the coordinated loading of the molding presses and, according to the invention, is coupled to the controllable depositing device 8 via the control device 18.
- their controls are also connected in a suitable manner to the control device 18.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Nonwoven Fabrics (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH917/91 | 1991-03-26 | ||
CH917/91A CH683406A5 (de) | 1991-03-26 | 1991-03-26 | Verfahren und Vorrichtung zum Herstellen eines fibrösen Formteils. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0507731A1 true EP0507731A1 (fr) | 1992-10-07 |
EP0507731B1 EP0507731B1 (fr) | 1994-12-14 |
Family
ID=4198181
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92810208A Expired - Lifetime EP0507731B1 (fr) | 1991-03-26 | 1992-03-23 | Procédé et dispositif pour fabriquer d'une pièce moulée fibreuse |
Country Status (8)
Country | Link |
---|---|
US (1) | US5215696A (fr) |
EP (1) | EP0507731B1 (fr) |
JP (1) | JPH05169478A (fr) |
BR (1) | BR9201041A (fr) |
CA (1) | CA2063966A1 (fr) |
CH (1) | CH683406A5 (fr) |
DE (1) | DE59200932D1 (fr) |
ES (1) | ES2065769T3 (fr) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5935509A (en) * | 1998-03-24 | 1999-08-10 | Cambridge Industries, Inc. | Process for manufacturing fiber preforms and an apparatus for the process |
JP2006519729A (ja) * | 2003-03-12 | 2006-08-31 | コリンズ・アンド・アイクマン・プロダクツ・コーポレーション | デカップラ層を含む車両内部構成部材を形成する改善された方法 |
EP1606087A2 (fr) * | 2003-03-12 | 2005-12-21 | Collins & Aikman Products Co. | Procedes ameliores pour produire des decoupleurs pour composants d'interieur de vehicule |
WO2004080763A2 (fr) * | 2003-03-12 | 2004-09-23 | Collins & Aikman Products Co. | Appareil rotatif de formation de decoupleurs pour elements d'interieur de vehicule |
US20070151658A1 (en) * | 2004-03-12 | 2007-07-05 | Surendra Khambete | Contoured mold for forming decouplers for attenuating sound in a vehicle |
EP1908574A1 (fr) * | 2006-10-05 | 2008-04-09 | Novameer B.V. | Procédé pour la fabrication de produits troisdimensionels en polymères auto-renforcés |
RU2019143350A (ru) | 2017-06-02 | 2021-07-09 | Хюхтамаки Молдед Файбер Текнолоджи Б.В. | Трехмерное формованное изделие из распушенной целлюлозы и способ его изготовления |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2206700A5 (fr) * | 1972-11-10 | 1974-06-07 | Gudin Michel | |
US4038531A (en) * | 1976-05-18 | 1977-07-26 | Weyerhaeuser Company | Process control apparatus for controlling a particleboard manufacturing system |
EP0069162A1 (fr) * | 1981-07-04 | 1983-01-12 | Carl Schenck Ag | Procédé et dispositif pour contrôler la répartition de densité dans une nappe de particules dispersée |
EP0089013A1 (fr) * | 1982-03-12 | 1983-09-21 | DEUTSCHE FIBRIT GESELLSCHAFT Ebers & Dr. Müller mbH | Procédé de fabrication de corps plats de forme quelconque avec des composés de bois défibré |
EP0162118A1 (fr) * | 1984-04-16 | 1985-11-27 | Bison-Werke Bähre & Greten GmbH & Co. KG | Procédé et dispositif pour obtenir une répartition prédéterminée de poids par unité de surface dans une première couche de fibres |
EP0225629A2 (fr) * | 1985-12-09 | 1987-06-16 | Toyota Jidosha Kabushiki Kaisha | Produits de bois moulés |
EP0264746A2 (fr) * | 1986-10-12 | 1988-04-27 | Daiwa Co., Ltd. | Appareil pour recouvrir l'arrière d'un tapis de voiture |
US4904517A (en) * | 1987-11-27 | 1990-02-27 | Macmillan Bloedel Research | Ribbed waferboard product |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2759837A (en) * | 1952-10-13 | 1956-08-21 | Weyerhaeuser Timber Co | Process of forming molded cellulose products |
US4379101A (en) * | 1980-06-04 | 1983-04-05 | Allen Industries, Inc. | Forming apparatus and method |
DE3139267A1 (de) * | 1981-10-02 | 1983-04-21 | Johann Borgers Gmbh & Co Kg, 4290 Bocholt | Verfahren zur herstellung geruchsarmer, mit phenolharz verfestigter vliesstoffe |
FR2529917A1 (fr) * | 1982-07-06 | 1984-01-13 | Saint Gobain Isover | Procede et dispositif pour la formation de feutre de fibres contenant un produit additionnel |
CA1236813A (fr) * | 1984-04-16 | 1988-05-17 | Wolfgang Heller | Methode et dispositif pour en venir a l'uniformite predeterminable du volume massique en sens transverse d'une precouche ou d'une couche |
DE3877579D1 (de) * | 1988-11-05 | 1993-02-25 | Werzalit Ag & Co | Langgestrecktes verkleidungsprofil, vorrichtung und verfahren zu seiner herstellung. |
US5034181A (en) * | 1989-09-27 | 1991-07-23 | Process First, Inc. | Apparatus for and method of manufacturing preforms |
WO1991012944A1 (fr) * | 1990-02-23 | 1991-09-05 | Wellman Machinery Of Michigan | Appareil et procede d'application de fibres de preforme |
US5093059A (en) * | 1991-01-18 | 1992-03-03 | Shell Oil Company | Method for the transport of a homogeneous mixture of chopped fibers |
-
1991
- 1991-03-26 CH CH917/91A patent/CH683406A5/de not_active IP Right Cessation
-
1992
- 1992-03-23 DE DE59200932T patent/DE59200932D1/de not_active Expired - Fee Related
- 1992-03-23 EP EP92810208A patent/EP0507731B1/fr not_active Expired - Lifetime
- 1992-03-23 ES ES92810208T patent/ES2065769T3/es not_active Expired - Lifetime
- 1992-03-25 BR BR929201041A patent/BR9201041A/pt not_active Application Discontinuation
- 1992-03-25 CA CA002063966A patent/CA2063966A1/fr not_active Abandoned
- 1992-03-26 US US07/857,961 patent/US5215696A/en not_active Expired - Fee Related
- 1992-03-26 JP JP4068608A patent/JPH05169478A/ja active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2206700A5 (fr) * | 1972-11-10 | 1974-06-07 | Gudin Michel | |
US4038531A (en) * | 1976-05-18 | 1977-07-26 | Weyerhaeuser Company | Process control apparatus for controlling a particleboard manufacturing system |
EP0069162A1 (fr) * | 1981-07-04 | 1983-01-12 | Carl Schenck Ag | Procédé et dispositif pour contrôler la répartition de densité dans une nappe de particules dispersée |
EP0089013A1 (fr) * | 1982-03-12 | 1983-09-21 | DEUTSCHE FIBRIT GESELLSCHAFT Ebers & Dr. Müller mbH | Procédé de fabrication de corps plats de forme quelconque avec des composés de bois défibré |
EP0162118A1 (fr) * | 1984-04-16 | 1985-11-27 | Bison-Werke Bähre & Greten GmbH & Co. KG | Procédé et dispositif pour obtenir une répartition prédéterminée de poids par unité de surface dans une première couche de fibres |
EP0225629A2 (fr) * | 1985-12-09 | 1987-06-16 | Toyota Jidosha Kabushiki Kaisha | Produits de bois moulés |
EP0264746A2 (fr) * | 1986-10-12 | 1988-04-27 | Daiwa Co., Ltd. | Appareil pour recouvrir l'arrière d'un tapis de voiture |
US4904517A (en) * | 1987-11-27 | 1990-02-27 | Macmillan Bloedel Research | Ribbed waferboard product |
Non-Patent Citations (1)
Title |
---|
HOLZ ALS ROH- UND WERKSTOFF Bd. 45, Nr. 10, Oktober 1987, BERLIN Seiten 429 - 437; LOBENHOFFER: 'Verfahren zur optimalen Regelung eines Formstrangs zur Herstellung von' * |
Also Published As
Publication number | Publication date |
---|---|
EP0507731B1 (fr) | 1994-12-14 |
ES2065769T3 (es) | 1995-02-16 |
CH683406A5 (de) | 1994-03-15 |
BR9201041A (pt) | 1992-11-24 |
CA2063966A1 (fr) | 1992-09-27 |
DE59200932D1 (de) | 1995-01-26 |
US5215696A (en) | 1993-06-01 |
JPH05169478A (ja) | 1993-07-09 |
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